DAFTAR ISI

Halaman
Cover Judul..................................................................................................... i
Lembar Pengesahan......................................................................................... iii
Lembar Surat Keterangan Keaslian Tugas...................................................... iv
Abstrak ........................................................................................................... v
Kata Pengantar................................................................................................ vii
Daftar Isi......................................................................................................... x
Daftar Tabel.................................................................................................... xii
Daftar Gambar................................................................................................ xiii
Daftar Grafik.................................................................................................. xiv
Daftar Notasi.................................................................................................. xv
Daftar Lampiran............................................................................................. xvi

BAB I PENDAHULUAN ....................................................................... 1

1.1 Pengantar..........................................................................1
1.2 Sejarah Perusahaan........................................................... 2
1.3 Tujuan Penelitian ............................................................. 5
1.4 Batasan Masalah .............................................................. 5
1.5 Metodologi Penelitian....................................................... 5
1.6 Sistematika Penulisan....................................................... 6

BAB II STUDI LITERATUR...................................................................7

2.1 Struktur Mikro Baja Karbon........................................... 7
2.1.1 Sifat-Sifat Karbon................................................ 12
2.1.2 Komposisi Kimia Baja karbon.......................... 15
2.2 Bahan Baku Rolling Mill............................................... 15
2.3 Macam-Macam Dapur Pemanas.................................... 16
2.3.1 Tipe Batch............................................................. 16
2.3.2 Tipe Kontinyu........................................................ 17
2.3.2.1 Dapur Pusher........................................... 17
2.3.2.2 Dapur Rotary Hearth................................ 18
2.3.2.3 Dapur Roller Hearth................................ 19
2.3.2.4 Dapur Walking Beam................................ 20
2.4 Macam-macam Burner ................................................. 22
2.4.1 Premixed Burner .................................................. 22

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 2.4.2 Low Pressure Burner........................................... 23
2.4.3 Oil Burner ............................................................ 23
2.4.4 Paralel Flow Burner ........................................... 24
2.4.5 Rotary Cup Burner............................................... 24
2.5 Macam-Macam Susunan Roller Pencanaian................. 25
2.5.1 Duo Stand Roller.................................................. 25
2.5.2 Trio Stand Roll ..................................................... 27
2.5.3 Quarto Stand Roll................................................. 28
2.5.4 Multiple Stand Roll............................................... 28
2.5.5 Universal Stand Roll............................................. 30
2.5.6 Universal Stand Roll............................................. 31
2.5.7 Countinous mill..................................................... 32
2.6 Cacat Pada Product Rolling........................................... 32
2.7 Permodelan Matematis dari Hot Strip Rolling...............32
2.7.1 Penentuan Sudut kontak....................................... 33
2.7.2 Perhitungan Beban Pencanaian........................... 36
2.7.3 Perhitungan Gaya pencanaian.............................. 37
2.7.4 Perhitungan Momen............................................. 38
2.7.5 Perhitungan Energi Pada Motor........................... 39

BAB III STUDI LAPANGAN.................................................................... 41

3.1 Karakteristik Baja Lembaran Canai Pana...................... 41
3.1.1 Jenis Bahan Baku yang Digunakan...................... 41
3.2 Dapur Pemanas Ulang ................................................... 42
3.2.1 Data Teknis Dapur................................................ 44
3.2.2 Alat Penunjang Dapur...........................................45
3.2.3 Daerah Pemanasan................................................ 48
3.2.4 Proses Awal.......................................................... 50
3.2.5 Proses Didalam Tungku....................................... 51
3.3 Water Descaler............................................................... 52
3.4 Sizing Press Machine..................................................... 52
3.5 Roughing Mill................................................................. 54
3.6 Active Thermo Panel...................................................... 57
3.7 Finishing Mill................................................................. 57
3.8 Laminar Cooling System................................................ 60
3.9 Down Coiler................................................................... 61
3.10 Tahapan Proses Produksi Hot Rolled Coil..................... 63
3.11 Quality Control.............................................................. 65
3.11.1 Mekanisme Dan Teknologi Test......................... 65
3.11.2 Hambatan Produksi............................................. 66
BAB IV PEMBAHASAN ........................................................................... 75
4.1 Hasil Survei Lapangan................................................... 75
4.1.1 Data Dan Spesifikasi Slab................................... 71
4.1.2 Perhitungan Pass Scheduling Roughing Mill...... 77

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BAB V KESIMPULAN DAN SARAN
5.1 Kesimpulan ................................................................... 86
5.2 Saran ............................................................................. 86

DAFTAR PUSTAKA
LAMPIRAN

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