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8 Electrical equipment

80A BATTERY

80B HEADLIGHTS

81A REAR LIGHTING

81B INTERIOR LIGHTING

81C FUSES

82A ENGINE IMMOBILISER

82B HORN

83A INSTRUMENT PANEL

83C ON-BOARD TELEMATICS SYSTEM

83D CRUISE CONTROL

84A CONTROL - SIGNALS


X91

AUGUST 2009 EDITION ANGLAISE

"The repair procedures given by the manufacturer in this document are based on the All rights reserved by Renault.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part reference
The procedures may be modified as a result of changes introduced by the manufacturer in numbering system is forbidden without the prior written authority of Renault.
the production of the various component units and accessories from which the vehicles are
constructed".

© Renault s.a.s 2007


85A WIPING - WASHING

86A RADIO

86B CAR PHONE

87B
PASSENGER COMPARTMENT CONNECTION
UNIT

87C OPENING ELEMENT MANAGEMENT

87D ELECTRIC WINDOWS - SUNROOF

87F PARKING DISTANCE CONTROL

87G ENGINE COMPARTMENT CONNECTION UNIT

88A WIRING HARNESS

88C AIR BAG AND PRETENSIONERS

88D DRIVER'S POSITION

X91

AUGUST 2009 EDITION ANGLAISE

"The repair procedures given by the manufacturer in this document are based on the All rights reserved by Renault.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part reference
The procedures may be modified as a result of changes introduced by the manufacturer in numbering system is forbidden without the prior written authority of Renault.
the production of the various component units and accessories from which the vehicles are
constructed".

© Renault s.a.s 2007


LAGUNA III - Section 8 ContentsPages

LAGUNA III - Section 8

Contents

Pages

80A BATTERY 80B HEADLIGHTS

Battery: Precautions for the Headlight beam adjustment


repair 80A-1 rear sensor: Removal -
Refitting 80B-28
Battery: List and location of
components 80A-2 Xenon headlight high voltage
unit: Removal - Refitting 80B-30
Battery: Removal - Refitting 80A-4
Front lighting computer:
Battery terminals: Removal - Removal - Refitting 80B-32
Refitting 80A-12

Battery disconnection unit:


Removal - Refitting 80A-20
81A REAR LIGHTING
Battery tray: Removal -
Refitting 80A-27
Rear wing light: Removal -
Refitting 81A-1

Rear opening element light:


80B HEADLIGHTS Removal - Refitting 81A-6

Rear light bulb: Removal -


Headlight: Removal - Refitting 81A-8
Refitting 80B-1
3rd brake light: Removal -
Headlight: Adjustment 80B-5 Refitting 81A-15
Headlight bulb: Removal - High level brake light bulb:
Refitting 80B-10 Removal - Refitting 81A-21
Front fog light: Removal - Rear fog lights: Removal -
Refitting 80B-21 Refitting 81A-22
Side indicator: Removal - Number plate light: Removal
Refitting 80B-22 - Refitting 81A-25
Remote headlight beam
adjustment actuator:
Removal - Refitting 80B-23

Headlight beam adjustment


front sensor: Removal -
Refitting 80B-26
Contents

81B INTERIOR LIGHTING 82B HORN

Interior lighting: List and Audible warning: Removal -


location of components 81B-1 Refitting 82B-1

Headlining light: Removal -


Refitting 81B-4

Lower door light: Removal - 83A INSTRUMENT PANEL


Refitting 81B-5
Instrument panel: Removal -
Courtesy light: Removal -
Refitting 83A-1
Refitting 81B-6

Storage compartment light:


Removal - Refitting 81B-7
83C ON-BOARD TELEMATICS SYSTEM
Light under front seat:
Removal - Refitting 81B-8
Navigation: List and location
Under-dashboard light: of components 83C-1
Removal - Refitting 81B-9
Navigation computer:
Luggage compartment light: Removal - Refitting 83C-4
Removal - Refitting 81B-10
Multimedia network interface
unit: Removal - Refitting 83C-6

Central control: Removal -


81C FUSES Refitting 83C-8

Navigation aerial: Removal -


Fuses: List and location of
Refitting 83C-9
components 81C-1

Additional fuse and relay


box: Removal - Refitting 81C-4
83D CRUISE CONTROL

Cruise control - speed


82A ENGINE IMMOBILISER limiter: List and location of
components 83D-1
Immobiliser system: List and
Switch: Removal - Refitting 83D-3
location of components 82A-1

Start button: Removal -


Refitting 82A-3
84A CONTROL - SIGNALS
Electric steering column lock:
Removal - Refitting 82A-4
Steering column switch
Card reader: Removal - assembly: List and location
Refitting 82A-6 of components 84A-1

Starting aerial: Removal - Steering column switch


Refitting 82A-8 assembly: Removal -
Refitting 84A-4

ESP inhibitor switch:


Removal - Refitting 84A-8
Contents

84A CONTROL - SIGNALS 85A WIPING - WASHING

Lighting dimmer: Removal - Windscreen washer


Refitting 84A-10 reservoir: Removal - Refitting 85A-32

Heated seat pad switch: Windscreen washer reservoir


Removal - Refitting 84A-11 neck: Removal - Refitting 85A-35

85A WIPING - WASHING 86A RADIO

Wiping and washing: List and Radio: List and location of


location of components 85A-1 components 86A-1

Windscreen wiper blade: Radio: Removal - Refitting 86A-8


Removal - Refitting 85A-6
Receiver: Removal - Refitting 86A-10
Windscreen wiper arm:
Removal - Refitting 85A-7 Radio aerial: Removal -
Refitting 86A-14
Windscreen wiper
mechanism: Removal - Radio aerial amplifier:
Refitting 85A-9 Removal - Refitting 86A-16

Windscreen wiper motor: Tweeter: Removal - Refitting 86A-18


Removal - Refitting 85A-11 Front speakers: Removal -
Rear screen wiper blade: Refitting 86A-20
Removal - Refitting 85A-12 Centre speaker: Removal -
Rear screen wiper arm: Refitting 86A-21
Removal - Refitting 85A-13 Rear speakers: Removal -
Rear screen wiper motor Refitting 86A-22
mechanism: Removal - Display: Removal - Refitting 86A-23
Refitting 85A-15
Radio control satellite:
Rear screen wiper motor: Removal - Refitting 86A-28
Removal - Refitting 85A-18
Offset multimedia socket:
Rain and light sensor: Removal - Refitting 86A-29
Removal - Refitting 85A-22

Screen washer pump:


Removal - Refitting 85A-25
86B CAR PHONE
Headlight washer pump:
Removal - Refitting 85A-26
Car phone: List and location
Headlight washer jet: of components 86B-1
Removal - Refitting 85A-27
Computer: Removal -
Front screen washer jet: Refitting 86B-3
Removal - Refitting 85A-29
"Hands-free" microphone:
Rear screen washer jet: Removal - Refitting 86B-5
Removal - Refitting 85A-30
Contents

PASSENGER COMPARTMENT
87B 87F PARKING DISTANCE CONTROL
CONNECTION UNIT
UCH: Removal - Refitting 87B-1 Parking distance control: List
and location of components 87F-1

Parking distance control


switch: Removal - Refitting 87F-4
87C OPENING ELEMENT MANAGEMENT
Parking distance control
Opening elements buzzer: Removal - Refitting 87F-6
management: List and
Proximity radar: Removal -
location of components 87C-1
Refitting 87F-8
Opening aerial: Removal -
Parking distance control
Refitting 87C-4
computer: Removal -
Tailgate opening switch: Refitting 87F-12
Removal - Refitting 87C-6

Rear screen opening switch:


Removal - Refitting 87C-8 ENGINE COMPARTMENT CONNECTION
87G
UNIT
Fuel filler flap locking motor:
Removal - Refitting 87C-9 Engine compartment
connection unit: List and
location of components 87G-1

Protection and Switching


87D ELECTRIC WINDOWS - SUNROOF Unit: Removal - Refitting 87G-2

Electric window: List and


location of components 87D-1

Electric sunroof: List and 88A WIRING HARNESS


location of components 87D-2
Computers: List and location
Front electric window of components 88A-1
switches on driver's door:
Removal - Refitting 87D-3 Diagnostic socket: List and
location of components 88A-3
Front electric window switch
on passenger door: Removal Wiring: Precautions for the
- Refitting 87D-5 repair 88A-4

Rear electric window switch: Front bumper wiring:


Removal - Refitting 87D-7 Connector access 88A-5

Electric window motor: Front bumper wiring:


Removal - Refitting 87D-8 Removal - Refitting 88A-6

Sunroof switch: Removal - Engine wiring: Connector


Refitting 87D-9 access 88A-8

Sunroof opening motor: Engine wiring: Removal -


Removal - Refitting 87D-10 Refitting 88A-16

Passenger compartment
wiring: Connector access 88A-39
Contents

88A WIRING HARNESS 88C AIR BAG AND PRETENSIONERS

Passenger compartment Inhibitor switch: Removal -


wiring: Removal - Refitting 88A-58 Refitting 88C-32

Driver's front side door Front seat lap belt


wiring: Removal - Refitting 88A-82 pretensioner: Removal -
Refitting 88C-33
Passenger's front side door
wiring: Removal - Refitting 88A-85 Front seat belt buckle:
Removal - Refitting 88C-35
Rear wiring: Connector
access 88A-88 Rear seat belt buckle:
Removal - Refitting 88C-37
Rear wiring: Removal -
Refitting 88A-90 Front side seat belt: Removal
- Refitting 88C-38
Rear bumper wiring:
Connector access 88A-92 Rear side seat belt: Removal
- Refitting 88C-44
Rear bumper wiring:
Removal - Refitting 88A-93 Rear centre seat belt:
Removal - Refitting 88C-50

88C AIR BAG AND PRETENSIONERS


88D DRIVER'S POSITION
Airbag and pretensioners:
List and location of Electrical accessories
components 88C-1 socket: Removal - Refitting 88D-1

Airbag and pretensioners: Cigarette lighter: Removal -


Precautions for the repair 88C-7 Refitting 88D-3

Airbags and pretensioners:


Recycling - Destruction 88C-10

Airbag computer: Removal -


Refitting 88C-12

Driver's frontal airbag:


Removal - Refitting 88C-14

Passenger's frontal airbag:


Removal - Refitting 88C-16

Front (chest-level) side


airbag: Removal - Refitting 88C-19

Rear (chest-level) side


airbag: Removal - Refitting 88C-21

Side curtain airbag: Removal


- Refitting 88C-24

Side impact sensor: Removal


- Refitting 88C-27

Anti-submarining airbag:
Removal - Refitting 88C-30
BATTERY
Battery: Precautions for the repair 80A
I - SAFETY

IMPORTANT
1 - DANGER: RISK FROM ACID LINKED TO
To avoid all risk of sparks, ensure that all electrical
HANDLING
consumers are fully switched off.
Sulphuric acid is a highly aggressive and toxic sub- When a battery is being charged inside a building,
stance which corrodes most metals. switch off the charger before connecting or discon-
necting the battery.
When handling batteries, it is very important to take the
following precautions: Do not place any metallic items on the battery as
this may create a short circuit across the terminals.
- protect your eyes by wearing goggles,
Never hold a naked flame, welding gun, blowtorch,
- wear acid-proof gloves and clothing. cigarette or lighted match near to a battery.

II - GENERAL RECOMMENDATIONS
IMPORTANT
A battery contains sulphuric acid, a dangerous sub-
stance. WARNING
If acid splashes on to your clothing, rinse all con- These vehicles are equipped with a battery with low
taminated areas thoroughly in water. water consumption. Topping up the electrolyte is
therefore prohibited.
If it comes into contact with the skin or eyes, seek
medical attention.

WARNING
2 - DANGER: RISK OF EXPLOSION LINKED TO
CHARGING AND TO INCORRECT TIGHTENING OF Before disconnecting the battery:
THE TERMINALS.
- wait for the motor-driven fan assembly to stop,
- wait for the computer to finish saving (1 minute).
IMPORTANT
To prevent damaging the battery or even causing it
to explode, do not place any heat sources or create
WARNING
any sparks near a charging battery.
Some vehicles are only fitted with « TB » (low
height) batteries. To avoid damaging the bonnet,
only refit a battery which is identical to the battery
WARNING originally fitted.
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or could
cause the battery to explode.

When a battery is charging, oxygen and hydrogen are


produced. The mixture of these two gases is explosive.

The smallest of sparks or heat sources can cause an


explosion. The explosion is so strong that the battery
can shatter and spray the acid into the surrounding at-
mosphere.

People nearby are at risk (exploded fragments, acid


splashes). Acid splashes are dangerous. They also
damage clothing.

Safeguarding against the danger of explosion, which


can be caused by handling a battery carelessly, must
be taken very seriously.

80A-1
BATTERY
Battery: List and location of components 80A
I - LIST OF COMPONENTS Battery disconnection unit

The distribution of electrical energy is provided by:


- a battery
- a battery disconnection unit

II - LOCATION OF COMPONENTS

F4R or K4M or K9K or M4R or M9R

Battery

128705

V4Y or V9X

Battery

123037

134472

80A-2
BATTERY
Battery: List and location of components 80A
Battery disconnection unit

134396 134387
The battery terminal is equipped with a pyrotechnic de-
Battery terminal vice which switches off the supply in the event of an im-
pact.
To remove the battery terminal (see 80A, Battery, Bat-
tery terminals: Removal - Refitting, page 80A-12) .
To replace the fuses (see 81C, Fuses, Additional
fuse and relay box: Removal - Refitting, page 81C-
4) .

134382

(1) Positive battery terminal


(2) Battery protection fuse box

80A-3
BATTERY
Battery: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R

Tightening torquesm D91

nut of the positive wir- 8 N.m


ing on the battery dis-
connection unit

positive battery terminal 8 N.m

negative battery termi- 8 N.m


nal

IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) . 137274
a Unlock the clips (1) of the side closure panel compo-
nent a quarter of a turn.
REMOVAL a Remove the side closure panel component.

I - REMOVAL PREPARATION OPERATION

D91

Note:
In order not to damage the body side trim, do not
open and close the doors when the battery is dis-
connected.

a Switch on the ignition.

a Lower the left-hand side window.

a Switch off the ignition.

WARNING

Before disconnecting the battery: 123038

- wait for the motor-driven fan assembly to stop, a Turn the battery cover clips (2) a quarter of a turn.

- wait for the computer to finish saving (1


minute).

WARNING
The visual indicator cannot be considered reli-
able in After-Sales; do not use it to determine the
state of the battery.

80A-4
BATTERY
Battery: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
II - OPERATION FOR REMOVAL OF PART
CONCERNED

1 - DISCONNECTING

127394
a Unclip the battery cover by pressing clips (3) and (4)
.
a Remove the battery cover.
127397
a Undo the battery's negative terminal (6) .
a Remove the negative battery terminal.
a Unclip the negative wiring at (7) .

2 - REMOVAL

123039
a Remove the detachable partition (5) from the battery
tray.

127400
a Undo the positive battery terminal (8) .
a Remove the positive battery terminal.

80A-5
BATTERY
Battery: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R

REFITTING

I - REFITTING PREPARATION OPERATION

a Check the battery (see Battery: Check) (Technical


Note 6002A, 80A, Battery).

II - REFITTING OPERATION FOR PART


CONCERNED

1 - REFITTING

a Refit the battery.

a Clip the degassing pipe in place.

a Refit the battery bracket.

a Tighten the battery bracket.


123042 a Refit:
a Remove:
- the positive wiring onto the battery disconnection
- the nut (9) from the positive wiring, unit,
- the positive wiring.
- the positive wiring nut onto the battery disconnec-
tion unit.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the nut of the positive wiring on


the battery disconnection unit (8 N.m).

a Push the positive battery terminal fully onto the bat-


tery terminal post.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
127399 could cause the battery to explode (see 80A,
a Remove the bracket (10) from the battery. Battery, Battery: Precautions for the repair,
page 80A-1) .
a Unclip the degassing pipe (11) .
a Remove the battery. a Torque tighten the positive battery terminal (8
N.m).

2 - CONNECTION

a Clip the negative wiring onto the battery tray.

80A-6
BATTERY
Battery: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
a Push the negative battery terminal fully onto the bat-
tery terminal post.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the negative battery terminal (8


N.m).

III - FINAL OPERATION


a Refit the detachable battery tray partition.

127391
a Ensure that the battery cover is properly fitted on the
battery tray at (14) .
a Clip on the back of the battery cover.
a Lock the battery cover clips by a quarter of a turn.

D91
a Refit the side closure panel component.
a Lock the clips of the side closure panel component a
quarter of a turn.

127389
a Refit the battery cover at the front, ensuring that the
clips are unlocked by a quarter of a turn.
a Ensure that the clips are properly fitted into the
notches (12) .
a Align the back of the battery cover (13) on the bat-
tery tray.

80A-7
BATTERY
Battery: Removal - Refitting 80A
V4Y or V9X
a Switch off the ignition.
Equipment required

workshop hoist WARNING

Before disconnecting the battery:


Tightening torquesm - wait for the motor-driven fan assembly to stop,

positive battery terminal 8 N.m - wait for the computer to finish saving (1
minute).
negative battery termi- 8 N.m
nal
WARNING
The visual indicator cannot be considered reli-
IMPORTANT
able in After-Sales; do not use it to determine the
Consult the safety and cleanliness advice and oper- state of the battery.
ation recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
a Remove:
the repair, page 80A-1) .
- the luggage compartment carpet,
REMOVAL - the luggage compartment floor soundproofing.

I - REMOVAL PREPARATION OPERATION


II - OPERATION FOR REMOVAL OF PART
CONCERNED
D91
a
1 - DISCONNECTING

Note:
In order not to damage the body side trim, do not
open and close the doors when the battery is dis-
connected.

a Switch on the ignition.


a Lower the left-hand side window.

134473

a Undo the battery's negative terminal (1) .

a Remove the negative battery terminal.

a Move aside the negative battery wiring.

80A-8
BATTERY
Battery: Removal - Refitting 80A
V4Y or V9X
2 - REMOVAL

134476
134474 a Remove the fuse box (5) .
a Undo the positive battery terminal (2) .
a Remove the positive battery terminal.
a Move aside the positive battery wiring.

134477
a Unclip the degassing pipe at (6) and (7) .

134475
a Remove:
- the nuts (3) of the fuse box bracket,
- the fuse box bracket (4) .

80A-9
BATTERY
Battery: Removal - Refitting 80A
V4Y or V9X

134478 134480
a Remove: a Remove the battery from the vehicle using a work-
shop hoist.
- the nuts (8) of the battery cover,
- the battery cover.
3 - REPLACEMENT
a Remove the protective cover of the battery.

REFITTING

I - REFITTING PREPARATION OPERATION


a Check the battery (see Battery: Check) (Technical
Note 6002A, 80A, Battery).

II - REFITTING OPERATION FOR PART


CONCERNED

1 - REPLACEMENT
a Refit the protective cover of the battery.

2 - REFITTING
a Refit:
134479
- the battery in the vehicle,
a Remove the bracket (9) from the battery.
- the battery bracket,
- the battery cover,
a Clip the degassing pipe in place.
a Refit:
- the fuse box,
- the fuse box bracket,

80A-10
BATTERY
Battery: Removal - Refitting 80A
V4Y or V9X
- the fuse box nuts.
a Push the positive battery terminal fully onto the bat-
tery terminal post.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the positive battery terminal (8


N.m).

3 - CONNECTION
a Push the negative battery terminal fully onto the bat-
tery terminal post.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the negative battery terminal (8


N.m).

III - FINAL OPERATION


a Refit:
- the luggage compartment floor soundproofing,
- the luggage compartment carpet.

80A-11
BATTERY
Battery terminals: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R

Tightening torquesm

negative battery termi- 8 Nm


nal

negative wiring nut 8 N.m

positive battery terminal 8 Nm

wiring nut of the battery 8 N.m


disconnection unit

wiring nut of the bat- 8 N.m


tery's positive terminal

IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for 123038
the repair, page 80A-1) . a Turn the battery cover clips (1) a quarter of a turn.

This method applies to the removal of the battery termi-


nals and must not be used to disconnect the battery
under any circumstances.

To disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .

If removing both terminals, it is imperative to connect


the positive terminal before connecting the negative
terminal.

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Switch off the ignition.

WARNING 127394
a Unclip the battery cover by pressing clips (2) and (3)
Before disconnecting the battery:
.
- wait for the motor-driven fan assembly to stop,
a Remove the battery cover.
- wait for the computer to finish saving (1
minute).

WARNING
The visual indicator cannot be considered reli-
able in After-Sales; do not use it to determine the
state of the battery.

80A-12
BATTERY
Battery terminals: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
II - OPERATION FOR REMOVAL OF PART 2 - Positive terminal
CONCERNED

1 - Negative terminal

128711
a Remove the wiring nut (8) of the battery's positive
terminal.
128710 a Disconnect the wiring at (8) .
a Remove:
a Remove the wiring nut (9) of the battery disconnec-
- the wiring nut (4) of the battery's negative terminal, tion unit.
- the wiring (5) , a Remove the positive wiring (10) .
- the wiring (6) . a Undo the battery's positive terminal.
a Unclip the negative wiring at (7) . a Remove the battery's positive terminal.
a Undo the battery's negative terminal.
a Remove the battery's negative terminal.

80A-13
BATTERY
Battery terminals: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

1 - Negative terminal

128710
a Clip the negative wiring (11) .
a Refit:
- the wiring (12) onto the battery's negative terminal,
- the wiring (13) onto the battery's negative terminal.
128697
a Push the negative battery terminal fully onto the bat- WARNING
tery terminal post. To ensure a good connection, be sure to refit the
wirings on the same stud.
WARNING
To avoid any damage to the wiring, observe the
WARNING
correct orientation of the battery terminal.
Incorrect tightening could cause heating of con-
a Ensure that the battery's negative terminal is cor- tacts, starting or charging faults, sparking, or
rectly oriented. could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
WARNING
Incorrect tightening could cause heating of con- a Torque tighten the negative wiring nut (8 N.m) (14)
tacts, starting or charging faults, sparking, or .
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair, 2 - Positive terminal
page 80A-1) .
a Ensure that the battery's negative terminal is discon-
a Torque tighten the negative battery terminal (8 nected.
Nm).

80A-14
BATTERY
Battery terminals: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R

128700 128704
a Push the positive battery terminal fully onto the bat- a Refit the positive wiring onto the battery disconnec-
tery terminal post. tion unit (15) .

WARNING WARNING
To avoid any damage to the wiring, observe the Incorrect tightening could cause heating of con-
correct orientation of the battery terminal. tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
a Ensure that the battery's positive terminal is correct- Battery, Battery: Precautions for the repair,
ly oriented. page 80A-1) .

a Torque tighten the wiring nut of the battery dis-


WARNING connection unit (8 N.m).
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the positive battery terminal (8


Nm).

80A-15
BATTERY
Battery terminals: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
II - FINAL OPERATION.

128703
a Refit the wiring on the battery's positive terminal (16) 127389
. a Refit the battery cover at the front, ensuring that the
clips are unlocked by a quarter of a turn.
WARNING a Ensure that the clips are properly fitted into the
Incorrect tightening could cause heating of con- notches (17) .
tacts, starting or charging faults, sparking, or a Align the back of the battery cover (18) on the bat-
could cause the battery to explode (see 80A, tery tray.
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the wiring nut of the battery's pos-


itive terminal (8 N.m).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

127391

a Ensure that the battery cover is properly fitted into


the battery tray at (19) .
a Clip on the back of the battery cover.
a Lock the battery cover clips by a quarter of a turn.

80A-16
BATTERY
Battery terminals: Removal - Refitting 80A
V4Y or V9X
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

wiring nuts on the fuse 8 N.m


box

positive battery terminal 8 N.m

IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) .

The positive battery terminal cannot be separated from


the fuse box.
If replacing fuses, check that there are no signs of
overheating on the box. If there are signs of overheat-
ing, replace the positive battery terminal.
To replace the fuses (see 81C, Fuses, Additional
fuse and relay box: Removal - Refitting, page 81C- 134474
4) .
a Undo the positive battery terminal (1) .
a Remove the positive battery terminal.
REMOVAL
a Unclip the connector from the wiring channel at (2) .

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

WARNING

Before disconnecting the battery:


- wait for the motor-driven fan assembly to stop,
- wait for the computer to finish saving (1
minute).

WARNING
The visual indicator cannot be considered reli-
able in After-Sales; do not use it to determine the
state of the battery.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .

80A-17
BATTERY
Battery terminals: Removal - Refitting 80A
V4Y or V9X

134388

137288
a Remove:
- the wiring nuts (6) ,
- the wiring.
a Move aside the wiring channel (7) .

137287
a Disconnect the connector (3) using a flat-blade
screwdriver.
a Remove:
- the nuts (4) of the fuse box bracket,
- the fuse box bracket (5) .

137289
a Remove the "fuse box - battery terminal" assembly
(8) .

80A-18
BATTERY
Battery terminals: Removal - Refitting 80A
V4Y or V9X

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Refit:
- the "fuse box - battery terminal" assembly,
- the wiring channel,
- the wiring.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the wiring nuts on the fuse box (8


N.m).
a Refit the fuse box bracket.
a Connect the connector.
a Clip the connector onto the wiring channel.
a Push the positive battery terminal fully onto the bat-
tery terminal post.
a Ensure that the battery's positive terminal is correct-
ly oriented.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the positive battery terminal (8


N.m).

II - FINAL OPERATION
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

80A-19
BATTERY
Battery disconnection unit: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

battery disconnection 8 N.m


unit wiring nuts

wiring nut of the battery 8 N.m


disconnection unit

wiring nut of the bat- 8 N.m


tery's positive terminal

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) .

REMOVAL
128711
I - REMOVAL PREPARATION OPERATION a Remove the wiring nut (1) from the battery's positive
terminal.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) . a Disconnect the wiring at (1) .
a Remove the wiring nut (2) from the battery discon-
nection unit.
a Remove the positive wiring (3) .

128705

a Remove the wiring nuts (4) from the battery discon-


nection unit.
a Move aside the battery disconnection unit wiring.

80A-20
BATTERY
Battery disconnection unit: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R

128706 124762
a Disconnect the connector (5) . a Remove the battery disconnection unit at (9) then at
(10) .
a Remove the bolt (6) .
a Disconnect the connectors.
a Remove the battery disconnection unit.

124761
a Unlock at (7) the connectors (8) .

80A-21
BATTERY
Battery disconnection unit: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

128705
a Refit the wiring (13) of the battery disconnection unit.

WARNING
124761
Incorrect tightening could cause heating of con-
a Connect the connectors. tacts, starting or charging faults, sparking, or
a Lock the connectors (11) . could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
a Refit the battery disconnection unit. page 80A-1) .
a Connect the connector (12) .
a Torque tighten the battery disconnection unit wir-
ing nuts (8 N.m).

80A-22
BATTERY
Battery disconnection unit: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R

128704 128703
a Refit the positive wiring onto the battery disconnec- a Refit the wiring on the battery's positive terminal (15)
tion unit (14) . .

WARNING WARNING
Incorrect tightening could cause heating of con- Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A, could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair, Battery, Battery: Precautions for the repair,
page 80A-1) . page 80A-1) .

a Torque tighten the wiring nut of the battery dis- a Torque tighten the wiring nut of the battery's pos-
connection unit (8 N.m). itive terminal (8 N.m).

II - FINAL OPERATION
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

80A-23
BATTERY
Battery disconnection unit: Removal - Refitting 80A
V4Y or V9X
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

battery disconnection 8 N.m


unit wiring nuts

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) .

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .

137268
a Remove the wiring nuts (2) from the battery discon-
nection unit.
a Move aside the battery disconnection unit wiring.
a Remove:
- the bolt (3) of the battery disconnection unit,
- the metal bracket (4) ,
- the nut (5) of the Protection and Switching Unit
tray.
a Partially loosen the bolts (6) of the battery discon-
nection unit support.

137265
a Turn the clip (1) of the battery disconnection unit
cover a quarter of a turn.
a Remove the battery disconnection unit cover by
pressing on the clip.

80A-24
BATTERY
Battery disconnection unit: Removal - Refitting 80A
V4Y or V9X

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

134398
137269 a Connect the connectors of the battery disconnection
a Move aside the battery disconnection unit support at unit.
(7) while slightly raising the Protection and Switching a Clip on the locks of the lower connectors.
Unit tray.
a Fit the battery disconnection unit on its support.
a Partially remove the battery disconnection unit from
its support at (8) to access the connectors. a Tighten the bolts of the battery disconnection unit
support.
a Refit:
- the metal bracket,
- the nut of the Protection and Switching Unit tray.
- the battery disconnection unit wiring.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the battery disconnection unit wir-


ing nuts (8 N.m).

137271
a Unclip the locks (9) of the lower connectors.
a Disconnect the connectors (10) from the battery dis-
connection unit.

80A-25
BATTERY
Battery disconnection unit: Removal - Refitting 80A
V4Y or V9X
II - FINAL OPERATION

137265
a Check that the clip is unlocked a quarter of a turn.
a Refit the battery disconnection unit cover at (11)
then (12) .
a Lock the clip a quarter of a turn.
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

80A-26
BATTERY
Battery tray: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R

IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) .

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove:

- the battery (see 80A, Battery, Battery: Removal -


Refitting, page 80A-4) ,

- the battery disconnection unit (see 80A, Battery,


124764
Battery disconnection unit: Removal - Refitting,
page 80A-20) , a Remove:

- the Protection and Switching Unit (see 87G, En- - the bolt (3) from the Protection and Switching Unit
gine compartment connection unit, Protection cover,
and Switching Unit: Removal - Refitting, page
87G-2) . - the Protection and Switching Unit cover (4) .

II - REMOVAL OPERATION FOR PART


CONCERNED

124765

a Remove:

124763 - the injection computer mounting bolt (5) ,

a Remove the blanking cover (1) . - the battery tray bolts,

a Unclip the battery tray earth wiring (2) . - the battery tray.

80A-27
BATTERY
Battery tray: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Refit:
- the battery tray,
- the injection computer mounting bolt,
- the Protection and Switching Unit cover.
a Clip the earth wiring onto the battery tray.

II - FINAL OPERATION.
a Refit:
- the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection
and Switching Unit: Removal - Refitting, page
87G-2) ,
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
page 80A-20) ,
- the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-4) .

80A-28
HEADLIGHTS
Headlight: Removal - Refitting 80B
B91 or K91

REMOVAL II - OPERATION FOR REMOVAL OF PART


CONCERNED

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).

DISCHARGE LAMPS
a
IMPORTANT

To prevent eye injuries:


- do not look at a discharge bulb when lit (voltage
when lit 20000 V),
- do not light a bulb which has not been fitted into
its headlight.

IMPORTANT
To prevent burns, wait until the « computers -
122633
power unit » assemblies are cold before removal.
a Remove the lower bolts (2) from the headlight.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .

a Remove the front bumper (see Front bumper: Re-


moval - Refitting) (55A, Exterior protection).

122632
a Remove the upper bolts (3) from the headlight.
a Remove the headlight.

80B-1
HEADLIGHTS
Headlight: Removal - Refitting 80B
B91 or K91

122634
a Disconnect the headlight connectors (4) .
a Remove the headlight.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Connect the headlight connectors.
a Refit the headlight.

II - FINAL OPERATION
a Refit the front bumper (see Front bumper: Remov-
al - Refitting) (55A, Exterior protection).

DISCHARGE LAMPS
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

a Adjust the headlight beam (see 80B, Headlights,


Headlight: Adjustment, page 80B-5) .

80B-2
HEADLIGHTS
Headlight: Removal - Refitting 80B
D91

IMPORTANT
To prevent burns, wait until the « computers - power
unit » assemblies are cold before removal.

IMPORTANT

To prevent eye injuries:


- do not look at a xenon bulb when lit (voltage when
lit 20000 V),
- do not light a bulb which has not been fitted into its
headlight.

REMOVAL

135666
I - REMOVAL PREPARATION OPERATION
a Remove the bolts (3) from the headlight.
a Position the vehicle on a two-post lift (see Vehicle: a Remove the headlight.
Towing and lifting) (02A, Lifting equipment).
a Disconnect the headlight connectors.
a Disconnect the battery (see 80A, Battery, Battery:
a Remove the headlight.
Removal - Refitting, page 80A-4) .

a Remove the front bumper (see Front bumper: Re- If replacing the headlight
moval - Refitting) (55A, Exterior protection).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

135665
135667
a Remove:
a Remove:
- the trim piece bolts (1) under the headlight, - the trim piece bolt (4) under the headlight,

- the headlight side bolt (2) . - the trim piece under the headlight (5) ,

80B-3
HEADLIGHTS
Headlight: Removal - Refitting 80B
D91
- the headlight bulbs (see 80B, Headlights, Head-
light bulb: Removal - Refitting, page 80B-10) .

REFITTING

I - REFITTING PREPARATION OPERATION

If replacing the headlight


a Refit:
- the trim piece under the headlight,
- the headlight bulbs (see 80B, Headlights, Head-
light bulb: Removal - Refitting, page 80B-10) .

II - REFITTING OPERATION FOR PART


CONCERNED
a Connect the headlight connectors.
a Refit the headlight.

III - FINAL OPERATION


a Refit the front bumper (see Front bumper: Remov-
al - Refitting) (55A, Exterior protection).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a Adjust the headlight beam (see 80B, Headlights,
Headlight: Adjustment, page 80B-5) .

80B-4
HEADLIGHTS
Headlight: Adjustment 80B
B91 or K91
a Check:
Equipment required - that the luggage compartment is empty,

headlight adjustment and checking tool - that the headlights are clean.

Diagnostic tool
Note:
Do not get into the vehicle throughout the opera-
ADJUSTMENT tion.

I - PREPARATION OPERATION FOR CHECK


WITHOUT DISCHARGE LAMPS
a Place the vehicle on a level horizontal working area.
a Position the headlight beam remote adjustment con-
a Do not apply the parking brake. trol on0.
a Check and inflate the tyres to the recommended
pressure (see Tyre pressure: Identification) (35A,
Wheels and tyres).
a Switch on the dipped headlights.
a Open the cover.
a Remove: II - TEST OPERATION
- the windscreen washer bottle neck (see 85A, Wip- a Place a headlight adjustment and checking tool
ing - Washing, Windscreen washer reservoir set to -1% in front of the vehicle (see equipment in-
neck: Removal - Refitting, page 85A-35) . structions).
- the battery cover. a Check the headlight beam adjustment using the
headlight adjustment and checking tool (see the
instructions for the equipment).

123039
a Remove the detachable partition (1) from the battery
tray.

80B-5
HEADLIGHTS
Headlight: Adjustment 80B
B91 or K91
III - ADJUSTMENT OPERATION 2 - Horizontal adjustment

1 - Vertical adjustment

122635

a Use the tool headlight adjustment and checking


122635 tool to horizontally adjust the headlight by turning
the bolt (4) .
a Use the headlight adjustment and checking tool
to vertically adjust the headlight by turning the bolt a Position a small ratchet fitted with extension pieces,
(2) . a ball joint and a 6 mm socket to access the horizon-
tal adjusting screw.

IV - FINAL OPERATION

a Refit:

- the detachable battery tray partition,

- the battery cover,

- the windscreen washer bottle neck (see 85A, Wip-


ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-35) .

a Close the bonnet.

DISCHARGE LAMPS

a Apply the after repair procedure using the Diagnos-


tic tool :

124313 - connect the Diagnostic tool,

a - select “Headlight adjustment computer”,


Note: - go to repair mode,
A setting recess is provided for vertical adjust- - display the "Before/after repair procedure" for the
ment (3) . computer selected,

80B-6
HEADLIGHTS
Headlight: Adjustment 80B
B91 or K91
- carry out the operations described in the "After re-
pair procedure" section.

80B-7
HEADLIGHTS
Headlight: Adjustment 80B
D91
III - ADJUSTMENT OPERATION
Equipment required
1 - Vertical adjustment
headlight adjustment and checking tool

Diagnostic tool

ADJUSTMENT

I - PREPARATION OPERATION FOR CHECK


a Place the vehicle on a level horizontal working area.
a Do not apply the parking brake.
a Check and inflate the tyres to the recommended
pressure (see Tyre pressure: Identification) (35A,
Wheels and tyres).
a Open the cover.
a Remove:
- the windscreen washer bottle neck (see 85A, Wip-
ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-35) .
135662
- the battery cover.
a Use the headlight adjustment and checking tool
a Check: to vertically adjust the headlight by turning the bolt
- that the luggage compartment is empty, (1) .

- that the headlights are clean.

Note:
Do not get into the vehicle throughout the opera-
tion.

a Switch on the dipped headlights.

II - TEST OPERATION
a Place a headlight adjustment and checking tool
set to -1% in front of the vehicle (see equipment in-
structions).
a Check the headlight beam adjustment using the
headlight adjustment and checking tool (see the
instructions for the equipment).

80B-8
HEADLIGHTS
Headlight: Adjustment 80B
D91
2 - Horizontal adjustment

135662

a Use the tool headlight adjustment and checking


tool to horizontally adjust the headlight by turning
the bolt (2) .

a Position a small ratchet fitted with extension pieces,


a ball joint and a 6 mm socket to access the horizon-
tal adjusting screw.

IV - FINAL OPERATION

a Refit:

- the battery cover,

- the windscreen washer bottle neck (see 85A, Wip-


ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-35) .

a Close the bonnet.

a Apply the after repair procedure using the Diagnos-


tic tool :

- connect the Diagnostic tool,

- select “Headlight adjustment computer”,

- go to repair mode,

- display the "Before/after repair procedure" for the


computer selected,

- carry out the operations described in the "After re-


pair procedure" section.

80B-9
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91

REMOVAL

DISCHARGE LAMPS

IMPORTANT
To prevent burns, wait until the « computers -
power unit » assemblies are cold before removal.

IMPORTANT

To prevent eye injuries:


- do not look at a xenon bulb when lit (voltage
when lit 20000 V),
- do not light a bulb which has not been fitted into
its headlight.

I - REMOVAL PREPARATION OPERATION

1 - Direction indicator bulb

a Position the vehicle on a two-post lift (see Vehicle:


Towing and lifting) (02A, Lifting equipment).

DISCHARGE LAMPS

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .

a Remove:

- the front bumper (see Front bumper: Removal -


Refitting) (55A, Exterior protection),

- the headlight (see 80B, Headlights, Headlight:


Removal - Refitting, page 80B-1) .

2 - Front fog light bulb

a Remove the front fog light (see 80B, Headlights,


Front fog light: Removal - Refitting, page 80B-21)
.

80B-10
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
3 - Side light bulbs

122650
a Remove the windscreen washer bottle neck (1) (see
85A, Wiping - Washing, Windscreen washer res-
ervoir neck: Removal - Refitting, page 85A-35) .
a Unclip the expansion bottle top hose from the front
cross member (2) .
a Depending on the equipment level, unclip the pow-
er-assisted steering fluid reservoir (3) .
a Remove the battery cover (4) .

123039
a Remove the detachable partition (5) from the battery
tray.

80B-11
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
WITHOUT DISCHARGE LAMPS

1 - Direction indicator bulb


Dipped beam headlight and main beam headlight
bulbs
a Remove the windscreen washer bottle neck (see
85A, Wiping - Washing, Windscreen washer res-
ervoir neck: Removal - Refitting, page 85A-35) .
a Unclip the expansion bottle top hose from the front
cross member.
a Depending on the equipment level, unclip the pow-
er-assisted steering fluid reservoir.
a Remove:
- the battery cover,
- the detachable battery tray partition.

DISCHARGE LAMPS
122635
4 - Additional cornering light bulb a Turn the indicator bulb a quarter of a turn anti-clock-
wise (6) .
a Remove the windscreen washer bottle neck (see
85A, Wiping - Washing, Windscreen washer res- a Remove the indicator bulb.
ervoir neck: Removal - Refitting, page 85A-35) .
a Unclip the expansion bottle top hose from the front
cross member.
a Depending on the equipment level, unclip the pow-
er-assisted steering fluid reservoir.
a Remove:
- the battery cover,
- the detachable battery tray partition.

5 - Xenon bulb
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the headlight (see 80B, Headlights, Headlight:
Removal - Refitting, page 80B-1) .

80B-12
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
2 - Front fog light bulb

123424
111460 a Unclip the side light bulb holder (9) by pulling the wir-
a Turn the front fog light bulb a quarter of a turn anti- ing gently.
clockwise (7) .
a Remove the side light bulb from the bulb holder.
a Remove the front fog light bulb.

WITHOUT DISCHARGE LAMPS


3 - Side light bulbs

4 - Dipped beam headlight bulb

122635
a Remove the sealing cover (8) . 122635
a Remove the sealing cover (10) .

80B-13
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91

123424 122636
a Disconnect the connector from the dipped beam a Disconnect the connector from the main beam head-
headlight bulb. light bulb.
a Unclip the dipped beam headlight bulb (11) . a Unfasten the clip (13) .
a Remove the main beam headlight bulb.
5 - Main beam headlight bulbs

122635
a Remove the sealing cover (12) .

80B-14
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
7 - Xenon bulb

DISCHARGE LAMPS

6 - Additional cornering light bulb

124388

a Remove the sealing cover (16) .

124388

a Remove the sealing cover (14) .

124390

a Turn the xenon bulb locking ring (17) a quarter of a


turn anti-clockwise.
124389 a Remove the xenon bulb.
a Turn the additional cornering light bulb holder (15) a
a Disconnect the xenon bulb connector (18) .
quarter of a turn anti-clockwise

a Remove the additional cornering light bulb holder. a Remove the xenon bulb.

a Remove the additional cornering light bulb from the


bulb holder.

80B-15
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91

REFITTING a Turn the indicator bulb clockwise.

I - REFITTING PREPARATION OPERATION 2 - Front fog light bulb

a a Refit a H11 bulb on the front fog light.


a Turn the front fog light bulb a quarter of a turn clock-
Note:
wise.
When replacing a bulb, only use approved bulbs.
3 - Side light bulbs
DISCHARGE LAMPS a Refit a W5W bulb on the side light bulb holder.
a Clip the side light bulb holder on the headlight.
a Refit the sealing cover.

WITHOUT DISCHARGE LAMPS

4 - Dipped beam headlight bulb


a Clip a H7 bulb onto the headlight.
a Connect the connector to the dipped beam headlight
bulb.
a Refit the sealing cover.

5 - Main beam headlight bulbs


a Refit a H7 bulb onto the headlight.
a Lock the clip onto the headlight.
a Connect the connector to the main beam headlight
bulb.
116288
a Refit the sealing cover.
a

WARNING
To prevent any breakages, handle the bulb by its
base. If you should touch the glass, clean it with
alcohol and a lint-free cloth. DISCHARGE LAMPS

6 - Additional cornering light bulb


WARNING
a Refit:
The bulb must be handled with care.
- a P21W bulb on the bulb holder.
The external conductor is very fragile and must
not be damaged. - the bulb holder on the headlight.
a Turn the bulb holder a quarter turn clockwise.
a Refit the sealing cover.

II - REFITTING OPERATION FOR PART 7 - Xenon bulb


CONCERNED a Connect the xenon bulb connector to a D1S bulb.
a Refit a bulb on the headlight.
1 - Direction indicator bulb
a Turn the xenon bulb locking ring a quarter of a turn
a Refit a SPH24WY bulb on the headlight. clockwise.

80B-16
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
a Refit the sealing cover. - the windscreen washer bottle neck (see 85A, Wip-
ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-35) .
a Clip:

III - FINAL OPERATION - the expansion bottle top hose onto the front cross
member,
- depending on the equipment level, the power-as-
1 - Indicator bulb
sisted steering fluid reservoir.
a Refit:

- the headlight (see 80B, Headlights, Headlight:


Removal - Refitting, page 80B-1) ,
- the front bumper (see Front bumper: Removal - DISCHARGE LAMPS
Refitting) (55A, Exterior protection).
4 - Additional cornering light bulb
DISCHARGE LAMPS a Refit:
a Connect the battery (see 80A, Battery, Battery: Re- - the detachable battery tray partition,
moval - Refitting, page 80A-4) .
- the battery cover,
- the windscreen washer bottle neck (see 85A, Wip-
ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-35) .
2 - Front fog light bulb a Clip:
a Refit the front fog light (see 80B, Headlights, Front - the expansion bottle top hose onto the front cross
fog light: Removal - Refitting, page 80B-21) . member,
- depending on the equipment level, the power-as-
3 - Side light bulbs sisted steering fluid reservoir.
a Refit:
5 - Xenon bulb
- the detachable battery tray partition,
a Refit:
- the battery cover,
- the headlight (see 80B, Headlights, Headlight:
- the windscreen washer bottle neck (see 85A, Wip- Removal - Refitting, page 80B-1) ,
ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-35) . - the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).
a Clip:
a Connect the battery (see 80A, Battery, Battery: Re-
- the expansion bottle top hose onto the front cross moval - Refitting, page 80A-4) .
member,
- depending on the equipment level, the power-as-
sisted steering fluid reservoir.

WITHOUT DISCHARGE LAMPS

Dipped beam headlight and main beam headlight


bulbs
a Refit:
- the detachable battery tray partition,
- the battery cover,

80B-17
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
D91

REMOVAL

I - REMOVAL PREPARATION OPERATION

Direction indicator bulb and xenon bulb


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the headlight (see 80B, Headlights, Headlight:
Removal - Refitting, page 80B-1) .

II - OPERATION FOR REMOVAL OF PART


CONCERNED
137766
a Unclip the side light bulb (2) .
1 - Side light bulbs
a
2 - Additional cornering light bulb
Note:
a
It is not necessary to remove the headlight.
Note:
It is not necessary to remove the headlight.

137763
a Remove the sealing cover (1) .
137763
a Remove the sealing cover (3) .

80B-18
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
D91

137764
a Turn the xenon bulb locking ring a quarter of a turn
anti-clockwise.
a Remove the xenon bulb (6) .
a Disconnect the xenon bulb connector.
137765
a Remove the xenon bulb.
a Remove:
- the bulb holder (4) by turning it a quarter of a turn
4 - Direction indicator bulb
anti-clockwise,
- the bulb from the bulb holder.

3 - Xenon bulb

138680
a Remove:
- the bulb holder (7) by turning it a quarter of a turn
anti-clockwise,
137763
- the bulb from the bulb holder.
a Remove the sealing cover (5) .

80B-19
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
D91

REFITTING III - FINAL OPERATION

I - REFITTING PREPARATION OPERATION Direction indicator bulb and xenon bulb

a a Refit:
- the headlight (see 80B, Headlights, Headlight:
Note: Removal - Refitting, page 80B-1) ,
When replacing a bulb, only use approved bulbs.
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).

WARNING a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-4) .
To prevent any breakages, handle the bulb by its
base. If you should touch the glass, clean it with a Adjust the headlight beam (see 80B, Headlights,
alcohol and a lint-free cloth. Headlight: Adjustment, page 80B-5) .

WARNING
The bulb must be handled with care.
The external conductor is very fragile and must
not be damaged.

II - REFITTING OPERATION FOR PART


CONCERNED

1 - Side light bulbs


a Clip on the side light bulb.
a Refit the sealing cover.

2 - Additional cornering light bulb


a Refit:
- the bulb on the bulb holder,
- the bulb holder by turning it a quarter of turn clock-
wise,
- the sealing cover.

3 - Xenon bulb
a Refit the headlight bulb.
a Turn the xenon bulb locking ring a quarter of a turn
clockwise.

4 - Direction indicator bulb


a Refit:
- the bulb on the bulb holder,
- the bulb holder by turning it a quarter of turn clock-
wise,
- the sealing cover.

80B-20
HEADLIGHTS
Front fog light: Removal - Refitting 80B
REMOVAL REFITTING

I - REFITTING PREPARATIONS OPERATION


OPERATION FOR REMOVAL OF PART
CONCERNED a

Note:
If the bulbs are changed, use approved H11
bulbs.

II - REFITTING OPERATION FOR PART


CONCERNED
a Connect the front fog light connector.
a Refit:
- the front fog light,
- the front fog light bolts.
a Clip on the front fog light trim piece.

123422

a Unclip the front fog light trim piece (1) .

123423

a Remove the bolts (2) from the front fog light.

a Move aside the front fog light.

a Disconnect the front fog light connector.

a Remove the front fog light.

80B-21
HEADLIGHTS
Side indicator: Removal - Refitting 80B
Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED

123429
a Remove:
- the side indicator from the bulb holder (3) .
- the bulb from the bulb holder.

REFITTING

123803
I - REFITTING PREPARATIONS OPERATION

a Unclip the side indicator (1) by inserting the (Car. a


1363) (2) into the end on the door mirror glass side.
Note:
If the bulbs are changed, use approved WY5W
bulbs.

II - REFITTING OPERATION FOR PART


CONCERNED
a Refit:
- the bulb onto the side indicator bulb holder,
- the side indicator onto the bulb holder.
a Clip the side indicator onto the door mirror.

80B-22
HEADLIGHTS
Remote headlight beam adjustment actuator: Removal - Refitting 80B
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).

DISCHARGE LAMPS
a

IMPORTANT
To prevent burns, wait until the « computers -
power unit » assemblies are cold before removal.

IMPORTANT

To prevent eye injuries:


- do not look at a discharge bulb when lit (voltage
when lit 20000 V),
- do not light a bulb which has not been fitted into
124391
its headlight.
a Tighten the beam adjustment bolt (1) by a few turns
a Disconnect the battery (see 80A, Battery, Battery: to facilitate uncoupling.
Removal - Refitting, page 80A-4) .
a Turn the beam adjustment actuator (2) an eighth of
a turn towards the vehicle exterior.

a Remove:
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the headlight (see 80B, Headlights, Headlight:
Removal - Refitting, page 80B-1) .

123421
a Uncouple the reflector shell ball joint (3) by tilting the
beam adjustment actuator slightly.

80B-23
HEADLIGHTS
Remote headlight beam adjustment actuator: Removal - Refitting 80B
REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a

Note:
When refitting a new beam adjustment actuator,
tighten the beam adjustment bolt by a few turns.

124390

124388
a Remove the sealing cover (4) .

123421

a Keep the reflector shell (headlight lens unit) towards


the rear of the headlight while pulling the bulb (5) .

a Fit the ball joint (6) into the reflector shell groove (7) .

Note:
The ball joint should not just be in contact with
the groove; it should be fitted into it.

a Refit the beam adjustment actuator by turning it an


eighth of a turn towards the vehicle interior.

a Refit the sealing cover.

80B-24
HEADLIGHTS
Remote headlight beam adjustment actuator: Removal - Refitting 80B
a Loosen the beam adjustment bolt by the same num-
ber of turns as during removal.

II - FINAL OPERATION
a Refit:
- the headlight (see 80B, Headlights, Headlight:
Removal - Refitting, page 80B-1) ,
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).

DISCHARGE LAMPS
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

a Adjust the headlight beam (see 80B, Headlights,


Headlight: Adjustment, page 80B-5) .

80B-25
HEADLIGHTS
Headlight beam adjustment front sensor: Removal - Refitting 80B
DISCHARGE LAMPS

Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove the front left-hand wheel (see Wheel: Re-
moval - Refitting) (35A, Wheels and tyres).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

124314
a Remove:
- the bolt (3) from the headlight beam adjustment
front sensor,
- the headlight beam adjustment front sensor.

REFITTING

I - REFITTING PREPARATION OPERATION


a

Note:
Replace the sensor if the linkage is damaged
along its length or at the “ball joint - lever - link-
age” connection.
124315
a Unclip the headlight beam adjustment front sensor
linkage at (1) . II - REFITTING OPERATION FOR PART
CONCERNED
a Disconnect the headlight beam adjustment front
sensor connector (2) . a Refit:
- the headlight beam adjustment front sensor,
- the headlight beam adjustment front sensor bolt.
a Connect the headlight beam adjustment front sensor
connector.
a Clip on the headlight beam adjustment front sensor
linkage.

III - FINAL OPERATION


a Refit the front left-hand wheel (see Wheel: Removal
- Refitting) (35A, Wheels and tyres).

80B-26
HEADLIGHTS
Headlight beam adjustment front sensor: Removal - Refitting 80B
DISCHARGE LAMPS
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select “Headlight adjustment computer”,
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- select "Headlight beam adjustment front sensor" in
the "List of components controlled by this comput-
er" section,
- carry out the operations described in the "After re-
pair procedure" section.

80B-27
HEADLIGHTS
Headlight beam adjustment rear sensor: Removal - Refitting 80B
DISCHARGE LAMPS

Equipment required

Diagnostic tool

Note:
The headlight beam adjustment rear sensor is
located on the rear axle at the rear left-hand wheel.

REMOVAL

I - OPERATION FOR REMOVAL OF PART


CONCERNED
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).

II - OPERATION FOR REMOVAL OF PART 124310


CONCERNED
a Remove the nut (2) from the headlight beam adjust-
ment rear sensor mounting.
a Remove the “mounting - headlight beam adjustment
rear sensor” assembly (3) .

a Disconnect the headlight beam adjustment rear sen-


sor connector.

REFITTING

I - REFITTING PREPARATION OPERATION


a

Note:
Replace the sensor if the linkage is damaged
along its length or at the “ball joint - lever - link-
age” connection.

124311 II - REFITTING OPERATION FOR PART


a Unclip the headlight beam adjustment rear sensor CONCERNED
linkage at (1) .
a Connect the headlight beam adjustment rear sensor
connector.

a Refit:
- the “mounting - headlight beam adjustment rear
sensor” assembly,

- the headlight beam adjustment rear sensor mount-


ing nut.
a Clip on the headlight beam adjustment rear sensor
linkage.

80B-28
HEADLIGHTS
Headlight beam adjustment rear sensor: Removal - Refitting 80B
DISCHARGE LAMPS
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select “Headlight adjustment computer”,
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- select "Headlight beam adjustment rear sensor" in
the "List of components controlled by this comput-
er" section,
- carry out the operations described in the "After re-
pair procedure" section.

80B-29
HEADLIGHTS
Xenon headlight high voltage unit: Removal - Refitting 80B
DISCHARGE LAMPS
II - REMOVAL OPERATION FOR PART
CONCERNED
IMPORTANT
To prevent burns, wait until the « computers - power
unit » assemblies are cold before removal.

IMPORTANT

To prevent eye injuries:


- do not look at a discharge bulb when lit (voltage
when lit 20000 V),
- do not light a bulb which has not been fitted into its
headlight.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 415, 02A, Lifting equip- 124388
ment). a Remove:
a Disconnect the battery (see 80A, Battery, Battery: - the high voltage unit bolts (1) ,
Removal - Refitting, page 80A-4) .
- the high voltage unit.
a Remove:
- the front bumper (see Front bumper: Removal -
Refitting) (MR 416, 55A, Exterior protection), REFITTING
- the headlight (see 80B, Headlights, Headlight:
Removal - Refitting, page 80B-1) . I - REFITTING OPERATION FOR PART
CONCERNED
a

Note:
When refitting, tighten the two high voltage unit
bolts alternately in order to fit the unit to the
headlight evenly.
Failure to adhere to this advice may cause a
sealing fault in the high voltage unit.

a Refit:
- the high voltage unit,
- the high voltage unit bolts.

II - FINAL OPERATION.
a Refit:
- the headlight (see 80B, Headlights, Headlight:
Removal - Refitting, page 80B-1) ,
- the front bumper (see Front bumper: Removal -
Refitting) (MR 416, 55A, Exterior protection).

80B-30
HEADLIGHTS
Xenon headlight high voltage unit: Removal - Refitting 80B
DISCHARGE LAMPS
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

80B-31
HEADLIGHTS
Front lighting computer: Removal - Refitting 80B
B91 or K91, and DISCHARGE LAMPS

REFITTING
Equipment required
I - REFITTING OPERATION FOR PART
Diagnostic tool CONCERNED
a Connect the connector of the front lighting computer.
REMOVAL a Refit the front lighting computer.

II - FINAL OPERATION
I - REMOVAL PREPARATION OPERATION
a Refit:
a Position the vehicle on a two-post lift (see Vehicle: - the right-hand headlight (see 80B, Headlights,
Towing and lifting) (02A, Lifting equipment). Headlight: Removal - Refitting, page 80B-1) ,

a Disconnect the battery (see 80A, Battery, Battery: - the front bumper (see Front bumper: Removal -
Removal - Refitting, page 80A-4) . Refitting) (55A, Exterior protection).
a Connect the battery (see 80A, Battery, Battery: Re-
a Remove: moval - Refitting, page 80A-4) .

- the front bumper (see Front bumper: Removal - a In the event of a replacement, apply the after repair
Refitting) (55A, Exterior protection), procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- the right-hand headlight (see 80B, Headlights,
Headlight: Removal - Refitting, page 80B-1) . - select “Headlight adjustment computer”,
- go to repair mode,

II - OPERATION FOR REMOVAL OF PART - display the "Before/after repair procedure" for the
CONCERNED computer selected,
- carry out the operations described in the "After re-
pair procedure" section.

124316

a Detach the front lighting computer (1) .

a Disconnect the connector (2) from the front lighting


computer.

a Remove the front lighting computer.

80B-32
HEADLIGHTS
Front lighting computer: Removal - Refitting 80B
D91

REFITTING
Equipment required
I - REFITTING OPERATION FOR PART
Diagnostic tool CONCERNED
a Connect the connector of the front lighting computer.
REMOVAL a Refit the front lighting computer.

II - FINAL OPERATION
I - REMOVAL PREPARATION OPERATION
a Refit:
a Position the vehicle on a two-post lift (see Vehicle: - the right-hand headlight (see 80B, Headlights,
Towing and lifting) (02A, Lifting equipment). Headlight: Removal - Refitting, page 80B-1) ,

a Disconnect the battery (see 80A, Battery, Battery: - the front bumper (see Front bumper: Removal -
Removal - Refitting, page 80A-4) . Refitting) (55A, Exterior protection).
a Connect the battery (see 80A, Battery, Battery: Re-
a Remove: moval - Refitting, page 80A-4) .

- the front bumper (see Front bumper: Removal - a In the event of a replacement, apply the after repair
Refitting) (55A, Exterior protection), procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- the right-hand headlight (see 80B, Headlights,
Headlight: Removal - Refitting, page 80B-1) . - select “Headlight adjustment computer”,
- go to repair mode,

II - OPERATION FOR REMOVAL OF PART - display the "Before/after repair procedure" for the
CONCERNED computer selected,
- carry out the operations described in the "After re-
pair procedure" section.

135661

a Detach the front lighting computer according to (1) .

a Disconnect the connector from the front lighting


computer.

a Remove the front lighting computer.

80B-33
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
B91

REMOVAL

I - REMOVAL PREPARATION OPERATION

122641
a Remove the rear wing light.
a Disconnect the connectors (3) on the rear wing light.
122639
a Remove the rear wing light.
a Open the flap accessing the rear wing light (1) .

REFITTING
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the connectors for the rear wing light.
a Refit:
- the rear light on the wing,
- the nut for the rear wing light.

II - FINAL OPERATION.
a Close the flap accessing the rear wing light.

122640
a Remove the nut (2) from the rear light on the wing.

81A-1
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
K91
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION

123058
a Remove the nuts (3) from the rear wing light.

123056
a Remove the luggage compartment side flap (1) .

123802
a Unclip the rear wing light using the (Car. 1363) (4)
on the top end of the wing light.
a Remove the rear wing light.

123057
a Remove the flap accessing the rear wing light (2) .

81A-2
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
K91

123051
a Disconnect the connector (5) from the rear light on
the wing.
a Remove the rear wing light.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Connect the connector for the rear light on the wing.
a Refit:
- the rear light on the wing,
- the rear wing light nuts.

II - FINAL OPERATION.
a Refit:
- the rear wing light access flap,
- the luggage compartment side flap.

81A-3
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
D91

Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Open the luggage compartment lid.
a Remove the access flap from the rear wheel arch
trim.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

137285

a Unclip the rear light on the wing using the tool (Car.
1363) at (2) .

134374
a Remove the nut (1) from the rear light on the wing.

134369

a Disconnect the connector (3) from the rear light on


the wing.

a Remove the rear light on the wing.

When replacing the rear light on the wing

a Remove the bulbs from the rear light on the wing


(see 81A, Rear lighting, Rear light bulb: Removal
- Refitting, page 81A-8) .

81A-4
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
D91

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

When replacing the rear light on the wing


a Refit the bulbs on the rear light on the wing (see
81A, Rear lighting, Rear light bulb: Removal - Re-
fitting, page 81A-8) .

a Connect the connector for the rear light on the wing.


a Clip the rear light on the wing.
a Refit the rear light on the wing.

II - FINAL OPERATION
a Refit the access flap on the rear wheel arch trim.
a Close the luggage compartment lid.

81A-5
REAR LIGHTING
Rear opening element light: Removal - Refitting 81A
B91

REMOVAL

I - REMOVAL PREPARATION OPERATION

122642
a Disconnect the connectors (3) from the tailgate light.
a Remove the tailgate light.

122644
REFITTING
a Remove the tailgate light access flap (1) .

I - REFITTING OPERATION FOR PART


II - OPERATION FOR REMOVAL OF PART CONCERNED
CONCERNED
a Connect the tailgate light connectors.

Note:
Ensure that the wiring harness is replaced cor-
rectly to prevent crushing it when refitting the tail-
gate light.

a Refit:
- the tailgate light,
- the tailgate light nut.

II - FINAL OPERATION.
a Refit the tailgate light access flap.

122643

a Remove the nut from the tailgate light (2) .

a Remove the tailgate light.

81A-6
REAR LIGHTING
Rear opening element light: Removal - Refitting 81A
D91

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Open the luggage compartment lid.

134370

a Remove the tailgate light.

a Disconnect the connector (3) from the tailgate light.

a Remove the tailgate light.


134375

a Remove the access flap (1) from the tailgate trim. When replacing the rear light on the tailgate

a Remove the bulbs from the rear light on the tailgate


(see 81A, Rear lighting, Rear light bulb: Removal
II - OPERATION FOR REMOVAL OF PART
- Refitting, page 81A-8) .
CONCERNED

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

When replacing the rear light on the tailgate

a Refit the bulbs on the rear light on the tailgate (see


81A, Rear lighting, Rear light bulb: Removal - Re-
fitting, page 81A-8) .

a Connect the connector on the tailgate light.

a Refit the rear light on the tailgate.

II - FINAL OPERATION

134376 a Refit the access flap on the tailgate trim.

a Remove the nut (2) from the tailgate light. a Close the luggage compartment lid.

81A-7
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
B91

REMOVAL II - OPERATION FOR REMOVAL OF PART


CONCERNED

I - REMOVAL PREPARATION OPERATION


1 - Rear light bulbs on the wing

1 - Rear light bulbs on the wing


a Remove the rear light on the wing (see 81A, Rear
lighting, Rear wing light: Removal - Refitting,
page 81A-1) .

2 - Tailgate light bulbs


a Remove the tailgate light (see 81A, Rear lighting,
Rear opening element light: Removal - Refitting,
page 81A-6) .

3 - Number plate light bulb


a Remove the license plate light (see 81A, Rear light-
ing, Number plate light: Removal - Refitting,
page 81A-25) .

4 - High level brake light bulb


a Remove the high level brake light (see 81A, Rear
lighting, 3rd brake light: Removal - Refitting, 122641
page 81A-15) . a Remove:
- the bulb holder (1) from the indicator,
- the indicator light bulb,

Note:
If the LEDs are faulty, replace the complete rear
light.

81A-8
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
B91
2 - Tailgate light bulbs 3 - Rear fog light bulb

122642 122638
a Remove:
a Remove:
- the reversing light bulb holder (2) ,
- clip,
- the reversing light bulb.
- the rear fog light bulb holder (3) ,

Note: - the rear fog light bulb.

If the LEDs are faulty, replace the complete rear


light. 4 - Number plate light bulb

121080

a Unclip the number plate light at (4) .

a Remove the license plate light bulb.

81A-9
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
B91
5 - High level brake light bulb 5 - High level brake light bulb
a a

Note: Note:
If the LEDs are faulty, replace the complete high If the LEDs are faulty, replace the complete high
level brake light. level brake light.

REFITTING II - FINAL OPERATION.

I - REFITTING OPERATION FOR PART 1 - Rear light bulbs on the wing


CONCERNED a Refit the rear light on the wing (see 81A, Rear light-
a ing, Rear wing light: Removal - Refitting, page
81A-1) .
Note:
When replacing bulbs, only use approved bulbs. 2 - Tailgate light bulbs
a Refit the tailgate light (see 81A, Rear lighting, Rear
opening element light: Removal - Refitting, page
1 - Rear light bulbs on the wing
81A-6) .
a Refit:
- the indicator bulb (W16W), 3 - Rear fog light bulb
- the indicator bulb holder. a Refit the rear fog light (see 81A, Rear lighting, Rear
fog lights: Removal - Refitting, page 81A-22) .

Note:
4 - Number plate light bulb
If the LEDs are faulty, replace the complete rear
light. a Refit the license plate light (see 81A, Rear lighting,
Number plate light: Removal - Refitting, page
81A-25) .
2 - Tailgate light bulbs
a Refit: 5 - High level brake light bulb

- the reversing light bulb (W16W), a Refit the high level brake light (see 81A, Rear light-
ing, 3rd brake light: Removal - Refitting, page
- the reversing light bulb holder. 81A-15) .

Note:
If the LEDs are faulty, replace the complete rear
light.

3 - Rear fog light bulb


a Refit:
- the rear fog light bulb (P21W),
- the rear fog light bulb holder
- the clip.

4 - Number plate light bulb


a Refit the license plate light bulb (W5W).
a Clip on the license plate light.

81A-10
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
K91

REMOVAL

I - REMOVAL PREPARATION OPERATION

1 - Rear light bulbs on the wing


a Remove the rear light on the wing (see 81A, Rear
lighting, Rear wing light: Removal - Refitting,
page 81A-1) .

2 - License plate light bulb


a Remove the license plate light (see 81A, Rear light-
ing, Number plate light: Removal - Refitting,
page 81A-25) .

3 - High level brake light bulb


a Remove the high level brake light (see 81A, Rear
lighting, 3rd brake light: Removal - Refitting,
page 81A-15) . 123055
a Unclip the bulb holder plate at (2) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED

1 - Rear light bulbs on the wing

123053
a Remove:
- the brake light and side light bulb (3) ,
123054 - the reversing light bulb (4) ,
a Remove the foam (1) . - the indicator bulb (5) ,
- the fog light bulb (6) .

81A-11
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
K91
2 - License plate light bulb a Refit the foam.

2 - License plate light bulb


a Refit the license plate light bulb (W5W).

3 - High level brake light bulb


a

Note:
If the LEDs are faulty, replace the complete high
level brake light.

II - FINAL OPERATION.

1 - Rear light bulbs on the wing


a Refit the rear light on the wing (see 81A, Rear light-
ing, Rear wing light: Removal - Refitting, page
81A-1) .
121080

a Unclip the number plate light at (7) . 2 - License plate light bulb
a Remove the number plate light bulb. a Refit the license plate light (see 81A, Rear lighting,
Number plate light: Removal - Refitting, page
81A-25) .
3 - High level brake light bulb
a
3 - High level brake light bulb
Note: a Refit the high level brake light (see 81A, Rear light-
If the LEDs are faulty, replace the complete high ing, 3rd brake light: Removal - Refitting, page
level brake light. 81A-15) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a

Note:
When replacing bulbs, only use approved bulbs.

1 - Rear light bulbs on the wing


a Refit:
- the fog light bulb (P21W),
- the indicator bulb (PY21W),
- the reversing light bulb (P21W),
- the brake light and side light bulb (P21/5W).
a Clip the bulb holder plate onto the rear light.

81A-12
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
D91

REMOVAL 2 - Rear light bulbs on the tailgate

a - Reversing light bulb


I - REMOVAL PREPARATION OPERATION

1 - Rear light bulbs on the wing

a Remove the rear light on the wing (see 81A, Rear


lighting, Rear wing light: Removal - Refitting,
page 81A-1) .

2 - Rear light bulbs on the tailgate

a Remove the tailgate light (see 81A, Rear lighting,


Rear opening element light: Removal - Refitting,
page 81A-6) .

II - OPERATION FOR REMOVAL OF PART 137768


CONCERNED a Remove:
- the reversing light bulb holder (1) by turning it a
1 - Rear light bulbs on the wing quarter of a turn anti-clockwise,
- the bulb from the bulb holder.
a - Direction indicator bulb
b - Fog light bulb

137767
137768
a Remove:
a Remove:
- the direction indicator bulb holder by turning it a
quarter of a turn anti-clockwise, - the fog light bulb holder (2) by turning it a quarter of
a turn anti-clockwise.
- the bulb from the bulb holder.
- the bulb from the bulb holder.

b - Brake light and side light bulb c - Side light bulbs


a a
Note: Note:
If the LEDs are faulty, replace the complete rear If the LEDs are faulty, replace the complete rear
light on wing. light on the tailgate.

81A-13
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
D91

REFITTING c - Side light bulbs


a
I - REFITTING OPERATION FOR PART Note:
CONCERNED
If the LEDs are faulty, replace the complete rear
a light on the tailgate.

Note: a Replace the rear light on the tailgate (see 81A, Rear
lighting, Rear opening element light: Removal -
If the bulbs are changed, use approved bulbs. Refitting, page 81A-6) .

II - FINAL OPERATION
1 - Rear light bulbs on the wing

1 - Rear light bulbs on the wing


a - Direction indicator bulb
a Refit the rear light on the wing (see 81A, Rear light-
ing, Rear wing light: Removal - Refitting, page
a Refit:
81A-1) .
- the indicator bulb,
2 - Rear light bulbs on the tailgate
- the direction indicator bulb holder by turning it a
quarter of a turn clockwise. a Refit the tailgate light (see 81A, Rear lighting, Rear
opening element light: Removal - Refitting, page
81A-6) .
b - Brake light and side light bulb

Note:
If the LEDs are faulty, replace the complete rear
light on wing.

a Replace the rear light on the wing (see 81A, Rear


lighting, Rear wing light: Removal - Refitting,
page 81A-1) .

2 - Rear light bulbs on the tailgate

a - Reversing light bulb

a Refit:

- the reversing light bulb,

- the reversing light bulb holder.

b - Fog light bulb

a Refit:

- the fog light bulb,

- the fog light bulb holder by turning it a quarter of a


turn clockwise.

81A-14
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
B91

REMOVAL - the high level brake light.

I - REMOVAL PREPARATION OPERATION REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Refit:
- the high level brake light,
- the high level brake light screws.
a Connect the high level brake light connector.

II - FINAL OPERATION.
a Clip on the tailgate upper trim.

122645

a Unclip the tailgate upper trim (1) .

II - OPERATION FOR REMOVAL OF PART


CONCERNED

122646

a Disconnect the high level brake light connector (2) .

a Remove:

- the high level brake light screws (3) ,

81A-15
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
K91

REMOVAL

I - REMOVAL PREPARATION OPERATION

OPENING REAR SCREEN


a Open the rear screen.

127435
a Unclip the tailgate trim (3) .

123426
a Remove:
- the bolts (1) from the opening rear screen trim,
- the opening rear screen trim (2) .

NON-OPENING REAR SCREEN


a Open the tailgate.

81A-16
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
K91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
NON-OPENING REAR SCREEN

OPENING REAR SCREEN

127436
a Disconnect the high level brake light connector (6) .
123425
a Disconnect the high level brake light connector (4) . a Remove the high level brake light screws (7) .

a Remove: a Remove the high level brake light by pressing the


clips (8) .
- the high level brake light screws (5) ,
- the high level brake light.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Refit:
- the high level brake light ,
- the high level brake light screws.
a Connect the high level brake light connector.

II - FINAL OPERATION.

OPENING REAR SCREEN


a Refit:
- the opening rear screen trim,
- the opening rear screen trim bolt.

81A-17
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
K91

NON-OPENING REAR SCREEN


a Clip on the tailgate trim.

81A-18
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
D91

Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION

137283

137282
a Remove:
- the blanking covers from the high level brake light
trim at (1) using the tool (Car. 1363),
- the screws from the high level brake light trim.

137284
a Unclip the "trim - high level brake light" assembly us-
ing the tool (Car. 1363) at (2) then (3) .
a Disconnect the high level brake light connector.

81A-19
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
D91
II - OPERATION FOR REMOVAL OF PART
CONCERNED

134377

a Remove the high level brake light screws (4) .

a Unclip the high level brake light by pressing on the


clips (5) .

REFITTING

I - REFITTING PREPARATION OPERATION


a

Note:
If the LEDs are faulty, replace the complete high
level brake light.

II - REFITTING OPERATION FOR PART


CONCERNED
a Clip the high level brake light onto the trim.
a Refit the high level brake light onto the trim.

III - FINAL OPERATION

a Connect the high level brake light connector.


a Clip the "trim - high level brake light" assembly onto
the roof.
a Refit:
- the "trim - high level brake light" assembly,
- the blanking covers.

81A-20
REAR LIGHTING
High level brake light bulb: Removal - Refitting 81A
D91

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Remove the high level brake light (see 81A, Rear
lighting, 3rd brake light: Removal - Refitting,
page 81A-15) .

II - OPERATION FOR REMOVAL OF PART


CONCERNED
a

Note:
If the LEDs are faulty, replace the complete high
level brake light.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Replace the high level brake light with a new one.

II - FINAL OPERATION
a Refit the high level brake light (see 81A, Rear light-
ing, 3rd brake light: Removal - Refitting, page
81A-15) .

81A-21
REAR LIGHTING
Rear fog lights: Removal - Refitting 81A
B91

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Position the vehicle on a two-post lift (see Vehicle:


Towing and lifting) (MR 415, 02A, Lifting equip-
ment).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

122638

a Remove clip.

a Disconnect the connector (1) from the rear fog light.

a Remove:

- the bolt (2) from the rear fog light,

- the rear fog light.

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Refit:

- the rear fog light,

- the rear fog light bolt

a Connect the rear fog light connector.

a Refit the clip.

81A-22
REAR LIGHTING
Rear fog lights: Removal - Refitting 81A
K91

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED
a The rear fog light is integrated into the rear wing
light; to remove it (see 81A, Rear lighting, Rear
wing light: Removal - Refitting, page 81A-1) .

81A-23
REAR LIGHTING
Rear fog lights: Removal - Refitting 81A
D91

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED
a The rear fog light is integrated into the rear tailgate
light, for removal (see 81A, Rear lighting, Rear
opening element light: Removal - Refitting, page
81A-6) .

81A-24
REAR LIGHTING
Number plate light: Removal - Refitting 81A
REMOVAL REFITTING

OPERATION FOR REMOVAL OF PART REFITTING OPERATION FOR PART CONCERNED


CONCERNED
a Connect the number plate light connector.
a Clip on the number plate lights.

123431
a Unclip the license plate lights at (1) with a small flat-
blade screwdriver.

123432
a Disconnect the connector (2) from the number plate
lights.
a Remove the number plate lights.

81A-25
REAR LIGHTING
Number plate light: Removal - Refitting 81A
D91

REMOVAL REFITTING

REFITTING OPERATION FOR PART CONCERNED


OPERATION FOR REMOVAL OF PART
CONCERNED
If replacing the bulb
a

Note:
If the bulb is changed, use an approved bulb.

a Refit the number plate light bulb.


a Clip the translucent cover on the number plate light.

a Connect the connector to the number plate light.


a Clip on the license plate light.

137281

a Unclip the number plate light at (1) using a small flat-


blade screwdriver.

a Disconnect the number plate light connector.

a Remove the number plate light.

If replacing the bulb

127929

a Unclip the translucent cover at (2) from the number


plate light.

a Remove the number plate light bulb.

81A-26
INTERIOR LIGHTING
Interior lighting: List and location of components 81B
I - LIST OF COMPONENTS

The interior lighting comprises:


- headlining lights
- lower door lights
- a courtesy light
- a glovebox light
- under-front seat lights
- dashboard base lights
- a luggage compartment light

II - LOCATION OF COMPONENTS

Headlining lights

125394

Lower door light

125397

124206

81B-1
INTERIOR LIGHTING
Interior lighting: List and location of components 81B
Courtesy light

RIGHT-HAND DRIVE

Glovebox light

125391

LEFT-HAND DRIVE

125401
Glovebox light

Under-front seat lights

125398

125090

81B-2
INTERIOR LIGHTING
Interior lighting: List and location of components 81B
Dashboard base lights

B91

Luggage compartment light

124300

125393

D91

Luggage compartment light

124193

137770

81B-3
INTERIOR LIGHTING
Headlining light: Removal - Refitting 81B
Note:
The headlining lights are removed in the same way
for both the front and rear seats.

REMOVAL

REMOVAL OPERATION FOR PART CONCERNED

125396
a Unclip the headlining light at (2) .
a Disconnect the headlining light connector.
a Remove the headlining light.

Note:
When replacing the bulb, use an approved W5W
bulb.
125397
a Unclip the transparent cover (1) . REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Connect the headlining light connector.
a Clip on:
- the headlining light,
- the headlining light translucent cover.

81B-4
INTERIOR LIGHTING
Lower door light: Removal - Refitting 81B
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove the front side door trim (see Front side


door trim: Removal - Refitting) (MR 416, 72A,
Side opening elements trim).

II - REMOVAL OPERATION FOR PART


CONCERNED

125117

a Unclip the lower door light at (1) .

Note:
When replacing the bulb, use an approved W5W
bulb.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Clip the lower door light onto the front side door trim.

II - FINAL OPERATION.

a Refit the front side door trim (see Front side door
trim: Removal - Refitting) (MR 416, 72A, Side
opening elements trim).

81B-5
INTERIOR LIGHTING
Courtesy light: Removal - Refitting 81B
REMOVAL

REMOVAL OPERATION FOR PART CONCERNED

125392
a Unclip the vanity light at (1) .
a Disconnect the vanity light connector.
a Remove the courtesy light.

Note:
When replacing the bulb, use an approved W5W
bulb.

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Connect the vanity light connector.
a Clip the vanity light onto the headlining.

81B-6
INTERIOR LIGHTING
Storage compartment light: Removal - Refitting 81B
REMOVAL
RIGHT-HAND DRIVE
I - REMOVAL PREPARATION OPERATION
a Remove the glovebox (see Glovebox: Removal -
Refitting) (MR 416, 57A, Interior equipment).

II - REMOVAL OPERATION FOR PART


CONCERNED

LEFT-HAND DRIVE

125400

a Unclip the storage compartment light at (2) .

a Disconnect the storage compartment light connec-


tor.
125399
a Remove the glove compartment light.
a Unclip the storage compartment light at (1) .

Note:
When replacing the bulb, use an approved C5W
bulb.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Connect the storage compartment light connector.

a Clip the storage compartment light onto the dash-


board.

II - FINAL OPERATION.

a Refit the glovebox (see Glovebox: Removal - Refit-


ting) (MR 416, 57A, Interior equipment).

81B-7
INTERIOR LIGHTING
Light under front seat: Removal - Refitting 81B
REMOVAL II - FINAL OPERATION.
a Refit the front seat (see Complete front seat: Re-
moval - Refitting) (75A, Front seat frames and run-
I - REMOVAL PREPARATION OPERATION ners).
a Position the vehicle on a two-post lift (see Vehicle: a Connect the battery (see 80A, Battery, Battery: Re-
Towing and lifting) (02A, Lifting equipment). moval - Refitting, page 80A-4) .

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .

a Remove the front seat (see Complete front seat:


Removal - Refitting) (75A, Front seat frames and
runners).

II - REMOVAL OPERATION FOR PART


CONCERNED

125090

a Remove the under-front seat light (1) by turning it a


quarter of a turn.

Note:
When replacing the bulb, use an approved W5W
bulb.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Refit the under-front seat light by rotating it a quarter


of a turn.

81B-8
INTERIOR LIGHTING
Under-dashboard light: Removal - Refitting 81B
2 - Under-dashboard light on passenger's side

Note:
The under-dashboard lights are removed in the
same way for both right-hand drive and left-hand
drive vehicles.

REMOVAL

I - REMOVAL PREPARATION OPERATION

Under-dashboard light on driver's side


a Remove the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
equipment).

II - REMOVAL OPERATION FOR PART


CONCERNED
124193
1 - Under-dashboard light on driver's side a Remove the dashboard wiring harness.
a Remove the under-dashboard light (2) by turning it a
quarter of a turn.

Note:
When replacing the bulb, use an approved W5W
bulb.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Refit the under-dashboard light by turning it a quar-
ter of a turn.

II - FINAL OPERATION.

124300 Under-dashboard light on driver's side


a Remove the under-dashboard light (1) by turning it a a Refit the dashboard lower trim (see Dashboard
quarter of a turn. lower trim: Removal - Refitting) (57A, Interior
equipment).

81B-9
INTERIOR LIGHTING
Luggage compartment light: Removal - Refitting 81B
REMOVAL a Disconnect the luggage compartment light connec-
tor.
a Remove the luggage compartment light.
OPERATION FOR REMOVAL OF PART
CONCERNED

B91

121387
a Remove the bulb mounting (3) from the translucent
cover at (4) .
a Remove the bulb.
125393

a Unclip the luggage compartment light at (1) . Note:


If the bulb is changed, use an approved bulb.

REFITTING
D91
REFITTING OPERATION FOR PART CONCERNED
a Refit the bulb.
a Fit the bulb mounting onto the translucent cover.
a Connect the luggage compartment light connector.
a Clip the luggage compartment light in place.

137770

a Unclip the luggage compartment light at (2) .

81B-10
FUSES
Fuses: List and location of components 81C
I - LIST OF COMPONENTS

The vehicle has several fuse boxes:


- passenger compartment fuse and relay box
- max fuse box
- Protection and Switching Unit fuses

V4Y or V9X
- battery protection fuses

II - POSITION OF THE COMPONENTS

LEFT-HAND DRIVE

123048
Passenger compartment fuse and relay box

RIGHT-HAND DRIVE

123045

128099

81C-1
FUSES
Fuses: List and location of components 81C

128100 123037

Protection and Switching Unit fuses

Max fuse box

122988

123036

81C-2
FUSES
Fuses: List and location of components 81C
V4Y or V9X

Battery protection fuses

122989

134474
To remove the fuse box (see 80A, Battery, Battery
terminals: Removal - Refitting, page 80A-12) .
To remove the fuses (see 81C, Fuses, Additional
fuse and relay box: Removal - Refitting, page 81C-
4) .

122990

81C-3
FUSES
Additional fuse and relay box: Removal - Refitting 81C
V4Y or V9X

Tightening torquesm

nuts 5 N.m

nuts 11 N.m

The fuse box cannot be separated from the battery ter-


minal. To remove the battery terminal (see 80A, Bat-
tery, Battery terminals: Removal - Refitting, page
80A-12) .

If replacing fuses, check that there are no signs of


overheating on the box. If there are signs of overheat-
ing, replace the battery terminal.

REMOVAL

I - REFITTING PREPARATION OPERATION 137290


a Remove:
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) . - the nuts (2) and (3) ,
- the fuses.
a Remove the positive battery terminal (see 80A, Bat-
tery, Battery terminals: Removal - Refitting, page
80A-12) . REFITTING

I - REFITTING OPERATION FOR PART


II - OPERATION FOR REMOVAL OF PART
CONCERNED
CONCERNED
a Refit the fuses.
a Tighten to torque:
- the nuts (5 N.m) (3) ,
- the nuts (11 N.m) (2) .
a Clip on the cover of the additional fuse and relay
box.

II - FINAL OPERATION
a Refit the positive battery terminal (see 80A, Battery,
Battery terminals: Removal - Refitting, page 80A-
12) .
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

137291

a Unclip the cover of the additional fuse and relay box


at (1) .

81C-4
ENGINE IMMOBILISER
Immobiliser system: List and location of components 82A
I - LIST OF COMPONENTS Electric steering column lock

The engine immobiliser system consists of:


- an engine start button
- an electric steering column lock
- a remote door locking control
- a card reader

DOOR OPENING SYSTEM 433 NML


- three starter aerials

II - POSITION OF THE COMPONENTS

Start button
128436

Remote door locking control

124191

125112

82A-1
ENGINE IMMOBILISER
Immobiliser system: List and location of components 82A
Card reader Centre console aerial

124191 124207

DOOR OPENING SYSTEM 433 NML Luggage compartment floor aerial

Dashboard aerial

124212

124208

82A-2
ENGINE IMMOBILISER
Start button: Removal - Refitting 82A
REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART


CONCERNED
a Switch off the ignition.
a Connect the start button connector.
a Clip the start button onto the dashboard.
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
II - FINAL OPERATION
or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).
a Remove the radio (see 86A, Radio, Radio: Remov-
al - Refitting, page 86A-8) .
WITHOUT NAVIGATION AID, and VEHICLEWITH-
OUT RADIO
a Refit the storage compartment.

WITHOUT NAVIGATION AID, and VEHICLEWITH-


OUT RADIO

a Remove the storage compartment. RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A
a Remove the centre front panel (see Centre front a Refit the radio (see 86A, Radio, Radio: Removal -
panel: Removal - Refitting) (57A, Interior equip- Refitting, page 86A-8) .
ment).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

128097

a Unclip the start button at (1) .

a Disconnect the start button connector.

82A-3
ENGINE IMMOBILISER
Electric steering column lock: Removal - Refitting 82A
Equipment required

Diagnostic tool

Tightening torquesm

electric steering column 8 N.m


lock bolt

Note:
To remove the electric steering column lock, it is
necessary to lock the airbag computer. 124297

This operation allows unlocking of the steering col- a Unclip the absorber (1) .
umn. a Remove the front air distribution duct (see Front air
distribution duct: Removal - Refitting) (61A,
Heating system).
REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.
a Lock the airbag computer by applying the Before re-
pair procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Airbag computer",
- go to repair mode,
- display the "Before/after repair procedure" for the
selected computer,
- carry out the operations described in the "Before
repair procedure" section.
a Remove the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
equipment).

82A-4
ENGINE IMMOBILISER
Electric steering column lock: Removal - Refitting 82A
II - OPERATION FOR REMOVAL OF PART a Refit the dashboard lower trim (see Dashboard
CONCERNED lower trim: Removal - Refitting) (57A, Interior
equipment).
a Unlock the airbag computer by applying the after re-
pair procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Airbag computer",
- go to repair mode,
- display the "Before/after repair procedure" for the
selected computer,
- carry out the operations described in the "After re-
pair procedure" section.
a In the event of replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "UCH",
- go to repair mode,
- display the "Before/after repair procedure" for the
124298 selected computer,
a - select "Steering column lock" in the "List of compo-
nents controlled by this computer" section,
WARNING
The bolt for the electric steering column lock has - carry out the operations described in the "After re-
a left-hand thread. It unscrews in a clockwise pair procedure" section.
direction.

a Remove the bolt (2) from the electric steering col-


umn lock.

a Remove the electric steering column lock.

a Disconnect the electric steering column lock con-


nector (3) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Connect the electric steering column lock connector.

a Refit the electric steering column lock.

a Torque tighten the electric steering column lock


bolt (8 N.m).

II - FINAL OPERATION.

a Refit the front air distribution duct (see Front air dis-
tribution duct: Removal - Refitting) (61A, Heating
system).

a Clip on the absorber.

82A-5
ENGINE IMMOBILISER
Card reader: Removal - Refitting 82A
REMOVAL

I - REMOVAL PREPARATION OPERATION

RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or


RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A

a Remove the radio (see 86A, Radio, Radio: Remov-


al - Refitting, page 86A-8) .

WITHOUT NAVIGATION AID, and VEHICLEWITH-


OUT RADIO
124376
a Remove the storage compartment.
a Unclip the card reader from the mounting at (2) .

a Remove the centre front panel (see Centre front


panel: Removal - Refitting) (57A, Interior equip-
ment).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

124377

a Remove the card reader at (3) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Clip on:
124378
- the card reader to its mounting,
a Unclip the card reader mounting from the centre
front panel at (1) . - the card reader mounting to the centre front panel.

82A-6
ENGINE IMMOBILISER
Card reader: Removal - Refitting 82A
II - FINAL OPERATION
a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).

WITHOUT NAVIGATION AID, and VEHICLEWITH-


OUT RADIO
a Refit the storage compartment.

RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or


RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A
a Refit the radio (see 86A, Radio, Radio: Removal -
Refitting, page 86A-8) .

82A-7
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
2 - Centre console aerial
Special tooling required

Car. 1363 Set of trim removal levers.

To enable starting in « hands-free » mode, the vehicle


is fitted with 3 aerials:
- an aerial on the dashboard,
- an aerial on the centre console,
- an aerial on the luggage compartment floor.
To locate the 3 starter aerials (see 82A, Engine immo-
biliser, Immobiliser system: List and location of
components, page 82A-1) .

REMOVAL

I - REMOVAL PREPARATION OPERATION

1 - Dashboard aerial
128095

RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or a Unclip (1) the centre console rear panel.
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07 a Disconnect the centre console rear panel connec-
or RADIO NO. 08 or RADIO 08A or RADIO 09A or tors.
RADIO 15A
a Remove the radio (see 86A, Radio, Radio: Remov- 3 - Luggage compartment floor aerial
al - Refitting, page 86A-8) .
a Remove the luggage compartment carpet (see Lug-
gage compartment carpet: Removal - Refitting)
(71A, Body internal trim).

WITHOUT NAVIGATION AID, and VEHICLEWITH- II - OPERATION FOR REMOVAL OF PART


OUT RADIO CONCERNED
a Remove the storage compartment. a

WARNING
The retaining clips are fragile; handle with care.

82A-8
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
a Clip on the starter aerial.

II - FINAL OPERATION

1 - Dashboard aerial

WITHOUT NAVIGATION AID, and VEHICLEWITH-


OUT RADIO
a Refit the storage compartment.

RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or


RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A
a Refit the radio (see 86A, Radio, Radio: Removal -
124212 Refitting, page 86A-8) .
a Unclip the starter aerial at (2) using the (Car. 1363).

2 - Centre console aerial


a Connect the centre console rear panel connectors.
a Clip on the centre console rear panel.

3 - Luggage compartment floor aerial


a Refit the luggage compartment carpet (see Lug-
gage compartment carpet: Removal - Refitting)
(Body internal trim).

124213

a Unclip the starter aerial at (3) using the (Car. 1363).


a Remove the starter aerial.

a Disconnect the starter aerial connector.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Connect the starter aerial connector.

82A-9
HORN
Audible warning: Removal - Refitting 82B
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED

I - REMOVAL PREPARATION OPERATION

128093
128445
a Disconnect the horn connector.
a Remove:
- the rivets (1) , a Remove the horn nut (3) .

- the bolts (2) ,


- the trim. DOOR OPENING SYSTEM 433 NML

128094

a Remove the horn by (4) then (5) .

82B-1
HORN
Audible warning: Removal - Refitting 82B
DOOR OPENING SYSTEM 433 NML
a Remove the horn.

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Refit the horn.
a Connect the horn connector.
a Refit the trim.

82B-2
INSTRUMENT PANEL
Instrument panel: Removal - Refitting 83A
Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION

a In the event of a replacement, apply the before re-


pair procedure using the Diagnostic tool :

- connect the diagnostic tool,

- select « Instrument panel » ,

- go to repair mode,

- display the « before/after repair procedure » for the 125131


computer selected, a Unclip the steering column upper trim (2) .

- carry out the operations described in the « Before


repair procedure » section.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .

125134
a Unclip the instrument panel lower trim (3) .

125128

a Remove:

- the lower bolts from the cowlings under the steer-


ing wheel,

- the cowlings under the steering wheel (1) .

83A-1
INSTRUMENT PANEL
Instrument panel: Removal - Refitting 83A
II - OPERATION FOR REMOVAL OF PART - display the « before/after repair procedure » for the
CONCERNED computer selected,
- carry out the operations described in the « After re-
pair procedure » section.

125133

a Remove the bolts (4) from the instrument panel.


a Remove the instrument panel.
a Disconnect the instrument panel connector.
a Remove the instrument panel.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Connect the instrument panel connector.
a Refit the instrument panel.

II - FINAL OPERATION
a Clip:
- the instrument panel lower trim,
- the steering column upper trim.
a Refit the covers under the steering wheel.
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the diagnostic tool,
- select « Instrument panel » ,
- go to repair mode,

83A-2
ON-BOARD TELEMATICS SYSTEM
Navigation: List and location of components 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS

The on-board telematics system comprises: NAVIGATION AID 4 or NAVIGATION AID 6


- a multimedia network interface unit (see 83C, On-
board telematics system, Multimedia network in- Radio navigation system
terface unit: Removal - Refitting, page 83C-6)
- a navigation screen (see 86A, Radio, Display: Re-
moval - Refitting, page 86A-23)
- a navigation aerial (see 83C, On-board telematics
system, Navigation aerial: Removal - Refitting,
page 83C-9)

NAVIGATION AID 4 or NAVIGATION AID 6


- a radionavigation system (see 86A, Radio, Radio:
Removal - Refitting, page 86A-8)

NAVIGATION AID 4
- a navigation computer (see 83C, On-board telemat-
ics system, Navigation computer: Removal - Re-
fitting, page 83C-4) 124303

NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 LEFT-HAND DRIVE


- a central control (see 83C, On-board telematics
system, Central control: Removal - Refitting, page Multimedia network interface unit
83C-8)

124387

83C-1
ON-BOARD TELEMATICS SYSTEM
Navigation: List and location of components 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
The multimedia network interface unit is located on the Navigation screen
dashboard cross member, behind the glovebox.

RIGHT-HAND DRIVE

Multimedia network interface unit

124303

B91

Navigation aerial

125359
The multimedia network interface unit is located behind
the dashboard lower trim.

128103

83C-2
ON-BOARD TELEMATICS SYSTEM
Navigation: List and location of components 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6

K91 NAVIGATION AID 1 LEVEL or NAVIGATION AID 4

Navigation aerial Central control

128098

NAVIGATION AID 4
124308

Navigation computer

124372

83C-3
ON-BOARD TELEMATICS SYSTEM
Navigation computer: Removal - Refitting 83C
NAVIGATION AID 4

Special tooling required

Ms. 1373 Tool for removing radios or


chronotachographs.

Equipment required

Diagnostic tool

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED
a Switch off the ignition.

WARNING
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
124372
feed.

120071
a Remove the navigation computer (1) using the two
(Ms. 1373) (2) .
a Disconnect the connectors.

WARNING
The aerial cable is very fragile, do not bend or
pinch it.

a Disconnect the aerial.

83C-4
ON-BOARD TELEMATICS SYSTEM
Navigation computer: Removal - Refitting 83C
NAVIGATION AID 4

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a

WARNING
The aerial cable is very fragile, do not bend or
pinch it.

a Connect:
- the aerial,
- the connectors.
a Refit the navigation computer.
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select “Navigation computer”,
- go to repair mode,
- display the “Before/after repair procedure” for the
selected computer,
- carry out the operations described in the “After re-
pair procedure” section.

83C-5
ON-BOARD TELEMATICS SYSTEM
Multimedia network interface unit: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

WARNING
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
feed.

LEFT-HAND DRIVE
a Remove the glovebox (see Glovebox: Removal -
Refitting) (57A, Interior equipment).
128101
a Unclip the multimedia network interface unit at (1) .
a Disconnect the multimedia network interface unit
RIGHT-HAND DRIVE connector (2) .

a Remove the dashboard lower trim (see Dashboard a Remove the multimedia network interface unit.
lower trim: Removal - Refitting) (57A, Interior
equipment). REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Connect the multimedia network interface unit con-
nector.
a Clip the multimedia network interface unit onto its
mounting.

II - FINAL OPERATION.

LEFT-HAND DRIVE
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).

83C-6
ON-BOARD TELEMATICS SYSTEM
Multimedia network interface unit: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6

RIGHT-HAND DRIVE
a Refit the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
equipment).

a If replacing the unit, apply the after repair procedure


using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Interface computer between the vehicle and
multimedia networks",
- go to repair mode,
- display the "Before/after repair procedure" for the
selected computer,
- carry out the operations described in the "After re-
pair procedure" section.

83C-7
ON-BOARD TELEMATICS SYSTEM
Central control: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4
II - FINAL OPERATION
Equipment required a Refit the centre console upper panel (see Centre
console upper front panel: Removal - Refitting)
Diagnostic tool (57A, Interior equipment).
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
REMOVAL
- connect the Diagnostic tool,
I - REMOVAL PREPARATION OPERATION - select “Navigation computer”,

a Switch off the ignition. - go to repair mode,


- display the "Before/after repair procedure" for the
computer selected,
WARNING
To prevent damaging the navigation system, wait - select “Central control” in the “List of components
1 minute after switching off the + after ignition stored in the computer” section,
feed. - carry out the operations described in the "After re-
pair procedure" section.
a Remove the centre console upper panel (see Cen-
tre console upper front panel: Removal - Refit-
ting) (57A, Interior equipment).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

111446

a Unclip the central control at (1) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the central control onto the centre console up-
per face.

83C-8
ON-BOARD TELEMATICS SYSTEM
Navigation aerial: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
II - OPERATION FOR REMOVAL OF PART
CONCERNED
WARNING

To ensure correct operation: B91

- do not pinch the aerial cable,


- do not bend the aerial cable,
- do not force the aerial cable when refitting.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

WARNING
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
feed.

a Remove:
- the right-hand rear quarter panel trim (see Quarter
panel trim: Removal - Refitting) (71A, Body inter- 128434
nal trim), a Unclip the navigation aerial connectors (1) from the
- the headlining (see Headlining: Removal - Refit- support plate.
ting) (71A, Body internal trim). a Disconnect the navigation aerial connectors.
a Remove the navigation aerial nut (2) .

83C-9
ON-BOARD TELEMATICS SYSTEM
Navigation aerial: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
- the right-hand rear quarter panel pad (see Quarter
panel trim: Removal - Refitting) (71A, Body inter-
K91 nal trim).

128432

a Unclip the navigation aerial connectors (3) from the


support plate.

a Disconnect the navigation aerial connectors.

a Remove the navigation aerial nut (4) .

a Unfasten the navigation aerial wiring.

a Remove the navigation aerial.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Refit the navigation aerial.

a Fasten the navigation aerial wiring.

a Connect the navigation aerial connectors.

a Clip the navigation aerial connectors onto the sup-


port plate.

II - FINAL OPERATION.

a Refit:

- the headlining (see Headlining: Removal - Refit-


ting) (71A, Body internal trim),

83C-10
CRUISE CONTROL
Cruise control - speed limiter: List and location of components 83D
CRUISE CONTROL
I - LIST OF COMPONENTS Steering wheel switches (2)

The cruise control equipment comprises:

- a switch

- steering column switches

- a brake light switch

The steering column switches cannot be separated


from the steering wheel.

For the removal operation (see Steering wheel: Re-


moval - Refitting) (MR 415, 36B, Power-assisted
steering).

To remove the brake light switch (see Brake pedal


switch: Removal - Refitting) (MR 415, 37A, Mechan-
ical component controls).

124309
6-SPEED MANUAL GEARBOX
To remove the steering wheel (see Steering wheel:
A clutch pedal switch. Removal - Refitting) (MR 415, 36B, Power-assisted
steering).
To remove the clutch pedal switch (see Clutch pedal
switch: Removal - Refitting) (MR 415, 37A, Mechan-
Brake light switch (3)
ical component controls).

II - LOCATION OF COMPONENTS

Switch (1)

100219
To remove the brake light switch (see Brake pedal
switch: Removal - Refitting) (MR 415, 37A, Mechan-
ical component controls).

124309

83D-1
CRUISE CONTROL
Cruise control - speed limiter: List and location of components 83D
CRUISE CONTROL

6-SPEED MANUAL GEARBOX

Clutch pedal switch (4)

122737
To remove the clutch pedal switch (see Clutch pedal
switch: Removal - Refitting) (MR 415, 37A, Mechan-
ical component controls).

83D-2
CRUISE CONTROL
Switch: Removal - Refitting 83D
CRUISE CONTROL

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.
a Remove the centre console upper front panel (see
Centre console upper front panel: Removal - Re-
fitting) (57A, Interior equipment).

II - REMOVAL OPERATION FOR PART


CONCERNED

124385
a Unclip the switch at (1) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip on the switch.

II - FINAL OPERATION.
a Refit the centre console upper front panel (see Cen-
tre console upper front panel: Removal - Refit-
ting) (57A, Interior equipment).

83D-3
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS

The control - signalling assembly consists of: Steering column switch assembly

- a steering column switch assembly

- a hazard warning light switch

To remove the hazard warning light switch (see Con-


trol panel: Removal - Refitting) (61A, Heating sys-
tem).

- a central door locking switch

To remove the central door locking switch (see Con-


trol panel: Removal - Refitting) (61A, Heating sys-
tem).

- a rear screen de-icing switch

To remove the rear screen de-icing switch (see Con-


trol panel: Removal - Refitting) (61A, Heating sys-
tem).
125371
- a lighting dimmer
The steering column switch assembly consists of:
- a door mirror control switch
- the windscreen wiper switch (1) ,
To remove the door mirror control switch (see Front
electric window switch: Removal - Refitting) . - the signalling light switch (2) ,

- the rotary switch. (3)


ELECTRONIC STABILITY PROGRAM
These components cannot be separated.
- an ESP inhibitor switch
Hazard warning light switch, central door locking
switch and rear screen de-icing switch

FRONT SEAT WITH HEATING

- a heated seat cover switch

WITHOUT DISCHARGE LAMPS

- a remote headlight beam adjustment control

To remove the remote headlight beam adjustment con-


trol (see 84A, Control - Signals, Lighting dimmer:
Removal - Refitting, page 84A-10) .

124303

84A-1
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
The control panel consists of: To remove the door mirror control switch (see 87D,
Electric windows - Sunroof, Front electric window
- the hazard warning light switch (4) , switches on driver's door: Removal - Refitting,
page 87D-3)
- the central door locking switch (5) ,

- the rear screen de-icing switch (6) . ELECTRONIC STABILITY PROGRAM


These components cannot be separated from the con-
trol panel. ESP inhibitor switch
To remove these switches (see Control panel: Re-
moval - Refitting) (61A, Heating system).

Lighting dimmer

123045

123045

Door mirror control switch

124199

84A-2
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
To remove the remote headlight beam adjustment con-
trol (see 84A, Control - Signals, Lighting dimmer:
FRONT SEAT WITH HEATING Removal - Refitting, page 84A-10) .

Heated seat cover switch

125088

WITHOUT DISCHARGE LAMPS

Remote headlight beam adjustment control

123045

The remote headlight beam adjustment control and the


lighting dimmer cannot be separated.

84A-3
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A
Equipment required

Diagnostic tool

Note:
The steering column switch assembly comprises:
- the windscreen wiper switch,
- the signalling light switch,
- the rotary switch,
- the steering wheel angle sensor.
These parts cannot be separated.

REMOVAL

I - REMOVAL PREPARATION OPERATION 128694


a Remove:
a
- the cover bolts (1) under the steering wheel,
WARNING
Incorrect wheel alignment may damage the - the cowlings under the steering wheel.
rotary switch.
II - OPERATION FOR REMOVAL OF PART
a Set the wheels straight ahead. CONCERNED
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-14) ,
- the steering wheel (see Steering wheel: Removal
- Refitting) (36B, Power-assisted steering).

WARNING
To prevent damaging the rotary switch, do not
turn the mobile section of the rotary switch.

125370
a Unclip the steering column wiring at (2) .

84A-4
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A
REFITTING

I - REFITTING PREPARATION OPERATION

125366
a Undo the bolt (3) without removing it.
a Use a flat-blade screwdriver at (4) to release the
steering column switch assembly.
125372
a Remove the steering wheel control assembly.
a In the event of a replacement operation, do not re-
a Disconnect the steering column switch assembly move the pin (5) from the steering column switch as-
connectors. sembly.

WARNING
Incorrect wheel alignment may damage the
rotary switch.

a Ensure that the wheels are set straight ahead.

II - REFITTING OPERATION FOR PART


CONCERNED

WARNING
To prevent damaging the rotary switch, do not
turn the mobile section of the rotary switch.

a Connect the steering column switch assembly con-


nectors.

a Refit the steering column switch assembly to the


steering column.

III - FINAL OPERATION.

a Clip on the steering column wiring.

84A-5
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A

125367 125371
a Check that the index (6) is aligned with the clips (7) . a In the event of a replacement operation, remove the
pin (9) .
a Refit:
- the cowlings under the steering wheel,
- the steering wheel (see Steering wheel: Removal
- Refitting) (36B, Power-assisted steering),
- the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-14) .

a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-4) .

ELECTRONIC STABILITY PROGRAM


a In the event of replacement, check the axle assem-
blies (see Axle assemblies: Check) .
a In the event of replacement, apply the after repair
procedure using the Diagnostic tool :
125368
- connect the Diagnostic tool,
a Check that the index (8) appears in the little window.
- select « ABS_ESP computer » ,

- go to repair mode,
- display the « before/after repair procedure » for the
computer selected,
- carry out the operations described in the « After re-
pair procedure » section.

84A-6
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A
IV - CHECKING AFTER REPAIR
a Switch on the ignition.
a Check the operation of the rotary switch:
- turn the steering wheel to the left until it stops,
- turn the steering wheel to the right until it stops,
- check that there are no faults on the instrument
panel.

84A-7
CONTROL - SIGNALS
ESP inhibitor switch: Removal - Refitting 84A
ELECTRONIC STABILITY PROGRAM

Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

123048
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

123045
a Remove the fuse access flap (1) .

124778
a Unclip the ESP inhibitor switch at (3) using the (Car.
1363).

84A-8
CONTROL - SIGNALS
ESP inhibitor switch: Removal - Refitting 84A
ELECTRONIC STABILITY PROGRAM

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the ESP inhibitor switch onto the switch plate.

II - FINAL OPERATION.
a Connect the switch plate connectors.
a Clip on the switch plate.
a Refit the fuse access flap.

84A-9
CONTROL - SIGNALS
Lighting dimmer: Removal - Refitting 84A
II - REMOVAL OPERATION FOR PART
CONCERNED

WITHOUT DISCHARGE LAMPS


a

Note:
The lighting dimmer and headlight remote adjust-
ment control cannot be separated.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

116798
a Unclip the lighting dimmer at (3) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the lighting dimmer onto the switch plate.

II - FINAL OPERATION.
a Connect the switch plate connectors.
a Clip the switch plate onto the dashboard.
a Close the fuse access flap.
123045
a Open the fuse access flap (1) .
a Unclip the switch plate (2) .
a Disconnect the switch plate connectors.

84A-10
CONTROL - SIGNALS
Heated seat pad switch: Removal - Refitting 84A
FRONT SEAT WITH HEATING

REMOVAL II - FINAL OPERATION.


a Refit:
I - REMOVAL PREPARATION OPERATION - the front seat lower housing (see Front seat lower
casing: Removal - Refitting) (MR 416, 77A, Front
a Position the vehicle on a two-post lift (see Vehicle:
seat trim),
Towing and lifting) (MR 415, 02A, Lifting equip-
ment). - the front seat (see Complete front seat: Removal
- Refitting) (MR 416, 75A, Front seat frames and
a Disconnect the battery (see 80A, Battery, Battery: runners).
Removal - Refitting, page 80A-4) .
a Connect the battery (see 80A, Battery, Battery: Re-
a Remove: moval - Refitting, page 80A-4) .

- the front seat (see Complete front seat: Removal


- Refitting) (MR 416, 75A, Front seat frames and
runners),

- the front seat lower housing (see Front seat lower


casing: Removal - Refitting) (MR 416, 77A, Front
seat trim).

II - REMOVAL OPERATION FOR PART


CONCERNED

125087

a Unclip the heated seat cover switch at (1) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Clip the heated seat switch onto the front seat lower
housing.

84A-11
WIPING - WASHING
Wiping and washing: List and location of components 85A
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS

Windscreen wiper blades (1)


The washing and wiping system comprises:

- windscreen wiper blades,

- windscreen wiper arms,

- a windscreen wiper mechanism,

- a windscreen wiper motor,

The windscreen wiper motor cannot be separated from


the front windscreen wiper mechanism. To remove it
(see 85A, Wiping - Washing, Windscreen wiper
mechanism: Removal - Refitting, page 85A-9) .

B91 or K91

- a rear screen wiper blade,

- a rear screen wiper arm,


125330

Windscreen wiper arms (2)

K91, and OPENING REAR SCREEN

- a rear screen wiper motor mechanism,

- a rear screen wiper motor,

- a rain and light sensor,

- a windscreen washer pump,

DISCHARGE LAMPS

- a headlight washer pump,

- headlight washer jets, 125326

- windscreen washer jets,

- a rear screen washer jet,

- a windscreen washer bottle,

- a windscreen washer bottle neck.

85A-1
WIPING - WASHING
Wiping and washing: List and location of components 85A
Windscreen wiper mechanism (3)

B91 or K91

Rear screen wiper blade (5)

125331

Windscreen wiper motor (4)

125333

Rear screen wiper arm (6)

125331
The windscreen wiper motor cannot be separated from
the front windscreen wiper mechanism.
To remove it (see 85A, Wiping - Washing, Wind-
125333
screen wiper mechanism: Removal - Refitting, page
85A-9) .

85A-2
WIPING - WASHING
Wiping and washing: List and location of components 85A
Rain and light sensors (9)

K91, and OPENING REAR SCREEN

Rear screen wiper motor mechanism (7)

125374

Windscreen washer pump (10)

125338

Rear screen wiper motor (8)

125390

125111

85A-3
WIPING - WASHING
Wiping and washing: List and location of components 85A
Windscreen washer jets (13)

DISCHARGE LAMPS

Headlight washer pump (11)

125330

Rear screen washer jet (14)

125348

Headlight washer jets (12)

125333

124319

85A-4
WIPING - WASHING
Wiping and washing: List and location of components 85A
Windscreen washer bottle (15)

125390

Windscreen washer bottle neck (16)

125389

85A-5
WIPING - WASHING
Windscreen wiper blade: Removal - Refitting 85A
REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch on the ignition, with the engine stopped.

Note:
To avoid damaging the bonnet paint, initialise the
operating mode of the wiping system. The wiper
arms move to the vertical position.

a To initialise the operating mode, lower the wiper


stalk down fully.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

125346
a Unclip the windscreen wiper blade by squeezing
each side at (1) .
a Remove the windscreen wiper blade at (2) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the windscreen wiper blade onto the wind-
screen wiper arm.

II - FINAL OPERATION.
a To cancel the operating mode, raise the wiper stalk
fully back up.
a Switch off the ignition.

85A-6
WIPING - WASHING
Windscreen wiper arm: Removal - Refitting 85A
Special tooling required

Ele. 1841 Tool for removing windscreen


wiper arms

Tightening torquesm

wiper arm nut 21 Nm

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Switch on the ignition.

WARNING
To ensure that the wiper arms can travel 125327
smoothly, the wiper motor must be initialised. a Remove the nut (2) .

a Move the wiper stalk from (0) to (1), then from (1) to
(0).

a Switch off the ignition.

a Visually mark the position of the wiper arms for the


refitting operation.

II - REMOVAL OPERATION FOR PART


CONCERNED

125328
a Remove the wiper arm using the (Ele. 1841) (3) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Refit:
- the wiper arm in the position marked before remov-
al,
125326 - the wiper arm nut.
a Remove the nut cover (1) . a Torque tighten the wiper arm nut (21 Nm).

85A-7
WIPING - WASHING
Windscreen wiper arm: Removal - Refitting 85A
a Refit the wiper arm nut cover.

85A-8
WIPING - WASHING
Windscreen wiper mechanism: Removal - Refitting 85A
II - REMOVAL OPERATION FOR PART
CONCERNED
Note:
The front windscreen wiper mechanism is removed
in the same way for both right-hand drive and left-
hand drive vehicles.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch on the ignition

WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.

a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Switch off the ignition.
a Disconnect the battery (see 80A, Battery, Battery: 125331
Removal - Refitting, page 80A-4) . a Remove the bolts (1) from the windscreen wiper
a Remove: mechanism.

