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80A BATTERY
80B HEADLIGHTS
81C FUSES
82B HORN
"The repair procedures given by the manufacturer in this document are based on the All rights reserved by Renault.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part reference
The procedures may be modified as a result of changes introduced by the manufacturer in numbering system is forbidden without the prior written authority of Renault.
the production of the various component units and accessories from which the vehicles are
constructed".
86A RADIO
87B
PASSENGER COMPARTMENT CONNECTION
UNIT
X91
"The repair procedures given by the manufacturer in this document are based on the All rights reserved by Renault.
technical specifications current when it was prepared.
Copying or translating, in part or in full, of this document or use of the service part reference
The procedures may be modified as a result of changes introduced by the manufacturer in numbering system is forbidden without the prior written authority of Renault.
the production of the various component units and accessories from which the vehicles are
constructed".
Contents
Pages
PASSENGER COMPARTMENT
87B 87F PARKING DISTANCE CONTROL
CONNECTION UNIT
UCH: Removal - Refitting 87B-1 Parking distance control: List
and location of components 87F-1
Passenger compartment
wiring: Connector access 88A-39
Contents
Anti-submarining airbag:
Removal - Refitting 88C-30
BATTERY
Battery: Precautions for the repair 80A
I - SAFETY
IMPORTANT
1 - DANGER: RISK FROM ACID LINKED TO
To avoid all risk of sparks, ensure that all electrical
HANDLING
consumers are fully switched off.
Sulphuric acid is a highly aggressive and toxic sub- When a battery is being charged inside a building,
stance which corrodes most metals. switch off the charger before connecting or discon-
necting the battery.
When handling batteries, it is very important to take the
following precautions: Do not place any metallic items on the battery as
this may create a short circuit across the terminals.
- protect your eyes by wearing goggles,
Never hold a naked flame, welding gun, blowtorch,
- wear acid-proof gloves and clothing. cigarette or lighted match near to a battery.
II - GENERAL RECOMMENDATIONS
IMPORTANT
A battery contains sulphuric acid, a dangerous sub-
stance. WARNING
If acid splashes on to your clothing, rinse all con- These vehicles are equipped with a battery with low
taminated areas thoroughly in water. water consumption. Topping up the electrolyte is
therefore prohibited.
If it comes into contact with the skin or eyes, seek
medical attention.
WARNING
2 - DANGER: RISK OF EXPLOSION LINKED TO
CHARGING AND TO INCORRECT TIGHTENING OF Before disconnecting the battery:
THE TERMINALS.
- wait for the motor-driven fan assembly to stop,
- wait for the computer to finish saving (1 minute).
IMPORTANT
To prevent damaging the battery or even causing it
to explode, do not place any heat sources or create
WARNING
any sparks near a charging battery.
Some vehicles are only fitted with « TB » (low
height) batteries. To avoid damaging the bonnet,
only refit a battery which is identical to the battery
WARNING originally fitted.
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or could
cause the battery to explode.
80A-1
BATTERY
Battery: List and location of components 80A
I - LIST OF COMPONENTS Battery disconnection unit
II - LOCATION OF COMPONENTS
Battery
128705
V4Y or V9X
Battery
123037
134472
80A-2
BATTERY
Battery: List and location of components 80A
Battery disconnection unit
134396 134387
The battery terminal is equipped with a pyrotechnic de-
Battery terminal vice which switches off the supply in the event of an im-
pact.
To remove the battery terminal (see 80A, Battery, Bat-
tery terminals: Removal - Refitting, page 80A-12) .
To replace the fuses (see 81C, Fuses, Additional
fuse and relay box: Removal - Refitting, page 81C-
4) .
134382
80A-3
BATTERY
Battery: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) . 137274
a Unlock the clips (1) of the side closure panel compo-
nent a quarter of a turn.
REMOVAL a Remove the side closure panel component.
D91
Note:
In order not to damage the body side trim, do not
open and close the doors when the battery is dis-
connected.
WARNING
- wait for the motor-driven fan assembly to stop, a Turn the battery cover clips (2) a quarter of a turn.
WARNING
The visual indicator cannot be considered reli-
able in After-Sales; do not use it to determine the
state of the battery.
80A-4
BATTERY
Battery: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
II - OPERATION FOR REMOVAL OF PART
CONCERNED
1 - DISCONNECTING
127394
a Unclip the battery cover by pressing clips (3) and (4)
.
a Remove the battery cover.
127397
a Undo the battery's negative terminal (6) .
a Remove the negative battery terminal.
a Unclip the negative wiring at (7) .
2 - REMOVAL
123039
a Remove the detachable partition (5) from the battery
tray.
127400
a Undo the positive battery terminal (8) .
a Remove the positive battery terminal.
80A-5
BATTERY
Battery: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
REFITTING
1 - REFITTING
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
127399 could cause the battery to explode (see 80A,
a Remove the bracket (10) from the battery. Battery, Battery: Precautions for the repair,
page 80A-1) .
a Unclip the degassing pipe (11) .
a Remove the battery. a Torque tighten the positive battery terminal (8
N.m).
2 - CONNECTION
80A-6
BATTERY
Battery: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
a Push the negative battery terminal fully onto the bat-
tery terminal post.
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
127391
a Ensure that the battery cover is properly fitted on the
battery tray at (14) .
a Clip on the back of the battery cover.
a Lock the battery cover clips by a quarter of a turn.
D91
a Refit the side closure panel component.
a Lock the clips of the side closure panel component a
quarter of a turn.
127389
a Refit the battery cover at the front, ensuring that the
clips are unlocked by a quarter of a turn.
a Ensure that the clips are properly fitted into the
notches (12) .
a Align the back of the battery cover (13) on the bat-
tery tray.
80A-7
BATTERY
Battery: Removal - Refitting 80A
V4Y or V9X
a Switch off the ignition.
Equipment required
positive battery terminal 8 N.m - wait for the computer to finish saving (1
minute).
negative battery termi- 8 N.m
nal
WARNING
The visual indicator cannot be considered reli-
IMPORTANT
able in After-Sales; do not use it to determine the
Consult the safety and cleanliness advice and oper- state of the battery.
ation recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
a Remove:
the repair, page 80A-1) .
- the luggage compartment carpet,
REMOVAL - the luggage compartment floor soundproofing.
Note:
In order not to damage the body side trim, do not
open and close the doors when the battery is dis-
connected.
