JANUARY 8, 2016

LAB MANUAL
MACHININ PROCESS -II
SUBMITTED TO: MADAM QURATULAIN

SUBMITTED BY: SAAD MAHMOOD

12-IM-116 .
 LIST OF EXPERIMENTS:

1) To draw and study the layout of the LAB.

2) Introduction and implementation of various G and M codes on various C.N.C.

machines.

3) Introduction and Implementation of words addresses for C.N.C. machine.

4) To study the Principle and working of C.N.C. milling machines.

5) Draw a Circular shape on sheet with the help of C.N.C. Milling

machine.

6) Draw a square on sheet with the help of C.N.C. Milling machine

7) Draw various shapes on sheet with help of CNC milling machine

8) To study CNC lathe machine and related G and M codes.

9) Develop a program for turning operation

10) Introduction to EDM wire cut and its working principle

11) Differentiate between conventional and non-conventional machining

processes.
Experiment #01:
Experiment #02
Experiment #03:
Experiment #04:
Experiment #05:
 Experiment #06:
Objective: To draw rectangle with cnc milling machine.
Apparatus:
 CNC milling machine
 Tool
 Experiment #07
Objective:
Draw various shapes on sheet using CNC milling machine.

Apparatus:
 CNC milling machine
 Tool dia=2mm

Program:
 Experiment #08
OBJECTIVE:
To study CNC lathe machine and related G and M codes.

Theory:
Lathe Setup & Programming Example
The following turned part is used on the following pages to introduce lathe tool paths. This example deals with
processes in general, so material and dimensions are not important now.
 Experiment #09
OBJECTIVE:
Develop a program for turning operation

Apparatus:
 Stock
 Tool
Program :

Tool Dia/length =1mm

Solid Stock= In figure
 Experiment # 10
OBJECTIVE:
Introduction to EDM wire cut and its working principle

Theory:

Principle of wire cut EDM

CNC wire cut EDM machine puts impulse voltage between electrode wire and work piece through
impulse source, controlled by servo system, to get a certain gap, and realize impulse discharging in the
working liquid between electrode wire and work piece. Numerous tiny holes appears due to erosion of
impulse discharging, and therefore get the needed shape of work piece.

Electrode wire is connecting to cathode of impulse power

source, and work piece is connecting to anode of impulse power
source. When work piece is approaching electrode wire in the
insulating liquid and gap between them getting small to a
certain value, insulating liquid was broken through; very shortly,
discharging channel forms, and electrical discharging happens.
And release huge high temperature instantaneously, up to more
than 10000 degree centigrade, the eroded work piece is cooling
down swiftly in working liquid and flushed away.
Three basic conditions that wire cut EDM work correctly:
 The gap between electrode wire and workpiece should be certainly maintained in a required
range. Within this range, not only impulse power can break through insulating liquid to create
spark discharging, but also the eroded workpiece can be flushed away after discharging process.
If gap is too big, insulating liquid can’t be break through,, and there will be no spark discharging;
if gap is too small, short circuit is easy to happen, no spark discharging neither.
 The procedure should happen in the liquid with insulate capacity, for example saponification
and deionized water, the liquid could act as medium of discharging channel and provide cooling
and flushing.
 Electrical discharging should be short time impulse discharging,. As with short discharging time,
the released heat won’t affect inside material of workpiece, and limits energy to a tiny field and
keep characteristics of cool machining of wire cut EDM machine.
 Experiment #11
OBJECTIVE:
Differentiate between conventional and non-conventional machining processes.
Theory: