Baker Oil Tools Unit No.

5033 Date: September 23, 2004

Rev. A Page: 1 of 33
PACKER SYSTEMS Single String Retrievable Mechanical Set
TECHNICAL UNIT

Reliant™ 10K Hornet® Mechanical Tension Set Packer

Product Family No. H64682

Introduction
The Hornet® Mechanical Set Packer is a high
performance full bore single string retrievable
packer with 41XX 18-22 Rc flow wetted material. It
is specifically designed to perform reliably in high
pressure frac and production applications. It is ten-
sion set or compression set and can be landed in
compression, tension, or a neutral condition.
Enhancements of field proven design features
combining rugged simplicity, economy and ease of
operation, result in a new and test proven standard
of performance. It now makes available reliable
performance in a retrievable packer under com-
bined conditions of 350°F and 10,000 psi differen-
tial above or below the packer.

Drawing No. 390-877-00

This document is and contains unpublished, copyrighted and confidential information of Baker Hughes, and is revealed for limited purposes only. This document
is the property of Baker Hughes and is to be returned to Baker Hughes on request and may not be reproduced, used or disclosed to persons not having a need to
know consistent with the purpose of the document, without the written consent of Baker Hughes. This document is not rented, loaned or sold, either alone ore in
conjunction with equipment or product. © 10/21/04 Baker Hughes Incorporated.
 Unit No. 5033 9-23-04 Reliant™ 10K Hornet® Mechanical
Rev. A Page 2 of 33 Tension Set Packer
• Tubing can be landed in tension, compression
WARNING or neutral
Use of Baker equipment contrary to
manufacturer’s specification may result in • Built in unloader with bonded seal for bypass
property damage, serious injury or fatality. • Bypass opens before release of upper slips for
safety and ease of release
• No O-rings
Features/Benefits • Staged loading of upper slips for ease of
• Ease of operation - 1/4 turn to right to set, 1/4 release
turn to right to release • Solid upper slip cone for added strength and
• High performance three-piece element system elimination of release sleeve
for high pressure sealing and pressure reversal • Reliable and rugged rocker type lower slip
loads assembly
• Baker tested unplugged to 350°F at 10,000 psi • Resettable at low pressures
differential both above and below
5,000 psi at 250°F
• Plugged rating of 7,500 psi below or 7,500 psi 3,000 psi at 300°F
above at 350°F with NACE Flow-wetted 2,000 psi at 350°F
• Plugged rating of 10,000 psi below or 7,500 psi
above at 350°F with Non-NACE Packer

Specification Guide
Casing Packer
Seal Temperature and
OD Weight Min Max Max Material
Size Drift Diameter Threads Metallurgy Elastomer Pressure ratings
in lb/f in. in. OD in. No.
in * (in °F and psi) **
95-80-95 125º-250º at 10,000
H646-82-3600STD
Carboxylated 250º-300º at 8,000
13.5- 95-90-95 200º-300º at 10,000
3.826 3.993 365-193 3.650 H646-82-3601STD
15.1 Carboxylated 300º-350º at 8,000
95-70-95
100°-175°at8,000 H646-82-3602STD
Carboxylated
4-1/2 125º-250º at 10,000
95-80-95 Carboxylated H646-82-3700STD
250º-300º at 8,000
11.6-
3.853 4.069 375-193 3.750 200º-300º at 10,000
13.5 95-90-95 Carboxylated H646-82-3701
300º-350º at 8,000
2.415 2-3/8 EU
1.901 Non-NACE 95-70-95 Carboxylated 100°-175°at 8,000 H646-82-3702
2.412 Box X Pin
9.5- 125º-250º at 10,000
95-80-95 Carboxylated H646-82-3800STD
10.5 250º-300º at 8,000
3.943 4.220 388-193 3.880 200º-300º at 10,000
21.4- 95-90-95 Carboxylated H646-82-3801
300º-350º at 8,000
23.2
95-70-95 Carboxylated 100°-175°at 8,000 H646-82-3802
125º-250º at 10,000
5 95-80-95 Carboxylated H646-82-4100STD
250º-300º at 8,000
15-18 4.195 4.486 410-193 4.100 200º-300º at 10,000
95-90-95 Carboxylated H646-82-4101
300º-350º at 8,000
95-70-95 Carboxylated 100°-175°at 8,000 H646-82-4102
Reliant™ 10K Hornet® Mechanical Unit No. 5033 9-23-04
Tension Set Packer Rev. A Page 3 of 33

Specification Guide
Casing Packer
Seal Temperature and
OD Weight Min Max Max Material
Size Drift Diameter Threads Metallurgy Elastomer Pressure ratings
in lb/f in. in. OD in. No.
in * (in °F and psi) **
Flow-wetted
125º-250º at 10,000 H646-82-4504STD
NACE 95-80-95
250º-300º at 8,000
Non-NACE H646-82-4507
Flow-wetted
200º-300º at 10,000 H646-82-4505
20-23 4.578 4.868 450-193 4.500 NACE 95-90-95
300º-350º at 8,000
Non-NACE H646-82-4508
Flow-wetted
H646-82-4506
NACE 95-70-95 100º-175º at 8,000
Non-NACE H646-82-4509
Flow-wetted
125º-250º at 10,000 H646-82-4604STD
NACE 95-80-95
250º-300º at 8,000
Non-NACE H646-82-4607
Flow-wetted
2.937 2-3/8 EU 200º-300º at 10,000 H646-82-4605
17-20 4.696 4.976 460-193 4.600 1.901 NACE 95-90-95
2.934 Box x Pin 300º-350º at 8,000
Non-NACE H646-82-4608
Flow-wetted
H646-82-4606
NACE 95-70-95 100º-175º at 8,000
Non-NACE H646-82-4609
Flow-wetted
125º-250º at 10,000 H646-82-4704STD
NACE 95-80-95
250º-300º at 8,000
Non-NACE H646-82-4707
Flow-wetted
200º-300º at 10,000 H646-82-4705
14-17 4.819 5.090 472-193 4.720 NACE 95-90-95
300º-350º at 8,000
Non-NACE H646-82-4708
Flow-wetted
H646-82-4706
NACE 95-70-95 100º-175º at 8,000
Non-NACE H646-82-4709
5-1/2
Flow-wetted
125º-250º at 10,000 H646-82-4550STD
NACE 95-80-95
250º-300º at 8,000
Non-NACE H646-82-4553
Flow-wetted
200º-300º at 10,000 H646-82-4551
20-23 4.578 4.868 450-237 4.500 NACE 95-90-95
300º-350º at 8,000
Non-NACE H646-82-4554
Flow-wetted
H646-82-4552
NACE 95-70-95 100º-175º at 8,000
Non-NACE H646-82-4555
Flow-wetted
125º-250º at 10,000 H646-82-4650STD
NACE 95-80-95
250º-300º at 8,000
Non-NACE H646-82-4653
Flow-wetted
2.937 2-7/8 EU 200º-300º at 10,000 H646-82-4651
17-20 4.696 4.976 460-237 4.600 2.347 NACE 95-90-95
2.934 Box x Pin 300º-350º at 8,000
Non-NACE H646-82-4654
Flow-wetted
H646-82-4652
NACE 95-70-95 100º-175º at 8,000
Non-NACE H646-82-4655
Flow-wetted
125º-250º at 10,000 H646-82-4750STD
NACE 95-80-95
250º-300º at 8,000
Non-NACE H646-82-4753
Flow-wetted
200º-300º at 10,000 H646-82-4751
14-17 4.819 5.090 472-237 4.720 NACE 95-90-95
300º-350º at 8,000
Non-NACE H646-82-4754
Flow-wetted
H646-82-4752
NACE 95-70-95 100º-175º at 8,000
Non-NACE H646-82-4755
Flow-wetted
5-1/2 13.0 2.937 2-3/8 EU 125º-250º at 10,000 H646-82-4800
5.044 5.251 486-193 4.860 1.901 NACE 95-80-95
2.934 Box x Pin 250º-300º at 8,000
5-3/4 17-19.5 Non-NACE H646-82-4801
Flow-wetted
5-1/2 13.0 2.937 2-7/8 EU 125º-250º at 10,000 H646-82-4850
5.044 5.251 486-237 4.860 2.347 NACE 95-80-95
2.934 Box x Pin 250º-300º at 8,000
5-3/4 17-19.5 Non-NACE H646-82-4851
 Unit No. 5033 9-23-04 Reliant™ 10K Hornet® Mechanical
Rev. A Page 4 of 33 Tension Set Packer

Specification Guide
Casing Packer
Seal Temperature and
OD Weight Min Max Max Material
Size Drift Diameter Threads Metallurgy Elastomer Pressure ratings
in lb/f in. in. OD in. No.
in * (in °F and psi) **
Flow-wetted
125°-250° at 10,000 H646-82-5912STD
NACE 95-80-95 Carboxylated
250°-300° at 8,000
Non-NACE H646-82-5914STD
Flow-wetted
H646-82-5913STD
29-32# 6.094 6.293 591-237 5.910 NACE 95-90-95 Carboxylated 200°-350° at 10,000
Non-NACE H646-82-5915STD
Flow-wetted
H646-82-5916STD
NACE 90-70-90 70°-175° at 8,000
Non-NACE H646-82-5917STD
Flow-wetted
125°-250° at 10,000 H646-82-6012STD
NACE 95-80-95 Carboxylated
250°-300° at 8,000
7" Non-NACE H646-82-6014STD
Flow-wetted
H646-82-6013STD
23-29# 6.184 6.466 600-237 6.000 NACE 95-90-95 Carboxylated 200°-350° at 10,000
Non-NACE H646-82-6015STD
Flow-wetted
H646-82-6016STD
NACE 90-70-90 70°-175° at 8,000
Non-NACE H646-82-6017STD
Flow-wetted
3.540 2-7/8 EU 125°-250° at 10,000 H646-82-6213STD
2.347 NACE 95-80-95 Carboxylated
3.537 Box X Pin 250°-300° at 8,000
17-23# 6.366 6.629 Non-NACE H646-82-6215STD
Flow-wetted
200°-300° at 10,000 H646-82-6214STD
618-237 6.180 NACE 95-90-95 Carboxylated
300°-350° at 8,000
Non-NACE H646-82-6216STD
42.8- Flow-wetted
6.375 6.632 H646-82-6217STD
47.1# NACE 90-70-90 70°-175° at 8,000
Non-NACE H646-82-6218STD
Flow-wetted
200°-300° at 10,000 H646-82-6405STD
NACE 95-80-95 Carboxylated
300°-350° at 8,000
33.7- Non-NACE H646-82-6406STD
6.625 6.882 645-237 6.450
39# Flow-wetted
7-5/8" 125°-250° at 10,000 H646-82-6403STD
NACE 95-70-95 Carboxylated
250°-300° at 8,000
Non-NACE H646-82-6404STD
Flow-wetted
200°-300° at 10,000 H646-82-6706STD
NACE 95-80-95 Carboxylated
300°-350° at 8,000
26.4- Non-NACE H646-82-6707STD
6.875 7.076 670-237 6.700
29.7# Flow-wetted
125°-200° at 10,000 H646-82-6704STD
NACE 95-70-95 Carboxylated
200°-250° at 8,000
Non-NACE H646-82-6705STD
Reliant™ 10K Hornet® Mechanical Unit No. 5033 9-23-04
Tension Set Packer Rev. A Page 5 of 33

Specification Guide
Casing Packer
Seal Temperature and
OD Weight Min Max Max Material
Size Drift Diameter Threads Metallurgy Elastomer Pressure ratings
in lb/f in. in. OD in. No.
in * (in °F and psi) **
Flow-wetted
125°-250° at10,000 H646-82-5951STD
NACE 95-80-95 Carboxylated
250°-300° at 8,000
Non-NACE H646-82-5953STD
Flow-wetted
H646-82-5952STD
29-32# 6.094 6.293 591-292 5.910 NACE 95-90-95 Carboxylated 200°-350° at 10,000
Non-NACE H646-82-5954STD
Flow-wetted
H646-82-5955STD
NACE 90-70-90 70°-175° at 8,000
Non-NACE H646-82-5956STD
Flow-wetted
125°-250° at 10,000 H646-82-6050STD
NACE 95-80-95 Carboxylated
250°-300° at 8,000
7 Non-NACE H646-82-6052STD
Flow-wetted
H646-82-6051STD
23-29# 6.184 6.466 600-292 6.000 NACE 95-90-95 Carboxylated 200°-350° at 10,000
Non-NACE H646-82-6053STD
Flow-wetted
H646-82-6054STD
NACE 90-70-90 70°-175° at 8,000
Non-NACE H646-82-6055STD
Flow-wetted
3.540 3-1/2 EU 125°-250° at 10,000 H646-82-6250STD
2.867 NACE 95-80-95 Carboxylated
3.537 Box X Pin 250°-300° at 8,000
17-23# 6.366 6.629 Non-NACE H646-82-6252STD
Flow-wetted
200°-300° at 10,000 H646-82-6251STD
618-292 6.180 NACE 95-90-95 Carboxylated
300°-350° at 8,000
Non-NACE H646-82-6253STD
42.8- Flow-wetted
6.375 6.632 H646-82-6254STD
47.1# NACE 90-70-90 70°-175°at 8,000
Non-NACE H646-82-6255STD
Flow-wetted
200°-300° at 10,000 H646-82-6452STD
NACE 95-80-95 Carboxylated
300°-350° at 8,000
33.7- Non-NACE H646-82-6453STD
6.625 6.882 645-292 6.450
39# Flow-wetted
7-5/8 125°-250° at 10,000 H646-82-6450STD
NACE 95-70-95 Carboxylated
250°-300° at 8,000
Non-NACE H646-82-6451STD
Flow-wetted
200°-300° at10,000 H646-82-6752STD
NACE 95-80-95 Carboxylated
300°-350° at 8,000
26.4- Non-NACE H646-82-6753STD
6.875 7.076 670-292 6.700
29.7# Flow-wetted
125°-200° at 10,000 H646-82-6750STD
NACE 95-70-95 Carboxylated
200°-250° at 8,000
Non-NACE H646-82-6751STD
* When dressing tools, make sure that the seal diameter is within tolerance.
** When running tool in the lower temperature range, use a softer packing element for better performance.
Example: If the well temperature is 200º F, instead of using 95-90-95 (200º - 300º F) use a 95-80-95 (100º - 250º F) for better performance.
 Unit No. 5033 9-23-04
Rev. A Page 6 of 33
TubeMove™/Performance Envelope
Instructions
To use the performance envelope, the differen-
tial pressure and tubing forces, at the packer, must
be calculated using the TubeMove™ Program. To
run the TubeMove Program for this packer, input
the seal diameter as given in the Specification
Guide as the seal bore diameter and input the tub-
ing as being anchored into the packer. With the
pressure and force at the packer calculated by
TubeMove, consult the attached performance rat-
ing envelope to ensure that the plotted coordinate
(pressure, force) is inside the envelope.
IMPORTANT
The rating envelope assumes that the casing is
supported.
Sometimes, the rating of the packer is higher
than the On-Off Tool. Consult the On-Off Tool
Rating Envelope to ensure that the rating is not
exceeded.
Sizing
The Hornet Packers are sized with two-three
digit numbers. The first number denotes the OD of
the tool, and the second denotes the ID. For exam-
ple: a 450-193 is a 4.50" OD Packer with a mini-
mum ID of 1.930".
Running Procedures
Upon reaching proper setting depth, initiate the
setting by picking up at least 15" at the tool. Rotate
tubing enough to ensure 1/4 round of right-hand
rotation reaches the tool and set down at the same
time. Application of set-down weight at the tool
closes and seals the bypass seal, sets the slips,
and packs off the Packing Elements (see chart for
minimum values; maximum set-down values can
be found in the appropriate rating envelope).
Minimum Set-Down Weight
Required to Set Bypass Seal
Set-Down
Packer Size
Weight (lb)
4-1/2" and 5"
5-1/2" 6,000
7" and 7-5/8"
Pick up on the tubing string to neutral at the
tool. Work the tubing left and right with a pipe
wrench, observing tubing rotation and feel of
torque. Ensure that all initial right-hand rotation
Reliant™ 10K Hornet® Mechanical
Tension Set Packer
originally put in is removed. Slack off tubing weight
to at least 2,000 # of applied weight at the tool.
With a pipe wrench, apply and hold left-hand
torque, then begin pulling tubing string into ten-
sion. Continue the up strain with tension over the
string weight according to the chart below. Repeat
a push and pull sequence at least once with no
torque applied, applying whatever loads are satis-
factory to accept anticipated conditions within the
rated limits. Land the tubing as specified for the ap-
plication.
NOTE: If running the Hornet with the L-10
On/Off Tool, ensure the on/off tool is pinned in the shear
up position. The same setting procedure will apply.
Upstrain Tension by Packer Size
Packer Size Tension (lb)
4-1/2" and 5"
20,000
5-1/2"
7" and 7-5/8" 25,000
Releasing Procedures
Set down a minimum of 500 lb then rotate 1/4
turn to the right and pick up at the same time. This
will disengage lower J and release the packer. The
bonded seal will unload and equalize the upper
and lower annulus. Then the Upper Slips will re-
trieve using between 15,000-25,000 lb of tension.
Packing Element will be stretched out and the
Lower Cone will disengage the Lower Slips. Tool
can be reset or retrieved at this point.
Assembly Instructions for the
4-1/2" and 5" x 2-3/8" Size Packer
Refer to Drawing No. 390-877-00P03.
NOTE: All parts should be greased lightly before
assembly to ensure proper function.
Drag Block Assembly
1. Install Drag Block Spring (21) and Outer Spring
(27) in Drag Block (20) and compress springs
using Fixture ME-14513.
NOTE: Use Item 27 for Size 365 Only.
2. Install Drag Block (20) and springs onto Drag
Block Housing (19) by tapping on Drag Block
with a punch and hammer. Repeat for all Drag
Blocks.
Reliant™ 10K Hornet®
Mechanical Tension Set Packer
Main Assembly Instructions
1. Apply grease on OD of Bonded Seal (10) and
install into Packing Element Mandrel (11).
2. Vise on Upper Cone (8) and thread (left-hand
thread) Packing Element Mandrel (11) with 24"
Memak wrench.
3. Thread (left-hand thread) Upper Gage Ring (9)
to Packing Element Mandrel (11).
4. Install End Packing Element (12) on OD of
Spacer/Limit ring (13) and slide on OD of Pack-
ing Element Mandrel (11). Install Filler Ring
(15) in ID of Center Packing Element (14) and
slide on OD of Packing Element Mandrel. In-
stall End Packing Element on OD of Spacer/
Limit ring and slide on OD of Packing Element
Mandrel.
5. Install Lower Cone (17) on OD of Packing Ele-
ment Mandrel (11). Line-up holes with groove
in Packing Element Mandrel and thread two [2]
Lock Pins (26) in Lower Cone.
6. Apply grease to seal surface on Mandrel (3)
OD.
7. Stab Mandrel (3) into Upper Cone (8).
8. Place Leaf Spring (6) on Retrieving Slip (7) and
install in slot of Upper Slip Cage (5).
Unit No. 5033 9-23-04
Rev. A Page 7 of 33
9. Slide the Slip Cage/Slips Assembly over top of
the Mandrel (3) until Slip Cage shoulders out
against the Mandrel.
10.Install Coil Spring (4) and Ring (2) on Mandrel.
11.Thread Top Sub (1) to Mandrel (3) Hand-tight
and move tool to Vise on Top Sub.
12.Place Leaf Spring (6) on Lower Slip (18) and in-
stall in slot of Drag Block Housing (19).
13.Slide the Drag Block Assembly on Packing Ele-
ment Mandrel (11).
14.Thread (left-hand thread) J-Sleeve (22) to Drag
Block Housing (19) and install Set Screws (16).
15.Install Snap Ring (23) on Packing Element
Mandrel (11) thru slot on J-sleeve (22).
16.Do not use torque machine. Wrench-lighten the
Lower Sub (24) and Tubing Nipple (25).
17.Thread Lower Sub (24) to Mandrel (3) and
wrench-tighten Top Sub (1), Mandrel (3) and
Lower Sub (24). Smooth out vise and wrench
marks.
NOTE: Tool should be shipped as shown on
assembly view.
Disassembly Instructions for the
4-1/2" and 5" x 2-3/8" Size Packer
Refer to Drawing No. 390-877-00P03.
1. Vise tool on Top Sub (1).
2. Unscrew Lower Sub (24) from Mandrel (3).
NOTE: If Tubing Nipple unscrews from Lower Sub
(24) you can unscrew Lower Sub from Mandrel (3)
by rotating on J-Sleeve (22).
3. Remove Snap Ring (23) from Packing Element
Mandrel (11) thru slot on J-Sleeve (22).
4. Remove Set Screw (16) from J-Sleeve (22) and
unscrew (left-hand thread) from Drag Block
Housing (19).
5. Remove Lower Slips (18), Leaf Spring (6), Drag
Blocks (20) and Drag Block Housing (19) from
Packing element Mandrel (3).
6. Unscrew Lock Pin (26) from Lower Cone (17).
7. Remove Lower Cone (17), End Packing Ele-
ment (12), Spacer Ring (13), Center Packing
Element (14) and Filler Ring (15) from Packing
Element Mandrel (11).
8. Vise on Upper Cone (8) and Unscrew (left-hand
thread) Gage Ring (9) from Packing Element
Mandrel (11).
 Unit No. 5033 9-23-04
Rev. A Page 8 of 33
9. Unscrew (left-hand thread) Upper Cone (8)
from Packing Element Mandrel (11).
10.Unscrew Top Sub (1) from Mandrel (3) and re-
move Ring (2), Coil Spring (4), Upper Slip Cage
(5), Retrieving Slips (7) and Leaf Springs (6).
Disassembly of Drag Blocks
1. Remove Drag Blocks (20) from Drag Block
Housing (19) by taping on the Drag Block.
NOTE: If Drag Block Springs (21) get stuck on
threads of Drag Block Housing (19) use a putty knife
to help guide the springs. Repeat for all Drag Blocks.
Reliant™ 10K Hornet® Mechanical
Tension Set Packer
Bonded Seal Pulling Tool
A Bonded Seal Puller is available to remove the
Bonded Seal (10). It consists of a punch and split
ring. To remove the Bonded Seal, engage the split
ring in ID of Bonded Seal and insert punch under
split ring from lower end of Packing Element Man-
drel (11). Remove Bonded Seal by tapping on the
punch with an aluminum bar.
Reliant™ 10K Hornet® Mechanical Set Packer, Size 4-1/2" x 2-3/8"
Assembly and Dimensional Data Drawing No. 390-877-00P03

Tension Set Packer

Reliant™ 10K Hornet® Mechanical
Rev. A
Unit No. 5033
Page 9 of 33
9-23-04
 Reliant™ 10K Hornet® Mechanical Set Packer, Size 4-1/2" x 2-3/8"

Rev. A
Unit No. 5033
Dimensional Data
Refer to Drawing No. 390-877-00P03.
Size
Dim
365-193 375-193 385-193 410-193
A 3.650 3.750 3.880 4.100
B 1.930
C 2.910

Page 10 of 33
D 22.835
E 31.113

9-23-04
F 7.939
G 77.583
Thd H 2-3/8 4.7# EU 8Rd Box
Thd J 2-3/8 4.6# NU 10Rd
Thd K 2-3/8 4.7# EU 8Rd Pin

Parts List
Refer to Drawing No. 390-877-00P03.
Item No. Material No. and Size
Description
No. Req’d 365-193 375-193 388-193 410-193
1 Top Sub 1 H457-60-1508 (207-223-00)
2 Ring 1 H03-59265-00
3 Mandrel 1 H03-59261-00 H03-59269-00
4 Spring 1 H03-57235-00

Reliant™ 10K Hornet® Mechanical

5 Upper Slip Cage 1 H03-61694-00 10001402 (353-042-00) H03-60474-00
6 Leaf Spring 8 H03-59745-00 H03-61122-00
7 Retrieving Slip 4 10001239 (353-044-00) H03-59462-00 H03-59551-00
8 Upper Cone 1 H03-61695-00 H03-59262-00 H03-59268-00
9 Gage Ring 1 H03-61696-00 H03-59257-00 H03-59258-00 H03-59259-00
10* Bonded Seal 1 H03-59256-00
11 P.E. Mandrel 1 H03-61775-00 H03-59248-00 H03-59292-00
12* End Packing Element (95H Carb) 2 H03-56080-00 H03-55846-00 H03-55426-00 H03-57180-00
13 Spacer Ring 2 H03-61697-00 H03-55847-00 H03-55427-00 H03-57181-00
Center Packing Element (70H) H03-56081-02 H03-55848-02 H03-55451-02 H03-57312-02