- the front wiper arms (see 85A, Wiping - Washing, a Remove the windscreen wiper mechanism.
Windscreen wiper arm: Removal - Refitting, a Disconnect the windscreen wiper mechanism con-
page 85A-7) , nector.
- the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (MR 416, 56A, Exterior
equipment), REFITTING
- the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit- I - REFITTING OPERATION FOR PART
ting) (MR 416, 56A, Exterior equipment). CONCERNED
a Connect the windscreen wiper mechanism connec-
tor.

a Refit:
- the windscreen wiper mechanism,

- the windscreen wiper mechanism bolts.

II - FINAL OPERATION.
a Refit:

- the scoop under the scuttle panel grille (see Scoop


under the scuttle panel grille: Removal - Refit-
ting) (MR 416, 56A, Exterior equipment),
- the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (MR 416, 56A, Exterior
equipment).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

85A-9
WIPING - WASHING
Windscreen wiper mechanism: Removal - Refitting 85A
a Switch on the ignition.

WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.

a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Switch off the ignition.
a Refit the front wiper arms (see 85A, Wiping - Wash-
ing, Windscreen wiper arm: Removal - Refitting,
page 85A-7) .

85A-10
WIPING - WASHING
Windscreen wiper motor: Removal - Refitting 85A
The windscreen wiper motor cannot be separated from
the front windscreen wiper mechanism.
To remove it (see 85A, Wiping - Washing, Wind-
screen wiper mechanism: Removal - Refitting, page
85A-9) .

85A-11
WIPING - WASHING
Rear screen wiper blade: Removal - Refitting 85A
B91 or K91

REMOVAL REFITTING

REMOVAL OPERATION FOR PART CONCERNED REFITTING OPERATION FOR PART CONCERNED
a Clip the blade onto the rear screen wiper arm.

125345
a Squeeze the clips (1) .
a Pivot the blade.

125344
a Unclip the blade at (2) .
a Remove the blade at (3) .

85A-12
WIPING - WASHING
Rear screen wiper arm: Removal - Refitting 85A
B91 or K91

Special tooling required

Ele. 1781 Tool for removing windscreen


wiper arms

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch on the ignition.

WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.

a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Switch off the ignition.
a Visually mark the position of the rear screen wiper 125334
arm for the refitting operation. a Remove the nut (2) from the wiper arm.

II - REMOVAL OPERATION FOR PART


CONCERNED

125335
a Remove the rear screen wiper arm using the (Ele.
1781) (3) .
125333
a Open the nut cover (1) .

85A-13
WIPING - WASHING
Rear screen wiper arm: Removal - Refitting 85A
B91 or K91

REFITTING

REFITTING OPERATION FOR PART CONCERNED

K91

123050
a Position the rear wiper arm on the first filament of the
heated rear screen (4) .

a Refit:
- the rear wiper arm in the position marked before re-
moval,
- the wiper arm nut.
a Close the wiper arm nut cover.

85A-14
WIPING - WASHING
Rear screen wiper motor mechanism: Removal - Refitting 85A
K91, and OPENING REAR SCREEN

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch on the ignition.

WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.

a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Switch off the ignition.
a Remove:
- the rear screen wiper arm (see 85A, Wiping -
Washing, Rear screen wiper arm: Removal - Re-
fitting, page 85A-13) ,
- the tailgate trim (see Tailgate trim: Removal - Re-
fitting) (MR 416, 73A, Non-side opening elements 125340
trim). a Remove the mechanism shaft nut (2) .

II - OPERATION FOR REMOVAL OF PART


CONCERNED

125339
a Remove the seal trim (3) .
a Open the opening rear screen.
125341
a Remove the mechanism shaft nut cover (1) .

85A-15
WIPING - WASHING
Rear screen wiper motor mechanism: Removal - Refitting 85A
K91, and OPENING REAR SCREEN

REFITTING

I - REFITTING PREPARATION OPERATION

a Switch on the ignition.

WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.

a Move the wiper stalk from (0) to (1), then from (1) to
(0).

a Switch off the ignition.

125338
a Remove the mechanism nut cover (4) by pressing
the clip (5) .

125337

a Ensure that the indexing pin (7) is stopped against


(8) .

II - REFITTING OPERATION FOR PART


CONCERNED
125337
a Refit:
a Remove:
- the mechanism nut (6) , - the rear windscreen wiper mechanism,

- the rear windscreen wiper mechanism. - the mechanism nut without tightening it,

- the seal trim,

- the mechanism shaft nut without tightening it.

a Close the opening screen.

a Open the tailgate.

85A-16
WIPING - WASHING
Rear screen wiper motor mechanism: Removal - Refitting 85A
K91, and OPENING REAR SCREEN

125336
a Move the mechanism by its shaft to position the in-
dexing pin in the rear screen wiper motor plate (9) .
a Tighten the rear screen wiper mechanism shaft nut.
a Close the tailgate.
a Open the opening rear screen.
a Tighten the rear screen wiper mechanism nut.
a Refit:
- the mechanism nut cover,
- the mechanism shaft nut cover.

III - FINAL OPERATION.


a Refit:
- the tailgate trim (see Tailgate trim: Removal - Re-
fitting) (MR 416, 73A, Non-side opening elements
trim),
- the rear screen wiper arm (see 85A, Wiping -
Washing, Rear screen wiper arm: Removal - Re-
fitting, page 85A-13) .

85A-17
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting 85A
B91

REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART


CONCERNED
a Switch on the ignition.
a Refit:
- the rear screen wiper motor ,
WARNING
To ensure that the wiper arms can travel - the rear screen wiper motor rivets (see MR 400).
smoothly, the wiper motor must be initialised. a Connect the rear screen wiper motor connector.

a Move the wiper stalk from (0) to (1), then from (1) to
II - FINAL OPERATION.
(0).
a Refit the tailgate trim (see Tailgate trim: Removal -
a Switch off the ignition.
Refitting) (MR 416, 73A, Non-side opening element
a Remove: trim).

- the rear wiper arm (see 85A, Wiping - Washing, a Switch on the ignition.
Rear screen wiper arm: Removal - Refitting,
page 85A-13) ,
WARNING
- the tailgate trim (see Tailgate trim: Removal - Re- To ensure that the wiper arms can travel
fitting) (MR 416, 73A, Non-side opening elements smoothly, the wiper motor must be initialised.
trim).
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
II - OPERATION FOR REMOVAL OF PART
CONCERNED a Switch off the ignition.
a Refit the rear wiper arm (see 85A, Wiping - Wash-
ing, Rear screen wiper arm: Removal - Refitting,
page 85A-13) .

125111

a Disconnect the connector (1) from the rear screen


wiper motor.
a Remove:

- the rear screen wiper motor rivets (2) (see MR


400),
- the rear screen wiper motor.

85A-18
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting 85A
K91

REMOVAL II - OPERATION FOR REMOVAL OF PART


CONCERNED

I - REMOVAL PREPARATION OPERATION


OPENING REAR SCREEN
a Switch on the ignition.

WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.

a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Switch off the ignition.
a Remove the tailgate trim (see Tailgate trim: Re-
moval - Refitting) (73A, Non-side opening ele-
ments trim).

NON-OPENING REAR SCREEN


a Remove the rear screen wiper arm (see 85A, Wip-
ing - Washing, Rear screen wiper arm: Removal -
Refitting, page 85A-13) .

127434
a Disconnect the connector (1) from the rear screen
wiper motor.
a Remove:
- the bolts (2) from the rear screen wiper motor,
- the rear screen wiper motor.

85A-19
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting 85A
K91
II - REFITTING OPERATION FOR PART
CONCERNED
NON-OPENING REAR SCREEN

OPENING REAR SCREEN


a Refit:
- the rear screen wiper motor ,
- the rear screen wiper motor bolts coated with
FRENETANCHE (see Vehicle: Parts and con-
sumables for the repair) (04B, Consumables -
Products).

127433

a Disconnect the connector (3) from the rear screen


wiper motor.

a Remove:

- the bolts (4) from the rear screen wiper motor,

- the rear screen wiper motor.


125336

a Ensure that the rear screen wiper mechanism index-


ing pin is correctly fitted in the motor plate (5) .

REFITTING

NON-OPENING REAR SCREEN


I - REFITTING PREPARATION OPERATION
a Refit:
a Connect the rear screen wiper motor connector. - the rear screen wiper motor ,

a Switch on the ignition. - the rear screen wiper motor bolts coated with
FRENETANCHE (see Vehicle: Parts and con-
sumables for the repair) (04B, Consumables -
WARNING Products).
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.

a Move the wiper stalk from (0) to (1), then from (1) to
III - FINAL OPERATION.
(0).
a Refit the tailgate trim (see Tailgate trim: Removal -
a Switch off the ignition. Refitting) (73A, Non-side opening elements trim).

85A-20
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting 85A
K91

NON-OPENING REAR SCREEN


a Refit the rear screen wiper arm (see 85A, Wiping -
Washing, Rear screen wiper arm: Removal - Re-
fitting, page 85A-13) .

85A-21
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
AIR CONDITIONING 01 or AIR CONDITIONING 02, and LIGHTS + AUTOMATIC WINDSCREENWIPER
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.
1 - Replacing the rain and light sensor

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

101630
a Disconnect the connector at (2) .
a Unclip the two side clips (3) from the rain and light
sensor using the (Car. 1363).
a Remove the rain and light sensor.
125373
a Unclip the covers under the rear view mirror (1) us-
ing the (Car. 1363). 2 - Replace the windscreen

a Disconnect the connectors from the covers under a


the rear view mirror.
Note:
A mounting base for the rain and light sensor is
supplied with the new windscreen.

Note:
After the rain and light sensor has been
removed, do not reuse the old adhesive base.
Use a new adhesive base.

85A-22
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
AIR CONDITIONING 01 or AIR CONDITIONING 02, and LIGHTS + AUTOMATIC WINDSCREENWIPER

REFITTING

I - REFITTING PREPARATION OPERATION


a

WARNING
Removal and refitting of the rain sensor must be
carried out in perfectly clean conditions: any dust
or fibres could cause a fault.
Do not touch the electronic part of the sensor. Fit
the sensor to the vehicle immediately after
removing it from its packaging.

Replacing the rain and light sensor

102446
a Disconnect the connector at (4) .
a Unclip:
- the two side clips (5) from the rain and light sensor
using the (Car. 1363).
- the clips (6) from the rain and light sensor's printed
circuit unit using a small flat-blade screwdriver.

124346
a On the inside of the windscreen, clean the sensor
mounting ring (7) using the (Car. 1363).
a Clean the outside of the windscreen in the area cov-
ered by the rain and light sensor.

124344
a Remove the rain and light sensor's printed circuit
unit.

85A-23
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
AIR CONDITIONING 01 or AIR CONDITIONING 02, and LIGHTS + AUTOMATIC WINDSCREENWIPER
II - REFITTING OPERATION FOR PART 2 - Replace the windscreen
CONCERNED
a

Note:
The audible locking of the side clips fixing the
rain and light sensor onto its mounting ring on
the windscreen confirm that it is correctly held
and positioned.

Note:
To avoid damaging the adhesive base, do not
turn the rain and light sensor once it is positioned
on the windscreen.

Note:
Wait 5 minutes before connecting the rain and
light sensor to allow air bubbles between the
adhesive base and the windscreen to disperse. 124345
a Position:
1 - Replacing the rain and light sensor - the new adhesive base with the transparent light
guide (8) towards the bottom,
a Fit the rain and light sensor by positioning the con-
nections at the top. - the rain and light sensor's printed circuit unit with
the connector at the top.
a Clip on the side clips of the rain and light sensor.
a Clip:
a Wait 5 minutes before connecting the connector of
the rain and light sensor. - the rain and light sensor's printed circuit unit onto
the new adhesive base,
a Connect the rain and light sensor connector.
- the rain and light sensor onto the windscreen
mounting ring using the side clips.
a Wait 5 minutes before connecting the connector of
the rain and light sensor.
a Connect the rain and light sensor connector.

III - FINAL OPERATION.


a Connect the connectors of the covers under the rear
view mirror.
a Clip on the covers under the rear view mirror.

85A-24
WIPING - WASHING
Screen washer pump: Removal - Refitting 85A
REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove the front bumper (see Front bumper: Re-
moval - Refitting) (55A, Exterior protection).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

125390
a

Note:
When removing the windscreen washer pump,
use a container to collect the windscreen washer
fluid which will flow out of the bottle.

a Remove the windscreen washer pump (4) .

REFITTING
20389
a I - REFITTING OPERATION FOR PART
CONCERNED
Note:
a Refit the windscreen washer pump to the bottle.
When removing the windscreen washer pump,
mark the two pipes before disconnecting them. a Connect:
- the rear jet supply pipe (3) ,
a Disconnect:
- the front jet supply pipe (2) ,
- the connector (1) from the windscreen washer
pump, - connect the windscreen washer pump connector.
- the front jet supply pipe (2) ,
II - FINAL OPERATION
- the supply pipe from the rear jet (3) .
a Refit the front bumper (see Front bumper: Remov-
al - Refitting) (55A, Exterior protection).
a Fill-up the windscreen washer bottle.

85A-25
WIPING - WASHING
Headlight washer pump: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE

REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART


CONCERNED
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment). a Refit the headlight washer pump onto the bottle.
a Remove the front bumper (see Front bumper: Re-
moval - Refitting) (55A, Exterior protection).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

20389
a

Note:
Connect the supply pipe of the front right-hand
headlight washer marked by a blue ring at (3) .
125348
a Disconnect the connector (1) from the headlight a Connect:
washer pump.
- the pipes to the headlight washer pump,
- the headlight washer pump connector.
Note:
Mark the headlight washer pump pipes before II - FINAL OPERATION.
removal to avoid inverting them during refitting.
a Refit the front bumper (see Front bumper: Remov-
a Disconnect the headlight washer pump pipes. al - Refitting) (55A, Exterior protection).
a Fill-up the windscreen washer bottle.
Note:
When removing the headlight washer pump,
have a container ready for the flow of windscreen
washer fluid from the bottle.

a Remove the headlight washer pump (2) .

85A-26
WIPING - WASHING
Headlight washer jet: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE

Note:
The headlight washer jets cannot be separated
from the headlight washer.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove the front bumper (see Front bumper: Re-
moval - Refitting) (55A, Exterior protection).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

124774
a Pull on the blanking cover (2) to open the headlight
washer.
a Unclip the blanking cover at (3) using a small flat-
blade screwdriver.

124775
a Disconnect the supply pipe (1) .

124775
a Remove the headlight washer bolts (4) .
a Unclip the headlight washer (5) .
a Remove the headlight washer.

85A-27
WIPING - WASHING
Headlight washer jet: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the headlight washer onto the front bumper.
a Refit the headlight washer bolts.
a Clip on the headlight washer blanking cover.
a Connect the headlight washer pipe.

II - FINAL OPERATION
a Refit the front bumper (see Front bumper: Remov-
al - Refitting) (55A, Exterior protection).

85A-28
WIPING - WASHING
Front screen washer jet: Removal - Refitting 85A
REMOVAL REFITTING

REMOVAL OPERATION FOR PART CONCERNED REFITTING OPERATION FOR PART CONCERNED
a Connect the supply pipe.
a Clip the windscreen washer jet onto the bonnet.

125329

125330
a Unclip the windscreen washer jet at (1) .
a Disconnect the supply pipe (2) from the windscreen
washer jet.
a Remove the windscreen washer jet.

85A-29
WIPING - WASHING
Rear screen washer jet: Removal - Refitting 85A
REMOVAL

I - REMOVAL PREPARATION OPERATION


a Remove the headlining (see Headlining: Removal -
Refitting) (MR 416, 71A, Body internal trim).

II - REMOVAL OPERATION FOR PART


CONCERNED

125343
a Disconnect the supply pipe (1) from the rear screen
washer jet.
a Remove the rear screen washer jet by moving the
clips (2) using pliers.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the rear screen washer jet onto the roof.
a Connect the rear screen washer jet supply pipe.

II - FINAL OPERATION.
a Refit the headlining (see Headlining: Removal -
Refitting) (MR 416, 71A, Body internal trim).

85A-30
WIPING - WASHING
Rear screen washer jet: Removal - Refitting 85A
K91

Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED

137272
a Unclip the rear screen washer jet using the tool (Car.
1363).
a Disconnect the supply pipe from the rear screen
washer jet.
a Remove the rear screen washer jet.

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Connect the rear screen washer jet supply pipe.
a Clip the rear screen washer jet onto the rear tailgate.

85A-31
WIPING - WASHING
Windscreen washer reservoir: Removal - Refitting 85A
REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART


CONCERNED
a Position the vehicle on a two-post lift (see Vehicle: a Refit:
Towing and lifting) (MR 415, 02A, Lifting equip-
ment). - the windscreen washer bottle,
- the windscreen washer bottle bolt.
a Remove:

- the front bumper (see Front bumper: Removal - II - FINAL OPERATION.


Refitting) (MR 416, 55A, Exterior protection),
a Refit:
- the windscreen washer bottle neck (see 85A, Wip- - the windscreen washer pump (see 85A, Wiping -
ing - Washing, Windscreen washer reservoir Washing, Screen washer pump: Removal - Re-
neck: Removal - Refitting, page 85A-35) . fitting, page 85A-25) ,
- the windscreen washer bottle neck (see 85A, Wip-
Note: ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-35) .
When removing the windscreen washer pump,
use a container to collect the windscreen washer - the front bumper (see Front bumper: Removal -
fluid which will flow out of the bottle. Refitting) (MR 416, 55A, Exterior protection).
a Fill-up the windscreen washer bottle.
a Remove the windscreen washer pump (see 85A,
Wiping - Washing, Screen washer pump: Re-
moval - Refitting, page 85A-25) .

II - REMOVAL OPERATION FOR PART


CONCERNED

125390

a Remove:

- the bolt (1) from the windscreen washer bottle,

- the windscreen washer bottle.

85A-32
WIPING - WASHING
Windscreen washer reservoir: Removal - Refitting 85A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the windscreen washer bottle neck (see 85A, Wip-
ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-35) .

Note:
When removing the windscreen washer pump
and the headlight washer pump, use a container
to collect the windscreen washer fluid which will
flow out of the bottle.

a Remove:
- the windscreen washer pump (see 85A, Wiping - 125348
Washing, Screen washer pump: Removal - Re- a Unclip the wiring at (1) .
fitting, page 85A-25) ,
a Remove:
- the headlight washer pump (see 85A, Wiping -
Washing, Headlight washer pump: Removal - - the bolt (2) from the windscreen washer bottle,
Refitting, page 85A-26) .
- the windscreen washer bottle.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Refit:

- the windscreen washer bottle,


- the windscreen washer bottle bolt.

a Attach the wiring.

II - FINAL OPERATION
a Refit:

- the windscreen washer pump (see 85A, Wiping -


Washing, Screen washer pump: Removal - Re-
fitting, page 85A-25) ,

- the headlight washer pump (see 85A, Wiping -


Washing, Headlight washer pump: Removal -
Refitting, page 85A-26) ,
- the windscreen washer bottle neck (see 85A, Wip-
ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-35) .

85A-33
WIPING - WASHING
Windscreen washer reservoir: Removal - Refitting 85A
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).
a Fill-up the windscreen washer bottle.

85A-34
WIPING - WASHING
Windscreen washer reservoir neck: Removal - Refitting 85A
REMOVAL

I - REMOVAL PREPARATION OPERATION


a Depending on the equipment level, unclip the pow-
er-assisted steering fluid reservoir.

II - REMOVAL OPERATION FOR PART


CONCERNED

125389
a Unclip the windscreen washer bottle neck at (1) ,
then at (2) .
a Remove the windscreen washer bottle neck.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Refit the windscreen washer bottle neck.

II - FINAL OPERATION.
a Depending on the equipment level, clip on the pow-
er-assisted steering fluid reservoir.

85A-35
RADIO
Radio: List and location of components 86A
I - LIST OF COMPONENTS

AUDIO CONNECTION 1 or AUDIO CONNECTION


The radio equipment consists of: 3

- a radio control satellite - an offset multimedia socket

- a radio aerial

- a radio aerial amplifier

AUDIO CONNECTION 3
RADIO NO. 01 or RADIO 01A or RADIO NO. 06 or
RADIO NO. 07 or RADIO NO. 08 or RADIO 08A or
RADIO 09A or RADIO 15A – WITHOUT NAVIGA- - an offset multimedia socket computer.
TION AID, and RADIO NO. 02 or RADIO NO. 03

- a radio

II - LOCATION OF COMPONENTS

Radio control satellite


WITHOUT NAVIGATION AID

- a display

RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or


RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A

- front speakers,

- front tweeters,

- rear speakers,

- rear tweeters.

124791
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08
- a central speaker

- a receiver

D91, and RADIO NO. 06 or RADIO NO. 08 – B91 or


K91, and RADIO NO. 06 or RADIO NO. 08 or
RADIO 09A

- an amplifier and subwoofer.

86A-1
RADIO
Radio: List and location of components 86A
B91 or D91 B91

Radio aerial Radio aerial amplifier

138289 127601

RADIO NO. 03

Radio aerial amplifiers


K91

Radio aerial

128098

RADIO NO. 03 125106

Radio aerial

The radio aerial is bonded to the tailgate lining.

Replacing the aerial will require the tailgate to be re-


placed.
K91
Radio aerial amplifier
The radio aerial amplifier is integrated into the radio
aerial.

86A-2
RADIO
Radio: List and location of components 86A
RADIO NO. 03

Radio aerial amplifier

137754

127602
RADIO NO. 01 or RADIO NO. 07 or RADIO NO. 08
– WITHOUT NAVIGATION AID, and RADIO NO. 02
or RADIO NO. 03

Radio

D91

Radio aerial amplifiers

124190

137753

86A-3
RADIO
Radio: List and location of components 86A
WITHOUT NAVIGATION AID B91 or K91

Display Tweeters and rear speakers

124190 124197

RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or


RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A

Front speakers

124203

124198

86A-4
RADIO
Radio: List and location of components 86A
D91 RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08

Tweeters and rear speakers Centre speaker

124197 124324

LEFT-HAND DRIVE

Tuner-amplifier

137280

124371

86A-5
RADIO
Radio: List and location of components 86A
RIGHT-HAND DRIVE D91, and RADIO NO. 06 or RADIO NO. 08

Tuner-amplifier Amplifier and subwoofer

125359 134413

FOOT BRAKE MANUAL CONTROL, and AUDIO


CONNECTION 1 or AUDIO CONNECTION 3

Offset multimedia socket

134411

86A-6
RADIO
Radio: List and location of components 86A
ELECTRONIC PARKING BRAKE, and AUDIO
CONNECTION 1 or AUDIO CONNECTION 3

Offset multimedia socket

134411

86A-7
RADIO
Radio: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A or RADIO 15A
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Ms. 1820 Tool for removing Clarion and
VDO radios

Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

NAVIGATION AID 1 LEVEL or NAVIGATION AID 4


or NAVIGATION AID 6
a

WARNING
To prevent damaging the navigation system, wait 124382
1 minute after switching off the + after ignition
feed. a Remove the radio using two (Ms. 1820) (1) .
a Disconnect the connectors.

WARNING
To ensure correct operation:
- do not pinch the aerial cable,
- do not bend the aerial cable,
- do not force the aerial cable when refitting.

a Disconnect the aerial.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a

WARNING
To ensure correct operation:
- do not pinch the aerial cable,
- do not bend the aerial cable,
- do not force the aerial cable when refitting.

a Connect:
- the aerial,
- the radio connectors.

86A-8
RADIO
Radio: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A or RADIO 15A
a Refit the radio.

II - FINAL OPERATION

WITHOUT NAVIGATION AID


a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the diagnostic tool,
- select « Radio » ,
- go to repair mode,
- display the « before/after repair procedure » for the
computer selected,
- carry out the operations described in the « After re-
pair procedure » section.

NAVIGATION AID 1 LEVEL or NAVIGATION AID 4


or NAVIGATION AID 6
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the diagnostic tool,
- select « Navigation computer » ,
- go to repair mode,
- display the « before/after repair procedure » for the
computer selected,
- select « Radionavigation » in the « List of compo-
nents controlled by this computer » section,
- carry out the operations described in the « After re-
pair procedure » section.

86A-9
RADIO
Receiver: Removal - Refitting 86A
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08

Special tooling required

Ms. 1373 Tool for removing radios or


chronotachographs.

Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

LEFT-HAND DRIVE
a Remove the glovebox (see Glovebox: Removal -
Refitting) (57A, Interior equipment).
125359
a Unclip the wiring at (2) .

RIGHT-HAND DRIVE NAVIGATION AID 4 or NAVIGATION AID 6


a Remove the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
equipment).

124297
a Unclip the absorbing material (1) .
128695
a Unclip the multimedia network interface unit (3) .

86A-10
RADIO
Receiver: Removal - Refitting 86A
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08
II - OPERATION FOR REMOVAL OF PART
CONCERNED

128707
a Remove:
125357
- the receiver support bolts (4) ,
a Remove the receiver using the two (Ms. 1373) (5) .
- the receiver support.
a Disconnect the connectors from the receiver. LEFT-HAND DRIVE
a Disconnect the connectors from the receiver.
WARNING

To ensure correct operation: WARNING

- do not pinch the aerial cable, To ensure correct operation:


- do not bend the aerial cable, - do not pinch the aerial cable,
- do not force the aerial cable when refitting. - do not bend the aerial cable,

a Disconnect the aerial connector. - do not force the aerial cable when refitting.

a Disconnect the aerial connector.

86A-11
RADIO
Receiver: Removal - Refitting 86A
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08

REFITTING
NAVIGATION AID 4 or NAVIGATION AID 6
I - REFITTING OPERATION FOR PART
CONCERNED

LEFT-HAND DRIVE

WARNING

To ensure correct operation:


- do not pinch the aerial cable,
- do not bend the aerial cable,
- do not force the aerial cable when refitting.

a Connect:

- the aerial connector,

- the receiver connectors.


128696

a Clip the multimedia network interface unit onto its


mounting (6) .
a Refit the receiver to its support.

II - FINAL OPERATION a Refit the dashboard lower trim (see Dashboard


lower trim: Removal - Refitting) (57A, Interior
equipment).
RIGHT-HAND DRIVE

WARNING
LEFT-HAND DRIVE
To ensure correct operation:
a Refit the glovebox (see Glovebox: Removal - Refit-
- do not pinch the aerial cable,
ting) (57A, Interior equipment).
- do not bend the aerial cable,
- do not force the aerial cable when refitting.

a Connect: a In the event of a replacement, apply the after repair


procedure using the Diagnostic tool :
- the aerial connector,
- connect the Diagnostic tool,
- the receiver connectors. - select "Receiver",
a Refit: - go to repair mode,

- the receiver support, - display the "Before/after repair procedure" for the
computer selected,
- the receiver support bolts.
- carry out the operations described in the "After re-
a Attach the wiring. pair procedure" section.

86A-12
RADIO
Receiver: Removal - Refitting 86A
D91, and RADIO NO. 06 or RADIO NO. 08

REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - REFITTING PREPARATION OPERATION


a
a Switch off the ignition.
Note:
a Open the boot.
The amplifier is sold with its mounting by the
Parts Department.
II - OPERATION FOR REMOVAL OF PART
CONCERNED To avoid removal of the rear parcel shelf trim, it is
not necessary to replace the mounting when only
the amplifier has to be replaced.

a Separate the amplifier from its mounting in the event


of a replacement operation.

II - REFITTING OPERATION FOR PART


CONCERNED
a Refit the amplifier onto its mounting.
a Connect the amplifier connectors.
a Refit the amplifier cover.

III - FINAL OPERATION


134412 a Close the boot.
a Remove:

- the bolt (1) from the amplifier cover,

- the amplifier cover.

134413

a Remove the bolts (2) from the amplifier.

a Disconnect the connectors from the amplifier.

86A-13
RADIO
Radio aerial: Removal - Refitting 86A
REMOVAL
K91
I - REMOVAL PREPARATION OPERATION

a Switch off the ignition.

B91 or D91

Note:
The aerial is screen printed onto the rear screen.
To replace the aerial, the rear screen must be
replaced.

K91

a Remove the headlining (see Headlining: Removal - 125120


Refitting) (71A, Body internal trim).
a Remove:

- the radio aerial nut (1) ,

- the radio aerial wiring,

RADIO NO. 03 - the radio aerial.

a
RADIO NO. 03
Note:
a Remove the tailgate (see Tailgate: Removal - Re-
The aerial is bonded to the tailgate lining.
fitting) (48A, Non-side opening elements).
To replace the aerial, the tailgate must be
replaced.

REFITTING

II - OPERATION FOR REMOVAL OF PART I - REFITTING OPERATION FOR PART


CONCERNED CONCERNED

B91 or D91 B91 or D91

a Remove the rear screen (see Rear screen: Remov- a Refit the rear screen (see Rear screen: Removal -
al - Refitting) (54A, Windows). Refitting) (54A, Windows).

86A-14
RADIO
Radio aerial: Removal - Refitting 86A
K91

RADIO NO. 03
a Refit the tailgate (see Tailgate: Removal - Refit-
ting) (48A, Non-side opening elements).

a Refit:
- the radio aerial,
- the radio aerial wiring,
- the radio aerial nut.

II - FINAL OPERATION

K91
a Refit the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim).

86A-15
RADIO
Radio aerial amplifier: Removal - Refitting 86A
Depending on the equipment level, the vehicles are II - OPERATION FOR REMOVAL OF PART
equipped with one or several aerial amplifiers (see CONCERNED
86A, Radio, Radio: List and location of compo-
nents, page 86A-1) .

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

B91

124790

a Disconnect the connectors (2) .

a Remove:
122645
- the nut (3) ,
a Unclip the tailgate upper trim (1) .
- the radio aerial amplifier.

REFITTING
K91, and RADIO NO. 03
a Remove the right-hand rear quarter panel trim (see
Quarter panel trim: Removal - Refitting) (71A, I - REFITTING OPERATION FOR PART
Body internal trim). CONCERNED

a Refit:

- the radio aerial amplifier,


D91
- the radio aerial amplifier nut.
a Remove the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim). a Connect the connectors.

II - FINAL OPERATION

B91

a Clip on the tailgate upper trim.

86A-16
RADIO
Radio aerial amplifier: Removal - Refitting 86A
K91, and RADIO NO. 03
a Refit the right-hand rear quarter panel trim (see
Quarter panel trim: Removal - Refitting) (71A,
Body internal trim).

D91
a Refit the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim).

86A-17
RADIO
Tweeter: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A or RADIO 15A
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.
1 - Front tweeter

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

Rear tweeter

B91 or K91
a Remove the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).

D91
a Remove the rear panel trim (see Rear panel lining:
Removal - Refitting) (71A, Body internal trim). 125126
a Unclip:
- the tweeter speaker grille using the (Car. 1363) (1)
,
- the tweeter speaker.
a Disconnect the tweeter speaker connector.
a Remove the tweeter.

86A-18
RADIO
Tweeter: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A or RADIO 15A
2 - Rear tweeter 2 - Rear tweeter

RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07 RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or RADIO NO. 08 or RADIO 08A or RADIO 09A
a Refit the tweeter on the trim.
a Turn the tweeter a quarter of a turn clockwise.

II - FINAL OPERATION

RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or


RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A

Rear tweeter

B91 or K91
a Refit the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).
125125
a Turn the tweeter speaker (2) a quarter of a turn anti-
clockwise.
a Remove the tweeter.
D91
a Refit the rear panel trim (see Rear panel lining: Re-
moval - Refitting) (71A, Body internal trim).

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

1 - Front tweeter
a Connect the tweeter connector.
a Clip on:
- the tweeter onto the dashboard,
- the tweeter grille.

86A-19
RADIO
Front speakers: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A or RADIO 15A

REMOVAL III - FINAL OPERATION.


a Refit the front side door trim (see Front side door
I - REMOVAL PREPARATION OPERATION trim: Removal - Refitting) (72A, Side opening ele-
ment trim).
a Switch off the ignition.
a Remove the front side door trim (see Front side
door trim: Removal - Refitting) (72A, Side opening
element trim).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

125124

a Disconnect the connector (1) .


a Remove:
- the rivets (2) (see MR 400),
- the front speaker.

REFITTING

I - REFITTING PREPARATION OPERATION


a Always replace the front speaker rivets.

II - REFITTING OPERATION FOR PART


CONCERNED
a Refit:
- the front speaker,
- new front speaker rivets (see MR 400).
a Connect the front speaker connector.

86A-20
RADIO
Centre speaker: Removal - Refitting 86A
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08 or RADIO 08A or RADIO 09A

Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

124326
a Remove:
- the central speaker bolts (2) ,
- the central speaker.
a Disconnect the central speaker connector.

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Connect the central speaker connector.
124325 a Refit the centre speaker.
a Unclip the central speaker grille using the (Car. a Clip on the central speaker grille.
1363) (1) .

86A-21
RADIO
Rear speakers: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A

REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - REFITTING PREPARATION OPERATION


a Always replace the rear speaker rivets.
a Switch off the ignition.

II - REFITTING OPERATION FOR PART


B91 or K91 CONCERNED

a Remove the rear side door trim (see Rear side door a Refit:
trim: Removal - Refitting) (72A, Side opening ele- - the rear speaker,
ment trim).
- new rear speaker rivets (see MR 400).
a Connect the rear speaker connector.

III - FINAL OPERATION


D91

a Remove the rear panel trim (see Rear panel lining: B91 or K91
Removal - Refitting) (71A, Body internal trim). a Refit the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).

II - OPERATION FOR REMOVAL OF PART


CONCERNED
D91
a Refit the rear panel trim (see Rear panel lining: Re-
moval - Refitting) (71A, Body internal trim).

125123

a Disconnect the rear speaker connector (1) .

a Remove:

- the rear speaker rivets (2) (see MR 400),

- the rear speaker.

86A-22
RADIO
Display: Removal - Refitting 86A
Special tooling required
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4
Car. 1363 Set of trim removal levers. or NAVIGATION AID 6
a
Equipment required
WARNING
Diagnostic tool
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
feed.
WARNING
Do not press on the screen as this may damage it.

REMOVAL
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
I - REMOVAL PREPARATION OPERATION or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A
NAVIGATION AID 1 LEVEL a Remove the radio (see 86A, Radio, Radio: Remov-
al - Refitting, page 86A-8)
a In the event of replacement, apply the Before repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select “Navigation computer”,
VEHICLE WITHOUT RADIO
- go to repair mode,
a Remove the storage compartment.
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "Before
repair procedure" section. a Remove the centre front panel (see Centre front
panel: Removal - Refitting) (57A, Interior equip-
ment).

a Switch off the ignition.

NAVIGATION AID 1 LEVEL


a Take the SD card out of its housing.
a

Note:
When replacing the computer, mark the removed
SD card and give it back to the customer when
they come to collect the vehicle.

86A-23
RADIO
Display: Removal - Refitting 86A
a Unclip the dashboard strip (1) using the tool (Car.
1363).
WITHOUT NAVIGATION AID

NAVIGATION AID 1 LEVEL or NAVIGATION AID 4


or NAVIGATION AID 6

137273
a
124305
a Unclip the upper trim (2) from the display using the
tool (Car. 1363).

NAVIGATION AID 1 LEVEL or NAVIGATION AID 4


or NAVIGATION AID 6

138089

86A-24
RADIO
Display: Removal - Refitting 86A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
WITHOUT NAVIGATION AID

WITHOUT NAVIGATION AID

125354
a Remove the display mounting (3) .
125353
a Remove:
- the display trim piece bolts (2) ,
- the display trim piece. NAVIGATION AID 4 or NAVIGATION AID 6
a Disconnect:
- the display connector,
- the connector of the seat belt reminder warning
light.
a Remove:
- the display bolts,
- the display.

86A-25
RADIO
Display: Removal - Refitting 86A
REFITTING
NAVIGATION AID 1 LEVEL
I - REFITTING PREPARATION OPERATION
a Mark the routing of the wiring and the aerials.

NAVIGATION AID 1 LEVEL


WARNING
a When replacing the navigation computer, always re-
To ensure correct operation: place the SD card.
- do not pinch the aerial cables,
- do not bend the aerial cables,
- do not force the aerial cables when refitting.
II - REFITTING OPERATION FOR PART
a Mark the aerial position on the unit. CONCERNED
a Disconnect the aerials on the navigation screen.
a Disconnect: NAVIGATION AID 1 LEVEL

- the connector of the navigation screen, a

- the connector of the seat belt reminder warning WARNING


light. Do not press on the screen as this may damage
a Remove: it.

- the display bolts, a Connect the aerials in the position marked during re-
moval.
- the display.

WARNING

To ensure correct operation:


WITHOUT NAVIGATION AID - do not pinch the aerial cables,
- do not bend the aerial cables,
- do not force the aerial cables when refitting.

a Connect:
- the connector of the navigation screen,
- the connector of the seat belt reminder warning
light.
a Refit the display.

III - FINAL OPERATION

NAVIGATION AID 1 LEVEL or NAVIGATION AID 4


or NAVIGATION AID 6

125356
a Clip on the upper trim of the display.
a Unclip the display from its mounting at (4) .

a Clip on the dashboard strip.

86A-26
RADIO
Display: Removal - Refitting 86A
a Refit the centre front panel (see Centre front panel: - the SD card used with the old computer so that the
Removal - Refitting) (57A, Interior equipment). customer can recover their personal data and
transfer it over to the new card.

VEHICLE WITHOUT RADIO


a Refit the storage compartment.

IV - CHECKING AFTER REPAIR

NAVIGATION AID 1 LEVEL or NAVIGATION AID 4


RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or or NAVIGATION AID 6
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or a Check the operation of the seat belt warning light.
RADIO 15A a Check the operation of navigation system, if the sat-
a Refit the radio (see 86A, Radio, Radio: Removal - ellites can be accessed.
Refitting, page 86A-8) .

a Switch on the ignition.


a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the diagnostic tool,
- select « Radio display » ,
- go to repair mode,
- display the « before/after repair procedure » for the
computer selected,
- carry out the operations described in the « After re-
pair procedure » section.

NAVIGATION AID 1 LEVEL


a Insert the SD card in its housing.
a When replacing the navigation computer, insert the
new SD card in its housing.
a Switch on the ignition.
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select “Navigation computer”,
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.
a When replacing the navigation computer, always
hand the following over the customer:
- the new card located in the housing of the naviga-
tion screen,

86A-27
RADIO
Radio control satellite: Removal - Refitting 86A
REMOVAL II - FINAL OPERATION
a Refit the covers under the steering wheel.
I - REMOVAL PREPARATION OPERATION
a Switch off the ignition.

a Remove:
- the bolts on the cowlings under the steering wheel,
- the cowlings under the steering wheel.

II - OPERATION FOR REMOVAL OF PART


CONCERNED
a

Note:
The steering column switch assembly does not
need to be removed.

127603

a Disconnect the radio control satellite connector.


a Remove the radio control satellite bolt (1) .
a Unclip the radio control satellite at (2) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the radio control satellite onto the steering col-
umn switch assembly.
a Refit the radio control satellite bolt.
a Connect the radio control satellite connector.

86A-28
RADIO
Offset multimedia socket: Removal - Refitting 86A
AUDIO CONNECTION 1
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Remove the centre console (see Centre console:
Removal - Refitting) (57A, Interior equipment).

137279

134410

a Remove the offset multimedia socket using the tool


(Car. 1363) by pressing on the clips (1) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Clip the offset multimedia socket onto the centre


console.

86A-29
RADIO
Offset multimedia socket: Removal - Refitting 86A
AUDIO CONNECTION 1
II - FINAL OPERATION
a Refit the centre console (see Centre console: Re-
moval - Refitting) (57A, Interior equipment).

86A-30
RADIO
Offset multimedia socket: Removal - Refitting 86A
AUDIO CONNECTION 2

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED
a Switch off the ignition.
a Open the glovebox.

141236
a Remove:
- the offset audio unit bolts (1) ,
- the offset audio unit.
a Disconnect the offset audio unit connector (2) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Connect the offset audio unit connector.
a Refit the offset audio unit.

86A-31
CAR PHONE
Car phone: List and location of components 86B
CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS

The « car phone » consists of: HANDS-FREE TELEPHONE KIT, and WITHOUT
- a "hands-free" microphone (see 86B, Car phone, NAVIGATION AID – HANDS-FREE TELEPHONE
KIT, and NAVIGATION AID 6
"Hands-free" microphone: Removal - Refitting,
page 86B-5)
Computer
HANDS-FREE TELEPHONE KIT, and WITHOUT
NAVIGATION AID – HANDS-FREE TELEPHONE
KIT, and NAVIGATION AID 6
- a computer (see 86B, Car phone, Computer: Re-
moval - Refitting, page 86B-3)

NAVIGATION AID 4
- a computer (see 83C, On-board telematics system,
Navigation computer: Removal - Refitting, page
83C-4)

HANDS-FREE TELEPHONE KIT


128708
- a telephone control on the steering wheel (see 86A,
Radio, Radio control satellite: Removal - Refitting,
page 86A-28)

86B-1
CAR PHONE
Car phone: List and location of components 86B
CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT

NAVIGATION AID 4 HANDS-FREE TELEPHONE KIT

Computer Telephone control on the steering wheel

124372 125371

"Hands-free" microphone

124296

86B-2
CAR PHONE
Computer: Removal - Refitting 86B
HANDS-FREE TELEPHONE KIT, and WITHOUT NAVIGATION AID – HANDS-FREE TELEPHONE KIT, and
NAVIGATION AID 6

REMOVAL

NAVIGATION AID 6 – RADIO NO. 01 or RADIO


NO. 02 or RADIO NO. 03, and WITHOUT NAVIGA-
TION AID

I - REMOVAL PREPARATION OPERATION


a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .

Note:
The computer is situated between the passenger
compartment fan assembly and the bulkhead 128715
soundproofing on the right-hand side of the vehi- a Remove the floor soundproofing (2) .
cle.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

125244
a Unclip the centre console trim (1) on the right-hand
side. 128713

a Pull back the floor carpet. a Remove the computer in the direction of the arrow
(3) .

86B-3
CAR PHONE
Computer: Removal - Refitting 86B
HANDS-FREE TELEPHONE KIT, and WITHOUT NAVIGATION AID – HANDS-FREE TELEPHONE KIT, and
NAVIGATION AID 6

128714
a Disconnect the computer connectors (4) .

REFITTING

NAVIGATION AID 6 – RADIO NO. 01 or RADIO


NO. 02 or RADIO NO. 03, and WITHOUT NAVIGA-
TION AID

I - REFITTING OPERATION FOR PART


CONCERNED
a Connect the computer connectors.
a Refit the computer in its original position.

II - FINAL OPERATION.
a Refit the floor soundproofing.
a Pull back the floor carpet.
a Clip the centre console trim on the right-hand side.
a Connect the battery (see Battery: Removal - Refit-
ting) .

86B-4
CAR PHONE
"Hands-free" microphone: Removal - Refitting 86B
CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT

REMOVAL II - REMOVAL OPERATION FOR PART


CONCERNED

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

124777

124296
a Remove the headlining (1) (see Headlining: Re-
moval - Refitting) (71A, Body internal trim).

124776

a Unclip the "hands-free" microphone at (2) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Clip the “hands-free” microphone onto the headlin-


ing.

86B-5
CAR PHONE
"Hands-free" microphone: Removal - Refitting 86B
CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT
II - FINAL OPERATION.
a Refit the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim).

86B-6
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
Equipment required

Diagnostic tool

WARNING
To avoid permanently locking the steering column
lock, never fit a UCH that has been previously used
on another vehicle.

REMOVAL

I - REMOVAL PREPARATION OPERATION 124297


a Unclip the absorbing material (2) .
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .

LEFT-HAND DRIVE

124299
a Remove the bolt (3) from the passenger compart-
ment relay/fuse box.

123045
a Remove the passenger compartment relay/fuse box
at (4) .
a Remove the dashboard lower trim (1) (see Dash-
board lower trim: Removal - Refitting) (57A, Inte- a Move aside the passenger compartment relay/fuse
rior equipment). box.

87B-1
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
RIGHT-HAND DRIVE

124380

a Remove the bolt (6) from the UCH.


124379
a Remove the glovebox (5) (see Glovebox: Removal a Raise the UCH at (7) to detach the clips (8) , then
- Refitting) (57A, Interior equipment). pull the UCH towards you (9) .

a Disconnect the UCH connectors.

a Remove the UCH.

II - OPERATION FOR REMOVAL OF PART


CONCERNED REFITTING
a

WARNING I - REFITTING OPERATION FOR PART


To avoid permanently locking the steering col- CONCERNED
umn lock, never fit a UCH that has been previ-
ously used on another vehicle. a Connect the UCH connectors.

a Refit the UCH on its mounting.

II - FINAL OPERATION

LEFT-HAND DRIVE

a Refit the passenger compartment fuse and relay


box.

a Clip on the absorbing material.

a Refit the dashboard lower trim (see Dashboard


lower trim: Removal - Refitting) (57A, Interior
equipment).

87B-2
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
RIGHT-HAND DRIVE
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).

a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-4) .
a In the event of a replacement operation, apply the
after repair procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "UCH",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.

87B-3
OPENING ELEMENT MANAGEMENT
Opening elements management: List and location of components 87C
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS
The door locking system consists of:
Lock motor for the fuel filling compartment

A fuel filler flap lock motor.


A tailgate opening switch.

OPENING REAR SCREEN


A rear screen opening switch.

DOOR OPENING SYSTEM 433 NML


An opening aerial integrated into each front door han-
dle.
To remove the front door handles (see Exterior door
handle: Removal - Refitting) (51A, Side opening ele-
ment mechanisms).

125096
B91
An opening aerial in the rear absorber. B91

Tailgate opening switch

K91
An opening aerial in the tailgate.

125101

87C-1
OPENING ELEMENT MANAGEMENT
Opening elements management: List and location of components 87C
K91 DOOR OPENING SYSTEM 433 NML

Tailgate opening switch Opening aerials integrated into the front door
handles

125100
125104
To remove the front door handles (see Exterior door
handle: Removal - Refitting) (51A, Side opening ele-
ment mechanisms).

OPENING REAR SCREEN

Rear screen opening switch

125100

87C-2
OPENING ELEMENT MANAGEMENT
Opening elements management: List and location of components 87C
B91 K91

Opening aerial in the rear absorber Opening aerial in the tailgate

125105 125103

87C-3
OPENING ELEMENT MANAGEMENT
Opening aerial: Removal - Refitting 87C
DOOR OPENING SYSTEM 433 NML

REMOVAL II - REMOVAL OPERATION FOR PART


CONCERNED

I - REMOVAL PREPARATION OPERATION


B91
a Switch off the ignition.

B91
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove the rear bumper (see Rear bumper: Re-
moval - Refitting) (55A, Exterior protection).

K91
a Remove the tailgate trim (see Tailgate trim: Re-
moval - Refitting) (73A, Non-side opening ele-
ments trim).

125105
a Unclip the connector (1) from the opening aerial.
a Disconnect the opening aerial connector.
a Unclip the opening aerial (2) .

87C-4
OPENING ELEMENT MANAGEMENT
Opening aerial: Removal - Refitting 87C
DOOR OPENING SYSTEM 433 NML

K91 K91
a Refit the opening aerial onto the tailgate.
a Connect the opening aerial connector.
a Clip on the opening aerial connector.

II - FINAL OPERATION.

B91
a Refit the rear bumper (see Rear bumper: Removal
- Refitting) (55A, Exterior protection).

K91
a Refit the tailgate trim (see Tailgate trim: Removal -
125103 Refitting) (73A, Non-side opening elements trim).
a Unclip the connector (3) from the opening aerial.

a Disconnect the opening aerial connector.

a Remove:

- the opening aerial bolts (4) ,

- the opening aerial.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

B91

a Clip the opening aerial on to the rear absorber.

a Connect the opening aerial connector.

a Clip the opening aerial connector on to the rear ab-


sorber.

87C-5
OPENING ELEMENT MANAGEMENT
Tailgate opening switch: Removal - Refitting 87C
II - REMOVAL OPERATION FOR PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.
B91
REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.
a Remove the tailgate trim (see Tailgate trim: Re-
moval - Refitting) (MR 416, 73A, Non-side opening
element trim).

B91

125102
a Disconnect the connector (2) from the tailgate open-
ing switch.
a Unclip the tailgate opening switch at (3) .

125101
a Unclip the badge (1) using the (Car. 1363).

87C-6
OPENING ELEMENT MANAGEMENT
Tailgate opening switch: Removal - Refitting 87C
K91

125099

a Unclip the tailgate opening switch at (4) .

a Disconnect the connector (5) from the tailgate open-


ing switch.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Clip on the tailgate opening switch.

a Connect the tailgate opening switch connector.

II - FINAL OPERATION.

a Refit the tailgate trim (see Tailgate trim: Removal -


Refitting) (MR 416, 73A, Non-side opening element
trim).

B91

a Clip the badge on.

87C-7
OPENING ELEMENT MANAGEMENT
Rear screen opening switch: Removal - Refitting 87C
OPENING REAR SCREEN

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Switch off the ignition.

a Remove the tailgate trim (see Tailgate trim: Re-


moval - Refitting) (MR 416, 73A, Non-side opening
element trim).

II - REMOVAL OPERATION FOR PART


CONCERNED

125099

a Unclip the rear screen opening switch at (1) .

a Disconnect the connector (2) from the rear screen


opening switch.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Clip on the rear screen opening switch.

a Connect the rear screen opening switch connector.

II - FINAL OPERATION.

a Refit the tailgate trim (see Tailgate trim: Removal -


Refitting) (MR 416, 73A, Non-side opening element
trim).

87C-8
OPENING ELEMENT MANAGEMENT
Fuel filler flap locking motor: Removal - Refitting 87C
Fuel filler flap locking / unlocking is controlled simulta-
neously with the driver's door.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

a Position the vehicle on a two-post lift (see Vehicle:


Towing and lifting) (02A, Lifting equipment).
a Remove the rear right-hand wheel arch liner (see
Rear wheel arch liner: Removal - Refitting) (55A,
Exterior protection).

B91

a Remove the rear right-hand wheel arch liner (see


Rear wheel arch trim: Removal - Refitting) (71A,
Body internal trim). 125097
a Remove:
- the motor nut (2) (located at the side of the flap in
the wheel arch),
K91 - the motor.
a Remove the rear right-hand light access flap.
REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
II - REMOVAL OPERATION FOR PART
CONCERNED a Refit the motor.
a Connect the connector.

II - FINAL OPERATION.

K91
a Refit the rear right-hand light access flap.

B91
a Refit the rear right-hand wheel arch liner (see Rear
wheel arch trim: Removal - Refitting) (71A, Body
internal trim).

a Refit the rear right-hand wheel arch liner (see Rear


125096
wheel arch liner: Removal - Refitting) (55A, Exte-
a Disconnect the motor connector (1) . rior protection).

87C-9
ELECTRIC WINDOWS - SUNROOF
Electric window: List and location of components 87D
I - LIST OF COMPONENTS Front window winder switch on the passenger door

The electric window system consists of:


- driver's side front window winder switches
- a passenger side front window winder switch

REAR ANTI-PINCH ELECTRIC WINDOW


- rear window winder switches

II - LOCATION OF COMPONENTS

Front window winder switches on the driver's door


(1) and safety switch (2)

128437

REAR ANTI-PINCH ELECTRIC WINDOW

Rear window winder switch

124199
the child safety switch cannot be separated from the
front window winder plate on the driver's door.
To remove the child safety switch (see 87D, Electric
windows - Sunroof, Front electric window switches
on driver's door: Removal - Refitting, page 87D-3) .

124205

87D-1
ELECTRIC WINDOWS - SUNROOF
Electric sunroof: List and location of components 87D
ELECTRICAL SUNROOF + FIXED REAR SECTION
I - LIST OF COMPONENTS To remove the electric sunroof computer (see 87D,
Electric windows - Sunroof, Sunroof opening mo-
The electric sunroof system consists of:
tor: Removal - Refitting, page 87D-10) .
An electric sunroof switch.
An electric sunroof motor.

II - LOCATION OF COMPONENTS

Electric sunroof switch (1)

125109

Electric sunroof opening motor (2) and electric


sunroof computer

125118
The sunroof opening motor and the electric sunroof
computer cannot be separated.

87D-2
ELECTRIC WINDOWS - SUNROOF
Front electric window switches on driver's door: Removal - Refitting 87D
Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

137708

a Unclip the plate at (2) using the (Car. 1363).

137707
a Unclip the plate at (1) using the (Car. 1363).

137709

a Unclip the plate at (3) using the (Car. 1363).

a Disconnect the connector from the front window


winder switch plate on the driver's door.

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Connect the connector of the front window winder


switch plate on the driver's door.

87D-3
ELECTRIC WINDOWS - SUNROOF
Front electric window switches on driver's door: Removal - Refitting 87D
a Clip the front window winder switch plate on the driv-
er's door onto the front driver's side door trim.

87D-4
ELECTRIC WINDOWS - SUNROOF
Front electric window switch on passenger door: Removal - Refitting 87D
Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

137711

a Unclip the plate at (2) using the (Car. 1363).

137710
a Unclip the plate at (1) using the (Car. 1363).

137712

a Unclip the plate at (3) using the (Car. 1363).

a Disconnect the connector from the front window


winder switch plate on the passenger door.

REFITTING

REFITTING OPERATION FOR PART CONCERNED

a Connect the connector of the front window winder


switch plate on the passenger door.

87D-5
ELECTRIC WINDOWS - SUNROOF
Front electric window switch on passenger door: Removal - Refitting 87D
a Clip the front window winder switch plate on the pas-
senger door onto the front passenger side door trim.

87D-6
ELECTRIC WINDOWS - SUNROOF
Rear electric window switch: Removal - Refitting 87D
REAR ANTI-PINCH ELECTRIC WINDOW

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

II - REMOVAL OPERATION FOR PART


CONCERNED

125349
a Unclip the rear electric window switch from its
mounting at (2) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED


125122 a Clip the rear electric window switch onto its mount-
a Unclip the rear electric window plate using an unclip- ing.
ping tool (1) .
a Connect the rear electric window switch connector.
a Disconnect the rear window winder switch connec-
a Clip the rear electric window plate onto the rear side
tor.
door trim.

87D-7
ELECTRIC WINDOWS - SUNROOF
Electric window motor: Removal - Refitting 87D
REFITTING
Equipment required
I - REFITTING OPERATION FOR PART
Diagnostic tool
CONCERNED
a When replacing the electric window mechanism, ac-
REMOVAL tivate the motor with no load.

Note:
I - REMOVAL PREPARATION OPERATION
Activating with no load deinitialises the electric
a Switch off the ignition. window motor, so that the motor then operates in
stepping mode.
a Remove the front side door trim (see Front side
door trim: Removal - Refitting) (72A, Side opening If the electric window motor has been activated
element trim). with no load, it must be initialised after repair.

a Refit the electric window motor.


REAR ANTI-PINCH ELECTRIC WINDOW

a Remove the rear side door trim (see Rear side door Note:
trim: Removal - Refitting) (72A, Side opening ele- It may be necessary to activate the motor with no
ment trim). load in order to couple the motor pulley and the
electric window mechanism crownwheel.

a Connect the electric window motor connectors.

II - OPERATION FOR REMOVAL OF PART II - FINAL OPERATION.


CONCERNED
a Refit the front side door trim (see Front side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).

REAR ANTI-PINCH ELECTRIC WINDOW


a Refit the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).

a When replacing a front electric window motor, apply


the after repair procedure using the Diagnostic tool
:
- connect the diagnostic tool,
- select « Driver's door electric window computer » if
the motor is fitted on the driver's side front door,
- select « Passenger door electric window
computer » if the engine is fitted on the passenger
128716 side front door,
a Disconnect the electric window motor connectors. - go to repair mode,
a Remove: - display the « before/after repair procedure » for the
computer selected,
- the electric window motor bolts (1) ,
- carry out the operations described in the « After re-
- the electric window motor. pair procedure » section.

87D-8
ELECTRIC WINDOWS - SUNROOF
Sunroof switch: Removal - Refitting 87D
ELECTRICAL SUNROOF + FIXED REAR SECTION

REMOVAL REFITTING
a Clip the electric sunroof switch onto the plate.
I - REMOVAL PREPARATION OPERATION
a Connect the connectors.
a Switch off the ignition. a Clip on the electric sunroof switch plate.

II - REMOVAL OPERATION FOR PART


CONCERNED

125109

a Unclip the electric sunroof switch plate (1) .


a Disconnect the connectors.

125110
a Unclip the electric sunroof switch from the plate at
(2) .

87D-9
ELECTRIC WINDOWS - SUNROOF
Sunroof opening motor: Removal - Refitting 87D
ELECTRICAL SUNROOF + FIXED REAR SECTION
II - REMOVAL OPERATION FOR PART
CONCERNED

101985
In the event of a fault, the electric sunroof motor can be
moved manually at (1) using an Allen key. 101985

a Disconnect the connector (2) .


REMOVAL
a Remove:
I - REMOVAL PREPARATION OPERATION
- the bolts (3) from the electric sunroof motor,
a Switch off the ignition.
a Disconnect the battery (see 80A, Battery, Battery: - the electric sunroof motor.
Removal - Refitting, page 80A-4) .
a Remove the headlining (see Headlining: Removal - REFITTING
Refitting) (71A, Body internal trim).

I - REFITTING OPERATION FOR PART


CONCERNED

a Refit:

- the electric sunroof motor,

- the electric sunroof motor bolts.

a Connect the electric sunroof motor connector.

II - FINAL OPERATION.

a Refit the headlining (see Headlining: Removal -


Refitting) (71A, Body internal trim).

a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-4) .

a Initialise the sunroof motor.

87D-10
PARKING DISTANCE CONTROL
Parking distance control: List and location of components 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
I - LIST OF COMPONENTS Parking distance control computer

The parking distance control equipment consists


of:
- a parking distance control switch
- a parking distance control computer
- a parking distance control rear buzzer
- 4 rear proximity sensors

FRONT AND REAR PROXIMITY RADAR


- a parking distance control front buzzer
- 4 front proximity sensors

II - LOCATION OF COMPONENTS
124781
The parking distance control computer is located be-
Parking distance control switch
hind the rear right-hand wheel arch liner.

K91

Rear parking distance control buzzer

123045

124780

87F-1
PARKING DISTANCE CONTROL
Parking distance control: List and location of components 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
Rear proximity sensors

B91

Rear parking distance control buzzer

123050

FRONT AND REAR PROXIMITY RADAR


138288

LEFT-HAND DRIVE

D91 Front parking distance control buzzer

Rear parking distance control buzzer

137277
The rear parking distance control buzzer is located un-
der the rear parcel shelf trim.
124779

the front parking distance control buzzer is located on


the dashboard cross member flange.

87F-2
PARKING DISTANCE CONTROL
Parking distance control: List and location of components 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR

RIGHT-HAND DRIVE

Front parking distance control buzzer

137276

Front proximity sensors

124319

87F-3
PARKING DISTANCE CONTROL
Parking distance control switch: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR

Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

123048
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

123045
a Remove the fuse access flap (1) .

124778
a Unclip the parking distance control switch at (3) us-
ing the (Car. 1363).

87F-4
PARKING DISTANCE CONTROL
Parking distance control switch: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the parking distance control switch onto the
switch plate.

II - FINAL OPERATION.
a Connect the switch plate connectors.
a Clip on the switch plate.
a Refit the fuse access flap.

87F-5
PARKING DISTANCE CONTROL
Parking distance control buzzer: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR

REMOVAL
FRONT AND REAR PROXIMITY RADAR
I - REMOVAL PREPARATION OPERATION

a Switch off the ignition.

B91 or K91

a Remove the right-hand rear quarter panel trim (see


Quarter panel trim: Removal - Refitting) (71A,
Body internal trim).

D91 124297

a Remove the rear parcel shelf trim (see Rear parcel a Unclip the absorbing material (2) .
shelf trim: Removal - Refitting) (71A, Body inter-
nal trim).

LEFT-HAND DRIVE, and FRONT AND REAR


PROXIMITY RADAR

124301
a Remove the driver's A-pillar air distribution duct (3)
(see Front footwell air distribution duct: Remov-
al - Refitting) (61A, Heating).

123045

a Remove the dashboard lower trim (1) (see Dash-


board lower trim: Removal - Refitting) (57A, Inte-
rior equipment).

87F-6
PARKING DISTANCE CONTROL
Parking distance control buzzer: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
II - OPERATION FOR REMOVAL OF PART
CONCERNED
D91
a Refit the rear parcel shelf trim (see Rear parcel
shelf trim: Removal - Refitting) (71A, Body inter-
nal trim).

FRONT AND REAR PROXIMITY RADAR


a Refit:
- the driver's A-pillar air distribution duct (see Front
footwell air distribution duct: Removal - Refit-
ting) (61A, Heating),
- the absorbing material.

LEFT-HAND DRIVE, and FRONT AND REAR


124780 PROXIMITY RADAR
a Remove the plastic rivets (4) . a Refit the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
a Disconnect the connector (5) from the parking dis- equipment).
tance control buzzer.

a Remove the parking distance control buzzer.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Connect the parking distance control buzzer con-


nector.

a Refit:

- the parking distance control buzzer,

- the parking distance control buzzer plastic rivets.

II - FINAL OPERATION

B91 or K91

a Refit the right-hand rear quarter panel trim (see


Quarter panel trim: Removal - Refitting) (71A,
Body internal trim).

87F-7
PARKING DISTANCE CONTROL
Proximity radar: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
II - REMOVAL OPERATION FOR PART
CONCERNED
WARNING
The distance control radars are fragile. Handle with
care as the external part cannot withstand impacts.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove the rear bumper (see Rear bumper: Re-
moval - Refitting) (55A, Exterior protection).

FRONT AND REAR PROXIMITY RADAR

124788
a Disconnect the connectors (2) .

124782
a Unclip the front fog light trim pieces (1) .
a Remove the front bumper (see Front bumper: Re-
moval - Refitting) (55A, Exterior protection).
124789
a Unclip the rear sensor at (3) .
a Remove the rear sensor.

87F-8
PARKING DISTANCE CONTROL
Proximity radar: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR

FRONT AND REAR PROXIMITY RADAR FRONT AND REAR PROXIMITY RADAR

124783 124785
a Disconnect the connector (4) . a Unclip the front side sensor at (5) .
a Remove the front side sensor.

87F-9
PARKING DISTANCE CONTROL
Proximity radar: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR

FRONT AND REAR PROXIMITY RADAR FRONT AND REAR PROXIMITY RADAR

124786 124787
a Disconnect the connector. a Unclip the front centre sensor at (8) .
a Unclip the front centre sensor wiring at (6) a Remove the front centre sensor.
a Remove:
- the bolt (7) from the front centre sensor mounting,
- the front centre sensor mounting.
REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip on the rear sensor.
a Connect the rear sensor connector.

FRONT AND REAR PROXIMITY RADAR


a Clip on the front side sensor.
a Connect the front side sensor connector.
a Clip the front centre sensor onto its mounting.
a Refit:
- the front centre sensor mounting,
- the front centre sensor mounting bolt.
a Clip the wiring onto the front centre sensor mount-
ing.
a Connect the front centre sensor connector.

87F-10
PARKING DISTANCE CONTROL
Proximity radar: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
II - FINAL OPERATION.
a Refit the rear bumper (see Rear bumper: Removal
- Refitting) (55A, Exterior protection).

FRONT AND REAR PROXIMITY RADAR


a Clip on the front fog light trim piece.
a Refit the front bumper (see Front bumper: Remov-
al - Refitting) (55A, Exterior protection).

87F-11
PARKING DISTANCE CONTROL
Parking distance control computer: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
II - FINAL OPERATION
Equipment required a Refit the rear right-hand wheel arch liner (see Rear
wheel arch trim: Removal - Refitting) (71A, Body
Diagnostic tool internal trim).
a Connect the battery (see 80A, Battery, Battery: Re-
REMOVAL moval - Refitting, page 80A-4) .
a In the event of a replacement operation, apply the
after repair procedure using the Diagnostic tool :
I - REMOVAL PREPARATION OPERATION
- connect the Diagnostic tool,
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) . - select "Parking distance control computer",

a Remove the rear right-hand wheel arch liner (see - display the "Before/after repair procedure" for the
Rear wheel arch trim: Removal - Refitting) (71A, computer selected,
Body internal trim). - carry out the operations described in the "After re-
pair procedure" section.
II - OPERATION FOR REMOVAL OF PART
CONCERNED

124781

a Undo the parking distance control computer bolts (1)


without removing them.
a Remove the parking distance control computer.

a Disconnect the connector (2) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Connect the parking distance control computer con-
nector.
a Refit the parking distance control computer.

87F-12
ENGINE COMPARTMENT CONNECTION UNIT
Engine compartment connection unit: List and location of components 87G
I - LIST OF COMPONENTS 2 - Protection and Switching Unit

No. Description

(1) Max fuse box

(2) Protection and Switching Unit

II - LOCATION OF COMPONENTS

1 - Max fuse box

122988

123036

122989
To remove the cover of the UPC or the UPC, refer to
the procedure (see 87G, Engine compartment con-
nection unit, Protection and Switching Unit: Re-
moval - Refitting, page 87G-2) .

123037

87G-1
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G
Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .

II - OPERATION FOR REMOVAL OF PART


CONCERNED

124322

a Unclip:

- the cover of the Protection and Switching Unit by


pressing at (2) on the push button,

- the wiring clip (3) on the battery tray.

a Remove the Protection and Switching Unit cover.

124323
a Unlock the push button (1) by pulling it upwards.

124320

a Unclip the Protection and Switching Unit (4) by


pressing on the clips (5) .

a Extract the Protection and Switching Unit.

a Turn over the Protection and Switching Unit.

87G-2
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G

124321 124320
a Disconnect the connectors (6) . a
a Remove the Protection and Switching Unit. WARNING
To guarantee a good electrical connection, make
REFITTING sure that the wiring does not place any stress on
the connectors or the surrounding components.

I - REFITTING OPERATION FOR PART a Clip in order:


CONCERNED
- the front section of the Protection and Switching
Unit (7) ,
- the rear section of the Protection and Switching
Unit (8) ,
- the Protection and Switching Unit cover.
a Clip the wiring clip onto the battery tray.

124321
a Connect the Protection and Switching Unit connec-
tors.

87G-3
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G

128712
a Lock the push button (9) by pressing it down.

II - FINAL OPERATION.
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a In the event of replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Protection and Switching Unit",
- go to repair mode,
- display the "Before/after repair procedure" for the
selected computer,
- carry out the operations described in the "After re-
pair procedure" section.

87G-4
WIRING HARNESS
Computers: List and location of components 88A

125252
The vehicle is fitted with:
- an injection computer (1) FRONT AND REAR PROXIMITY RADAR or REAR
- a Protection and Switching Unit (2) PROXIMITY RADAR

- a UCH (3) , - a parking distance control computer (8)

- an airbag computer (4)


- a brake hydraulic unit (5)

NAVIGATION AID 4 or NAVIGATION AID 6


6-SPEED AUTOMATIC GEARBOX
- a multimedia network interface unit (9)
- an automatic transmission computer (6)

HEADLIGHT 3
ELECTRONIC PARKING BRAKE
- a xenon headlight and additional cornering light com-
- an assisted parking brake control unit (7) puter (10)

88A-1
WIRING HARNESS
Computers: List and location of components 88A
4-WHEEL STEERING
- a 4 wheel drive computer (11)

88A-2
WIRING HARNESS
Diagnostic socket: List and location of components 88A
LOCATION

127401
The diagnostic socket is located in the centre console
storage compartment.
Open the centre console storage compartment.
Remove the lining of the centre console storage com-
partment.

88A-3
WIRING HARNESS
Wiring: Precautions for the repair 88A
I - SAFETY II - GENERAL RECOMMENDATIONS
Do not connect an earth to a stud with insulating pro-
1 - Potentially dangerous components tection (paint,etc.).

Do not leave any unused +12V connectors exposed to Do not use more than two earth terminals on the same
the air without any protection (see Connector: Seal- point.
ing and locking) (Technical Note 6015A, 88A, Wir- Do not use power earths on the same point as elec-
ing). tronic earths.
Check that there is no contact between the wiring and To prevent water flowing into the connectors, make a
the fuel and brake pipes. low point just on the wiring routing (just before the con-
Avoid mounting the wiring in areas with a temperature nector).
above 100˚C. For connections between fixed and mobile compo-
nents, secure the wiring on the fixed part.
2 - Advice to be followed before any operation Overlapping of the battery feed wires (positive and
negative) causes disruption; they must be secured
Before carrying out any work on the wiring, disconnect
separately.
the battery.
Wiring mountings:
- use plastic clips, ensuring that the colour coding is re-
WARNING
spected,
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon- -do not use steel clips that are not protected with rub-
nection and reconnection) (Technical Note ber,
6015A, 88A, Wiring). - keep the clips integrated into the wiring during a re-
placement operation,
- do not leave steering wheel wires without protection.
WARNING Check that:
To prevent any risk of noise, premature wear, short
- the shunts are correctly secured,
circuits, etc. after the refitting operation, mark the
wiring routing and how to connect the connectors. - the connectors are correctly housed and locked.
Wiring routing:
3 - Instructions to be followed during the operation - when it is visible it must be aesthetically pleasing, and
resemble the routing marked during removal,

WARNING - prohibit wiring routing in grooves and overlaps (risk of


wear through friction),
To prevent any damage during the removal opera-
tion, check that the wiring is free from its mountings - prohibit mounting several wires on the same clip,
(retaining clip, plastic clip, adhesive tape, connec-
- do not lock the connectors or wiring in areas that are
tor, etc.). sensitive to drilling (number plate etc.).
To prevent the wiring from being damaged, check that
the surrounding area is not mechanically harmful (e.g.:
door windows, sharp corners, burrs, studs, etc.).
The wiring should be at least 30 mm away from any
moving components (belt, pulley, steering column,
etc.).
Depending on the surrounding area, check that the un-
used connectors respect the necessary sealing con-
straints (see Connector: Sealing and locking)
(Technical Note 6015A, 88A, Wiring).
All of the connections (connectors) used in the engine
compartment are sealed; do not remove the seal from
around the connectors.

88A-4
WIRING HARNESS
Front bumper wiring: Connector access 88A
I - LOCATION OF CONNECTORS

125783
125617 a Disconnect the R 266 connector (1) .
a R 266 connector (passenger compartment/front
bumper connection).

II - ACCESS TO CONNECTORS
a

IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-4) .

WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).

a Switch off the ignition.


a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove the front bumper (see Front bumper: Re-
moval - Refitting) (55A, Exterior protection).

88A-5
WIRING HARNESS
Front bumper wiring: Removal - Refitting 88A
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-4) .

WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle: 125784
Towing and lifting) (02A, Lifting equipment). a Disconnect the front fog light connectors (1) .
a Switch off the ignition.
a Disconnect the battery (see 80A, Battery, Battery: FRONT AND REAR PROXIMITY RADAR
Removal - Refitting, page 80A-4) .
a Disconnect the front proximity sensor connectors (2)
a Remove the front bumper (see Front bumper: Re- .
moval - Refitting) (55A, Exterior protection).

II - OPERATION FOR REMOVAL OF PART


CONCERNED a Unclip the front bumper wiring at (3) .
a

WARNING WARNING
To prevent any risk of noise, premature wear, To prevent any damage during the removal oper-
short circuits, etc. after the refitting operation, ation, check that the wiring is free from its mount-
mark the wiring routing and how to connect the ings (retaining clip, plastic clip, adhesive tape,
connectors. connector, etc.).

a Remove the front bumper wiring.

REFITTING

I - REFITTING PREPARATION OPERATION

a If replacing with more wiring, lock the unused con-


nectors (see Connector: Sealing and immobilisa-
tion) (Technical Note 6015A, 88A, Wiring).

II - REFITTING OPERATION FOR PART


CONCERNED
a Refit the front bumper wiring.

a Clip on the front bumper wiring.

88A-6
WIRING HARNESS
Front bumper wiring: Removal - Refitting 88A
FRONT AND REAR PROXIMITY RADAR
a Connect the front proximity sensor connectors.

a Connect the front fog light connectors.

III - FINAL OPERATION.


a Refit the front bumper (see Front bumper: Remov-
al - Refitting) (55A, Exterior protection).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

88A-7
WIRING HARNESS
Engine wiring: Connector access 88A
K9K or M9R
I - LOCATION OF CONNECTORS

M9R, and 6-SPEED AUTOMATIC GEARBOX

125674

a R 22 connector (Connects engine wiring / automatic II - ACCESS TO CONNECTORS


gearbox).

M9R, and 6-SPEED AUTOMATIC GEARBOX

R 22
a

IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-4) .

WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).

a Switch off the ignition.

88A-8
WIRING HARNESS
Engine wiring: Connector access 88A
K9K or M9R
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection
and Switching Unit: Removal - Refitting, page
87G-2) ,
- the air filter box (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture).

125781
a Disconnect the R 22 connector.

88A-9
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R
I - LOCATION OF CONNECTORS

F4R, and 6-SPEED AUTOMATIC GEARBOX

125663

a R 22 connector (Connects engine wiring / automatic


gearbox).

88A-10
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R

125661
a R 262 connector (Connects engine wiring / passen-
ger compartment).

88A-11
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R

K4M

125656
a R 37 connector (Connects engine wiring / injection).

88A-12
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R

M4R

125654

a R 179 connectors (Connect engine wiring / integrat- a Disconnect the battery (see 80A, Battery, Battery:
ed cylinder head). Removal - Refitting, page 80A-4) .

F4R, and 6-SPEED AUTOMATIC GEARBOX

II - ACCESS TO CONNECTORS 1 - R 22
a a Remove:

IMPORTANT - the Protection and Switching Unit (see 87G, En-


gine compartment connection unit, Protection
Consult the safety and cleanliness advice and
and Switching Unit: Removal - Refitting, page
operation recommendations before carrying out
87G-2) ,
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-4) . - the air filter box (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture).

WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).

a Switch off the ignition.

88A-13
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R

125781 125835
a Disconnect the R 22 connector. a Disconnect the R 262 connector.

2 - R 262

K4M

R 37
a Remove the front engine cover.

123039
a Remove the detachable partition (1) from the battery
tray.

88A-14
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R

104240 123376
a Disconnect the R 37 connector. a Disconnect the R 179 connectors.

M4R

R 179
a Remove the front engine cover.

88A-15
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
Tightening torquesm page 80A-20) ,

earth nuts on the front 8 N.m - the battery tray (see 80A, Battery, Battery tray:
left-hand side member Removal - Refitting, page 80A-27) ,
- the engine cover,
upper nuts on the gear- 44 N.m
box - the air filter box (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
earth bolt on the gear- 21 N.m
box - the injection computer (see Petrol injection com-
puter: Removal - Refitting) (17B, Petrol injection),
earth nut on the engine 21 N.m - the engine undertray bolts,
alternator positive termi- 8 Nm - the engine undertray.
nal nut
- the max fuse box cover.
nut on the positive ter- 8 Nm
minal of the starter

nut on the excitation ter- 5 Nm


minal of the starter

IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-4) .

WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).
125821
a Remove the fuses (1) .
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Position the vehicle on a two-post lift (see Vehicle:


Towing and lifting) (02A, Lifting equipment).

a Switch off the ignition.

a Remove:

- the battery (see 80A, Battery, Battery: Removal -


Refitting, page 80A-4) ,

- the Protection and Switching Unit (see 87G, En-


gine compartment connection unit, Protection
and Switching Unit: Removal - Refitting, page
87G-2) ,

88A-16
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
- the crankshaft position sensor protector.

F4R

125820

a Unclip the fuse holders at (2) .

a Disconnect the passenger compartment wiring har-


ness from the max fuse box.
a Remove the bolt (3) from the max fuse box.
123726
a Move the max fuse box to one side.
a Remove the bolts (5) on the intercooler outlet air
pipe.
M4R a Move the intercooler outlet air pipe to one side.

II - OPERATION FOR REMOVAL OF PART


CONCERNED
a

WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.

123545

a Remove:
- the bolts (4) on the crankshaft position sensor pro-
tector,

88A-17
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R

M4R

125654
a Disconnect: - the starter connectors (21) .
- the alternator connectors (6) , a Remove:
- the air conditioning compressor connectors (7) , - the earth bolt on the gearbox (22) ,
- the pinking sensor connector (8) , - the earth nut on the engine (23) .
- the oil pressure sensor connector (9) ,
- the oil level sensor connector (10) ,
- the R 179 connectors (11) ,
- the camshaft position sensor connector (12) ,
- the coolant temperature sensor connector (13) ,
- the throttle valve connector (14) ,
- the air flowmeter connector (15) ,
- the upstream oxygen sensor connector (16) ,
- the downstream oxygen sensor connector (17) ,
- the crankshaft position sensor connector (18) ,
- the power-assisted steering pump assembly con-
nectors (19) ,
- the reversing sensor connector (20) ,

88A-18
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R

125654
a Unclip the wiring at (24) .

88A-19
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R

F4R

125663
a Disconnect: - the turbocharging pressure regulation solenoid
valve connector (40) ,
- the petrol vapour recirculation solenoid valve con-
nector (25) , - the brake servo vacuum sensor connector (41) ,
- the upstream oxygen sensor connector (26) , - the starter connectors (42) ,
- ignition coils (27) , - the coolant temperature sensor connector (43) ,
- the petrol injector connectors (28) , - the downstream oxygen sensor connector (44) ,
- the air inlet pressure sensor connector (29) , - the vacuum pump connector (45) .

- the oil vapour heater connector (30) ,


6-SPEED AUTOMATIC GEARBOX
- the throttle valve connector (31) ,
a Disconnect the R 22 connector (46) .
- the alternator connectors (32) ,
- the air conditioning compressor connectors (33) ,
- the pinking sensor connector (34) ,
a Remove the earth bolt on the gearbox (47) .
- the oil pressure sensor connector (35) ,
- the turbocharger pressure sensor connector (36) ,
- the oil level sensor connector (37) ,
- the air temperature sensor connector (38) ,
- the crankshaft position sensor connector (39) ,

88A-20
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R

125663
a Unclip the wiring at (48) .

88A-21
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R

125860 125658
a Unclip the cooling hose at (49) . a Disconnect:
a Remove the cooling hose. - the refrigerant pressure sensor connector (52) ,
a Remove the upper nuts (50) on the gearbox. - the engine cooling fan assembly resistor connector
(53) ,
a Move aside the gearbox wiring channel.
- the engine cooling fan assembly connector (54) .
a Unclip the engine cooling fan assembly wiring.

125834
a Remove the two earth nuts on the front left-hand
side member (51) .

88A-22
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R

F4R, and 6-SPEED AUTOMATIC GEARBOX

125819

a Unclip the passenger compartment wiring harness


125835 at (56) .
a Disconnect the R 262 connector (55) . a Remove the nut (57) from the wiring channel on the
front left-hand side member.

a Move aside the wiring channel of the front left-hand


side member.

WARNING
To prevent any damage during the removal oper-
ation, check that the wiring is free from its mount-
ings (retaining clip, plastic clip, adhesive tape,
connector, etc.).

a Remove the engine wiring.

REFITTING

I - REFITTING PREPARATION OPERATION

a If replacing with more wiring, lock the unused con-


nectors (see Connectors: Sealing and immobili-
sation) (Technical Note 6015A, 88A, Wiring).

II - REFITTING OPERATION FOR PART


CONCERNED

WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.

88A-23
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
a Refit: a Connect:
- the engine wiring, - the vacuum pump connector,

- the wiring channel on the front left-hand side mem- - the downstream oxygen sensor connector,
ber,
- the coolant temperature sensor connector,
- the nut on the wiring channel.
- the brake servo vacuum sensor connector,
- the turbocharging pressure regulation solenoid
F4R, and 6-SPEED AUTOMATIC GEARBOX valve connector,
a Connect the R 262 connector. - the crankshaft position sensor connector,
- the air temperature sensor connector,
- the oil level sensor connector,
a Clip:
- the turbocharging pressure sensor connector,
- the passenger compartment wiring harness on the
- the oil pressure sensor connector,
wiring channel,
- the pinking sensor connector,
- the wiring on the engine cooling fan assembly.
- the air conditioning compressor connectors,
a Connect:
- the throttle valve connector,
- the engine cooling fan assembly connector,
- the oil vapour heater connector,
- the engine cooling fan assembly resistor connec-
tor, - the air inlet pressure sensor connector,

- the refrigerant pressure sensor connector. - the petrol injector connectors,

a Refit the two earth nuts on the front left-hand side - ignition coils,
member. - the upstream oxygen sensor connector,
a Torque tighten the two earth nuts on the front left- - the petrol vapour recirculation solenoid valve con-
hand side member (8 N.m). nector.
a Refit:
- the wiring channel on the gearbox,
- the upper nuts on the gearbox.
M4R
a Torque tighten the upper nuts on the gearbox (44
N.m). a Refit the earth nut on the engine.

a Clip: a Torque tighten the earth nut on the engine (21


N.m).
- the cooling hose,
a Connect:
- the wiring on the engine.
- the reversing sensor connector,
a Refit the earth bolt on the gearbox.
- the power-assisted steering pump assembly con-
a Torque tighten the earth bolt on the gearbox (21 nectors,
N.m).
- the crankshaft position sensor connector,
- the downstream oxygen sensor connector,
F4R
- the upstream oxygen sensor connector,

6-SPEED AUTOMATIC GEARBOX - the air flowmeter connector,

a Connect the R 22 connector. - the throttle valve connector,


- the coolant temperature sensor connector,
- the camshaft position sensor connector,

88A-24
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
- the R 179 connectors,
- the oil level sensor connector,
- the oil pressure sensor connector,
- the pinking sensor connector,
- the air conditioning compressor connectors,

114628
a Refit:
- the starter wiring,
- the nut on the positive terminal of the starter (60) ,
- the nut on the excitation terminal of the starter (61)
.
a Tighten to torque:
113296 - the nut on the positive terminal of the starter (8
a Connect the alternator connector (58) . Nm),
a Refit: - the nut on the excitation terminal of the starter
(5 Nm).
- the alternator wiring,
- the alternator nut (59) .
III - FINAL OPERATION.
a Torque tighten the alternator positive terminal nut
(8 Nm).
F4R
a Tighten the bolts of the intercooler outlet air pipe on
the throttle valve.

M4R
a Refit the crankshaft position sensor protector.
a Tighten the bolts on the crankshaft position sensor
protector.

a Refit:
- the max fuse box,

88A-25
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
- the bolt on the max fuse box.
a Tighten the bolt on the max fuse box.
a Refit the passenger compartment wiring harness in
the max fuse box.
a Clip the fuse holders onto the max fuse box.
a Refit:
- the max fuse box fuses,
- the max fuse box cover,
- the engine undertray,
- the engine undertray bolts.
a Tighten the engine undertray bolts.
a Refit:
- the injection computer (see Petrol injection com-
puter: Removal - Refitting) (17B, Petrol injection),
- the air filter box (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
- the engine cover,
- the battery tray (see 80A, Battery, Battery tray:
Removal - Refitting, page 80A-27) ,
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
page 80A-20) ,
- the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection
and Switching Unit: Removal - Refitting, page
87G-2) ,
- the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-4) .

88A-26
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
Tightening torquesm page 80A-20) ,

earth nuts on the front 8 N.m - the battery tray (see 80A, Battery, Battery tray:
left-hand side member Removal - Refitting, page 80A-27) ,
- the engine cover,
upper nuts on the gear- 44 Nm
box - the air filter box (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
earth bolt on the gear- 21 Nm
box to torque - the injection computer (see Diesel injection com-
puter: Removal - Refitting) (13B, Diesel injec-
earth strap bolt to 21 Nm tion),
torque - the engine undertray bolts,
alternator positive termi- 8 Nm - the engine undertray,
nal nut
- the max fuse box cover.
nut on the positive ter- 8 Nm
minal of the starter

nut on the excitation ter- 5 Nm


minal of the starter

IMPORTANT
Consult the safety and cleanliness instructions and
operation recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-4) .

WARNING
To prevent any damage to the connectors, consult
the disconnection procedures (see Connectors:
Disconnection and reconnection) (Technical
Note 6015A, 88A, Wiring).
125821
a Remove the fuses (1) .
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Place the final drive on a two-post lift (see Vehicle:


Towing and lifting) (02A, Lifting equipment).

a Switch off the ignition.

a Remove:

- the battery (see 80A, Battery, Battery: Removal -


Refitting, page 80A-4) ,

- the Protection and Switching Unit (see 87G, En-


gine compartment connection unit, Protection
and Switching Unit: Removal - Refitting, page
87G-2) ,

88A-27
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R

K9K

125820
a Unclip the fuse holders at (2) .
a Disconnect the passenger compartment wiring har- 123532
ness from the max fuse box. a Loosen the clip (4) on the intercooler outlet air pipe.
a Remove the bolt (3) from the max fuse box. a Disconnect the intercooler outlet air pipe on the
a Move the max fuse box to one side. damper valve.
a Detach the intercooler outlet air pipe from the damp-
er valve.
M9R
a Remove the injector rail protector (see Injector rail
protector: Removal - Refitting) (13B, Diesel injec-
tion).

88A-28
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R

123533 123299
a Disconnect: a Pull the clip (9) from the intercooler inlet air pipe.
- the damper valve connector (5) , a Disconnect the intercooler inlet air pipe.

- the connector (6) from the camshaft position sen- a Remove the intercooler inlet air pipe.
sor.
a Unclip the engine wiring from the injector rail protec-
tor cover.
a Move the engine wiringaside.

123296
a Unclip the injector rail protector cover at (10) .
a Remove:
- the injector rail protector cover bolt (11) ,
123293
- the injector rail protector cover nut (12) ,
a Remove:
- the bolt (7) on the intercooler inlet air pipe,
- the nut (8) on the intercooler inlet air pipe.

88A-29
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
- the injection rail protector cover, II - OPERATION FOR REMOVAL OF PART
CONCERNED
a

WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.

M9R

125674

a Disconnect: - the turbocharger pump sensor connector (21) ,


- the exhaust gas pressure sensor connector (13) , - the camshaft position sensor connector (22) ,
- the injector connectors (14) , - the rail pressure sensor connector (23) ,
- the diesel temperature sensor connector (15) , - the exhaust gas recirculation solenoid valve con-
nector (24) ,
- the air flowmeter connector (16) ,
- the coolant temperature sensor connector (25) ,
- the turbocharging pressure regulation solenoid
valve connector (17) , - the alternator connectors (26) ,
- the high pressure pump connector (18) , - the air conditioning compressor connectors (27) ,
- the heater plug connectors (19) , - the oil pressure sensor connector (28) ,
- the damper valve connector (20) , - the starter connectors (29) ,

88A-30
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
- the pre/postheating unit connector (30) ,

- the heating element unit connector (31) .

M9R, and 742

a Disconnect the power-assisted steering pump as-


sembly connectors.

6-SPEED AUTOMATIC GEARBOX

a Disconnect the R 22 connector (32) .

123577
a Unclip the wiring at (36) .

123627

a Remove:
118571
- the heat insulating material around the oil level a Unclip the fuel pipes at (37) .
sensor (33) ,
a Remove the nut (38) from the wiring channel on the
- the heat insulating material around the crankshaft cylinder head.
position sensor (34) . a Detach the wiring channel from the cylinder head.

a Disconnect:

- the oil level sensor connector,

- the TDC sensor connector.

a Unclip the wiring at (35) .

88A-31
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R

114998
a Remove the earth strap bolt (39) .

88A-32
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R

K9K

125651

a Disconnect: - the oil level sensor connector (55) ,


- the injector connectors (40) , - the reversing sensor connector (56) ,
- the diesel temperature sensor connector (41) , - the power-assisted steering pump assembly con-
nectors (57) ,
- the high-pressure pump connectors (42) and (43) ,
- the pre/postheating unit connector (58) .
- the heater plug connectors (44) ,
a Remove the earth bolt on the gearbox (59) .
- the turbocharging sensor connector (45) ,
- the exhaust gas recirculation solenoid valve con-
nector (46) ,
- the air flowmeter connector (47) ,
- the turbocharging pressure regulation solenoid
valve connector (48) ,
- the crankshaft position sensor connector (49) ,
- the alternator connectors (50) ,
- the air conditioning compressor connectors (51) ,
- the oil pressure sensor connector (52) ,
- the rail pressure sensor connector (53) ,
- the starter connectors (54) ,

88A-33
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R

123532 125834

a Remove the nut (60) from the engine wiring retaining a Remove the wiring bolts (63) on the front left-hand
ring. side member.

125860 125658

a Unclip the cooling hose at (61) . a Disconnect:

a Remove the cooling hose. - the refrigerant pressure sensor connector (64) ,

a Remove the upper nuts (62) on the gearbox. - the engine cooling fan assembly resistor connector
(65) ,
a Move aside the gearbox wiring channel.
- the engine cooling fan assembly connector (66) .

a Unclip the engine cooling fan assembly wiring.

88A-34
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
a Refit:
- the engine wiring,
- the wiring channel on the front left-hand side mem-
ber,
- the nut on the wiring channel.
a Tighten the nut on the wiring channel.
a Clip:
- the passenger compartment wiring harness on the
wiring channel,
- the wiring on the engine cooling fan assembly.
a Connect:
- the engine cooling fan assembly connector,
- the engine cooling fan assembly resistor connec-
tor,
- the refrigerant pressure sensor connector.
125819
a Refit the two earth nuts on the front left-hand side
a Unclip the passenger compartment wiring harness member.
at (67) .
a Torque tighten the two earth nuts on the front left-
a Remove the wiring channel nut on the front left-hand hand side member (8 N.m).
side member (68) .

a Move aside the wiring channel (69) on the front left- K9K
hand side member.
a Refit:
- the gearbox wiring channel,
WARNING
- the upper nuts on the gearbox.
To prevent any damage during the removal oper-
ation, check that the wiring is free from its mount- a Torque tighten the upper nuts on the gearbox (44
ings (retaining clip, plastic clip, adhesive tape, Nm).
connector, etc.).
a Clip on the cooling hose.
a Remove the engine wiring. a Refit:
- the nut on the engine wiring retaining ring on the
REFITTING cylinder head,
- the earth bolt on the gearbox.
I - REFITTING PREPARATION OPERATION a Tighten:

a If replacing with more wiring, lock the unused con- - the nut on the engine wiring retaining ring,
nectors (see Connectors: Sealing and immobili- - the earth bolt on the gearbox to torque (21 Nm).
sation) (Technical Note 6015A, 88A, Wiring).
a Connect:

II - REFITTING OPERATION FOR PART - the pre-postheating unit connector,


CONCERNED - the power-assisted steering pump assembly con-
a nectors,
- the reversing sensor connector,
WARNING
To prevent damage to the wiring harness when - the oil level sensor connector,
refitting, observe the original routing. - the rail pressure sensor connector,

88A-35
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
- the oil pressure sensor connector,

- the air conditioning compressor connectors, M9R, and 742

- the crankshaft position sensor connector, a Connect the power-assisted steering pump assem-
bly connectors.
- the turbocharging pressure regulation solenoid
valve connector,

- the air flowmeter connector,

- the exhaust gas recirculation solenoid valve con-


nector, 6-SPEED AUTOMATIC GEARBOX

- the turbocharging sensor connector, a Connect the R 22 connector.


- the heater plug connectors,

- the high-pressure pump connectors,

- the diesel temperature sensor connector, a Connect:

- the injector connectors. - the heating element unit connector,

- the pre/postheating unit connector,

- the oil pressure sensor connector,


M9R - the air conditioning compressor connectors,
a Refit:
- the coolant temperature sensor connector,
- the earth strap bolt,
- the exhaust gas recirculation solenoid valve con-
- the wiring channel on the cylinder head, nector,

- the nut on the wiring channel on the cylinder head. - the rail pressure sensor connector,
a Tighten:
- the camshaft position sensor connector,
- the earth strap bolt to torque (21 Nm),
- the turbocharging sensor connector,
- the nut on the wiring channel on the cylinder head.
- the damper valve connector,
a Clip:
- the heater plug connectors,
- the fuel supply pipes onto the cylinder head wiring
channel, - the high pressure pump connector,
- the engine wiring onto the engine.
- the turbocharging pressure regulation solenoid
a Connect: valve connector,

- the crankshaft position sensor connector, - the air flowmeter connector,

- the oil level sensor connector. - the diesel temperature sensor connector,
a Refit:
- the injector connectors,
- the heat insulating material around the crankshaft
position sensor. - the exhaust gas pressure sensor connector.

- the heat insulating material around the oil level


sensor.

88A-36
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R

113296 114628
a Connect the alternator connector (70) . a Refit:
a Refit: - the starter wiring,
- the alternator wiring, - the nut on the positive terminal of the starter (72) ,
- the alternator nut (71) . - the nut on the excitation terminal of the starter (73)
.
a Torque tighten the alternator positive terminal nut
(8 Nm). a Tighten to torque:
- the nut on the positive terminal of the starter (8
Nm),
- the nut on the excitation terminal of the starter
(5 Nm).

III - FINAL OPERATION.

K9K
a Refit:
- the injector rail protector cover,
- the injector rail protector cover nut,
- the injector rail protector cover bolt.
a Tighten:
- the injector rail protector cover nut,
- the injector rail protector cover bolt.
a Clip on the injector rail protector cover.
a Fit:
- the air pipe at the intercooler inlet,
- the clip on the intercooler inlet air pipe in its original
position.

88A-37
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
a Refit: - the battery tray (see 80A, Battery, Battery tray:
Removal - Refitting, page 80A-27) ,
- the nut on the intercooler inlet air pipe,
- the battery disconnection unit (see 80A, Battery,
- the bolt on the intercooler inlet air pipe,
Battery disconnection unit: Removal - Refitting,
a Tighten: page 80A-20) ,
- the nut on the intercooler inlet air pipe, - the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection
- the bolt on the intercooler inlet air pipe. and Switching Unit: Removal - Refitting, page
a Clip the engine wiring onto the injector rail protector 87G-2) ,
cover. - the battery (see 80A, Battery, Battery: Removal -
a Connect: Refitting, page 80A-4) .

- the camshaft position sensor connector,


- the damper valve connector,
- the intercooler outlet air pipe on the damper valve.
a Tighten the clip on the intercooler outlet pipe.

M9R
a Refit the injector rail protector (see Injector rail pro-
tector: Removal - Refitting) (13B, Diesel injection).

a Refit:
- the max fuse box,
- the bolt on the max fuse box.
a Tighten the bolt on the max fuse box.
a Refit the passenger compartment wiring harness in
the max fuse box.
a Clip the fuse holders onto the max fuse box.
a Refit:
- the max fuse box fuses,
- the max fuse box cover,
- the engine undertray,
- the engine undertray bolts.
a Tighten the engine undertray bolts.
a Refit:
- the injection computer (see Diesel injection com-
puter: Removal - Refitting) (13B, Diesel injec-
tion),
- the air filter box (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
- the engine cover,

88A-38
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91

Special tooling required


RIGHT-HAND DRIVE
Car. 1363 Set of trim removal levers.

R 99
I - LOCATION OF CONNECTORS

LEFT-HAND DRIVE

R 99

125625
a R 99 connectors (dashboard/heating connection).

125619
a R 99 connectors (dashboard/heating connection).

88A-39
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91

LEFT-HAND DRIVE RIGHT-HAND DRIVE

R 153 R 153

125619 125625
a R153 connector (passenger compartment/driver's a R153 connector (passenger compartment/driver's
door connection). door connection).

88A-40
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91

LEFT-HAND DRIVE RIGHT-HAND DRIVE

R 154 R 154

125623 125630
a R 154 connector (passenger compartment/passen- a R 154 connector (passenger compartment/passen-
ger door connection). ger door connection).

88A-41
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
1 - R 155

K91

R 244

125643
a R 155 connector (passenger compartment/rear left-
hand door connection).

125645
2 - R 156
a R 244 connector (rear left/boot lid connection).

125644
a R 156 connector (passenger compartment/rear
right-hand door connection).

88A-42
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
3 - R 260 4 - R 265

125619 125617
a R265 connectors (passenger compartment/front
end panel connection).

5 - R 266

125623
a R 260 connectors (passenger compartment/roof
connection).

125617
a R 266 connector (passenger compartment/front
bumper connection).

88A-43
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91

LEFT-HAND DRIVE RIGHT-HAND DRIVE

R 292 R 292

125623 125631
a R 292 connector (passenger compartment/passen- a R 292 connector (passenger compartment/passen-
ger front airbag connection). ger front airbag connection).

88A-44
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
R 297 6 - R 319

125643 125640

a R 297 connector (passenger compartment/rear left a R 319 connecter (rear bumper/rear connection).
connection).
7 - R 323
DISCHARGE LAMPS

R 315

125644
a R 323 connector (seat/right-hand seat electrical
functions connection).

125643

a R 315 connector (passenger compartment/dis-


charge bulb corrector sensor connection).

88A-45
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
8 - R 324

RIGHT-HAND DRIVE

125643

a R 324 connector (seat/left-hand seat electrical func-


tions connection). 125630

a R 328 connector (passenger compartment/passen-


LEFT-HAND DRIVE ger compartment blower unit connection).

R 328

9 - R 339

125624

a R 328 connector (passenger compartment/passen-


ger compartment blower unit connection).
125623

a R 339 connector (roof/sunroof connection).

88A-46
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
10 - R 370 12 - R 415

125647 125621
a R 370 connectors (dashboard wiring/parking brake a R 415 connector (passenger compartment wiring/
electric unlocking connection). multimedia 2 connection).

11 - R 414 13 - R 416

125621 125621
a R 414 connector (passenger compartment wiring/ a R 416 connector (passenger compartment wiring/
multimedia connection). multimedia 3 connection).

88A-47
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
II - ACCESS TO CONNECTORS

B91 a

IMPORTANT
R 620
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-4) .

WARNING
To avoid damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).

a Switch off the ignition.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .

1 - Access to the R 99 connectors

a Remove the dashboard (see Dashboard: Removal


- Refitting) (MR 416, 57A, Interior equipment).
125640
a R 620 connector (left-hand rear wiring/left-hand tail-
gate intermediate connection).

R 627

125840

a Disconnect the R 99 connectors.

2 - Access to the R 153 connector

a Remove:

- the front left-hand door sill lining (see Front door


125643 sill lining: Removal - Refitting) (MR 416, 71A,
a R 627 connector (rear wiring/rear seat connection). Body internal trim),

88A-48
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
- the front left-hand side door (see Front side door:
Removal - Refitting) (MR 416, 47A, Side opening
elements).

122249

a Remove the bolts (3) .


125792
a Unclip the connector at (4) .
a Remove the bolts (1) .
a Unclip the connector at (2) . a Remove the R 154 connector.
a Remove the R 153 connector.
4 - Access to the R 155 connector
3 - Access to the R 154 connector
a Remove:
a Remove:
- the front right-hand door sill lining (see Front door - the rear left-hand side door (see Rear side door:
sill lining: Removal - Refitting) (MR 416, 71A, Removal - Refitting) (MR 416, 47A, Side opening
Body internal trim), elements).
- the front right-hand side door (see Front side
door: Removal - Refitting) (MR 416, 47A, Side - the left-hand B-pillar upper trim (see B-pillar upper
opening elements). trim: Removal - Refitting) (MR 416, 71A, Body in-
ternal trim),

- the left-hand B-pillar lower trim (see B-pillar lower


trim: Removal - Refitting) (MR 416, 71A, Body in-
ternal trim),

- the front left-hand door sill lining (see Front door


sill lining: Removal - Refitting) (MR 416, 71A,
Body internal trim),

- the rear left-hand door sill lining (see Rear door sill
lining: Removal - Refitting) (MR 416, 71A, Body
internal trim),

- the front left-hand pyrotechnic inertia reel (see


Front pyrotechnic inertia reel: Removal - Refit-
ting) .

88A-49
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91

125790 125798
a Remove the bolts (7) .
a Remove the bolts (5) .
a Unclip the connector at (8) .
a Unclip the connector at (6) .
a Remove the R 156 connector.
a Remove the R 155 connector.
K91

5 - Access to the R 156 connector


Access to the R 244 connector
a Remove: a Remove the left-hand rear quarter panel trim (see
Quarter panel trim: Removal - Refitting) (MR 416,
- the rear right-hand side door (see Rear side door: 71A, Body internal trim).
Removal - Refitting) (MR 416, 47A, Side opening
elements).

- the right-hand B-pillar upper trim (see B-pillar up-


per trim: Removal - Refitting) (MR 416, 71A,
Body internal trim),

- the right-hand B-pillar lower trim (see B-pillar low-


er trim: Removal - Refitting) (MR 416, 71A, Body
internal trim),

- the front right-hand door sill lining (see Front door


sill lining: Removal - Refitting) (MR 416, 71A,
Body internal trim),

- the rear right-hand door sill lining (see Rear door


sill lining: Removal - Refitting) (MR 416, 71A,
Body internal trim),

- the front right-hand pyrotechnic inertia reel (see


Front pyrotechnic inertia reel: Removal - Refit-
ting) .

88A-50
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91

125681 125796
a Disconnect the R 244 connector.

6 - Access to the R 260 connectors


a Remove the A-pillar trims (see Windscreen pillar
trim: Removal - Refitting) (MR 416, 71A, Body in-
ternal trim).

125795
a Disconnect the R 260 connectors.

7 - Access to the R 265 connectors


a Open the cover.

88A-51
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
9 - Access to the R 292 connector

a Remove the glovebox (see Glovebox: Removal -


Refitting) (MR 416, 57A, Interior equipment).

125782

a Disconnect the R 265 connectors.

125837
8 - Access to the R 266 connector
a Disconnect the R292 connector.
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 415, 02A, Lifting equip-
ment). 10 - Access to the R 297 connector

a Remove the front bumper (see Front bumper: Re- a Remove the front door sill lining (see Front door sill
moval - Refitting) (MR 416, 55A, Exterior protec- lining: Removal - Refitting) (MR 416, 71A, Body
tion). internal trim).

125783 125806

a Disconnect the R 266 connector. a Open the R 297 connector support cover (9) .

88A-52
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91

125807 125809
a Loosen the R 297 connector at (10) . a Unclip the R 297 connector from its support at (12) .
a Disconnect the R297 connector. a Remove the R 297 connector support at (13) .

DISCHARGE LAMPS
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 415, 02A, Lifting equip-
ment)
a Remove:
- the rear right-hand wheel (see Wheel: Removal -
Refitting) (MR 415, 35A, Wheels and tyres),
- the rear right-hand wheel arch liner (see Rear
wheel arch liner: Removal - Refitting) (MR 416,
55A, Exterior protection).

125808
a Unclip the R 297 connector support from the body at
(11) using tool (Car. 1363).

88A-53
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91

125842 125785
a Disconnect the R 315 connector. a Disconnect the R 319 connector.

12 - Access to the R 323 connector

11 - Access to the R 319 connector a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 415, 02A, Lifting equip-
a Position the vehicle on a two-post lift (see Vehicle: ment).
Towing and lifting) (MR 415, 02A, Lifting equip-
ment). a Remove the front right-hand seat (see Complete
a Remove the rear bumper (see Rear bumper: Re- front seat: Removal - Refitting) (MR 416, 75A,
moval - Refitting) (MR 416, 55A, Exterior protec- Front seat frames and runners).
tion).

125803

a R 323 connector.

88A-54
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
13 - Access to the R 324 connector
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 415, 02A, Lifting equip-
ment).
a Remove the front left-hand seat (see Complete
front seat: Removal - Refitting) (MR 416, 75A,
Front seat frames and runners).

125797
a Disconnect the R 328 connector.

15 - Access to R 339 connector


a Remove the right-hand A-pillar trim (see Wind-
screen pillar trim: Removal - Refitting) (MR 416,
71A, Body internal trim).
125802
a R 324 connector.

14 - Access to the R 328 connector


a Remove the glovebox (see Glovebox: Removal -
Refitting) (MR 416, 57A, Interior equipment).

125795
a Disconnect the R 339 connector.

88A-55
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
16 - Access to the R 370 connector

a Remove the rear bench seat base (see Rear bench


seat base: Removal - Refitting) (MR 416, 76A,
Rear seat frames and runners).

125839

a Disconnect the R 414 connector.

18 - Access to the R 415 connector


125805
a Remove the dashboard (see Dashboard: Removal
a Unclip the cover (14) by pressing on the clips (15) . - Refitting) (MR 416, 57A, Interior equipment).

125804 125839

a Disconnect the R 370 connector. a Disconnect the R 415 connector.

17 - Access to the R 414 connector 19 - Access to the R 416 connector

a Remove the dashboard (see Dashboard: Removal a Remove the dashboard (see Dashboard: Removal
- Refitting) (MR 416, 57A, Interior equipment). - Refitting) (MR 416, 57A, Interior equipment).

88A-56
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
Access to the R 627 connector
a Remove the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (MR 416, 76A,
Rear seat frames and runners).

125839
a Disconnect the R 416 connector.

B91
125843
a Disconnect the R 627 connector.
Access to the R 620 connector
a Remove the tailgate trim (see Tailgate trim: Re-
moval - Refitting) (MR 416, 73A, Non-side opening
element trim).

125111
a Disconnect the R 620 connector.

88A-57
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

Special tooling required


IMPORTANT
Ele. 1600 Spanner for removal - refitting
of the driver's position wiring To avoid any risk of triggering when working on or
locking ring. near a pyrotechnic component (airbags or preten-
sioners), lock the airbag computer using the diag-
nostic tool.
Equipment required
When this function is activated, all the trigger lines
Diagnostic tool are inhibited and the airbag warning light on the
instrument panel lights up continuously (ignition
on).
Tightening torquesm

earth nut on the front 8 N.m


left wing lining IMPORTANT
Never handle the pyrotechnic systems (pretension-
earth nuts on the front 8 N.m
left-hand side member ers or airbags) near to a source of heat or naked
flame - they may be triggered.
earth nut on the hydrau- 8 N.m
lic unit of the wheel anti-
locking system REMOVAL

earth nuts on the left- 8 N.m


I - REMOVAL PREPARATION OPERATION
hand dashboard cross
member a Lock the airbag computer by applying the before re-
pair procedure using the Diagnostic tool :
radio earth nuts 8 N.m
- connect the Diagnostic tool,
earth nuts on the right- 8 N.m - select the "Airbag computer",
hand dashboard cross
member - go to repair mode,
- display the "Before/after repair procedure" of the
tunnel earth nut 8 N.m
selected computer,
rear right-hand earth nut 8 N.m - carry out the operations described in the "Before
repair procedure" section.
rear left-hand earth nut 8 N.m
a Switch off the ignition.
tailgate earth nuts8 N.m
a Remove:
- the front side doors (see Front side door: Remov-
IMPORTANT al - Refitting) (47A, Side opening elements),
Consult the safety and cleanliness advice and oper- - the rear side doors (see Rear side door: Removal
ation recommendations before carrying out any - Refitting) (47A, Side opening elements).
repair (see 88A, Wiring harness, Wiring: Precau-
a Position the vehicle on a two-post lift (see Vehicle:
tions for the repair, page 88A-4) .
Towing and lifting) (02A, Lifting equipment).
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-4) ,
- the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection
and Switching Unit: Removal - Refitting, page
87G-2) ,

88A-58
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
page 80A-20) , F4R or M9R

a Remove the turbocharger (see Turbocharger: Re-


- the battery tray (see 80A, Battery, Battery tray:
moval - Refitting) (12B, Turbocharging).
Removal - Refitting, page 80A-27) ,

- the air filter unit (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),

- the wheels (see Wheel: Removal - Refitting)


(35A, Wheels and tyres),

- the front wheel arch liners (see Front wheel arch


liner: Removal - Refitting) (55A, Exterior protec-
tion),

- the rear wheel arch liners (see Rear wheel arch


liner: Removal - Refitting) (55A, Exterior protec-
tion),

- the front bumper (see Front bumper: Removal -


Refitting) (55A, Exterior protection),

- the left-hand headlight (see 8 0 B , Headlights,


Headlight: Removal - Refitting, page 80B-1) ,

- the rear lights on the wing (see 81A, Rear lighting,


Rear wing light: Removal - Refitting, page 81A-
1) ,

- the rear bumper (see Rear bumper: Removal - 123637


Refitting) (55A, Exterior protection),
a Remove:
- the scuttle panel grille (see Scuttle panel grille: - the heat shield clips (1) ,
Removal - Refitting) (56A, Exterior equipment),
- the heat shield (partially).
- the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
ting) (56A, Exterior equipment). B91

a Remove the tailgate trim (see Tailgate trim: Re-


F4R or K4M or M4R moval - Refitting) (73A, Non-side opening ele-
ments trim).
a Remove the petrol injection computer (see Petrol
injection computer: Removal - Refitting) (17B,
Petrol injection).

a Remove:

- the luggage compartment carpet (see Luggage


compartment carpet: Removal - Refitting) (71A,
Body internal trim),
K9K or M9R
- the rear bench seat base (see Rear bench seat
a Remove the diesel injection computer (see Diesel base: Removal - Refitting) (76A, Rear seat
injection computer: Removal - Refitting) (13B, frames and runners),
Diesel injection).
- the rear bench seatback (see 1/3 and 2/3 rear
bench seatback: Removal - Refitting) (76A, Rear
seat frames and runners),

88A-59
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- the rear door sill upper trims (see Rear inner sill
upper trim: Removal - Refitting) (71A, Body in-
ternal trim), RADIO NO. 03

- the rear parcel shelf side trim panels (see Rear a Remove the tuner-amplifier (see 86A, Radio, Re-
parcel shelf side trim: Removal - Refitting) (71A, ceiver: Removal - Refitting, page 86A-10) .
Body internal trim),
- the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (71A, Body internal
trim),
NAVIGATION AID 4 or NAVIGATION AID 6
- the rear end panel linings (see Rear end panel lin-
ing: Removal - Refitting) (71A, Body internal a Remove the multimedia network interface unit (see
trim), 83C, On-board telematics system, Multimedia
network interface unit: Removal - Refitting, page
- the rear wheel arch trims (see Rear wheel arch 83C-6) .
trim: Removal - Refitting) (71A, Body internal
trim),
- the complete front seats (see Complete front
seat: Removal - Refitting) (75A, Front seat
frames and runners), RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or
- the B-pillar upper trims (see B-pillar upper trim: RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
Removal - Refitting) (71A, Body internal trim), or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A
- the B-pillar lower trims (see B-pillar lower trim:
Removal - Refitting) (71A, Body internal trim), a Remove the radio (see 86A, Radio, Radio: Remov-
al - Refitting, page 86A-8) .
- the rear door sill trims (see Rear door sill lining:
Removal - Refitting) (71A, Body internal trim),
- the front door sill trims (see Front door sill lining:
Removal - Refitting) (71A, Body internal trim),
- the front pyrotechnic inertia reels (see Front pyro- VEHICLE WITHOUT RADIO
technic inertia reel: Removal - Refitting) , a Remove the storage compartment.
- the windscreen pillar trims (see Windscreen pillar
trim: Removal - Refitting) (71A, Body internal
trim),
a Remove the centre front panel (see Centre front
- the centre console upper front panel (see Centre
panel: Removal - Refitting) (57A, Interior equip-
console upper front panel: Removal - Refitting)
ment).
(57A, Interior equipment),
a Remove the display (see 86A, Radio, Display: Re-
- the central console (see Centre console: Remov-
moval - Refitting, page 86A-23) .
al - Refitting) (57A, Interior equipment),
- the dashboard lower trim (see Dashboard lower
trim: Removal - Refitting) (57A, Interior equip- RADIO NO. 03
ment). a Remove the centre speaker (see 86A, Radio, Cen-
tre speaker: Removal - Refitting, page 86A-21) .
NAVIGATION AID 4
a Remove the navigation computer (see 83C, On-
board telematics system, Navigation computer: a Remove:
Removal - Refitting, page 83C-4) .
- the front tweeters (see 86A, Radio, Tweeter: Re-
moval - Refitting, page 86A-18) ,
- the bolts on the cowlings under the steering wheel,
a Remove the glovebox (see Glovebox: Removal -
Refitting) (57A, Interior equipment). - the cowlings under the steering wheel,

88A-60
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-14) , B91

- the steering wheel (see Steering wheel: Removal


- Refitting) (36A, Steering assembly),
- the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-4) ,
- the instrument panel (see 83A, Instrument panel,
Instrument panel: Removal - Refitting, page
83A-1) ,
- the A-pillar air distribution ducts (see Front foot-
well air distribution duct: Removal - Refitting)
(61A, Heating),
- the UCH (see 8 7 B, Passenger compartment
connection unit, UCH: Removal - Refitting, page
87B-1) ,
- the rear air distribution ducts (see Rear air distri-
bution duct: Removal - Refitting) (61A, Heating),
- the dashboard (see Dashboard: Removal - Refit-
ting) (57A, Interior equipment), 125108
- the floor carpet (see Floor carpet: Removal - Re- a Disconnect:
fitting) (71A, Body internal trim),
- the high level brake light connector (2) ,
- the headlining (see Headlining: Removal - Refit-
- the rear screen wiper motor connector (3) ,
ting) (71A, Body internal trim).
- the R 620 connector (4) .
II - OPERATION FOR REMOVAL OF PART a Remove the earth nuts at (5) .
CONCERNED
a Unclip the wiring at (6) .
a
a Remove the wiring at (7) .
WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.