134473
80A-8
BATTERY
Battery: Removal - Refitting 80A
V4Y or V9X
2 - REMOVAL
134476
134474 a Remove the fuse box (5) .
a Undo the positive battery terminal (2) .
a Remove the positive battery terminal.
a Move aside the positive battery wiring.
134477
a Unclip the degassing pipe at (6) and (7) .
134475
a Remove:
- the nuts (3) of the fuse box bracket,
- the fuse box bracket (4) .
80A-9
BATTERY
Battery: Removal - Refitting 80A
V4Y or V9X
134478 134480
a Remove: a Remove the battery from the vehicle using a work-
shop hoist.
- the nuts (8) of the battery cover,
- the battery cover.
3 - REPLACEMENT
a Remove the protective cover of the battery.
REFITTING
1 - REPLACEMENT
a Refit the protective cover of the battery.
2 - REFITTING
a Refit:
134479
- the battery in the vehicle,
a Remove the bracket (9) from the battery.
- the battery bracket,
- the battery cover,
a Clip the degassing pipe in place.
a Refit:
- the fuse box,
- the fuse box bracket,
80A-10
BATTERY
Battery: Removal - Refitting 80A
V4Y or V9X
- the fuse box nuts.
a Push the positive battery terminal fully onto the bat-
tery terminal post.
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
3 - CONNECTION
a Push the negative battery terminal fully onto the bat-
tery terminal post.
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
80A-11
BATTERY
Battery terminals: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
Tightening torquesm
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for 123038
the repair, page 80A-1) . a Turn the battery cover clips (1) a quarter of a turn.
REMOVAL
WARNING 127394
a Unclip the battery cover by pressing clips (2) and (3)
Before disconnecting the battery:
.
- wait for the motor-driven fan assembly to stop,
a Remove the battery cover.
- wait for the computer to finish saving (1
minute).
WARNING
The visual indicator cannot be considered reli-
able in After-Sales; do not use it to determine the
state of the battery.
80A-12
BATTERY
Battery terminals: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
II - OPERATION FOR REMOVAL OF PART 2 - Positive terminal
CONCERNED
1 - Negative terminal
128711
a Remove the wiring nut (8) of the battery's positive
terminal.
128710 a Disconnect the wiring at (8) .
a Remove:
a Remove the wiring nut (9) of the battery disconnec-
- the wiring nut (4) of the battery's negative terminal, tion unit.
- the wiring (5) , a Remove the positive wiring (10) .
- the wiring (6) . a Undo the battery's positive terminal.
a Unclip the negative wiring at (7) . a Remove the battery's positive terminal.
a Undo the battery's negative terminal.
a Remove the battery's negative terminal.
80A-13
BATTERY
Battery terminals: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
REFITTING
1 - Negative terminal
128710
a Clip the negative wiring (11) .
a Refit:
- the wiring (12) onto the battery's negative terminal,
- the wiring (13) onto the battery's negative terminal.
128697
a Push the negative battery terminal fully onto the bat- WARNING
tery terminal post. To ensure a good connection, be sure to refit the
wirings on the same stud.
WARNING
To avoid any damage to the wiring, observe the
WARNING
correct orientation of the battery terminal.
Incorrect tightening could cause heating of con-
a Ensure that the battery's negative terminal is cor- tacts, starting or charging faults, sparking, or
rectly oriented. could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
WARNING
Incorrect tightening could cause heating of con- a Torque tighten the negative wiring nut (8 N.m) (14)
tacts, starting or charging faults, sparking, or .
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair, 2 - Positive terminal
page 80A-1) .
a Ensure that the battery's negative terminal is discon-
a Torque tighten the negative battery terminal (8 nected.
Nm).
80A-14
BATTERY
Battery terminals: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
128700 128704
a Push the positive battery terminal fully onto the bat- a Refit the positive wiring onto the battery disconnec-
tery terminal post. tion unit (15) .
WARNING WARNING
To avoid any damage to the wiring, observe the Incorrect tightening could cause heating of con-
correct orientation of the battery terminal. tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
a Ensure that the battery's positive terminal is correct- Battery, Battery: Precautions for the repair,
ly oriented. page 80A-1) .
80A-15
BATTERY
Battery terminals: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
II - FINAL OPERATION.
128703
a Refit the wiring on the battery's positive terminal (16) 127389
. a Refit the battery cover at the front, ensuring that the
clips are unlocked by a quarter of a turn.
WARNING a Ensure that the clips are properly fitted into the
Incorrect tightening could cause heating of con- notches (17) .
tacts, starting or charging faults, sparking, or a Align the back of the battery cover (18) on the bat-
could cause the battery to explode (see 80A, tery tray.
Battery, Battery: Precautions for the repair,
page 80A-1) .
127391
80A-16
BATTERY
Battery terminals: Removal - Refitting 80A
V4Y or V9X
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) .
WARNING
WARNING
The visual indicator cannot be considered reli-
able in After-Sales; do not use it to determine the
state of the battery.
80A-17
BATTERY
Battery terminals: Removal - Refitting 80A
V4Y or V9X
134388
137288
a Remove:
- the wiring nuts (6) ,
- the wiring.
a Move aside the wiring channel (7) .
137287
a Disconnect the connector (3) using a flat-blade
screwdriver.
a Remove:
- the nuts (4) of the fuse box bracket,
- the fuse box bracket (5) .
137289
a Remove the "fuse box - battery terminal" assembly
(8) .
80A-18
BATTERY
Battery terminals: Removal - Refitting 80A
V4Y or V9X
REFITTING
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
II - FINAL OPERATION
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
80A-19
BATTERY
Battery disconnection unit: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) .
REMOVAL
128711
I - REMOVAL PREPARATION OPERATION a Remove the wiring nut (1) from the battery's positive
terminal.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) . a Disconnect the wiring at (1) .
a Remove the wiring nut (2) from the battery discon-
nection unit.
a Remove the positive wiring (3) .
128705
80A-20
BATTERY
Battery disconnection unit: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
128706 124762
a Disconnect the connector (5) . a Remove the battery disconnection unit at (9) then at
(10) .
a Remove the bolt (6) .
a Disconnect the connectors.
a Remove the battery disconnection unit.
124761
a Unlock at (7) the connectors (8) .
80A-21
BATTERY
Battery disconnection unit: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
REFITTING
128705
a Refit the wiring (13) of the battery disconnection unit.