Tension Set Packer

14* Center Packing Element (80H) 1 H03-56081-01 H03-55848-01 H03-55451-01 H03-57312-01
Center Packing Element (90H) H03-56081-00 H03-55848-00 H03-55451-00 H03-57312-00
15 Filler Ring 1 10001232 (353-061-00)
16 Set Screw 5/16-18 x 3/8 2 HWWG51B0D3
17 Lower Cone 1 H03-61698-00 H03-59388-00 H03-59389-00 H03-59390-00
18 Lower Slip 4 H03-61699-00 H03-59264-00 H03-59281-00
19 Drag Block Housing 1 H03-61701-00 H03-59296-00 H03-59294-00
20 Drag Block H03-61702-00 (5) H03-59954-00 (4) H03-59902-00 (4)
21 Drag Block Spring H01-48601-00 (20) H01-53924-00 (12)
22 J Sleeve 1 H03-61703-00 H036115500
23 Snap Ring 1 10001165 (353-065-00)
24 Lower Sub 1 H03-59246-00
25 Tubing Nipple 1 H457-34-1229 (197-668-00)
26 Lock Pin 2 H03-61704-00 H03-60152-00
27 Drag Block Outer Spring 20 H01-59971-00 Not Required
* Redress kit parts
 Tension Set Packer
Reliant™ 10K Hornet® Mechanical
Redress Kits for 4-1/2" and 5" Packers

Redress Kit
95CARB-70-95CARB (100-175F)

Item No. Material No. and Size

Description
No. Req'd 365 375 388 410
10 Bonded Seal 1 H03-59256-00
12 End Packing Element 2 H03-56080-00 H03-55846-00 H03-55426-00 H03-57180-00
14 and Subassembly Center Packing
1 H035-6635-02 H03-56163-02 H03-55889-02 H03-55860-02
15 Element and Filler Ring
Redress Kit - 10121245 H03-60018-02 H03-60021-02 H03-60022-02

Redress Kit
95CARB-80-95CARB (125-250F)

Item No. Material No. and Size

Description
No. Req'd 365 375 388 410
10 Bonded Seal 1 H03-59256-00
12 End Packing Element 2 H03-56080-00 H03-55846-00 H03-55426-00 H03-57180-00
Subassembly Center Packing
14 1 H03-56635-01 H03-56163-01 H03-55889-01 H03-55860-01
Element and Filler Ring
Redress Kit - 10121244 H03-60018-01 H03-60021-01 H03-60022-01

Redress Kit

Rev. A
Unit No. 5033
95CARB-90-95CARB (200-350F)

Item No. Material No. and Size

Description
No. Req'd 365 375 388 410
10 Bonded Seal 1 H03-592560-0
12 End Packing Element 2 H03-56080-00 H03-55846-00 H03-55426-00 H03-57180-00

Page 11 of 33
Subassembly Center Packing
14 1 H03-56635-00 H03-56163-00 H03-55889-00 H03-55860-00
Element and Filler Ring

9-23-04
Redress Kit - 10121243 H03-60018-00 H03-60021-00 H03-60022-00
 Size 365/375/388/410-193 Hornet Packer Rating Envelope

Rev. A
Unit No. 5033
(95C-70-95C PE System 100º-175ºF), (95C-80-95C PE System 250º-300ºF) and
(95C-90-95C PE System 300º-350ºF). Seal Diameter 2.415
Above Pressure (Mpa) Below
-82.7 -68.9 -55.1 -41.3 -27.6 -13.8 0.0 13.8 27.6 41.3 55.1 68.9 82.7
80,000 35,584

Page 12 of 33
Point 2 Point1
70,000

Tension
2,358 psi 8,000 psi
Tension

9-23-04
60,000 lbs 60,000 lbs
60,000 26,688

50,000

Point 3
40,000 8,000 psi
17,792
30,000 lbs

Force (DaN)
Force (lbs)

30,000

20,000 8,896

10,000

Reliant™ 10K Hornet® Mechanical

0 0
Set-Down

Set-Down
-10,000
Point 6
-20,000 8,000 psi -8,896
Point 4
30,000 lbs
8,000 psi

Tension Set Packer

-30,000 30,000 lbs
Point 5
-40,000 0 psi -17,792
50,000 lbs

-50,000

-60,000 -26,688
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000 12,000
Above Pressure (psi) Below
 Size 365/375/388/410-193 Hornet Packer Rating Envelope

Tension Set Packer

Reliant™ 10K Hornet® Mechanical
(95C-80-95C PE System 125º-250ºF) And
(95C-90-95C PE System 200º-300ºF) Seal Diameter

Above Pressure (Mpa) Below

-82.7 -68.9 -55.1 -41.3 -27.6 -13.8 0.0 13.8 27.6 41.3 55.1 68.9 82.7
80,000 35,584

Tension
Point 2 Point1
Tension

70,000 2,358 psi 10,000 psi

60,000 lbs 60,000 lbs
60,000 26,688

50,000
Point 3
40,000 10,000 psi 17,792

Force (DaN)
30,000 lbs
Force (lbs)

30,000

20,000 8,896

10,000

0 0

-10,000
Set-Down

Set-Down
-20,000 -8,896

Rev. A
Unit No. 5033
-30,000
Point 4 Point 6
-40,000 -17,792
10,000 psi 10,000 psi
30,000 lbs 30,000 lbs
-50,000 Point 5
0 psi
-60,000 50,000 -26,688

Page 13 of 33
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000 12,000
Above Pressure (psi) Below

9-23-04
 Unit No. 5033 9-23-04
Rev. A Page 14 of 33
Assembly Instructions for the
5-1/2" x 2-7/8" Size Hornet
Refer to Drawing No. 390-944-03P03.
NOTE: All parts should be greased lightly before
assembly to ensure proper function.
Drag Block Assembly:
1. Install Drag Block Springs (22) into Drag Block
(21) and compress springs using fixture ME-
14513.
2. Install Drag Block (21) and Drag Block Springs
(22) into Drag Block Housing (20) by tapping on
Drag Block (21) with a punch and hammer. Re-
peat for all drag blocks.
Main Assembly Instructions:
1. Apply grease on OD of Bonded Seal (8), seal
surface of P.E. Mandrel ID and install into Pack-
ing Element Mandrel (14).
Reliant™ 10K Hornet® Mechanical
Tension Set Packer
2. Vise on Upper Cone (7) and thread Packing El-
ement Mandrel (14) into Upper Cone with 24"
Memak wrench.
3. Thread Upper Gage Ring (9) onto Packing Ele-
ment Mandrel (14).
4. Install End Packing Element (10) on OD of
Spacer/Limit Ring (11) and slide on OD of
Packing Element Mandrel (14). Install Filler
Ring (12) in ID of Center Packing Element (13)
and slide on OD of Packing Element Mandrel
(14). Install End Packing Element (10) on OD of
Spacer/Limit Ring (11) and slide on OD of
Packing Element Mandrel (14).
5. Install Lower Gage Ring (15) and thread (left-
hand thread) Packing Element Ext. (16) to
Packing Element Mandrel (14) and install Set
Screws (17).
6. Thread Lower Cone (18) to Lower Gage Ring
(15).
7. Apply grease to seal surface on Mandrel (2)
O.D.
8. Stab Mandrel (2) into Upper Cone (7).
9. Lightly buff the exposed seal surface on Man-
drel (2), Noted as “do not vise” on page 1, with
fine grade sandpaper or Scotchbrite pad to re-
move roughness.
NOTE: When dressing tool, make sure the seal
diameter is within tolerance (see specification
guide pg.3).
10.Place Leaf Springs (5) on Retrieving Slips (6)
and install in slots of Upper Slip Cage (4).
11.Slide the Upper Slip Cage Assembly onto top
end of mandrel (2) until Slip Cage (4) shoulders
out against the Mandrel (2). Make sure the Re-
trieving Slips and springs remain in place and
Reliant™ 10K Hornet® Unit No. 5033 9-23-04
Mechanical Tension Set Packer Rev. A Page 15 of 33

can be actuated. Check the Leaf Springs (5) for
damage.
12.Install Coil Spring (3) on Mandrel (2).
13.Thread Top Sub (1) to Mandrel (2) hand-tight
and move tool to vise on Top Sub (1).
14.Place Leaf Springs (5) on Lower Slips (19) and
install in slot of Drag Block Housing (20).
15.Slide the Drag Block Assembly onto the Pack-
ing Element Ext. (16).
16.Install Snap Ring (23) on Drag Block Housing
(20).
17.Thread (left-hand thread) J-Sleeve (24) to Drag
Block Housing (20) and install Set screws (17)
through J-Sleeve (24) into Snap Ring (23).
18.Install Snap Ring (25) on Packing Element
Mandrel(16) through slot on J-Sleeve (24).
19.Do not use torque machine. Wrench-tighten the
Lug Sub (26) to the Tubing Nipple (27).
20.Thread Lug Sub (26) to Mandrel (2) and
wrench-tighten Top Sub (1), Mandrel (2) and
Lug Sub (26). Smooth out vise and wrench
marks.
NOTE: Tool should be shipped as shown on
assembly view.
Disassembly Instructions
For the 5-1/2" x 2-7/8" Size Hornet
7. Vise tool on Upper Cone (7) and remove set
screws (17) from the Packing Element Ext.
(16). Unscrew (left-hand thread) Packing Ele-
ment Ext. (16) from Packing Element Mandrel
(14) and remove Lower Gage Ring (15).
8. Remove End Packing Elements (10), Spacer
Rings (11), Center Packing Element (13) and
Filler Ring (12) from Packing Element Man-
drel(14).
9. Unscrew Upper Gage Ring (9) from Packing El-
ement Mandrel (14).
10.Unscrew Packing Element Mandrel (14) from
Upper Cone(7). (
NOTE: Vise on lower end of Packing Element
Mandrel.
11.Vise tool on Top Sub (1) and unscrew Mandrel
(2). Remove Coil Spring (3), Upper Slip Cage
(4), Retrieving Slips (6) and Leaf Springs (5).
12.Smooth out all vise and wrench marks.
Disassembly Of Drag Blocks:
1. Remove Drag Blocks (21) from Drag Block
Housing (20) by taping on the Drag Block.
NOTE: If Drag Block Springs (22) get stuck on
threads of Drag Block Housing (20), use a putty
knife or flathead screwdriver to help guide the
Springs over the threads. Repeat for all Drag
Blocks.

Refer to Drawing No. 390-944-03P03. Bonded Seal Pulling Tool

Main Disassembly A Bonded Seal Puller is available to remove the
1. Unscrew Lug Sub (26) from Mandrel (2). Bonded Seal (8). It consists of a Punch AND Split
Ring. To remove the Bonded Seal, engage the
NOTE: If Tubing Nipple unscrews from Lug Sub
(26), unscrew Lug Sub (26) from Mandrel (2) By
Split Ring in ID of Bonded Seal and insert Punch
rotating on top end of J-Sleeve (24). BE sure not to under Split Ring from lower end of Packing Ele-
vice on shear screw holes of J-Sleeve (2). ment Mandrel (14). Remove bonded Seal by tap-
ping on the Punch with an aluminum bar.
2. Remove Snap Ring (25) from Packing Element
Ext. (16) through slot on J-Sleeve (24).
3. Remove Set Screws (17) from J-Sleeve (24)
and unscrew (left-hand thread) from Drag Block
Housing (20).
4. Remove Snap Ring (23) from Drag Block Hous-
ing (20).
5. Remove Lower Slips (19), Leaf Springs (5),
Drag Blocks (21) and Drag Block Housing (20)
from Packing Element Ext. (16).
6. Hold back up on Lower Gage Ring (15) and un-
screw Lower Cone (18).
Reliant™ 10K Hornet® Mechanical Set Packer, Size 5-1/2" x 2-3/8" and 2-7/8"

Rev. A
Unit No. 5033
Assembly and Dimensional Data Drawing Nos. 390-944-03P03

Page 16 of 33
9-23-04
Reliant™ 10K Hornet® Mechanical
Tension Set Packer
 Reliant™ 10K Hornet® Mechanical Set Packer, Size 5-1/2" x 2-3/8" and 2-7/8"

Tension Set Packer

Reliant™ 10K Hornet® Mechanical
Dimensional Data Parts List
Refer to Drawing No. 390-944-03P03. Refer to Drawing No. 390-944-03P03.
Size Item No. Material No.
Description
Dim No. Req’d 450 460 472 486
450-193 460-193 472-193 486-193 450-237 460-237 472-237 486-237
80 H457-60-2204
A 4.500 4.600 4.720 4.860 4.500 4.600 4.720 4.860 237
110 H469-10-220D
1 Top Sub 1
B 2.375 2.375 193
80 H457-60-151L
110 H457-60-151M
C 3.500 3.685
80 H03-59927-00
D 26.50 25.75 237
110 H03-59927-01
2 Mandrel 1
E 35.75 35.00 193
80 H03-61002-00
110 H03-61002-01
F 12.00 12.00
3 Coil Spring 1 H03-59959-00
G 104.89 95.439 4 Upper Slip Cage 1 H03-59924-00 H03-5992500 H03-59923-00 H03-62120-00
Thd H 2-3/8" 427# EU 8rd Box 2-7/8" 6.5# EU 8rd Box 5 Leaf Spring 8 H03-56593-00
6 Retrieving Slip 4 H03-58050-00 H03-57544-00 H03-57577-00 H03-62121-00
Thd J 2-7/8" 6.5# NU 10rd
7 Upper Cone 1 H03-59926-00
Thd K 2-7/8" 6.5# EU 8rd Pin 2-7/8 6.5# EU 8rd 8 Bonded Seal 1 H02-99062-00
Thd L 2-3/8 4.7# EU 8rd Pin - 9 Upper Gage Ring 1 H03-48572-00 H03-49559-00 H03-49551-00 H03-62122-00
10 End Packing Element 2 H03-49729-00 H03-49558-00 H03-49555-00 H03-62124-00
M 1.93 - 11 Spacer Ring 2 H03-48558-00 H03-49560-00 H03-49552-00 H03-62125-00
12 Filler Ring 1 H03-48559-00
70 H H03-51821-02 H03-51822-02 H03-51823-02 -
13 Center Packing Element 80 H 1 H03-51821-01 H03-51822-01 H03-51823-01 H03-62123-01
90 H H03-51821-00 H03-51822-00 H03-51823-00 -
14 Packing Element Mandrel 1 H03-49223-00
15 Lower Gage Ring 1 H03-48574-00 H03-49557-00 H03-49554-00 H03-62126-00
16 Packing Element Mandrel Ext. 1 H03-62074-00
HWW-G51D-080
17 Set Screw 4
(3/8-16 x 1/4", steel)
18 Lower Cone 1 H03-62072-00
19 Lower Slip 4 H03-59929-00 H03-59930-00 H03-62129-00
20 Drag Block Housing 1 H03-59933-00 H03-59931-00

Rev. A
Unit No. 5033
21 Drag Block 4 H03-59935-00 H03-62195-00
22 Drag Block Springs 16 H01-39722-00
23 Snap Ring 1 H03-61147-00
24 J-Sleeve 1 H03-61148-00
25 Snap Ring 1 H01-65596-00
80 H03-59936-00
237
110 H03-59936-01
26 Lug Sub 1
80 H03-61001-00
193
110 H03-61001-01
80 H457-34-1409

Page 17 of 33
237
110 H457-34-1408
27 Pup Joint 1
80 H457-34-1231
193

9-23-04
110 H457-34-1229
80 H469-10-6652
28 Bottom Sub 193 1
110 H469-10-670A
Reliant™ 10K Hornet® Mechanical Unit No. 5033 9-23-04
Tension Set Packer Rev. A Page 18 of 33

Redress Kit
Size 95-70-95
Item No. Size and Material No.
Description
No. Req’d 450 460 472
13 Bonded Seal 1 H02-99062-00
15 End Packing Element 2 H03-49729-00 H03-49558-00 H03-49555-00
17 and 18 Subassembly Center Packing Element 1 H03-48992-02 H03-48993-02 H03-48994-02
Redress Kit - H03-51778-02 H03-51779-02 H03-51780-02

Redress Kit
Size 95-80-95
Item No Size and Material No.
Description
No. Req’d 450 460 472 486
13 Bonded Seal 1 H02-99062-00
15 End Packing Element 2 H03-49729-00 H03-49558-00 H03-49555-00 H03-62124-00
17 and
Subassembly Center Packing Element 1 H03-48992-01 H03-48993-01 H03-48994-01 10128241
18
Redress Kit - H03-51778-01 H03-51779-01 H03-51780-01 10128130

Redress Kit
Size 95-90-95
Item No. Size and Material No.
Description
No. Req’d 450 460 472
13 Bonded Seal 1 H02-99062-00
15 End Packing Element 2 H03-49729-00 H03-49558-00 H03-49555-00
17 and 18 Subassembly Center Packing Element 1 H03-48992-00 H03-48993-00 H03-48994-00
Redress Kit - H03-51778-00 H03-51779-00 H03-51780-00
 Size 450/460/472/486-193 and 237 Hornet Packer Rating Envelope

Tension Set Packer

Reliant™ 10K Hornet® Mechanical
F/ P.E.’s: 95-80-95 at 250oF and 95-90-95 at 300oF

Above Pessure (MPa) Below

-82.7 -68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9 82.7
125,000 55,603

100,000 44,482
Point 2 Point 1
3,400 psi 10,000 psi
100,000 lbs 100,000 lbs
75,000 33,362

Tension
Tension

50,000 22,241

Point 3
8,000 psi
25,000 41,000 lbs 11,121

Force (daN)
Force (lbs)

0 Point 8 0
Point 4 10,000 psi
10,000 psi 20,000 lbs
1000 lbs
Point 7
-25,000 8,000 psi -11,121
Point 5
Point 6 40,782 lbs

Set-Down
Set-Down

10,000 psi
50,000 lbs 0 psi
60,000 lbs

Rev. A
Unit No. 5033
-50,000 -22,241

-75,000 -33,362
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000 12,000
Above Pressure (psi) Below

Page 19 of 33
9-23-04
 Size 450/460/472/486-193 and 237 Hornet Packer Rating Envelope

Rev. A
Unit No. 5033
F/ P.E.’s: 95-70-95 at 175oF, 95-80-95 at 300oF and 95-90-95 at 350oF Seal Diameter 2.937"
Above Pessure (MPa) Below
-82.7 -68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9 82.7
125,000 55,603

Page 20 of 33
100,000 44,482
Point 1

9-23-04
Point 2
8,000 psi
3,400 psi
100,000 lbs
75,000 100,000 lbs 33,362

Tension
Tension

50,000 22,241

Point 3
8,000 psi
25,000 41,000 lbs 11,121

Force (daN)
Force (lbs)

0 0

Reliant™ 10K Hornet® Mechanical

Point 6
-25,000 -11,121
8,000 psi

Set-Down
Set-Down

Point 4 Point 5 40,782 lbs

8,000 psi 0 psi
54,000 lbs 60,000 lbs
-50,000 -22,241

Tension Set Packer

-75,000 -33,362
-10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000
Above Pressure (psi) Below
 Reliant™ 10K Hornet® Unit No. 5033 9-23-04
Mechanical Tension Set Packer Rev. A Page 21 of 33

Assembly Instructions for the Main Assembly Instructions

7" X 7-5/8" Mechanical Set Hornet® 1. Apply grease on OD of Bonded Seal (10) and
Packers (2-7/8" and 3-1/2") install into Packing Element Mandrel (11).

Refer to Drawing No. 390-994-00P03.

NOTE: All parts should be greased lightly before
assembly to ensure proper function.

Drag Block Assembly

1. Install Drag Block Springs (21) into Drag Block
(20) and compress springs using fixture ME-
14581.

2. Vise on Upper Cone (8) and thread (left-hand

thread) Packing Element Mandrel (11) with 24"
MEMAK wrench.

2. Install Drag Block (20) and Drag Block Springs

(21) into Drag Block Housing (19) by tapping on
Drag Block with a punch and hammer. Repeat
for all drag blocks.
3.

3. Thread (left-hand thread) Upper Gage Ring (9)

to Packing Element Mandrel.
 Unit No. 5033 9-23-04 Reliant™ 10K Hornet® Mechanical
Rev. A Page 22 of 33 Tension Set Packer

4. Install End Packing Element (12) on OD of 6. Apply Grease to Seal Surface on Mandrel (3)
Spacer/Limit Ring (13) and slide on OD of OD.
Packing Element Mandrel.

7. Stab Mandrel (3) into Upper Cone (8).

Install Center Packing Element (14) on OD of
Packing Element Mandrel. Install End Packing
Element (12) on OD of Spacer/Limit Ring (13)
and slide on OD of Packing Element Mandrel.

8. Place Leaf Spring (6) on Retrieving Slip (7) and

install in slot of Upper Slip Cage (5). Repeat for
all Retrieving Slips.

5. Install Lower Cone (17) on OD of Packing Ele-

ment Mandrel (11). Line-up holes with slots in
Packing Element Mandrel and thread two J-
pins (15) in Lower Cone.
Reliant™ 10K Hornet® Unit No. 5033 9-23-04
Mechanical Tension Set Packer Rev. A Page 23 of 33

11.Thread Top Sub (1) to Mandrel (3) hand-tight

and move tool to vise on Top Sub.

9. Slide the Slip Cage/Slips assembly over top

end of the Mandrel (3) until Slip Cage shoulders
out against the Mandrel. 12.Place Leaf Spring (6) on Lower Slip (18) and in-
stall in slot of Drag Block Housing (19). Repeat
for all Lower Slips.

10.Install Compression Spring (4) and Spring Re-

tainer Ring (2) on Mandrel. Note: Spring Re-
tainer Ring (2) not required for size -292.
 Unit No. 5033 9-23-04 Reliant™ 10K Hornet® Mechanical
Rev. A Page 24 of 33 Tension Set Packer

13.Slide the Drag Block assembly on Packing Ele- 16.Do not use torque machine. Wrench-tighten the
ment Mandrel (11). Lug Sub (24) to the Tubing Nipple (25).

14.Thread (left-hand thread) J-sleeve (22) to Drag 17.Thread Lug Sub (24) to Mandrel (3) and
Block Housing (19) and install Set Screws (16). wrench-tighten Top Sub, Mandrel and Lug Sub.
Smooth out vise and wrench marks.

15.Install Snap Ring (23) on Packing Element

Mandrel (11) thru slot on J-Sleeve (22).

NOTE: Tool should be shipped as shown on assembly

view.

Disassembly Instructions
1. Vise tool on Top Sub (1).
2. Unscrew Lug Sub (24) from Mandrel (3).
NOTE: If Tubing Nipple (25) unscrews from Lug Sub
(24) you can unscrew Lug Sub (24) from Mandrel (3)
by rotating J-sleeve (22).
3. Remove Snap Ring (23) from Packing Element
Mandrel (11) thru Slot on J-sleeve (22).
Reliant™ 10K Hornet®
Mechanical Tension Set Packer
4. Remove Set Screws (16) in J-Sleeve (22). Un-
screw (left-hand thread) and remove J-Sleeve
(22) from Drag Block Housing (19).
5. Remove the Drag Block Housing assembly
which includes Lower Slips (18), Leaf Springs
(6), Drag Blocks (20) and Drag Block Springs
(21), from Packing Element Mandrel (11). See
Disassembly of Drag Blocks below.
6. Unscrew J-Pins (15) from Lower Cone (17).
7. Remove Lower Cone (17), End Packing Ele-
ments (12), Spacer Rings (13) and Center
Packing Element (14) from Packing Element
Mandrel (11).
8. Vise on Upper Cone (8) and unscrew (left-hand
thread) Gage Ring (9) from Packing Element
Mandrel (11).
9. Unscrew (left-hand thread) Upper Cone (8)
from Packing Element Mandrel (11).
10.Unscrew Top Sub (1) from Mandrel (3) and re-
move Spring Retaining Ring (2), Compression
Unit No. 5033 9-23-04
Rev. A Page 25 of 33
Spring (4), Upper Slip Cage (5), Retrieving
Slips (7) and Leaf Springs (6).
Disassembly of Drag Blocks
1. Remove Drag Blocks (20) from Drag Block
Housing (19) by tapping on the Drag Block.
NOTE: If Drag Block Springs (21) get stuck on
threads of Drag Block Housing (19), use a putty
knife to help guide the springs. Repeat for all Drag
Blocks.
Bonded Seal Pulling Tool
A Bonded Seal Puller is available to remove the
Bonded Seal (10). It consists of a punch and split
ring. To remove the Bonded Seal, engage the split
ring in ID of Bonded Seal and insert punch under
split ring from lower end of packing Element Man-
drel (11). Remove Bonded Seal by tapping on the
punch with an aluminum bar.
Reliant 10K HORNET® Mechanical Set Packer, Size 7" and 7-5/8" (2-7/8" and 3-1/2")

Rev. A
Unit No. 5033
Assembly and Dimensional Data Drawing No. 390-994-00P03

Page 26 of 33
9-23-04
Reliant™ 10K Hornet® Mechanical
Tension Set Packer
Reliant™ 10K Hornet® Mechanical Unit No. 5033 9-23-04
Tension Set Packer Rev. A Page 27 of 33

Reliant 10K HORNET® Mechanical Set Packer, Size 7" and 7-5/8" (2-7/8" and 3-1/2")
Parts List
Refer to Drawing NO 390-994-00P03.
Item No. Required Material No. and Size
Description
No. 591 600 618 645 670
2-7/8" EU 8RD 80 H457-35-1421
237
Box x Box 110 H494-06-3262
1 Top Sub 3-1/2" EU 8RD 80 1 H457-60-3508
Box x 3-1/2" NU 292
10RD Box 110 H457-60-3509
2 Spring Retaining Ring For 237 ONLY 1 H03-53838-00
2-7/8" EU 8RD 80 H03-61236-00
237
Pin x Pin 110 H03-61236-01
3 Mandrel 1
3-1/2" NU 10RD 80 H03-60956-00
292
Pin x Pin 110 H03-6095-601
4 Inconel Compression Spring 1 H03-5793-801
5 Upper Slip Cage 1 H03-61237-00 H03-61238-00 H03-61551-00
6 Retrieving & Lower Slip Leaf Spring 12 H03-57857-00
7 Retrieving Slip 6 H03-61845-00 H03-59170-00 H03-59044-00
8 Upper Cone 1 H03-61224-00 H03-61550-00
9 Gage Ring 1 H03-61218-00 H03-61218-01 H03-61218-02 H03-61218-03 H03-61218-04
10* Bonded Seal 1 H03-32690-00
11 P.E. Mandrel 1 H03-61221-00
90H 2 H01-5890400 H01-58905-00 -
12* End Packing Element
95H CARB. H01-5890404 H01-58905-07 H01-64016-01 H01-64017-01
13 Spacer Ring 2 H03-6121900 H03-61219-01 H03-61219-02 H03-61549-00 H03-61549-01
70H H01-5888800 H01-58890-00 H01-58892-00 H01-58893-00
14* Center Packing Element 80H 1 H01-5888802 H01-58890-01 H01-58892-02 H01-65334-00
90H H01-5888803 H01-58890-03 -
15 J-Pin 2 H03-57853-00
16 Set Screw 3/8-16 x 0.25 2 HWW-G51D-080
17 Lower Cone 1 H03-61220-00 H03-61220-01 H03-61220-02 H03-61220-03 H03-61220-04
18 Lower Slip 6 H03-61235-00 H03-61552-00
19 Drag Block Housing 1 H03-61232-00 H03-61230-00 H03-61617-00
20 Drag Block 6 H03-61229-00 H03-61553-00
21 Drag Block Spring 24 H01-53925-00
22 J-Sleeve 1 H03-61222-00
23 Snap Ring 1 H03-61223-00
2-7/8" EU 8RD 80 H03-61225-00
237
Box x Box 110 H03-61225-01
24 Lug Sub 3-1/2" NU 10RD 80 1 H03-60957-00
Box x 3-1/2" EU 292
8RD Box 110 H03-60957-01

2-7/8" EU 8RD 80 H457-34-1409

237
Pin x Pin 110 H457-34-1408
25 Tubing Nipple 1
3-1/2" EU 8RD 80 H457-61-802K
292
Pin x Pin 110 H457-61-802L
* Redress kit parts.
 Unit No. 5033 9-23-04 Reliant™ 10K Hornet® Mechanical
Rev. A Page 28 of 33 Tension Set Packer

Redress Kit R-3™ Packing Element

90-70-90 (70-175F) MECHANICAL
Material No. and Size
Item Description No.
670 (125-
No. Req’d 591 600 618 645 (125-300F)
250F)
10 Bonded Seal 1 H03-32690-00
End Packing Element 90H H01-58904-00 H01-58905-00 -
12 End Packing 2
- H01-64016-01 H01-64017-01
Element 95H Carb
Center Packing
14 1 H01-58888-00 H01-58890-00 H01-58892-00 H01-58893-00
Element 70H
Redress Kit - H03-58114-00 H03-58120-00 H03-59947-00 10121512

Redress Kit R-3™ Packing Element

95CARB-80-95CARB (125-300F) MECHANICAL
Material No. and Size
Item Description No.
645 670
No. Req’d 591 600 618
(200-350F) (200-350F)
10 Bonded Seal 1 H03-32690-00
End Packing
12 2 H01-58904-04 H01-58905-07 H01-64016-01 H01-64017-01
Element 95H Carb
Center Packing
14 1 H01-58888-02 H01-58890-01 H01-58892-02 H01-65334-00
Element 80H
Redress Kit - H03-58114-01 H03-58120-01 H03-59947-01 10121513

Redress Kit R-3™ Packing Element

95CARB-90-95CARB (200-350F) MECHANICAL
Item Description No. Material No. and Size
No. Req’d 591 600 618
10 Bonded Seal 1 H03-32690-00
End Packing
12 2 H01-58904-04 H01-58905-07
Element 95H Carb
Center Packing
14 1 H01-58888-03 H01-58890-03
Element 90H
Redress Kit - H03-58114-02 H03-58120-02

Converting Sizes 7" and 7-5/8"
Mechanical Set Hornet Packers
(H64682) to Wireline Set (H64683)
1. Vise on Upper Cone (8) and prepare Assembly
Fixture (H03-60605-05) to compress the Com-
pression Spring (4). It is recommended to mark
the flat bottom holes in the Mandrel (3) with a
white metal marker for easier location.
2. Install two Cap Screws thru the Assembly Fix-
ture's Assembly Sleeve and into the packer's
Upper Slip Cage (5). Compress Compression
Spring (4) by turning the Fixture's handle.
When reaching the flat bottom holes in the
mandrel, install 4 Shear Screws (26). Remove
Cap Screws from Upper Slip Cage (5) and As-
sembly Sleeve. Remove the Assembly Fixture
and replace with the two remaining Shear
Screws (26).
3. Make Mandrel (3) shoulder out on Upper Cone
(8) by taping on Top Sub (1).
4. Remove Snap Ring (23) from Packing Element
Mandrel (11) thru slot on J-Sleeve (22).
Reliant™ 10K Hornet® Unit No. 5033 9-23-04
Mechanical Tension Set Packer Rev. A Page 29 of 33

5. Remove Set Screws (16) in J-Sleeve (22). Un-
screw (left-hand thread) and pull J-Sleeve (22)
away from Drag Block Housing (19).
6. Remove Drag Blocks (20) from Drag Block
Housing (19) by tapping on the Drag Block.
Note: If Drag Block Springs (21) get stuck on
threads of Drag Block Housing (19), use a putty
knife to help guide the springs. Repeat for all
Drag Blocks. It is recommended to mark the flat
bottom holes in the Packing Element Mandrel
(11) with a white metal marker for easier loca-
tion.
7. Pull up and thread (left-hand thread) J-sleeve
(22) back to Drag Block Housing (19) and install
Set Screws (16).
8. Install Snap Ring (23) on Packing Element
Mandrel (11) thru slot on J-sleeve (22).
9. Manipulate the Drag Block Housing/J-Sleeve
assembly so that the Lug Sub pins are sitting in
the setting section of the J-Sleeve's track.
10.Install Drive Pins (27) on Lug Sub (24) thru
groove on J-sleeve (22).
11.Line-up tap holes of J-sleeve (22) with flat bot-
tom holes on Packing Element Mandrel (11)
and install 6 Shear Screws (26).
Converting Sizes 7" and 7-5/8" Wireline
Set Hornet Packers (H64683) to
Mechanical Set (H64682)
1. Vise on Upper Cone (8) and remove Drive Pins
(27) from Lug Sub (24).
Conversion Kit
2. Remove six Shear Screws (26) from J-Sleeve
(22).
3. Remove Set Screws (16). Unscrew (left-hand
thread) and pull J-Sleeve (22) away from Drag
Block Housing (19).
4. Install and compress 4 Drag Block Springs (21)
in Drag Block (20) using fixture ME-14581.
5. Install compressed Drag Block and Drag Block
Springs onto Drag Block Housing (19) by tap-
ping on Drag Block with a punch and hammer
thru fixture. Repeat for all Drag Blocks.
6. Pull up and thread (left-hand thread) J-sleeve
(22) back to Drag Block Housing (19) and install
Set Screws (16).
7. Install Snap Ring (23) on Packing Element
Mandrel (11) thru slot on J-sleeve (22).
8. Remove any two Shear Screws (29) at 180°
from each other from Upper Slip Cage (5).
Note: Compression Spring (4) is highly ener-
gized. DO NOT remove more than two Shear
Screws.
9. Utilizing the Assembly Fixture (H03-60605-05),
install two Cap Screws thru the Fixture's As-
sembly Sleeve and into the packer's Upper Slip
Cage (5). Turn the handle until the Assembly
Fixture takes the load off the Compression
Spring (4).
10.Remove remaining Shear Screws (26) from
Upper Slip Cage (5).
11.Unload the Compression Spring.
12.Remove Assembly Fixture from tool.

Converting Mechanical Set Hornet (H64682) to Wireline Set (H64683)

Item Description No. Material No. and Size
No. Req'd 591 600 618 645 670
HWW-GE1D-0HB
26 Brass Shear Screws 12
(3/8-16 x 1/2)
H01-32999-00
27 Drive Pin 2
(0.156" x 0.530")
Conversion Kit - 10109503

Conversion Kit
Converting Wireline Set Hornet (H64683) to Mechanical Set (H64682)
Item No. Material No. and Size
Description
No. Req'd 591 600 618 645 670
20 Drag Block 6 H03-61229-00 H03-61553-00
21 Drag Block Spring 24 H01-53925-00
Conversion Kit - 10127952 10127954
 Rev. A
Unit No. 5033
237-8K Hornet® Packer Rating Envelope - Seal Diameter 3.540"
Size 591, 600 & 618 (90-70-90 PE, 70-175 deg F) 7" Casing
Size 591, 600 & 618 (95C-80-95C PE, 250-300 deg F) 7" Casing Size 618 (95C-90-95C PE, 300-350 deg F) 7" Casing
Size 645 (95C-70-95C PE, 250-300 deg F) 7-5/8" Casing Size 645 (95C-80-95C PE, 300-350 deg F) 7-5/8" Casing
Size 670 (95C-70-95C PE, 200-250 deg F) 7-5/8" Casing Size 670 (95C-80-95C PE, 300-350 deg F) 7-5/8" Casing

Above Pessure (MPa) Below

Page 30 of 33
-68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9
120,000 53,379

9-23-04
100,000 44,482

Point 2 Point 1
80,000 4,300 psi 8,000 psi 35,586
100,000 lbs 100,000 lbs
Point 3
60,000 8,000 psi 26,689

Tension
70,000 lbs
40,000 17,793

20,000 8,896

Reliant™ 10K Hornet® Mechanical

Force (daN)
0 0

-20,000 -8,896
Point 4 Point 6
-40,000 8,000 psi 8,000 psi -17,793
Point 5 60,000 lbs

Tension Set Packer

60,000 lbs
0 psi
70,000 lbs

Set-Down
-60,000 -26,689

-80,000 -35,586

-100,000 -44,482
-10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000
Above Pressure (psi) Below
 Tension Set Packer
Reliant™ 10K Hornet® Mechanical
237-10K Hornet® Packer Rating Envelope - Seal Diameter 3.540"
Size 591, 600 & 618 (95C-80-95C PE, 125-250 deg F) 7" Casing
Size 591 & 600 (95C-90-95C PE, 200-350 deg F) 7" Casing Size 618 (95C-90-95C PE, 200-300 deg F) 7" Casing
Size 645 (95C-70-95C PE, 125-250 deg F) 7-5/8" Casing Size 645 (95C-80-95C PE, 200-300 deg F) 7-5/8" Casing
Size 670 (95C-70-95C PE, 125-200 deg F) 7-5/8" Casing Size 670 (95C-80-95C PE, 200-300 deg F) 7-5/8" Casing
Above Pressure (MPa) Below
-82.7 -68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9 82.7
120,000 53,379

100,000 44,482
Point 2
Point 1
80,000 4,300 psi 35,586
10,000 psi
100,000 lbs
100,000 lbs
60,000 Point 3 26,689

Tension
Tension

8,000 psi
70,000 lbs
40,000 17,793

20,000 Point 4 8,896

10,000 psi
30,000 lbs

Force (daN)
0 0
Force (lbs)

-20,000 -8,896

Rev. A
Unit No. 5033
Point 5 Point 7
-40,000 10,000 psi 10,000 psi -17,793
Point 6
60,000 lbs 0 psi 60,000 lbs

Set-Down
-60,000 70,000 lbs -26,689
Set-Down

-80,000 -35,586

Page 31 of 33
-100,000 -44,482
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000 12,000

9-23-04
Above Pressure (psi) Below
 Rev. A
Unit No. 5033
292-10K Hornet® Packer Rating Envelope - Seal Diameter 3.540"
Size 591, 600 & 618 (95C-80-95C PE, 125-250 deg F) 7" Casing
Size 591 & 600 (95C-90-95C PE, 200-350 deg F) 7" Casing Size 618 (95C-90-95C PE, 200-300 deg F) 7" Casing
Size 645 (95C-70-95C PE, 125-250 deg F) 7-5/8" Casing Size 645 (95C-80-95C PE, 200-300 deg F) 7-5/8" Casing
Size 670 (95C-70-95C PE, 125-200 deg F) 7-5/8" Casing Size 670 (95C-80-95C PE, 200-300 deg F) 7-5/8" Casing

Page 32 of 33
Above Pressure (MPa) Below
-82.7 -68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9 82.7

9-23-04
120,000 53,379

100,000 44,482
Point 2 Point 1
4,300 psi 10,000 psi
80,000 35,586
100,000 lbs 100,000 lbs

60,000 26,689

Tension
Tension

40,000 Point 3 17,793

8,000 psi
46,500 lbs

Reliant™ 10K Hornet® Mechanical

20,000 8,896

Point 8

Force (daN)
0 10,000 psi 0
Force (lbs)

Point 4
10,000 psi 14,700 lbs
0 lbs
-20,000 -8,896

Point 5 Point 7
-40,000 -17,793

Tension Set Packer

10,000 psi Point 6 8,000 psi
60,000 lbs 0 psi 60,000 lbs

Set-Down
-60,000 70,000 lbs -26,689
Set-Down

-80,000 -35,586

-100,000 -44,482
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000 12,000

Above Pressure (psi) Below

 Tension Set Packer
Reliant™ 10K Hornet® Mechanical
292-8K Hornet® Packer Rating Envelope - Seal Diameter 3.540"
Size 591, 600 & 618 (90-70-90 PE, 70-175 deg F) 7" Casing
Size 591, 600 & 618 (95C-80-95C PE, 250-300 deg F) 7" Casing Size 618 (95C-90-95C PE, 300-350 deg F) 7" Casing
Size 645 (95C-70-95C PE, 250-300 deg F) 7-5/8" Casing Size 645 (95C-80-95C PE, 300-350 deg F) 7-5/8" Casing
Size 670 (95C-70-95C PE, 200-250 deg F) 7-5/8" Casing Size 670 (95C-80-95C PE, 300-350 deg F) 7-5/8" Casing

Above Pessure (MPa) Below

-68.9 -55.2 -41.4 -27.6 -13.8 0.0 13.8 27.6 41.4 55.2 68.9
120,000 53,379

100,000 44,482
Point 2 Point 1
80,000 4,300 psi 8,000 psi 35,586
100,000 lbs 100,000 lbs
Tension

Tension
60,000 26,689

40,000 Point 3 17,793

8,000 psi
20,000 46,500 lbs 8,896

Force (daN)
0 0
Force (lbs)

-20,000 -8,896
Point 4

Rev. A
Unit No. 5033
Point 6
-40,000 8,000 psi Point 5 8,000 psi -17,793
60,000 lbs 0 psi 60,000 lbs
-60,000 70,000 lbs -26,689

Set-Down
Set-Down

-80,000 -35,586

-100,000 -44,482

Page 33 of 33
-10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000

9-23-04
Above Pressure (psi) Below