88A-61
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

K91 DISCHARGE LAMPS

125842
125866
a Disconnect the R 315 connector (11) .
a Disconnect the R 244 connector.
a Unclip the wiring at (12) .
a Unclip the R 244 connector at (8) .

125841

a Disconnect the rear wheel speed sensor connector


on both sides of the vehicle (9) .

a Unclip the wiring at (10) on both sides of the vehicle.

88A-62
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

REAR AIRBAG 01

125866
a Remove the rear light wiring at (16) on both sides of
the vehicle.
125384
a Disconnect the rear pyrotechnic inertia reel connec-
a Disconnect the rear (chest-level) airbag connector tor (17) on both sides of the vehicle.
(13) on both sides of the vehicle.
a Remove the earth nut (18) on both sides of the vehi-
cle.
a Unclip the rear left-hand wiring at (19) .

125645

a Disconnect the side curtain airbag connector (14) on


both sides of the vehicle.

a Unclip the side curtain airbag wiring at (15) on both


sides of the vehicle.

88A-63
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

FRONT AND REAR PROXIMITY RADAR or REAR


PROXIMITY RADAR

124780
a Unclip the radio aerial connectors (22) .
a Disconnect the radio aerial connectors.
124781
a Disconnect:
- the rear parking distance control buzzer connector
(20) ,
- the parking distance control computer connector
(21) .

125867
a Disconnect the fuel filler flap lock motor connector
(23) .
a Unclip the rear right-hand wiring at (24) .

88A-64
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

125861
a Disconnect the R 627 connector and the rear right-
hand seat belt stalk connector (25) .
a Disconnect the R 370 connector (26) .
a Unclip the wiring at (27) .
a Remove the plastic nuts (28) from the wiring chan-
nels.
a Unclip the wiring channels at (29) on both sides of
the vehicle.

125790
a Remove the bolts (30) on both sides of the vehicle.
a Unclip the R 155 and R 156 connectors at (31) .

88A-65
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

125864 125863
a Unclip the side impact sensor connectors at (32) on a Disconnect the lateral acceleration and yaw sensor
both sides of the vehicle. connector (38) .
a Remove the R 155 and R 156 connectors at (33) .
a Unclip the wiring at (39) .
a Unclip the wiring at (34) on both sides of the vehicle.

125844
125365
a Unlock the airbag computer connector (35) . a Unclip the wiring at (40) .

a Disconnect the connectors (35) and (36) .


a Remove the earth nut (37) . 6-SPEED AUTOMATIC GEARBOX

a Disconnect the automatic gear lever connector (41) .

88A-66
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

125862 125792

a Remove the plastic nut (42) on both sides of the ve- a Remove the bolts (49) on both sides of the vehicle.
hicle. a Unclip the R 153 and R 154 connectors at (50) .
a Unclip the R 323 and R 324 connector mountings at a Remove the R 153 and R 154 connectors.
(43) .
a Remove the R 323 and R 324 connector mountings
(44) .

a Remove the plastic rivet (45) .

a Remove the wiring channel (46) .


a Unclip the wiring at (47) .

125829
a Unclip the wiring at (51) .

125868

a Unclip the wiring at (48) .

88A-67
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

125795 125825
a Disconnect the R 339 connector (52) . a Unclip the wiring at (54) .
a Unclip the R 339 connector.

125839

125826 a Remove the earth nuts (55) .


a Remove the earth nuts (53) . a Disconnect the R 414, R 415 and R 416 connectors
(56) .
a Unclip the wiring at (57) .

88A-68
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

FRONT AND REAR PROXIMITY RADAR 6-SPEED MANUAL GEARBOX


a Disconnect the front parking distance control buzzer
connector.

123688
a Disconnect:
- the clutch pedal start and end of travel sensor con-
nectors (60) ,
125828 - the clutch pedal position sensor connector (61) .
a Disconnect the electric steering column lock con-
nector (58) .
a Unclip the wiring at (59) .

88A-69
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

122742 125823
a Disconnect: a Unclip:
- the accelerator pedal potentiometer connector (62) - the wiring at (65) ,
,
- the wiring channel at (66) .
- the brake light switch connector (63) .

125827
125840 a Remove the earth nuts (67) .
a Disconnect the R 99 connectors (64) .
a Unclip the wiring at (68) .

88A-70
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

125796 125836
a Disconnect the R 260 connectors (69) . a Disconnect the front wheel speed sensor connector
(71) on both sides of the vehicle.
a Unclip the R 260 connectors.

DISCHARGE LAMPS
RIGHT-HAND DRIVE
a Disconnect the headlight beam adjustment front
sensor connector (72) .

a Unclip the wiring at (73) on both sides of the vehicle.

124380
a Unclip the passenger compartment fuse and relay
box upwards (70) .

88A-71
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

122854 125831
a Unfasten the braking computer connector (74) . a Unclip the wiring at (77) .
a Disconnect the braking computer connector.

125331

123632 a Disconnect the connector from:


a Remove the earth nut (75) . - the windscreen wiper motor (78) ,
a Unclip the wiring at (76) . - the brake fluid reservoir.
a Unclip the wiring at (79) .

88A-72
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

125782 125819

a Disconnect the R 265 connectors (80) . a Unclip the wiring at (83) .

125835
125834
a Remove:
a Remove the two earth bolts (81) .
- the earth bolt (84) ,
- the scoop rivet (86) (see MR 400),
6-SPEED AUTOMATIC GEARBOX
- the scoop (87)
a Unfasten the automatic transmission computer con-
nector (82) .
F4R, and 6-SPEED AUTOMATIC GEARBOX
a Disconnect the automatic transmission connector. a Disconnect the R 262 connector (85) .

88A-73
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91

125833 125820
a Unclip the wiring at (88) . a Unclip the fuse holders at (90) .
a Remove the max fuse box cover. a Remove the fuse holders.
a Detach the wiring from the max fuse box.
a Remove the bolt (91) from the max fuse box.
a Move the max fuse box to one side.

125821
a Remove the fuses (89) from the max fuse box.

125859
a Unclip the locking ring (92) from the bulkhead using
the tool (Ele. 1600) (93) .

88A-74
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- the locking ring using the tool (Ele. 1600),
- the max fuse box,
- the bolt on the max fuse box.
a Clip the fuse holders onto the max fuse box.
a Refit:
- the fuses in the max fuse box,
- the max fuse box cover.
a Clip the wiring onto the left-hand section of the bulk-
head.
a Refit:
- the scoop,
- the scoop rivet (see MR 400).

F4R, and 6-SPEED AUTOMATIC GEARBOX


a Connect the R 262 connector.
125858
a Unclip the locking ring at (94) .
a Remove the retaining ring.
a Torque tighten the earth nut on the front left wing
a Remove the wiring from the engine compartment lining (8 N.m).
through the bulkhead.
a Clip the wiring onto the wiring channel of the left-
hand side member.
WARNING
To prevent any damage during the removal oper- 6-SPEED AUTOMATIC GEARBOX
ation, check that the wiring is free from its mount-
ings (retaining clip, plastic clip, adhesive tape, a Connect the automatic transmission computer con-
connector, etc.). nector.
a Fasten the automatic transmission computer con-
a Remove the passenger compartment wiring har- nector.
ness.

REFITTING

I - REFITTING PREPARATION OPERATION


a If replacing with a complete wiring harness, lock the
unused connectors (see Connectors: Sealing and
locking) (Technical Note 6015A, 88A, Wiring).

II - REFITTING OPERATION FOR PART


CONCERNED
a

WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.

a Refit:
- the passenger compartment wiring harness,

88A-75
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
a Torque tighten the earth nuts on the front left-
hand side member (8 N.m).
6-SPEED MANUAL GEARBOX
a Connect the R 265 connectors.
a Connect:
a Clip the wiring onto the centre section of the bulk- - the clutch pedal position sensor connector,
head.
- the clutch pedal start and end of travel sensor con-
a Connect the following connectors: nectors.
- the brake fluid reservoir,

- the windscreen wiper motor.

a Clip the wiring:


RIGHT-HAND DRIVE
- to the right-hand section of the bulkhead, a Clip the passenger compartment relay and fuse box
- under the brake hydraulic unit. onto the dashboard cross member.

a Torque tighten the earth nut on the hydraulic unit


of the wheel anti-locking system (8 N.m).

a Connect the braking computer connector.


FRONT AND REAR PROXIMITY RADAR
a Fasten the braking computer connector.
a Connect the front parking distance control buzzer
a Clip the wiring: connector.

- onto the front side members,

- into the front wheel arches.

DISCHARGE LAMPS

a Connect the headlight beam adjustment front sensor


connector.

a Connect the front wheel speed sensor connector on


both sides of the vehicle.

a Clip on the R 260 connectors.

a Connect the R 260 connectors.

a Clip the wiring onto the left-hand section of the dash-


board cross member.

a Torque tighten the earth nuts on the left-hand


dashboard cross member (8 N.m).

a Clip the wiring onto the front left-hand section of the


passenger compartment.

a Connect:

- the R 99 connectors,

- the brake light switch connector,

- the acceleration pedal potentiometer connector,

- the electric steering column lock connector.

88A-76
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
a Clip the wiring onto the centre section of the dash- a Connect the lateral acceleration and yaw sensor
board cross member. connector.
a Connect the R 414, R 415 and R 416 connectors. a Torque tighten the tunnel earth nut (8 N.m).
a Torque tighten the radio earth nuts (8 N.m). a Connect the airbag computer connectors.
a Clip the wiring onto the upper section of the dash- a Lock the airbag computer connector.
board cross member.
a Clip the wiring onto the B-pillars.
a Torque tighten the earth nuts on the right-hand
dashboard cross member (8 N.m). a Connect the impact sensor connectors.
a Clip on the R 339 connector. a Clip on the R 155 and R 156 connectors.
a Connect the R 339 connector.
a Tighten the bolts for the R 155 and R 156 connec-
a Clip on: tors.
- the wiring onto the front right-hand section of the a Clip on:
passenger compartment,
- the wiring channels onto the rear section of the
- the R 153 and R 154 connectors. floor,
a Tighten the bolts for the R 153 and R 154 connec- - the wiring onto the rear section of the floor.
tors.
a Refit the plastic nuts for the wiring channels.
a Clip the airbag computer wiring to the front left-hand
section of the floor. a Connect:
a Refit: - the R 370 connector,
- the airbag computer wiring channel,
- the R 627 connector,
- the plastic rivet of the wiring channel.
- the rear right-hand seat belt stalk connector.
a Clip on the R 323 and R 324 connector mountings.
a Clip the wiring onto the rear right-hand wheel arch.
a Refit the plastic nut on the R 323 and R 324 connec-
tor mountings. a Torque tighten the rear right-hand earth nut (8
N.m).
a Clip the wiring onto the tunnel.
a Connect:

6-SPEED AUTOMATIC GEARBOX - the fuel filler flap lock motor connector,
a Connect the automatic gear lever connector. - the radio aerial connectors.

a Clip on the radio aerial connectors.

FRONT AND REAR PROXIMITY RADAR or REAR


PROXIMITY RADAR

a Connect the following connectors:


- the parking distance control computer,

- the rear parking distance control buzzer.

REAR AIRBAG 01

a Connect the rear (chest-level) airbag connectors.

88A-77
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
a Clip the wiring onto the rear left-hand wheel arch. - the rear air distribution ducts (see Rear air distri-
bution duct: Removal - Refitting) (61A, Heating),
a Torque tighten the rear left-hand earth nut (8 N.m).
- the UCH (see 8 7 B, Passenger compartment
a Connect the rear pyrotechnic inertia reel connectors
connection unit, UCH: Removal - Refitting, page
on both sides of the vehicle.
87B-1) ,
a Clip the side curtain airbag wiring to the roof on both
- the A-pillar air distribution ducts (see Front foot-
sides of the vehicle.
well air distribution duct: Removal - Refitting)
a Connect the side curtain airbag connectors. (61A, Heating),
- the instrument panel (see 83A, Instrument panel,
DISCHARGE LAMPS Instrument panel: Removal - Refitting, page
83A-1) ,
a Clip the wiring into the rear left-hand wheel arch.
- the steering column switch assembly (see 84A,
a Connect the R 315 connector. Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-4) ,
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
a Clip the wiring into the rear wheel arches on both
sides of the vehicle. - the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
a Connect the rear wheel speed sensor connectors on Refitting, page 88C-14) ,
both sides of the vehicle.
- the cowlings under the steering wheel,

K91 - the bolts on the cowlings under the steering wheel,

a Connect the R 244 connector. - the front tweeters (see 86A, Radio, Tweeter: Re-
moval - Refitting, page 86A-18) .
a Clip on the R 244 connector.

RADIO NO. 03
a Refit the centre speaker (see 86A, Radio, Centre
speaker: Removal - Refitting, page 86A-21) .
B91
a Clip the wiring into the tailgate.
a Torque tighten the tailgate earth nuts8 (N.m). a Refit the display (see 86A, Radio, Display: Remov-
a Connect the following connectors: al - Refitting, page 86A-23) .

- R 620, a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).
- rear screen wiper motor,
- high level brake light. VEHICLE WITHOUT RADIO
a Refit the storage compartment.

III - FINAL OPERATION


a Refit: NAVIGATION AID 4 or NAVIGATION AID 6
- the headlining (see Headlining: Removal - Refit-
a Refit the multimedia network interface unit (see 83C,
ting) (71A, Body internal trim),
On-board telematics system, Multimedia net-
- the floor carpet (see Floor carpet: Removal - Re- work interface unit: Removal - Refitting, page
fitting) (71A, Body internal trim), 83C-6) .

- the dashboard (see Dashboard: Removal - Refit-


ting) (57A, Interior equipment),

88A-78
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- the complete front seats (see Complete front
seat: Removal - Refitting) (75A, Front seat
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or frames and runners),
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or - the rear wheel arch trims (see Rear wheel arch
RADIO 15A trim: Removal - Refitting) (71A, Body internal
a Refit the radio (see 86A, Radio, Radio: Removal - trim),
Refitting, page 86A-8) .
- the rear end panel linings (see Rear end panel lin-
ing: Removal - Refitting) (71A, Body internal
trim),

- the rear quarter panel trims (see Quarter panel


RADIO NO. 03 trim: Removal - Refitting) (71A, Body internal
trim),
a Refit the tuner-amplifier (see 86A, Radio, Receiver:
Removal - Refitting, page 86A-10) . - the rear parcel shelf side trim panels (see Rear
parcel shelf side trim: Removal - Refitting) (71A,
Body internal trim),

a Refit the glovebox (see Glovebox: Removal - Refit- - the rear door sill upper trims (see Rear inner sill
ting) (57A, Interior equipment). upper trim: Removal - Refitting) (71A, Body in-
ternal trim),

NAVIGATION AID 4 - the rear bench seatback (see 1/3 and 2/3 rear
a Refit the navigation computer (see 83C, On-board bench seatback: Removal - Refitting) (76A, Rear
telematics system, Navigation computer: Re- seat frames and runners),
moval - Refitting, page 83C-4) .
- the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (76A, Rear seat
frames and runners),

a Refit: - the luggage compartment carpet (see Luggage


- the dashboard lower trim (see Dashboard lower compartment carpet: Removal - Refitting) (71A,
trim: Removal - Refitting) (57A, Interior equip- Body internal trim).
ment),
- the central console (see Centre console: Remov- B91
al - Refitting) (57A, Interior equipment),
a Refit the tailgate trim (see Tailgate trim: Removal -
- the centre console upper front panel (see Centre
Refitting) (73A, Non-side opening elements trim).
console upper front panel: Removal - Refitting)
(57A, Interior equipment),
- the windscreen pillar trims (see Windscreen pillar
trim: Removal - Refitting) (71A, Body internal
trim), a Refit:

- the front pyrotechnic inertia reels (see Front pyro- - the heat shield,
technic inertia reel: Removal - Refitting) ,
- the front door sill trims (see Front door sill lining: - the heat shield clips.
Removal - Refitting) (71A, Body internal trim),
- the rear door sill trims (see Rear door sill lining: F4R or M9R
Removal - Refitting) (71A, Body internal trim),
a Refit the turbocharger (see Turbocharger: Remov-
- the B-pillar lower trims (see B-pillar lower trim:
al - Refitting) (12B, Turbocharging).
Removal - Refitting) (71A, Body internal trim),
- the B-pillar upper trims (see B-pillar upper trim:
Removal - Refitting) (71A, Body internal trim),

88A-79
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
a Refit:

K9K or M9R - the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
a Refit the diesel injection computer (see Diesel in- ting) (56A, Exterior equipment),
jection computer: Removal - Refitting) (13B, Die-
sel injection). - the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
- the rear bumper (see Rear bumper: Removal -
Refitting) (55A, Exterior protection),
- the rear lights on the wing (see 81A, Rear lighting,
F4R or K4M or M4R
Rear wing light: Removal - Refitting, page 81A-
a Refit the petrol injection computer (see Petrol injec- 1) ,
tion computer: Removal - Refitting) (17B, Petrol
- the left-hand headlight (see 8 0 B , Headlights,
injection).
Headlight: Removal - Refitting, page 80B-1) ,
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the rear wheel arch liners (see Rear wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the air filter unit (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
- the battery tray (see 80A, Battery, Battery tray:
Removal - Refitting, page 80A-27) ,
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
page 80A-20) ,
- the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection
and Switching Unit: Removal - Refitting, page
87G-2) ,
- the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-4) .
a Lower the vehicle on the two-post lift.
a Refit:
- the rear side doors (see Rear side door: Removal
- Refitting) (47A, Side opening elements),
- the front side doors (see Front side door: Remov-
al - Refitting) (47A, Side opening elements).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a Unlock the airbag computer by applying the after re-
pair procedure using the Diagnostic tool :
- connect the Diagnostic tool,

88A-80
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- select the "Airbag computer",
- go to repair mode,
- display the "Before/after repair procedure" of the
selected computer,
- carry out the operations described in the "After re-
pair procedure" section.

88A-81
WIRING HARNESS
Driver's front side door wiring: Removal - Refitting 88A
B91 or K91
- the door sealing film (see Door sealing film: Re-
moval - Refitting) (65A, Opening element seal-
Equipment required
ing),
Diagnostic tool - the front side door lock (see Front side door lock:
Removal - Refitting) (51A, Side opening element
mechanisms),
IMPORTANT - the side impact sensor on the front door (see 88C,
Consult the safety and cleanliness advice and oper- Air bag and Pretensioners, Side impact sensor:
ation recommendations before carrying out any Removal - Refitting, page 88C-27) .
repair (see 88A, Wiring harness, Wiring: Precau-
a Disconnect the door mirror connector.
tions for the repair, page 88A-4) .

WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Raise the window fully.

IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).

a Apply the before repair procedure using the Dia-


gnostic tool :

- connect the Diagnostic tool,


- select the airbag computer,
- go to repair mode,

- apply the « Before repair procedure » .


a Switch off the ignition.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),

88A-82
WIRING HARNESS
Driver's front side door wiring: Removal - Refitting 88A
B91 or K91
II - OPERATION FOR REMOVAL OF PART tor,
CONCERNED
- the speaker connector (3) on the front side door,
- the connectors (4) for the exterior handle on the
front side door.
a Unfasten the front side door wiring clips (5) with an
unclipping tool.

WARNING
To prevent any damage during the removal oper-
ation, check that the wiring is free from its mount-
ings (retaining clip, plastic clip, adhesive tape,
connector, etc.).

a Remove the front side door wiring.

REFITTING

I - REFITTING PREPARATION OPERATION


a If replacing with more wiring, lock the unused con-
125682
nectors (see Connector: Sealing and immobilisa-
tion) (Technical Note 6015A, 88A, Wiring).

II - REFITTING OPERATION FOR PART


CONCERNED

125683
a

WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation, 125682
mark the wiring routing and how to connect the a Refit the wiring as per the original routing.
connectors.
a Clip on the front side door wiring clips.
a Disconnect:
a Connect:
- the R 153 front side door connector (1) ,
- the connectors for the exterior handle on the front
- the connectors (2) for the front window winder mo- side door,

88A-83
WIRING HARNESS
Driver's front side door wiring: Removal - Refitting 88A
B91 or K91
- the speaker connector on the front side door,
- the connectors for the front window winder motor,
- the R 153 front side door connector.

III - FINAL OPERATION.


a Refit:
- the side impact sensor on the front door (see 88C,
Air bag and Pretensioners, Side impact sensor:
Removal - Refitting, page 88C-27) ,
- the front side door lock (see Front side door lock:
Removal - Refitting) (51A, Side opening element
mechanisms),
- the door sealing film (see Door sealing film: Re-
moval - Refitting) (65A, Opening element seal-
ing),
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a Apply the after repair procedure using the Diagnos-
tic tool :
- connect the Diagnostic tool,
- select the airbag computer,
- go to repair mode,
- apply the « After repair procedure » .

88A-84
WIRING HARNESS
Passenger's front side door wiring: Removal - Refitting 88A
B91 or K91
- the door sealing film (see Door sealing film: Re-
moval - Refitting) (65A, Opening element seal-
Equipment required
ing),
Diagnostic tool - the front side door lock (see Front side door lock:
Removal - Refitting) (51A, Side opening element
mechanisms),
IMPORTANT - the side impact sensor on the front door (see 88C,
Consult the safety and cleanliness advice and oper- Air bag and Pretensioners, Side impact sensor:
ation recommendations before carrying out any Removal - Refitting, page 88C-27) .
repair (see 88A, Wiring harness, Wiring: Precau-
a Disconnect the door mirror connector.
tions for the repair, page 88A-4) .

WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Raise the window fully.

IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).

a Apply the before repair procedure using the Dia-


gnostic tool :

- connect the Diagnostic tool,


- select the airbag computer,
- go to repair mode,

- apply the « Before repair procedure » .


a Switch off the ignition.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .
a Remove:
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim),

88A-85
WIRING HARNESS
Passenger's front side door wiring: Removal - Refitting 88A
B91 or K91
II - OPERATION FOR REMOVAL OF PART tor,
CONCERNED
- the speaker connector (3) on the front side door,
- the connectors (4) for the exterior handle on the
front side door.
a Unfasten the front side door wiring clips (5) with an
unclipping tool.

WARNING
To prevent any damage during the removal oper-
ation, check that the wiring is free from its mount-
ings (retaining clip, plastic clip, adhesive tape,
connector, etc.).

a Remove the front side door wiring.

REFITTING

I - REFITTING PREPARATION OPERATION


a If replacing with more wiring, lock the unused con-
125687
nectors (see Connector: Sealing and immobilisa-
tion) (Technical Note 6015A, 88A, Wiring).

II - REFITTING OPERATION FOR PART


CONCERNED

125685
a

WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation, 125687
mark the wiring routing and how to connect the a Refit the wiring as per the original routing.
connectors.
a Clip on the front side door wiring clips.
a Disconnect:
a Connect:
- the R 154 front side door connector (1) ,
- the connectors for the exterior handle on the front
- the connectors (2) for the front window winder mo- side door,

88A-86
WIRING HARNESS
Passenger's front side door wiring: Removal - Refitting 88A
B91 or K91
- the speaker connector on the front side door,
- the connectors for the front window winder motor,
- the R 154 front side door connector.

III - FINAL OPERATION.


a Refit:
- the side impact sensor on the front door (see 88C,
Air bag and Pretensioners, Side impact sensor:
Removal - Refitting, page 88C-27) ,
- the front side door lock (see Front side door lock:
Removal - Refitting) (51A, Side opening element
mechanisms),
- the door sealing film (see Door sealing film: Re-
moval - Refitting) (65A, Opening element seal-
ing),
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening element
trim).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a Apply the after repair procedure using the Diagnos-
tic tool :
- connect the Diagnostic tool,
- select the airbag computer,
- go to repair mode,
- apply the « After repair procedure » .

88A-87
WIRING HARNESS
Rear wiring: Connector access 88A
K91
I - LOCATION OF CONNECTORS II - ACCESS TO CONNECTORS
a
1 - R 621
IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-4) .

WARNING
To avoid damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).

a Switch off the ignition.


a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove the tailgate trim (see Tailgate trim: Re-
moval - Refitting) (73A, Non-side opening ele-
ments trim).

125641
1 - Access to the R 621 connector
a R 621 connector (left-hand tailgate/left-hand tailgate
intermediate connection).

2 - R 401

125680
a Disconnect the R621 connector.

125641
a R 401 connector (boot lid/heated rear screen wiring
connection).

88A-88
WIRING HARNESS
Rear wiring: Connector access 88A
K91
2 - Access to the R 401 connectors

125641
a Disconnect the R401 connectors.

88A-89
WIRING HARNESS
Rear wiring: Removal - Refitting 88A
K91

IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-4) .

WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition. 125681
a Disconnect the R 244 connector on the boot lid/left
a Disconnect the battery (see 80A, Battery, Battery:
rear connection.
Removal - Refitting, page 80A-4) .
a Remove:
- the tailgate trim (see Tailgate trim: Removal - Re-
fitting) (73A, Non-side opening elements trim),
- the rear left-hand quarter panel trim (see Quarter
panel trim: Removal - Refitting) (71A, Body inter-
nal trim).

II - OPERATION FOR REMOVAL OF PART


CONCERNED
a

WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.

125680
a Disconnect:
- the rear screen wiper motor connector (2) ,
- the R 621 connector on the left tailgate/left tailgate
intermediate connection (3) .
a Detach the rear wiring at (4) .

88A-90
WIRING HARNESS
Rear wiring: Removal - Refitting 88A
K91

REFITTING

I - REFITTING PREPARATION OPERATION


a If replacing with more wiring, lock the unused con-
nectors (see Connector: Sealing and immobilisa-
tion) (Technical Note 6015A, 88A, Wiring).

II - REFITTING OPERATION FOR PART


CONCERNED
a Position the rear wiring.
a Clip on the rear wiring.
a Attach the rear wiring.
a Connect:
- the R 401 connectors on the boot lid/heated rear
screen wiring connection,
- the R 621 connector on the left tailgate/left tailgate
125679
intermediate connection,
- the rear screen wiper motor connector,
a Unclip the wiring at (5) .
- the R 244 connector on the boot lid/left rear con-
nection.

III - FINAL OPERATION.


a Refit:
- the rear left-hand quarter panel trim (see Quarter
panel trim: Removal - Refitting) (71A, Body inter-
nal trim).
- the tailgate trim (see Tailgate trim: Removal - Re-
fitting) (73A, Non-side opening elements trim),
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

125641

a Disconnect the R 401 connectors on the boot lid/


heated rear screen wiring connection (6) .

WARNING
To prevent any damage during the removal oper-
ation, check that the wiring is free from its mount-
ings (retaining clip, plastic clip, adhesive tape,
connector, etc.).

a Remove the rear wiring from the vehicle.

88A-91
WIRING HARNESS
Rear bumper wiring: Connector access 88A
I - LOCATION OF CONNECTORS

125785
125640 a Disconnect the R 319 connector (1) .
a R 319 connecter (rear bumper/rear connection).

II - ACCESS TO CONNECTORS
a

IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-4) .

WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection - reconnection) (Technical Note
6015A, 88A, Wiring).

a Position the vehicle on a two-post lift (see Vehicle:


Towing and lifting) (02A, Lifting equipment).
a Remove:
- the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
1) ,
- the rear bumper (see Rear bumper: Removal -
Refitting) (55A, Exterior protection).

88A-92
WIRING HARNESS
Rear bumper wiring: Removal - Refitting 88A
IMPORTANT B91
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-4) .

WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Switch off the ignition. 125677
a Disconnect the following connectors :
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) . - the number plate lights (1) ,
a Remove: - the rear fog light (2) .
- the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
1) ,
- the rear bumper (see Rear bumper: Removal -
Refitting) (55A, Exterior protection).

II - OPERATION FOR REMOVAL OF PART


CONCERNED
a

WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.

88A-93
WIRING HARNESS
Rear bumper wiring: Removal - Refitting 88A
B91 or K91, and REAR PROXIMITY RADAR

125677

a Unclip the rear bumper wiring at (4) .


125676
a Disconnect the connectors (3) from the proximity
sensors. WARNING
To prevent any damage during the removal oper-
ation, check that the wiring is free from its mount-
ings (retaining clip, plastic clip, adhesive tape,
connector, etc.).

a Remove the rear bumper wiring.

REFITTING

I - REFITTING PREPARATION OPERATION

a If replacing with more wiring, lock the unused con-


nectors (see Connector: Sealing and immobilisa-
tion) (Technical Note 6015A, 88A, Wiring).

II - REFITTING OPERATION FOR PART


CONCERNED

a Refit the rear bumper wiring.

a Clip the wiring onto the rear bumper.

B91 or K91, and REAR PROXIMITY RADAR

a Connect the proximity radar connectors.

88A-94
WIRING HARNESS
Rear bumper wiring: Removal - Refitting 88A
B91
a Connect the connectors:
- for the rear fog light,
- for the number plate lights.

III - FINAL OPERATION.


a Refit:
- the rear bumper (see Rear bumper: Removal -
Refitting) (55A, Exterior protection),
- the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
1) .
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

88A-95
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS

The airbag and pretensioner device comprises: Airbag computer

- an airbag computer

- a driver's front airbag


- a passenger's front airbag
- front side (chest-level) airbags

- side curtain airbags


- side impact sensors

- an inhibitor switch
- front seat belt buckles

- rear seat belt buckles


- front side seat belts
- rear side seat belts

D91 125365
- anti-submarining airbags
Driver's front airbag

B91 or K91

- the rear centre seat belt

- front seat lap belt pretensioners

B91 or K91, and REAR AIRBAG 01

- rear side (chest-level) airbags

125128

V4Y or V9X

- a positive battery terminal


To remove the positive battery terminal (see 80A, Bat-
tery, Battery terminals: Removal - Refitting, page
80A-12) .

88C-1
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
Passenger front airbag

B91 or K91

Curtain side airbag

125379

124372

Front (chest-level) side airbag


D91

Curtain side airbag

134371

124770

88C-2
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
Side impact sensors Inhibitor switch

125383 124373
One side impact sensor in each B-pillar.
Front seat belt buckle

125387 125175
One side impact sensor in each front side door.

88C-3
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
Rear seat belt buckles

D91

Front side seat belt

124018

B91 or K91

134380
Front side seat belt

B91 or K91

Rear side seat belt

125383

125386

88C-4
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
D91 B91 or K91

Rear side seat belt Front seat belt lap belt pretensioner

134402 125089

Rear centre seat belt

D91

Anti-submarining airbag

134389
122906

88C-5
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
V4Y or V9X

Positive battery terminal

123314

134387
B91 or K91, and REAR AIRBAG 01 To remove the positive battery terminal (see 80A, Bat-
tery, Battery terminals: Removal - Refitting, page
Rear side airbags (chest-level) 80A-12) .

125384

88C-6
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
Equipment required

Diagnostic tool

IMPORTANT
All operations on airbag and pretensioner systems
must be carried out by qualified trained personnel.
The airbags have a pyrotechnic gas generator, with
an ignition module and bag which must not be sep-
arated.
The pretensioners have a pyrotechnic gas genera-
tor and an igniter which must, under no circum-
stances, be separated.

IMPORTANT
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered.

Always replace any pyrotechnic system that has fallen


on the ground or shows signs of impact.
Always replace any restraint system that shows deteri-
oration (tears or damage to the strap, damaged ap-
pearance parts, cover unclipped, damaged clips or
indexing brackets, etc.).

88C-7
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
I - PROCEDURE FOR DEACTIVATING AND
ACTIVATING THE SAFETY SYSTEMS

Bodywork and pyrotechnic component Deactivation Activation

Disconnection, wiring operation and removal: Disconnect the battery (see Connect the battery (see
8 0 A , Battery , Battery: 8 0 A , B a t t e ry, B a t t e ry:
- dashboard
Removal - Refitting, page Removal - Refitting, page
- seat 80A-4) 80A-4)
- steering column switch assembly
- driver's front airbag
- passenger's front airbag
- front chest-level side airbag
- rear chest-level side airbag
- curtain side airbag
- anti-submarining airbag
- front seat lap belt pretensioner
- front side seat belt
- rear side seat belt
- pyrotechnic battery terminal
- automatic roll-hoops

Bodywork operation
- dent removal
- jacking
- replacing non-removable components (weld)

Operation on a door (if the door is equipped with


a side impact sensor):
- adjustment with a striking tool
- removal of an electric window mechanism
- removal of a lock
- removal of an exterior handle
- removal of a window

88C-8
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
Impact detection compo- Deactivation Activation
nent

Disconnection, wiring ope- Lock the airbag computer by applying Connect the battery (see 80A, Battery,
ration and removal: the "Before repair procedure" using the Battery: Removal - Refitting, page
Diagnostic tool : 80A-4)
- side impact sensors
- connect the diagnostic tool
- airbag computer
- select « Airbag computer » Unlock the airbag computer by applying
the "After repair procedure" using the
- go to repair mode
Removal of a door (if the Diagnostic tool :
door is equipped with a - display the « Before/after repair
- connect the diagnostic tool
side impact sensor) procedure » for the computer selected
- select « Airbag computer »
- carry out the operations described in
the « Before repair procedure » sec- - go to repair mode
Disconnection of passen-
tion
ger compartment/door con- - display the « Before/after repair
nection (if the door is procedure » for the computer selected
equipped with a side
Disconnect the battery (see 80A, Bat- - carry out the operations described in
impact sensor)
tery , Battery: Removal - Refitting, the « After repair procedure » section
page 80A-4)

Occupant management device Deactivation Activation

Disconnection, wiring operation and removal: Switch off the ignition. Switch on the ignition
- inhibitor switch
- seat belt fastening detection connector

II - TRIGGERING OF THE SAFETY SYSTEMS


Check the safety systems using the Diagnostic tool :
IMPORTANT
- after an accident, To eliminate the risk of any accident, do not reuse
- after theft or attempted theft of the vehicle, pyrotechnic components.

- before selling a used vehicle. It is essential to destroy pretensioners or airbags


before scrapping a vehicle or a part only (see 88C,
The side impact sensors are fragile. When working in- Air bag and Pretensioners, Airbags and preten-
side the door box section, protect the sensor in order to sioners: Recycling - Destruction, page 88C-10) .
prevent any accidental damage (cardboard and adhe-
sive).
III - DURABILITY OF THE PYROTECHNIC
After detection of an impact, the airbag computer is de-
COMPONENTS
finitively locked and the « airbag fault » warning light il-
luminates on the instrument panel. The airbag The precautions which recommended that pyrotechnic
computer and the side impact sensors must always be components (airbags and pretensioners) were re-
replaced. placed 10 years after the registration of the vehicle
have now been lifted.
Pyrotechnic components (airbags and pretensioners)
do not therefore require any maintenance.

88C-9
AIR BAG AND PRETENSIONERS
Airbags and pretensioners: Recycling - Destruction 88C
Special tooling required
Note:
Ele. 1287 Tool for destroying airbags
and pretensioners. If triggering is not possible (faulty ignition module)
return the part to Techline.
Ele. 1287-02 Kit of 2 adapters for the air-
bag and pretensioner
destruction tool.

Ele. 1908 Adapter for "airbag and pre-


tensioner" destruction tool

Ele. 1812 Kit of 2 adapters for the air-


bag and pretensioner
destruction tool.

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

96832
IMPORTANT
To eliminate the risk of any accident, do not reuse a Always use the tool (Ele. 1287) and three kits of
pyrotechnic components. adapters (Ele. 1287-02), (Ele. 1908) and (Ele.
1812).
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only. a Use a wiring connector kit 82 00 518 971.
a Attach the wiring connectors 82 00 518 971 to the
adapters (Ele. 1287-02) to obtain an adapter for
each colour (green, orange, blue, etc.) (see Wiring:
WARNING
Repair) (Technical Note 6015A, 88A, Wiring).
- Each part is intended for a specific vehicle type
and should not be fitted on another vehicle under a Use a battery to power the destruction tool.
any circumstances. The parts are not interchange-
able. I - AIRBAGS
- Do not trigger pretensioners which are to be a
returned under warranty because of a faulty stalk.
This makes analysis of the part by the supplier Note:
impossible. Return the defective part to Techline in
The airbags must be destroyed outside the work-
the packaging of the new part.
shop, in an area with sufficient space.
The airbags to be destroyed must be removed.

WARNING
The destruction procedure cannot be carried out if Note:
local regulations require a special procedure which
has been confirmed and published by the Fault find- If the airbag has two levels of activation (i.e. it is
ing, Repair and Procedures Department. fitted with two connectors), destroy both connec-
tors.

a Prepare the adapter corresponding to the airbag to


be destroyed.

88C-10
AIR BAG AND PRETENSIONERS
Airbags and pretensioners: Recycling - Destruction 88C
a Connect: a Connect the two feed wires of the destruction tool
(Ele. 1287) to a battery.
- the adapter to the destruction tool (Ele. 1287),

- the adapter to the airbag.


IMPORTANT
To prevent any risk of an accident when destroy-
ing a pyrotechnic component, check that no-one
is in the vicinity.

a Destroy the airbag by pressing the two push buttons


on the tool simultaneously.

II - PYROTECHNIC PRETENSIONERS AND INERTIA


REELS

1 - Destruction of part fitted on the vehicle to be


scrapped:
a Move the vehicle outside the workshop.
a Mark the adapter corresponding to the pyrotechnic
component to be destroyed.
a Connect:
- the destruction tool (Ele. 1287) to the adapter,
96834 - the adapter to the pyrotechnic component.
a Put the airbag on two wooden blocks. a Unwind the tool wiring fully, so that you are far
enough away from the vehicle (approximately ten
metres) when the device is triggered.
a Connect the two feed wires of the destruction tool
(Ele. 1287) to a battery.

IMPORTANT
To prevent any risk of an accident when destroy-
ing a pyrotechnic component, check that no-one
is in the vicinity.

a Destroy the pyrotechnic component by pressing the


two push buttons on the tool simultaneously.

2 - Destruction of part removed from the vehicle:


a Proceed in the same way as for an airbag (in a stack
of old tyres).

96835

a The destruction procedure is carried out in a stack of


old tyres.

a Make sure that the airbag deployment will not be


hindered.
a Unwind the full length of the wiring for the tool, in or-
der to distance it as far away as possible from the
pyrotechnic component to be destroyed.

88C-11
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
Equipment required

Diagnostic tool

Tightening torquesm

airbag computer nuts 8 Nm

IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL
125361

I - REMOVAL PREPARATION OPERATION a Cut the carpet at (1) .

a Lock the airbag computer by applying the "Before re- a Remove the soundproofing pad (2) .
pair procedure" using the Diagnostic tool :
- connect the Diagnostic tool,
- select the “Airbag computer”,
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "Before
repair procedure" section.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the centre console (see Centre console: Removal
- Refitting) (MR 416, 57A, Interior equipment),
- the intermediate air distribution duct (see C-pillar
intermediate air distribution duct: Removal -
Refitting) (MR 415, 61A, Heating system).
125362
a Unclip the wiring at (3) using a flat-blade screwdriv-
er.
a Move aside the wiring.

88C-12
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Refit:
- the airbag computer,
- the airbag computer nuts.
a Torque tighten the airbag computer nuts (8 Nm).
a Connect the connectors.
a Lock the connector.

II - FINAL OPERATION.
a Refit the airbag computer protector.
a Clip the wiring on the airbag computer protector.
a Refit:
125364 - the soundproofing,
a Remove the airbag computer protector (4) . - the intermediate air distribution duct (see C-pillar
intermediate air distribution duct: Removal -
Refitting) (MR 415, 61A, Heating system),
II - OPERATION FOR REMOVAL OF PART
CONCERNED - the centre console (see Centre console: Removal
- Refitting) (MR 416, 57A, Interior equipment).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a Unlock the airbag computer by applying the "After
repair procedure" using the Diagnostic tool :
- connect the Diagnostic tool,
- select the “Airbag computer”,
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.

125365

a Unlock the connector (5) .

a Disconnect the connectors.

a Remove:

- the airbag computer nuts (6) ,

- the airbag computer.

88C-13
AIR BAG AND PRETENSIONERS
Driver's frontal airbag: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL

I - REMOVAL PREPARATION OPERATION


a

IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .
125129
a Remove:
- the bolts to the cowlings under the steering wheel,
- the covers under the steering wheel.

18455
a Insert a flat screwdriver into the aperture (1) located
behind the steering wheel.
a Unclip the driver's front airbag by pushing in the di-
rection of the arrow (2) .

88C-14
AIR BAG AND PRETENSIONERS
Driver's frontal airbag: Removal - Refitting 88C
III - FINAL OPERATION.
a Refit:
- the cowlings under the steering wheel,
- the bolts to the covers under the steering wheel.
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only.

(see 88C, Air bag and Pretensioners, Airbags


and pretensioners: Recycling - Destruction,
page 88C-10) .

101920
a Unlock the driver's front airbag connectors at (3) .
a Disconnect the connectors (4) from the driver's front
airbag .
a Remove the driver's front airbag.

IMPORTANT
To prevent the any component from being thrown
upwards, store the airbag with the inflatable
cushion facing upwards.

REFITTING

I - REFITTING PREPARATIONS OPERATION


a

IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and pretensioners: Precautions for the repair,
page 88C-7) .

II - REFITTING OPERATION FOR PART


CONCERNED
a Connect the connectors for the driver's frontal air-
bag.
a Lock the driver's front airbag connectors.
a Refit the driver’s front airbag
a Clip the driver's front airbag onto the steering wheel.

88C-15
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting 88C
Tightening torquesm RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03
a Remove the front tweeters (see 86A, Radio, Tweet-
passenger front airbag 4 N.m
er: Removal - Refitting, page 86A-18) .
bolts on the dashboard

passenger front airbag 4 N.m


bolts on the dashboard
cross member a Remove the display (see 86A, Radio, Display: Re-
moval - Refitting, page 86A-23) .

IMPORTANT NAVIGATION AID 4


Consult the safety and cleanliness advice and oper-
a Remove the navigation computer (see 83C, On-
ation recommendations before carrying out any
board telematics system, Navigation computer:
repair (see 88C, Air bag and Pretensioners, Air-
Removal - Refitting, page 83C-4) .
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL
RADIO NO. 03

I - REMOVAL PREPARATION OPERATION a Remove:

a - the central speaker (see 8 6 A , Radio, Centre


speaker: Removal - Refitting, page 86A-21) ,
IMPORTANT
- the receiver (see 86A, Radio, Receiver: Removal
Never handle the pyrotechnic systems (preten- - Refitting, page 86A-10) .
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.

a Disconnect the battery (see 80A, Battery, Battery:


a Remove:
Removal - Refitting, page 80A-4) .
- the central console (see Centre console: Remov-
al - Refitting) (57A, Interior equipment),
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07 - the dashboard (see Dashboard: Removal - Refit-
or RADIO NO. 08 or RADIO 08A or RADIO 09A or ting) (57A, Interior equipment).
RADIO 15A
a Remove the radio (see 86A, Radio, Radio: Remov-
al - Refitting, page 86A-8) .

WITHOUT NAVIGATION AID, and VEHICLEWITH-


OUT RADIO
a Remove the storage compartment.

88C-16
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART REFITTING
CONCERNED

I - REFITTING PREPARATION OPERATION


a

IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
pretensioners: Precautions for the repair,
page 88C-7) .

IMPORTANT
When the passenger front airbag is triggered, the
consequent damage caused to the mountings
always requires the dashboard to be replaced.
Affix the label warning against fitting a rear-facing
child seat on the front passenger seat to the pas-
senger side of the dashboard.

125380 a Always replace the passenger front airbag bolts.


a Remove:
II - REFITTING OPERATION FOR PART
- the passenger front airbag nuts (1) ,
CONCERNED
- the passenger front airbag bolts (2) ,
a Refit:
- the passenger front airbag.
- the passenger front airbag,
- new passenger front airbag bolts,
IMPORTANT
To prevent the any component from being thrown - the passenger front airbag nuts.
upwards, store the airbag with the inflatable a Torque tighten the passenger front airbag bolts
cushion facing upwards. on the dashboard (4 N.m).

III - FINAL OPERATION


a Refit the dashboard (see Dashboard: Removal -
Refitting) (57A, Interior equipment).
a Torque tighten the passenger front airbag bolts
on the dashboard cross member (4 N.m).
a Refit the centre console (see Centre console: Re-
moval - Refitting) (57A, Interior equipment).

RADIO NO. 03
a Refit:
- the receiver (see 86A, Radio, Receiver: Removal
- Refitting, page 86A-10) ,
- the central speaker (see 8 6 A , Radio, Centre
speaker: Removal - Refitting, page 86A-21) .

88C-17
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting 88C
NAVIGATION AID 4

a Refit the navigation computer (see 83C, On-board


telematics system, Navigation computer: Re-
moval - Refitting, page 83C-4) .

a Refit the display (see 86A, Radio, Display: Remov-


al - Refitting, page 86A-23) .

RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03

a Refit the front tweeters (see 86A, Radio, Tweeter:


Removal - Refitting, page 86A-18) .

WITHOUT NAVIGATION AID, and VEHICLEWITH-


OUT RADIO

a Refit the storage compartment.

RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or


RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A

a Refit the radio (see 86A, Radio, Radio: Removal -


Refitting, page 86A-8) .

a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-4) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .

88C-18
AIR BAG AND PRETENSIONERS
Front (chest-level) side airbag: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

front side (chest-level) 5 Nm


airbag bolt

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL

I - REMOVAL PREPARATION OPERATION


a

IMPORTANT 101920
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.

a Position the vehicle on a two-post lift (see Vehicle:


Towing and lifting) (02A, Lifting equipment).
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the front seat (see Complete front seat: Removal
- Refitting) (75A, Front seat frames and runners),
- the front seat back trim (see Front seatback trim:
Removal - Refitting) (77A, Front seat trim).

124769
a Unlock the front side (chest-level) airbag connector
(1) at (2) .
a Disconnect the front side (chest-level) airbag con-
nector.
a Unclip the front side (chest-level) airbag wiring at (3)
.

88C-19
AIR BAG AND PRETENSIONERS
Front (chest-level) side airbag: Removal - Refitting 88C
II - REFITTING OPERATION FOR PART
CONCERNED

124772
a Remove:
124771
- the bolts (4) from the front side (chest-level) airbag,
a Refit the front side (chest-level) airbag, inserting the
- the front side (chest-level) airbag.
anchoring points (5) into the front seatback frame.

a Torque tighten the front side (chest-level) airbag


REFITTING bolt (5 Nm).

a Clip on the front side (chest-level) airbag wiring.


I - REFITTING PREPARATION OPERATION
a a Connect the front side (chest-level) airbag connec-
tor.
IMPORTANT
a Lock the front side (chest-level) airbag connector.
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and III - FINAL OPERATION
pretensioners: Precautions for the repair,
page 88C-7) . a Refit:

- the front seat back trim (see Front seatback trim:


Removal - Refitting) (77A, Front seat trim),

- the front seat (see Complete front seat: Removal


- Refitting) (75A, Front seat frames and runners).

a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-4) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .

88C-20
AIR BAG AND PRETENSIONERS
Rear (chest-level) side airbag: Removal - Refitting 88C
REAR AIRBAG 01

Tightening torquesm K91

rear side chest-level air- 4 Nm


bag bolts

IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL

I - REMOVAL PREPARATION OPERATION


a

IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or 123509
naked flame - they may be triggered.
a Remove the side section at (1) and (2) .
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
frames and runners).
a Tilt the rear bench seatback.

124756

a Remove the blanking covers (3) .

a Remove:

- the rear chest-level airbag bolts,

88C-21
AIR BAG AND PRETENSIONERS
Rear (chest-level) side airbag: Removal - Refitting 88C
REAR AIRBAG 01
- the rear inner sill upper trim (see Rear inner sill REFITTING
upper trim: Removal - Refitting) (71A, Body in-
ternal trim).
I - REFITTING PREPARATION OPERATION
a
II - OPERATION FOR REMOVAL OF PART
CONCERNED IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and pretensioners: Precautions for the repair,
page 88C-7) .

II - REFITTING OPERATION FOR PART


CONCERNED
a Refit the rear side (chest-level) airbag.
a Connect the rear side (chest-level) airbag connec-
tor.
a Lock the rear side (chest-level) airbag connector.

III - FINAL OPERATION


a Refit:
- the rear inner sill upper trim (see Rear inner sill
101920 upper trim: Removal - Refitting) (71A, Body in-
ternal trim).
a Unlock the rear side (chest-level) airbag connector
(4) at (5) . - the rear chest-level airbag bolts,

a Disconnect the rear side (chest-level) airbag con- a Torque tighten the rear side chest-level airbag
nector. bolts (4 Nm).
a Refit the blanking covers.

K91
a Refit the side section.

a Tilt the rear bench seatback.


a Refit the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
frames and runners).

125384
a Remove the rear side (chest-level) airbag in accor-
dance with (6) .

88C-22
AIR BAG AND PRETENSIONERS
Rear (chest-level) side airbag: Removal - Refitting 88C
REAR AIRBAG 01
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only.

(see 88C, Air bag and Pretensioners, Airbags


and pretensioners: Recycling - Destruction,
page 88C-10) .

88C-23
AIR BAG AND PRETENSIONERS
Side curtain airbag: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

side curtain airbag gen- 8 N.m


erator bolts

IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL

I - REMOVAL PREPARATION OPERATION


a

IMPORTANT
Never handle the pyrotechnic systems (preten- 101920
sioners or airbags) near to a source of heat or a Unlock the connector (1) from the side curtain airbag
naked flame - they may be triggered. at (2) .

a Disconnect the battery (see 80A, Battery, Battery: a Disconnect the side curtain airbag connector.
Removal - Refitting, page 80A-4) .

D91
a Remove the rear quarter panel trims (see Quarter
panel trim: Removal - Refitting) (71A, Body inter-
nal trim).

a Remove the headlining (see Headlining: Removal -


Refitting) (71A, Body internal trim).

125379
a Remove:
- the straps (3) ,
- the plastic rivet (4) .

88C-24
AIR BAG AND PRETENSIONERS
Side curtain airbag: Removal - Refitting 88C
D91

134372

a Pull the side curtain airbag up towards the brackets


125378 to release them.
a Twist the bracket mounting at (5) using a flat screw-
driver. a Remove:

- the brackets (8) ,


B91 or K91
- the bolts (9) from the side curtain airbag generator.

a Remove the curtain airbag.

REFITTING

I - REFITTING PREPARATION OPERATION

a
127600 IMPORTANT
a Pull the side curtain airbag up towards the brackets After a seat belt pyrotechnic component is trig-
to release them. gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
a Remove:
pretensioners: Precautions for the repair,
- the brackets (6) , page 88C-7) .
- the bolts (7) from the side curtain airbag generator.

IMPORTANT
In order to ensure the side curtain airbag clips
hold, never refit a side curtain airbag which has
been removed.

a parts always to be replaced: Curtain side airbag


(31,02,01,40).

88C-25
AIR BAG AND PRETENSIONERS
Side curtain airbag: Removal - Refitting 88C
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- a new side curtain airbag,
- the side curtain airbag generator bolts.
a Torque tighten the side curtain airbag generator
bolts (8 N.m).
a Refit:
- the side curtain airbag brackets,
- the side curtain airbag plastic rivet,
- the side curtain airbag straps.
a Connect the side curtain airbag connector.
a Lock the side curtain airbag connector.

III - FINAL OPERATION


a Refit the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim).

D91
a Refit the rear quarter panel trims (see Quarter pan-
el trim: Removal - Refitting) (71A, Body internal
trim),

a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-4) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .

88C-26
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required

Diagnostic tool 1 - Front impact sensors

Tightening torquesm

impact sensor nut 8 Nm

impact sensor bolt 8 Nm

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL
125387

I - REMOVAL PREPARATION OPERATION a Remove the impact sensor nut (1) .


a Remove the impact sensor.
a Lock the airbag computer by applying the "Before re-
pair procedure" using the Diagnostic tool : a Disconnect the impact sensor connector.
a Refit the impact sensor.
- connect the Diagnostic tool,

- select the “Airbag computer”,

- go to repair mode,

- display the "Before/after repair procedure" for the


computer selected,

- carry out the operations described in the "Before


repair procedure" section.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .

1 - Front impact sensors

a Remove the front side door trim (see Front side


door trim: Removal - Refitting) (72A, Side opening
elements trim).

2 - Central impact sensors

a Remove the B-pillar lower trim (see B-pillar lower


trim: Removal - Refitting) (71A, Body internal trim).

88C-27
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
2 - Central impact sensors

125388
125383

a Unclip the wiring at (2) .


a Remove the bolt (3) from the impact sensor.
a Remove the impact sensor.
a Disconnect the impact sensor connector.
a Refit the impact sensor.

REFITTING

I - REFITTING PREPARATION OPERATION


a parts always to be replaced: Side impact sen-
sors (31,02,01,21).

II - REFITTING OPERATION FOR PART


CONCERNED

1 - Front impact sensors 125387

a Connect the impact sensor connector. a Position the impact sensor with its lug (4) .

a Refit the impact sensor bolt.

a Torque tighten the impact sensor nut (8 Nm).

2 - Central impact sensors

a Connect the impact sensor connector.

a Position the impact sensor with its lug.

a Refit the impact sensor bolt.

a Torque tighten the impact sensor bolt (8 Nm).

88C-28
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
III - FINAL OPERATION

1 - Front impact sensors


a Refit the front side door trim (see Front side door
trim: Removal - Refitting) (72A, Side opening ele-
ments trim).

2 - Central impact sensors


a Refit the B-pillar lower trim (see B-pillar lower trim:
Removal - Refitting) (71A, Body internal trim).

3 - Final common operation


a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a Unlock the airbag computer by applying the "After
repair procedure" using the Diagnostic tool :
- connect the Diagnostic tool,
- select the “Airbag computer”,
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.

Note:
These sensors do not require programming with
the Diagnostic tool.

88C-29
AIR BAG AND PRETENSIONERS
Anti-submarining airbag: Removal - Refitting 88C
D91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

anti-submarining airbag 6 N.m


bolt

IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL

I - REMOVAL PREPARATION OPERATION


a

IMPORTANT
Never handle the pyrotechnic systems (preten- 101920
sioners or airbags) near to a source of heat or a Unlock the anti-submarining airbag connector at (1) .
naked flame - they may be triggered.
a Disconnect the anti-submarining airbag connector.

Note:
Handle the airbag either by its rear centre section
or by the bracket.

a Position the vehicle on a two-post lift (see Vehicle:


Towing and lifting) (02A, Lifting equipment).
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the complete front seat (see Complete front seat:
Removal - Refitting) (75A, Front seat frames and
runners),
134391
- the front seat base trim (see Front seat base trim:
a Remove the bolt (2) from the anti-submarining air-
Removal - Refitting) (77A, Front seat trim).
bag bracket.

Note:
Handle the airbag by its rear centre section (3) or
by the bracket (4) .

88C-30
AIR BAG AND PRETENSIONERS
Anti-submarining airbag: Removal - Refitting 88C
D91
II - REFITTING OPERATION FOR PART
CONCERNED

134389
a Remove the anti-submarining airbag according to
(5) to release the studs (6) . 134391

a
REFITTING Note:
Handle the airbag by its rear centre section (7) or
I - REFITTING PREPARATION OPERATION
by the bracket (8) .
a
a Refit the anti-submarining airbag with a new bolt on
IMPORTANT the front seat base ensuring that the studs fit correct-
After a seat belt pyrotechnic component is trig- ly on the frame.
gered, it is essential to replace certain parts (see
a Torque tighten the anti-submarining airbag bolt (6
88C, Air bag and Pretensioners, Airbag and
N.m).
pretensioners: Precautions for the repair,
page 88C-7) . a Connect the anti-submarining airbag connector.

a Always replace the anti-submarining airbag bolt. a Lock the anti-submarining airbag connector.

III - FINAL OPERATION


a Refit:

- the front seat base trim (see Front seat base trim:
Removal - Refitting) (77A, Front seat trim),

- the complete front seat (see Complete front seat:


Removal - Refitting) (75A, Front seat frames and
runners).

a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-4) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .

88C-31
AIR BAG AND PRETENSIONERS
Inhibitor switch: Removal - Refitting 88C
REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART


CONCERNED
a Switch off the ignition.
a Fit the inhibitor switch to the panel on the dash-
board.

II - FINAL OPERATION.
a Connect inhibitor switch connector.
a Clip the panel onto the dashboard.

124373

a Unclip the right-hand panel (1) on the dashboard.

a Disconnect inhibitor switch connector.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

124374

a Unclip the inhibitor switch at (2) .

88C-32
AIR BAG AND PRETENSIONERS
Front seat lap belt pretensioner: Removal - Refitting 88C
B91 or K91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

bolt of the front seat lap 21 N.m


belt pretensioner

IMPORTANT

To avoid all risk of damage to the systems, apply


the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair:
- (see 88C, Air bag and Pretensioners, Airbag
and pretensioners: Precautions for the repair,
page 88C-7) ,
- (see Vehicle: Precautions for the repair) (01D,
Mechanical introduction).

IMPORTANT
144421
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked a Remove the bolt (1) from the front seat lap belt pre-
flame - they may be triggered. tensioner

a Partially remove the front seat lap belt pretensioner


REMOVAL (2) from the seat casing to disconnect its connector.

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Switch off the ignition.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the front seat (see Complete front seat: Removal
- Refitting) (75A, Front seat frames and runners).

101920

a Unlock (3) the connector (4) of the front seat lap belt
pretensioner.

a Disconnect the connector of the front seat lap belt


pretensioner.

88C-33
AIR BAG AND PRETENSIONERS
Front seat lap belt pretensioner: Removal - Refitting 88C
B91 or K91

REFITTING III - FINAL OPERATION


a Refit:
I - REFITTING PREPARATION OPERATION - the front seat (see Complete front seat: Removal
- Refitting) (75A, Front seat frames and runners).
a

IMPORTANT Note:
After a seat belt pyrotechnic component is trig- Check that the seat belt is not twisted between
gered, it is essential to replace certain parts (see the front side seat belt return mechanism and the
88C, Air bag and Pretensioners, Airbag and lap belt pretensioner.
pretensioners: Precautions for the repair,
page 88C-7) .
Note:
a parts always to be replaced: front lap belt pre-
tensioner bolt (31,02,01,54). To check that the front side seat belt is correctly
clipped onto the lap belt pretensioner, pull on the
front side seat belt strap and check that the front
side seat belt strap remains clipped onto the lap
II - REFITTING OPERATION FOR PART
belt pretensioner.
CONCERNED
a Connect the battery (see 80A, Battery, Battery: Re-
a Connect the connector of the front seat lap belt pre-
moval - Refitting, page 80A-4) .
tensioner.

a Lock the connector of the front seat lap belt preten- IMPORTANT
sioner.
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .

144421

a Refit:

- the front seat lap belt pretensioner, positioning the


anchoring points (5) in the front seat runner,

- a new bolt of the front seat lap belt pretensioner.

a Torque tighten the bolt of the front seat lap belt


pretensioner (21 N.m).

88C-34
AIR BAG AND PRETENSIONERS
Front seat belt buckle: Removal - Refitting 88C
Equipment required

set of feeler gauges

Tightening torquesm

front seat belt buckle 35 N.m


bolt

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove the complete front seat (see Complete 125173
front seat: Removal - Refitting) (75A, Front seat
frames and runners).

II - OPERATION FOR REMOVAL OF PART


CONCERNED
a

Note:
It is not necessary to remove the buckle covers
to disconnect the connector.

137713
a Unclip the connector (1) using a set of feeler gaug-
es.

88C-35
AIR BAG AND PRETENSIONERS
Front seat belt buckle: Removal - Refitting 88C

125174
a Remove:
- the bolt (2) ,
- the front seat belt buckle (3) .

REFITTING

I - REFITTING PREPARATION OPERATION


a Always replace the bolt of the front seat belt buckle.

II - REFITTING OPERATION FOR PART


CONCERNED
a Refit the front seat belt buckle using a new bolt.
a Torque tighten the front seat belt buckle bolt (35
N.m).
a Clip on the connector.

III - FINAL OPERATION


a Refit the complete front seat (see Complete front
seat: Removal - Refitting) (75A, Front seat frames
and runners).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

88C-36
AIR BAG AND PRETENSIONERS
Rear seat belt buckle: Removal - Refitting 88C
Equipment required

set of feeler gauges

Tightening torquesm

bolts of the rear seat 44 N.m


belt buckles

REMOVAL

I - REMOVAL PREPARATION OPERATION 137713

a Switch off the ignition. a Unclip the connectors of the rear seat belt buckles
using a set of feeler gauges at (4) .
a Remove the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
frames and runners). REFITTING

II - OPERATION FOR REMOVAL OF PART I - REFITTING OPERATION FOR PART


CONCERNED CONCERNED

B91 or K91
a Clip the connector on the rear left-hand buckle
mounting.

a Connect the connectors of the rear seat belt buck-


les.
a Refit the rear seat belt buckles.
a Torque tighten the bolts of the rear seat belt buck-
les (44 N.m).

II - FINAL OPERATION
a Refit the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
frames and runners).

137757

a Remove:
- the bolts (1) ,
- the seat belt buckles.

B91 or K91
a Unclip the connector at (2) and (3) .

88C-37
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
B91 or K91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

lower bolt for the front 21 Nm


side seat belt

upper bolt of the front 21 N.m


side seat belt

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL

I - REMOVAL PREPARATION OPERATION 18828


a a Unclip the front side seat belt at (1) using a flat-blade
screwdriver.
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .
a Remove:
- the B-pillar upper trim (see B-pillar upper trim:
Removal - Refitting) (71A, Body internal trim),
- the B-pillar lower trim (see B-pillar lower trim: Re-
moval - Refitting) (71A, Body internal trim).

124022
a Remove the upper bolt (2) from the front side seat
belt.

88C-38
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
B91 or K91

REFITTING

I - REFITTING PREPARATION OPERATION


a

IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
pretensioners: Precautions for the repair,
page 88C-7) .

a parts always to be replaced: Front seat belt iner-


tia reel bolt (31,02,01,49).

II - REFITTING OPERATION FOR PART


CONCERNED
a Refit:
- the front side seat belt,
101920
a Unlock at (3) the front side seat belt connector (4) . - a new lower bolt of the front side seat belt.

a Disconnect the front side seat belt connector. a Torque tighten the lower bolt for the front side
seat belt (21 Nm).
a Connect the front side seat belt connector.
a Lock the front side seat belt connector.
a Clip the front side seat belt into the front seat lap belt
pretensioner.
a Refit the upper bolt of the front side seat belt using
HIGH STRENGTH THREAD LOCK (see Vehicle:
Parts and consumables for the repair) (04B, Con-
sumables - Products).
a Torque tighten the upper bolt of the front side seat
belt (21 N.m).

III - FINAL OPERATION


a Refit:
- the B-pillar lower trim (see B-pillar lower trim: Re-
moval - Refitting) (71A, Body internal trim),
- the B-pillar upper trim (see B-pillar upper trim:
124021 Removal - Refitting) (71A, Body internal trim).
a Remove:
- the lower bolt (5) of the front side seat belt,
- the front side seat belt.

88C-39
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
B91 or K91
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .

88C-40
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
D91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

stiffness harness bolt 21 N.m

front side seat belt upper bolt21


N.m

front side seatbelt lower 21 N.m


mounting runner bolts

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL
134380

I - REMOVAL PREPARATION OPERATION a Remove the bolts (1) from the front side seat belt
lower mounting rail.
a

IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .
a Remove:
- the rear panel trim (see Rear panel lining: Re-
moval - Refitting) (71A, Body internal trim),

137762
a Remove the cover according to (2) then (3) .

88C-41
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
D91
- the stiffness harness (10) ,
- the front centre seat belt inertia reel.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Refit:
- the front side seat belt inertia reel,

- the stiffness harness.

a Torque tighten the stiffness harness bolt (21 N.m).

a Connect the connector of the front side seat belt in-


ertia reel.

a Lock the connector of the front side seat belt inertia


reel.
134404
a Remove:
Note:
- the deflector according to (4) then (5) ,
To ensure that the seat belt operates correctly,
- the upper bolt (6) from the front side seatbelt. the return clips should remain in their housing.
If the clips come out of their housing, always
replace the front side seatbelt.

134380

a Unlock the connector (7) from the front side seat belt
inertia reel.
134404
a Disconnect the connector (7) of the front side seat a Ensure that the inertia reel clips (11) are engaged in
belt inertia reel. the bolt neck.
a Remove:
a Torque tighten the front side seat belt (upper
- the bolt (8) from the stiffness harness, bolt21 N.m).
- the front side seat belt inertia reel bolt (9) , a Refit the deflector.

88C-42
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
D91

137761
a Refit the cover following (12) .
a Torque tighten the front side seatbelt lower
mounting runner bolts (21 N.m).

II - FINAL OPERATION
a Refit the rear panel trim (see Rear panel lining: Re-
moval - Refitting) (71A, Body internal trim).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .

88C-43
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B91 or K91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

rear side seat belt bolt 21 N.m

bolt of the rear side seat 44 N.m


belt fitting

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL

I - REMOVAL PREPARATION OPERATION


a 124020
a Remove the protective foam (1) from the rear side
IMPORTANT
seat belt.
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .
a Remove:
- the rear parcel shelf trim (see Rear parcel shelf
trim: Removal - Refitting) (71A, Body internal
trim),
- the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (76A, Rear seat
frames and runners).

101920
a Unlock at (2) the rear side seat belt connector (3) .
a Disconnect the rear side seat belt connector.

88C-44
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B91 or K91

REFITTING

I - REFITTING PREPARATION OPERATION


a

IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
pretensioners: Precautions for the repair,
page 88C-7) .

a parts always to be replaced: Rear seat belt iner-


tia reel bolt (31,02,01,50).
a Always replace the bolt of the rear side seat belt fit-
ting.

II - REFITTING OPERATION FOR PART


CONCERNED
124018
a Refit:
a Remove the bolt from the rear side seat belt fitting
(4) . - the rear side seat belt,
- a new rear side seat belt bolt.
a Torque tighten the rear side seat belt bolt (21
N.m).
a Refit a new bolt for the rear side seat belt fitting.
a Torque tighten the bolt of the rear side seat belt
fitting (44 N.m).
a Connect the rear side seat belt connector.
a Lock the rear side seat belt connector.
a Refit the rear side seat belt protective foam.

III - FINAL OPERATION


a Refit:
- the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (76A, Rear seat
frames and runners),
- the rear parcel shelf trim (see Rear parcel shelf
125386 trim: Removal - Refitting) (71A, Body internal
a Remove: trim).
- the rear side seat belt bolt (5) ,
- the rear side seat belt.

88C-45
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B91 or K91
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .

88C-46
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
D91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

rear side seat belt iner- 21 N.m


tia reel bolt

bolt of the rear side seat 21 N.m


belt fitting

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .

REMOVAL

I - REMOVAL PREPARATION OPERATION 137759


a

IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-4) .
a Remove:
- the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (76A, Rear seat
frames and runners),
- the side section (see Side section: Removal - Re-
fitting) (76A, Rear seat frames and runners),
- the rear panel trim (see Rear panel lining: Re-
moval - Refitting) (71A, Body internal trim).

133968
a Remove the bolt from the rear side seat belt fitting
(1) .
a Pass the strap through the rear side seat belt return
mechanism (2) .
a Remove:
- the bolt (3) from the plastic cover,
- the christmas tree pin (4) ,
- the plastic casing (5) .
a Unclip the strap at (6) .

88C-47
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
D91

REFITTING

I - REFITTING PREPARATION OPERATION

IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
pretensioners: Precautions for the repair,
page 88C-7) .

a parts always to be replaced: Rear side seat belt


(31,02,01,24).

II - REFITTING OPERATION FOR PART


CONCERNED
101920
a Refit the rear side seat belt.
a Unlock the connector from the rear side seat belt in-
ertia reel.
a Torque tighten the rear side seat belt inertia reel
bolt (21 N.m).

a Connect the rear side seat belt inertia reel connec-


tor.

a Lock the connector on the rear side seat belt inertia


reel.

a Clip the strap.

a Refit the plastic cover.

a Pass the strap through the rear side seat belt return
mechanism.

a Torque tighten the bolt of the rear side seat belt


fitting (21 N.m).

III - FINAL OPERATION


134402
a Disconnect the connector (7) of the rear side seat a Refit:
belt inertia reel.
- the rear side trim (see Rear panel lining: Remov-
a Remove:
al - Refitting) (71A, Body internal trim),
- the bolt (8) of the rear side seat belt inertia reel,
- the side section (see Side section: Removal - Re-
- the rear side seat belt (9) .
fitting) (76A, Rear seat frames and runners),

- the rear bench seat base (see Rear bench seat


base: Removal - Refitting) (76A, Rear seat
frames and runners).

88C-48
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
D91
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .

88C-49
AIR BAG AND PRETENSIONERS
Rear centre seat belt: Removal - Refitting 88C
B91 or K91

Tightening torquesm

rear centre seat belt 21 N.m


inertia reel nut

rear centre seat belt fit- 44 N.m


ting nut

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Remove:

- the rear bench seat base (see Rear bench seat


base: Removal - Refitting) (76A, Rear seat
frames and runners),

- the 1/3 and 2/3 rear bench seatback (see 1/3 and
123314
2/3 rear bench seatback: Removal - Refitting)
(76A, Rear seat frames and runners), a Remove:
- the rear centre seat belt inertia reel nut (3) ,
- the 2/3 rear bench seatback trim (see 1/3 and 2/3
rear bench seatback trim: Removal - Refitting) - the rear centre seat belt (4) .
(78A, Rear seat trim).
REFITTING
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the rear centre seat belt.
a Torque tighten the rear centre seat belt inertia reel
nut (21 N.m).
a Refit the rear centre seat belt guide.
a Refit:
- the 2/3 rear bench seatback trim (see 1/3 and 2/3
rear bench seatback trim: Removal - Refitting)
(78A, Rear seat trim),
- the 1/3 and 2/3 rear bench seatback (see 1/3 and
2/3 rear bench seatback: Removal - Refitting)
(76A, Rear seat frames and runners),

123315

a Remove:

- the bolt (1) ,

- the rear centre seat belt guide (2) .

88C-50
AIR BAG AND PRETENSIONERS
Rear centre seat belt: Removal - Refitting 88C
B91 or K91

122906

a Pass the rear centre seat belt strap through the rear
bench seat base at (5) .

a Torque tighten the rear centre seat belt fitting nut


(44 N.m) (6) .

137755

a Make sure the strap is in the correct position.

II - FINAL OPERATION

a Refit the rear bench seat base (see Rear bench


seat base: Removal - Refitting) (76A, Rear seat
frames and runners).

88C-51
DRIVER'S POSITION
Electrical accessories socket: Removal - Refitting 88D
REMOVAL
EQUIPMENT LEVEL EA2 or EQUIPMENT LEVEL
I - REMOVAL PREPARATION OPERATION EA3 or EQUIPMENT LEVEL EA4 or EQUIPMENT
LEVEL EA5 or EQUIPMENT LEVEL EAG or
EQUIPMENT LEVEL SPORT

124200
a Remove the centre console (see Centre console:
Removal - Refitting) (MR 416, 57A, Interior equip- 124202
ment). a Unclip the centre console rear panel (1) .
a Disconnect the connectors.

124201

a Remove the rear right-hand parcel shelf trim (see


Rear parcel shelf trim: Removal - Refitting) (MR
416, 71A, Body internal trim).

88D-1
DRIVER'S POSITION
Electrical accessories socket: Removal - Refitting 88D
II - REMOVAL OPERATION FOR PART
CONCERNED

125094

a Unclip the electrical accessories socket at (2) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Clip on the electrical accessories socket.

II - FINAL OPERATION.

a Refit the centre console (see Centre console: Re-


moval - Refitting) (MR 416, 57A, Interior equip-
ment).

EQUIPMENT LEVEL EA2 or EQUIPMENT LEVEL


EA3 or EQUIPMENT LEVEL EA4 or EQUIPMENT
LEVEL EA5 or EQUIPMENT LEVEL EAG or
EQUIPMENT LEVEL SPORT

a Connect the connectors to the rear panel of the cen-


tre console.

a Clip on the centre console rear panel.

a Refit the rear right-hand parcel shelf trim (see Rear


parcel shelf trim: Removal - Refitting) (MR 416,
71A, Body internal trim).

88D-2
DRIVER'S POSITION
Cigarette lighter: Removal - Refitting 88D
REMOVAL

I - REMOVAL PREPARATION OPERATION


a Remove the centre console upper panel (see Cen-
tre console upper front panel: Removal - Refit-
ting) (57A, Interior equipment).

II - REMOVAL OPERATION FOR PART


CONCERNED
a Unclip the cigarette lighter.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the cigarette lighter to the centre console upper
panel.

II - FINAL OPERATION.
a Refit the centre console upper panel (see Centre
console upper front panel: Removal - Refitting)
(57A, Interior equipment).

88D-3

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