WARNING
124761
Incorrect tightening could cause heating of con-
a Connect the connectors. tacts, starting or charging faults, sparking, or
a Lock the connectors (11) . could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
a Refit the battery disconnection unit. page 80A-1) .
a Connect the connector (12) .
a Torque tighten the battery disconnection unit wir-
ing nuts (8 N.m).
80A-22
BATTERY
Battery disconnection unit: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
128704 128703
a Refit the positive wiring onto the battery disconnec- a Refit the wiring on the battery's positive terminal (15)
tion unit (14) . .
WARNING WARNING
Incorrect tightening could cause heating of con- Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A, could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair, Battery, Battery: Precautions for the repair,
page 80A-1) . page 80A-1) .
a Torque tighten the wiring nut of the battery dis- a Torque tighten the wiring nut of the battery's pos-
connection unit (8 N.m). itive terminal (8 N.m).
II - FINAL OPERATION
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
80A-23
BATTERY
Battery disconnection unit: Removal - Refitting 80A
V4Y or V9X
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) .
REMOVAL
137268
a Remove the wiring nuts (2) from the battery discon-
nection unit.
a Move aside the battery disconnection unit wiring.
a Remove:
- the bolt (3) of the battery disconnection unit,
- the metal bracket (4) ,
- the nut (5) of the Protection and Switching Unit
tray.
a Partially loosen the bolts (6) of the battery discon-
nection unit support.
137265
a Turn the clip (1) of the battery disconnection unit
cover a quarter of a turn.
a Remove the battery disconnection unit cover by
pressing on the clip.
80A-24
BATTERY
Battery disconnection unit: Removal - Refitting 80A
V4Y or V9X
REFITTING
134398
137269 a Connect the connectors of the battery disconnection
a Move aside the battery disconnection unit support at unit.
(7) while slightly raising the Protection and Switching a Clip on the locks of the lower connectors.
Unit tray.
a Fit the battery disconnection unit on its support.
a Partially remove the battery disconnection unit from
its support at (8) to access the connectors. a Tighten the bolts of the battery disconnection unit
support.
a Refit:
- the metal bracket,
- the nut of the Protection and Switching Unit tray.
- the battery disconnection unit wiring.
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
137271
a Unclip the locks (9) of the lower connectors.
a Disconnect the connectors (10) from the battery dis-
connection unit.
80A-25
BATTERY
Battery disconnection unit: Removal - Refitting 80A
V4Y or V9X
II - FINAL OPERATION
137265
a Check that the clip is unlocked a quarter of a turn.
a Refit the battery disconnection unit cover at (11)
then (12) .
a Lock the clip a quarter of a turn.
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
80A-26
BATTERY
Battery tray: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) .
REMOVAL
a Remove:
- the Protection and Switching Unit (see 87G, En- - the bolt (3) from the Protection and Switching Unit
gine compartment connection unit, Protection cover,
and Switching Unit: Removal - Refitting, page
87G-2) . - the Protection and Switching Unit cover (4) .
124765
a Remove:
a Unclip the battery tray earth wiring (2) . - the battery tray.
80A-27
BATTERY
Battery tray: Removal - Refitting 80A
F4R or K4M or K9K or M4R or M9R
REFITTING
II - FINAL OPERATION.
a Refit:
- the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection
and Switching Unit: Removal - Refitting, page
87G-2) ,
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
page 80A-20) ,
- the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-4) .
80A-28
HEADLIGHTS
Headlight: Removal - Refitting 80B
B91 or K91
DISCHARGE LAMPS
a
IMPORTANT
IMPORTANT
To prevent burns, wait until the « computers -
122633
power unit » assemblies are cold before removal.
a Remove the lower bolts (2) from the headlight.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
122632
a Remove the upper bolts (3) from the headlight.
a Remove the headlight.
80B-1
HEADLIGHTS
Headlight: Removal - Refitting 80B
B91 or K91
122634
a Disconnect the headlight connectors (4) .
a Remove the headlight.
REFITTING
II - FINAL OPERATION
a Refit the front bumper (see Front bumper: Remov-
al - Refitting) (55A, Exterior protection).
DISCHARGE LAMPS
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
80B-2
HEADLIGHTS
Headlight: Removal - Refitting 80B
D91
IMPORTANT
To prevent burns, wait until the « computers - power
unit » assemblies are cold before removal.
IMPORTANT
REMOVAL
135666
I - REMOVAL PREPARATION OPERATION
a Remove the bolts (3) from the headlight.
a Position the vehicle on a two-post lift (see Vehicle: a Remove the headlight.
Towing and lifting) (02A, Lifting equipment).
a Disconnect the headlight connectors.
a Disconnect the battery (see 80A, Battery, Battery:
a Remove the headlight.
Removal - Refitting, page 80A-4) .
a Remove the front bumper (see Front bumper: Re- If replacing the headlight
moval - Refitting) (55A, Exterior protection).
135665
135667
a Remove:
a Remove:
- the trim piece bolts (1) under the headlight, - the trim piece bolt (4) under the headlight,
- the headlight side bolt (2) . - the trim piece under the headlight (5) ,
80B-3
HEADLIGHTS
Headlight: Removal - Refitting 80B
D91
- the headlight bulbs (see 80B, Headlights, Head-
light bulb: Removal - Refitting, page 80B-10) .
REFITTING
80B-4
HEADLIGHTS
Headlight: Adjustment 80B
B91 or K91
a Check:
Equipment required - that the luggage compartment is empty,
headlight adjustment and checking tool - that the headlights are clean.
Diagnostic tool
Note:
Do not get into the vehicle throughout the opera-
ADJUSTMENT tion.
123039
a Remove the detachable partition (1) from the battery
tray.
80B-5
HEADLIGHTS
Headlight: Adjustment 80B
B91 or K91
III - ADJUSTMENT OPERATION 2 - Horizontal adjustment
1 - Vertical adjustment
122635
IV - FINAL OPERATION
a Refit:
DISCHARGE LAMPS
80B-6
HEADLIGHTS
Headlight: Adjustment 80B
B91 or K91
- carry out the operations described in the "After re-
pair procedure" section.
80B-7
HEADLIGHTS
Headlight: Adjustment 80B
D91
III - ADJUSTMENT OPERATION
Equipment required
1 - Vertical adjustment
headlight adjustment and checking tool
Diagnostic tool
ADJUSTMENT
Note:
Do not get into the vehicle throughout the opera-
tion.
II - TEST OPERATION
a Place a headlight adjustment and checking tool
set to -1% in front of the vehicle (see equipment in-
structions).
a Check the headlight beam adjustment using the
headlight adjustment and checking tool (see the
instructions for the equipment).
80B-8
HEADLIGHTS
Headlight: Adjustment 80B
D91
2 - Horizontal adjustment
135662
IV - FINAL OPERATION
a Refit:
- go to repair mode,
80B-9
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
REMOVAL
DISCHARGE LAMPS
IMPORTANT
To prevent burns, wait until the « computers -
power unit » assemblies are cold before removal.
IMPORTANT
DISCHARGE LAMPS
a Remove:
80B-10
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
3 - Side light bulbs
122650
a Remove the windscreen washer bottle neck (1) (see
85A, Wiping - Washing, Windscreen washer res-
ervoir neck: Removal - Refitting, page 85A-35) .
a Unclip the expansion bottle top hose from the front
cross member (2) .
a Depending on the equipment level, unclip the pow-
er-assisted steering fluid reservoir (3) .
a Remove the battery cover (4) .
123039
a Remove the detachable partition (5) from the battery
tray.
80B-11
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
WITHOUT DISCHARGE LAMPS
DISCHARGE LAMPS
122635
4 - Additional cornering light bulb a Turn the indicator bulb a quarter of a turn anti-clock-
wise (6) .
a Remove the windscreen washer bottle neck (see
85A, Wiping - Washing, Windscreen washer res- a Remove the indicator bulb.
ervoir neck: Removal - Refitting, page 85A-35) .
a Unclip the expansion bottle top hose from the front
cross member.
a Depending on the equipment level, unclip the pow-
er-assisted steering fluid reservoir.
a Remove:
- the battery cover,
- the detachable battery tray partition.
5 - Xenon bulb
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the headlight (see 80B, Headlights, Headlight:
Removal - Refitting, page 80B-1) .
80B-12
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
2 - Front fog light bulb
123424
111460 a Unclip the side light bulb holder (9) by pulling the wir-
a Turn the front fog light bulb a quarter of a turn anti- ing gently.
clockwise (7) .
a Remove the side light bulb from the bulb holder.
a Remove the front fog light bulb.
122635
a Remove the sealing cover (8) . 122635
a Remove the sealing cover (10) .
80B-13
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
123424 122636
a Disconnect the connector from the dipped beam a Disconnect the connector from the main beam head-
headlight bulb. light bulb.
a Unclip the dipped beam headlight bulb (11) . a Unfasten the clip (13) .
a Remove the main beam headlight bulb.
5 - Main beam headlight bulbs
122635
a Remove the sealing cover (12) .
80B-14
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
7 - Xenon bulb
DISCHARGE LAMPS
124388
124388
124390
a Remove the additional cornering light bulb holder. a Remove the xenon bulb.
80B-15
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
WARNING
To prevent any breakages, handle the bulb by its
base. If you should touch the glass, clean it with
alcohol and a lint-free cloth. DISCHARGE LAMPS
80B-16
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B91 or K91
a Refit the sealing cover. - the windscreen washer bottle neck (see 85A, Wip-
ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-35) .
a Clip:
III - FINAL OPERATION - the expansion bottle top hose onto the front cross
member,
- depending on the equipment level, the power-as-
1 - Indicator bulb
sisted steering fluid reservoir.
a Refit:
80B-17
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
D91
REMOVAL
137763
a Remove the sealing cover (1) .
137763
a Remove the sealing cover (3) .
80B-18
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
D91
137764
a Turn the xenon bulb locking ring a quarter of a turn
anti-clockwise.
a Remove the xenon bulb (6) .
a Disconnect the xenon bulb connector.
137765
a Remove the xenon bulb.
a Remove:
- the bulb holder (4) by turning it a quarter of a turn
4 - Direction indicator bulb
anti-clockwise,
- the bulb from the bulb holder.
3 - Xenon bulb
138680
a Remove:
- the bulb holder (7) by turning it a quarter of a turn
anti-clockwise,
137763
- the bulb from the bulb holder.
a Remove the sealing cover (5) .
80B-19
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
D91
a a Refit:
- the headlight (see 80B, Headlights, Headlight:
Note: Removal - Refitting, page 80B-1) ,
When replacing a bulb, only use approved bulbs.
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).
WARNING
The bulb must be handled with care.
The external conductor is very fragile and must
not be damaged.
3 - Xenon bulb
a Refit the headlight bulb.
a Turn the xenon bulb locking ring a quarter of a turn
clockwise.
80B-20
HEADLIGHTS
Front fog light: Removal - Refitting 80B
REMOVAL REFITTING
Note:
If the bulbs are changed, use approved H11
bulbs.
123422
123423
80B-21
HEADLIGHTS
Side indicator: Removal - Refitting 80B
Special tooling required
REMOVAL
123429
a Remove:
- the side indicator from the bulb holder (3) .
- the bulb from the bulb holder.
REFITTING
123803
I - REFITTING PREPARATIONS OPERATION
80B-22
HEADLIGHTS
Remote headlight beam adjustment actuator: Removal - Refitting 80B
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED
DISCHARGE LAMPS
a
IMPORTANT
To prevent burns, wait until the « computers -
power unit » assemblies are cold before removal.
IMPORTANT
a Remove:
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the headlight (see 80B, Headlights, Headlight:
Removal - Refitting, page 80B-1) .
123421
a Uncouple the reflector shell ball joint (3) by tilting the
beam adjustment actuator slightly.
80B-23
HEADLIGHTS
Remote headlight beam adjustment actuator: Removal - Refitting 80B
REFITTING
Note:
When refitting a new beam adjustment actuator,
tighten the beam adjustment bolt by a few turns.
124390
124388
a Remove the sealing cover (4) .
123421
a Fit the ball joint (6) into the reflector shell groove (7) .
Note:
The ball joint should not just be in contact with
the groove; it should be fitted into it.
80B-24
HEADLIGHTS
Remote headlight beam adjustment actuator: Removal - Refitting 80B
a Loosen the beam adjustment bolt by the same num-
ber of turns as during removal.
II - FINAL OPERATION
a Refit:
- the headlight (see 80B, Headlights, Headlight:
Removal - Refitting, page 80B-1) ,
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).
DISCHARGE LAMPS
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
80B-25
HEADLIGHTS
Headlight beam adjustment front sensor: Removal - Refitting 80B
DISCHARGE LAMPS
Equipment required
Diagnostic tool
REMOVAL
124314
a Remove:
- the bolt (3) from the headlight beam adjustment
front sensor,
- the headlight beam adjustment front sensor.
REFITTING
Note:
Replace the sensor if the linkage is damaged
along its length or at the “ball joint - lever - link-
age” connection.
124315
a Unclip the headlight beam adjustment front sensor
linkage at (1) . II - REFITTING OPERATION FOR PART
CONCERNED
a Disconnect the headlight beam adjustment front
sensor connector (2) . a Refit:
- the headlight beam adjustment front sensor,
- the headlight beam adjustment front sensor bolt.
a Connect the headlight beam adjustment front sensor
connector.
a Clip on the headlight beam adjustment front sensor
linkage.
80B-26
HEADLIGHTS
Headlight beam adjustment front sensor: Removal - Refitting 80B
DISCHARGE LAMPS
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select “Headlight adjustment computer”,
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- select "Headlight beam adjustment front sensor" in
the "List of components controlled by this comput-
er" section,
- carry out the operations described in the "After re-
pair procedure" section.
80B-27
HEADLIGHTS
Headlight beam adjustment rear sensor: Removal - Refitting 80B
DISCHARGE LAMPS
Equipment required
Diagnostic tool
Note:
The headlight beam adjustment rear sensor is
located on the rear axle at the rear left-hand wheel.
REMOVAL
REFITTING
Note:
Replace the sensor if the linkage is damaged
along its length or at the “ball joint - lever - link-
age” connection.
a Refit:
- the “mounting - headlight beam adjustment rear
sensor” assembly,
80B-28
HEADLIGHTS
Headlight beam adjustment rear sensor: Removal - Refitting 80B
DISCHARGE LAMPS
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select “Headlight adjustment computer”,
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- select "Headlight beam adjustment rear sensor" in
the "List of components controlled by this comput-
er" section,
- carry out the operations described in the "After re-
pair procedure" section.
80B-29
HEADLIGHTS
Xenon headlight high voltage unit: Removal - Refitting 80B
DISCHARGE LAMPS
II - REMOVAL OPERATION FOR PART
CONCERNED
IMPORTANT
To prevent burns, wait until the « computers - power
unit » assemblies are cold before removal.
IMPORTANT
REMOVAL
Note:
When refitting, tighten the two high voltage unit
bolts alternately in order to fit the unit to the
headlight evenly.
Failure to adhere to this advice may cause a
sealing fault in the high voltage unit.
a Refit:
- the high voltage unit,
- the high voltage unit bolts.
II - FINAL OPERATION.
a Refit:
- the headlight (see 80B, Headlights, Headlight:
Removal - Refitting, page 80B-1) ,
- the front bumper (see Front bumper: Removal -
Refitting) (MR 416, 55A, Exterior protection).
80B-30
HEADLIGHTS
Xenon headlight high voltage unit: Removal - Refitting 80B
DISCHARGE LAMPS
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
80B-31
HEADLIGHTS
Front lighting computer: Removal - Refitting 80B
B91 or K91, and DISCHARGE LAMPS
REFITTING
Equipment required
I - REFITTING OPERATION FOR PART
Diagnostic tool CONCERNED
a Connect the connector of the front lighting computer.
REMOVAL a Refit the front lighting computer.
II - FINAL OPERATION
I - REMOVAL PREPARATION OPERATION
a Refit:
a Position the vehicle on a two-post lift (see Vehicle: - the right-hand headlight (see 80B, Headlights,
Towing and lifting) (02A, Lifting equipment). Headlight: Removal - Refitting, page 80B-1) ,
a Disconnect the battery (see 80A, Battery, Battery: - the front bumper (see Front bumper: Removal -
Removal - Refitting, page 80A-4) . Refitting) (55A, Exterior protection).
a Connect the battery (see 80A, Battery, Battery: Re-
a Remove: moval - Refitting, page 80A-4) .
- the front bumper (see Front bumper: Removal - a In the event of a replacement, apply the after repair
Refitting) (55A, Exterior protection), procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- the right-hand headlight (see 80B, Headlights,
Headlight: Removal - Refitting, page 80B-1) . - select “Headlight adjustment computer”,
- go to repair mode,
II - OPERATION FOR REMOVAL OF PART - display the "Before/after repair procedure" for the
CONCERNED computer selected,
- carry out the operations described in the "After re-
pair procedure" section.
124316
80B-32
HEADLIGHTS
Front lighting computer: Removal - Refitting 80B
D91
REFITTING
Equipment required
I - REFITTING OPERATION FOR PART
Diagnostic tool CONCERNED
a Connect the connector of the front lighting computer.
REMOVAL a Refit the front lighting computer.
II - FINAL OPERATION
I - REMOVAL PREPARATION OPERATION
a Refit:
a Position the vehicle on a two-post lift (see Vehicle: - the right-hand headlight (see 80B, Headlights,
Towing and lifting) (02A, Lifting equipment). Headlight: Removal - Refitting, page 80B-1) ,
a Disconnect the battery (see 80A, Battery, Battery: - the front bumper (see Front bumper: Removal -
Removal - Refitting, page 80A-4) . Refitting) (55A, Exterior protection).
a Connect the battery (see 80A, Battery, Battery: Re-
a Remove: moval - Refitting, page 80A-4) .
- the front bumper (see Front bumper: Removal - a In the event of a replacement, apply the after repair
Refitting) (55A, Exterior protection), procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- the right-hand headlight (see 80B, Headlights,
Headlight: Removal - Refitting, page 80B-1) . - select “Headlight adjustment computer”,
- go to repair mode,
II - OPERATION FOR REMOVAL OF PART - display the "Before/after repair procedure" for the
CONCERNED computer selected,
- carry out the operations described in the "After re-
pair procedure" section.
135661
80B-33
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
B91
REMOVAL
122641
a Remove the rear wing light.
a Disconnect the connectors (3) on the rear wing light.
122639
a Remove the rear wing light.
a Open the flap accessing the rear wing light (1) .
REFITTING
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REFITTING OPERATION FOR PART
CONCERNED
a Connect the connectors for the rear wing light.
a Refit:
- the rear light on the wing,
- the nut for the rear wing light.
II - FINAL OPERATION.
a Close the flap accessing the rear wing light.
122640
a Remove the nut (2) from the rear light on the wing.
81A-1
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
K91
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.
REMOVAL
123058
a Remove the nuts (3) from the rear wing light.
123056
a Remove the luggage compartment side flap (1) .
123802
a Unclip the rear wing light using the (Car. 1363) (4)
on the top end of the wing light.
a Remove the rear wing light.
123057
a Remove the flap accessing the rear wing light (2) .
81A-2
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
K91
123051
a Disconnect the connector (5) from the rear light on
the wing.
a Remove the rear wing light.
REFITTING
II - FINAL OPERATION.
a Refit:
- the rear wing light access flap,
- the luggage compartment side flap.
81A-3
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
D91
REMOVAL
137285
a Unclip the rear light on the wing using the tool (Car.
1363) at (2) .
134374
a Remove the nut (1) from the rear light on the wing.
134369
81A-4
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
D91
REFITTING
II - FINAL OPERATION
a Refit the access flap on the rear wheel arch trim.
a Close the luggage compartment lid.
81A-5
REAR LIGHTING
Rear opening element light: Removal - Refitting 81A
B91
REMOVAL
122642
a Disconnect the connectors (3) from the tailgate light.
a Remove the tailgate light.
122644
REFITTING
a Remove the tailgate light access flap (1) .
Note:
Ensure that the wiring harness is replaced cor-
rectly to prevent crushing it when refitting the tail-
gate light.
a Refit:
- the tailgate light,
- the tailgate light nut.
II - FINAL OPERATION.
a Refit the tailgate light access flap.
122643
81A-6
REAR LIGHTING
Rear opening element light: Removal - Refitting 81A
D91
REMOVAL
134370
a Remove the access flap (1) from the tailgate trim. When replacing the rear light on the tailgate
REFITTING
II - FINAL OPERATION
a Remove the nut (2) from the tailgate light. a Close the luggage compartment lid.
81A-7
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
B91
Note:
If the LEDs are faulty, replace the complete rear
light.
81A-8
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
B91
2 - Tailgate light bulbs 3 - Rear fog light bulb
122642 122638
a Remove:
a Remove:
- the reversing light bulb holder (2) ,
- clip,
- the reversing light bulb.
- the rear fog light bulb holder (3) ,
121080
81A-9
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
B91
5 - High level brake light bulb 5 - High level brake light bulb
a a
Note: Note:
If the LEDs are faulty, replace the complete high If the LEDs are faulty, replace the complete high
level brake light. level brake light.
Note:
4 - Number plate light bulb
If the LEDs are faulty, replace the complete rear
light. a Refit the license plate light (see 81A, Rear lighting,
Number plate light: Removal - Refitting, page
81A-25) .
2 - Tailgate light bulbs
a Refit: 5 - High level brake light bulb
- the reversing light bulb (W16W), a Refit the high level brake light (see 81A, Rear light-
ing, 3rd brake light: Removal - Refitting, page
- the reversing light bulb holder. 81A-15) .
Note:
If the LEDs are faulty, replace the complete rear
light.
81A-10
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
K91
REMOVAL
123053
a Remove:
- the brake light and side light bulb (3) ,
123054 - the reversing light bulb (4) ,
a Remove the foam (1) . - the indicator bulb (5) ,
- the fog light bulb (6) .
81A-11
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
K91
2 - License plate light bulb a Refit the foam.
Note:
If the LEDs are faulty, replace the complete high
level brake light.
II - FINAL OPERATION.
a Unclip the number plate light at (7) . 2 - License plate light bulb
a Remove the number plate light bulb. a Refit the license plate light (see 81A, Rear lighting,
Number plate light: Removal - Refitting, page
81A-25) .
3 - High level brake light bulb
a
3 - High level brake light bulb
Note: a Refit the high level brake light (see 81A, Rear light-
If the LEDs are faulty, replace the complete high ing, 3rd brake light: Removal - Refitting, page
level brake light. 81A-15) .
REFITTING
Note:
When replacing bulbs, only use approved bulbs.
81A-12
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
D91
137767
137768
a Remove:
a Remove:
- the direction indicator bulb holder by turning it a
quarter of a turn anti-clockwise, - the fog light bulb holder (2) by turning it a quarter of
a turn anti-clockwise.
- the bulb from the bulb holder.
- the bulb from the bulb holder.
81A-13
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
D91
Note: a Replace the rear light on the tailgate (see 81A, Rear
lighting, Rear opening element light: Removal -
If the bulbs are changed, use approved bulbs. Refitting, page 81A-6) .
II - FINAL OPERATION
1 - Rear light bulbs on the wing
Note:
If the LEDs are faulty, replace the complete rear
light on wing.
a Refit:
a Refit:
81A-14
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
B91
II - FINAL OPERATION.
a Clip on the tailgate upper trim.
122645
122646
a Remove:
81A-15
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
K91
REMOVAL
127435
a Unclip the tailgate trim (3) .
123426
a Remove:
- the bolts (1) from the opening rear screen trim,
- the opening rear screen trim (2) .
81A-16
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
K91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
NON-OPENING REAR SCREEN
127436
a Disconnect the high level brake light connector (6) .
123425
a Disconnect the high level brake light connector (4) . a Remove the high level brake light screws (7) .
REFITTING
II - FINAL OPERATION.
81A-17
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
K91
81A-18
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
D91
REMOVAL
137283
137282
a Remove:
- the blanking covers from the high level brake light
trim at (1) using the tool (Car. 1363),
- the screws from the high level brake light trim.
137284
a Unclip the "trim - high level brake light" assembly us-
ing the tool (Car. 1363) at (2) then (3) .
a Disconnect the high level brake light connector.
81A-19
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
D91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
134377
REFITTING
Note:
If the LEDs are faulty, replace the complete high
level brake light.
81A-20
REAR LIGHTING
High level brake light bulb: Removal - Refitting 81A
D91
REMOVAL
Note:
If the LEDs are faulty, replace the complete high
level brake light.
REFITTING
II - FINAL OPERATION
a Refit the high level brake light (see 81A, Rear light-
ing, 3rd brake light: Removal - Refitting, page
81A-15) .
81A-21
REAR LIGHTING
Rear fog lights: Removal - Refitting 81A
B91
REMOVAL
122638
a Remove clip.
a Remove:
REFITTING
a Refit:
81A-22
REAR LIGHTING
Rear fog lights: Removal - Refitting 81A
K91
REMOVAL
81A-23
REAR LIGHTING
Rear fog lights: Removal - Refitting 81A
D91
REMOVAL
81A-24
REAR LIGHTING
Number plate light: Removal - Refitting 81A
REMOVAL REFITTING
123431
a Unclip the license plate lights at (1) with a small flat-
blade screwdriver.
123432
a Disconnect the connector (2) from the number plate
lights.
a Remove the number plate lights.
81A-25
REAR LIGHTING
Number plate light: Removal - Refitting 81A
D91
REMOVAL REFITTING
Note:
If the bulb is changed, use an approved bulb.
137281
127929
81A-26
INTERIOR LIGHTING
Interior lighting: List and location of components 81B
I - LIST OF COMPONENTS
II - LOCATION OF COMPONENTS
Headlining lights
125394
125397
124206
81B-1
INTERIOR LIGHTING
Interior lighting: List and location of components 81B
Courtesy light
RIGHT-HAND DRIVE
Glovebox light
125391
LEFT-HAND DRIVE
125401
Glovebox light
125398
125090
81B-2
INTERIOR LIGHTING
Interior lighting: List and location of components 81B
Dashboard base lights
B91
124300
125393
D91
124193
137770
81B-3
INTERIOR LIGHTING
Headlining light: Removal - Refitting 81B
Note:
The headlining lights are removed in the same way
for both the front and rear seats.
REMOVAL
125396
a Unclip the headlining light at (2) .
a Disconnect the headlining light connector.
a Remove the headlining light.
Note:
When replacing the bulb, use an approved W5W
bulb.
125397
a Unclip the transparent cover (1) . REFITTING
81B-4
INTERIOR LIGHTING
Lower door light: Removal - Refitting 81B
REMOVAL
125117
Note:
When replacing the bulb, use an approved W5W
bulb.
REFITTING
a Clip the lower door light onto the front side door trim.
II - FINAL OPERATION.
a Refit the front side door trim (see Front side door
trim: Removal - Refitting) (MR 416, 72A, Side
opening elements trim).
81B-5
INTERIOR LIGHTING
Courtesy light: Removal - Refitting 81B
REMOVAL
125392
a Unclip the vanity light at (1) .
a Disconnect the vanity light connector.
a Remove the courtesy light.
Note:
When replacing the bulb, use an approved W5W
bulb.
REFITTING
81B-6
INTERIOR LIGHTING
Storage compartment light: Removal - Refitting 81B
REMOVAL
RIGHT-HAND DRIVE
I - REMOVAL PREPARATION OPERATION
a Remove the glovebox (see Glovebox: Removal -
Refitting) (MR 416, 57A, Interior equipment).
LEFT-HAND DRIVE
125400
Note:
When replacing the bulb, use an approved C5W
bulb.
REFITTING
II - FINAL OPERATION.
81B-7
INTERIOR LIGHTING
Light under front seat: Removal - Refitting 81B
REMOVAL II - FINAL OPERATION.
a Refit the front seat (see Complete front seat: Re-
moval - Refitting) (75A, Front seat frames and run-
I - REMOVAL PREPARATION OPERATION ners).
a Position the vehicle on a two-post lift (see Vehicle: a Connect the battery (see 80A, Battery, Battery: Re-
Towing and lifting) (02A, Lifting equipment). moval - Refitting, page 80A-4) .
125090
Note:
When replacing the bulb, use an approved W5W
bulb.
REFITTING
81B-8
INTERIOR LIGHTING
Under-dashboard light: Removal - Refitting 81B
2 - Under-dashboard light on passenger's side
Note:
The under-dashboard lights are removed in the
same way for both right-hand drive and left-hand
drive vehicles.
REMOVAL
Note:
When replacing the bulb, use an approved W5W
bulb.
REFITTING
II - FINAL OPERATION.
81B-9
INTERIOR LIGHTING
Luggage compartment light: Removal - Refitting 81B
REMOVAL a Disconnect the luggage compartment light connec-
tor.
a Remove the luggage compartment light.
OPERATION FOR REMOVAL OF PART
CONCERNED
B91
121387
a Remove the bulb mounting (3) from the translucent
cover at (4) .
a Remove the bulb.
125393
REFITTING
D91
REFITTING OPERATION FOR PART CONCERNED
a Refit the bulb.
a Fit the bulb mounting onto the translucent cover.
a Connect the luggage compartment light connector.
a Clip the luggage compartment light in place.
137770
81B-10
FUSES
Fuses: List and location of components 81C
I - LIST OF COMPONENTS
V4Y or V9X
- battery protection fuses
LEFT-HAND DRIVE
123048
Passenger compartment fuse and relay box
RIGHT-HAND DRIVE
123045
128099
81C-1
FUSES
Fuses: List and location of components 81C
128100 123037
122988
123036
81C-2
FUSES
Fuses: List and location of components 81C
V4Y or V9X
122989
134474
To remove the fuse box (see 80A, Battery, Battery
terminals: Removal - Refitting, page 80A-12) .
To remove the fuses (see 81C, Fuses, Additional
fuse and relay box: Removal - Refitting, page 81C-
4) .
122990
81C-3
FUSES
Additional fuse and relay box: Removal - Refitting 81C
V4Y or V9X
Tightening torquesm
nuts 5 N.m
nuts 11 N.m
REMOVAL
II - FINAL OPERATION
a Refit the positive battery terminal (see 80A, Battery,
Battery terminals: Removal - Refitting, page 80A-
12) .
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
137291
81C-4
ENGINE IMMOBILISER
Immobiliser system: List and location of components 82A
I - LIST OF COMPONENTS Electric steering column lock
Start button
128436
124191
125112
82A-1
ENGINE IMMOBILISER
Immobiliser system: List and location of components 82A
Card reader Centre console aerial
124191 124207
Dashboard aerial
124212
124208
82A-2
ENGINE IMMOBILISER
Start button: Removal - Refitting 82A
REMOVAL REFITTING
a Remove the storage compartment. RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A
a Remove the centre front panel (see Centre front a Refit the radio (see 86A, Radio, Radio: Removal -
panel: Removal - Refitting) (57A, Interior equip- Refitting, page 86A-8) .
ment).
128097
82A-3
ENGINE IMMOBILISER
Electric steering column lock: Removal - Refitting 82A
Equipment required
Diagnostic tool
Tightening torquesm
Note:
To remove the electric steering column lock, it is
necessary to lock the airbag computer. 124297
This operation allows unlocking of the steering col- a Unclip the absorber (1) .
umn. a Remove the front air distribution duct (see Front air
distribution duct: Removal - Refitting) (61A,
Heating system).
REMOVAL
82A-4
ENGINE IMMOBILISER
Electric steering column lock: Removal - Refitting 82A
II - OPERATION FOR REMOVAL OF PART a Refit the dashboard lower trim (see Dashboard
CONCERNED lower trim: Removal - Refitting) (57A, Interior
equipment).
a Unlock the airbag computer by applying the after re-
pair procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Airbag computer",
- go to repair mode,
- display the "Before/after repair procedure" for the
selected computer,
- carry out the operations described in the "After re-
pair procedure" section.
a In the event of replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "UCH",
- go to repair mode,
- display the "Before/after repair procedure" for the
124298 selected computer,
a - select "Steering column lock" in the "List of compo-
nents controlled by this computer" section,
WARNING
The bolt for the electric steering column lock has - carry out the operations described in the "After re-
a left-hand thread. It unscrews in a clockwise pair procedure" section.
direction.
REFITTING
II - FINAL OPERATION.
a Refit the front air distribution duct (see Front air dis-
tribution duct: Removal - Refitting) (61A, Heating
system).
82A-5
ENGINE IMMOBILISER
Card reader: Removal - Refitting 82A
REMOVAL
124377
REFITTING
a Clip on:
124378
- the card reader to its mounting,
a Unclip the card reader mounting from the centre
front panel at (1) . - the card reader mounting to the centre front panel.
82A-6
ENGINE IMMOBILISER
Card reader: Removal - Refitting 82A
II - FINAL OPERATION
a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).
82A-7
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
2 - Centre console aerial
Special tooling required
REMOVAL
1 - Dashboard aerial
128095
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or a Unclip (1) the centre console rear panel.
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07 a Disconnect the centre console rear panel connec-
or RADIO NO. 08 or RADIO 08A or RADIO 09A or tors.
RADIO 15A
a Remove the radio (see 86A, Radio, Radio: Remov- 3 - Luggage compartment floor aerial
al - Refitting, page 86A-8) .
a Remove the luggage compartment carpet (see Lug-
gage compartment carpet: Removal - Refitting)
(71A, Body internal trim).
WARNING
The retaining clips are fragile; handle with care.
82A-8
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
a Clip on the starter aerial.
II - FINAL OPERATION
1 - Dashboard aerial
124213
REFITTING
82A-9
HORN
Audible warning: Removal - Refitting 82B
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED
128093
128445
a Disconnect the horn connector.
a Remove:
- the rivets (1) , a Remove the horn nut (3) .
128094
82B-1
HORN
Audible warning: Removal - Refitting 82B
DOOR OPENING SYSTEM 433 NML
a Remove the horn.
REFITTING
82B-2
INSTRUMENT PANEL
Instrument panel: Removal - Refitting 83A
Equipment required
Diagnostic tool
REMOVAL
- go to repair mode,
125134
a Unclip the instrument panel lower trim (3) .
125128
a Remove:
83A-1
INSTRUMENT PANEL
Instrument panel: Removal - Refitting 83A
II - OPERATION FOR REMOVAL OF PART - display the « before/after repair procedure » for the
CONCERNED computer selected,
- carry out the operations described in the « After re-
pair procedure » section.
125133
REFITTING
II - FINAL OPERATION
a Clip:
- the instrument panel lower trim,
- the steering column upper trim.
a Refit the covers under the steering wheel.
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the diagnostic tool,
- select « Instrument panel » ,
- go to repair mode,
83A-2
ON-BOARD TELEMATICS SYSTEM
Navigation: List and location of components 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS
NAVIGATION AID 4
- a navigation computer (see 83C, On-board telemat-
ics system, Navigation computer: Removal - Re-
fitting, page 83C-4) 124303
124387
83C-1
ON-BOARD TELEMATICS SYSTEM
Navigation: List and location of components 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
The multimedia network interface unit is located on the Navigation screen
dashboard cross member, behind the glovebox.
RIGHT-HAND DRIVE
124303
B91
Navigation aerial
125359
The multimedia network interface unit is located behind
the dashboard lower trim.
128103
83C-2
ON-BOARD TELEMATICS SYSTEM
Navigation: List and location of components 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
128098
NAVIGATION AID 4
124308
Navigation computer
124372
83C-3
ON-BOARD TELEMATICS SYSTEM
Navigation computer: Removal - Refitting 83C
NAVIGATION AID 4
Equipment required
Diagnostic tool
REMOVAL
WARNING
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
124372
feed.
120071
a Remove the navigation computer (1) using the two
(Ms. 1373) (2) .
a Disconnect the connectors.
WARNING
The aerial cable is very fragile, do not bend or
pinch it.
83C-4
ON-BOARD TELEMATICS SYSTEM
Navigation computer: Removal - Refitting 83C
NAVIGATION AID 4
REFITTING
WARNING
The aerial cable is very fragile, do not bend or
pinch it.
a Connect:
- the aerial,
- the connectors.
a Refit the navigation computer.
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select “Navigation computer”,
- go to repair mode,
- display the “Before/after repair procedure” for the
selected computer,
- carry out the operations described in the “After re-
pair procedure” section.
83C-5
ON-BOARD TELEMATICS SYSTEM
Multimedia network interface unit: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required
Diagnostic tool
REMOVAL
WARNING
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
feed.
LEFT-HAND DRIVE
a Remove the glovebox (see Glovebox: Removal -
Refitting) (57A, Interior equipment).
128101
a Unclip the multimedia network interface unit at (1) .
a Disconnect the multimedia network interface unit
RIGHT-HAND DRIVE connector (2) .
a Remove the dashboard lower trim (see Dashboard a Remove the multimedia network interface unit.
lower trim: Removal - Refitting) (57A, Interior
equipment). REFITTING
II - FINAL OPERATION.
LEFT-HAND DRIVE
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).
83C-6
ON-BOARD TELEMATICS SYSTEM
Multimedia network interface unit: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
RIGHT-HAND DRIVE
a Refit the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
equipment).
83C-7
ON-BOARD TELEMATICS SYSTEM
Central control: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4
II - FINAL OPERATION
Equipment required a Refit the centre console upper panel (see Centre
console upper front panel: Removal - Refitting)
Diagnostic tool (57A, Interior equipment).
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
REMOVAL
- connect the Diagnostic tool,
I - REMOVAL PREPARATION OPERATION - select “Navigation computer”,
111446
REFITTING
83C-8
ON-BOARD TELEMATICS SYSTEM
Navigation aerial: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
II - OPERATION FOR REMOVAL OF PART
CONCERNED
WARNING
REMOVAL
WARNING
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
feed.
a Remove:
- the right-hand rear quarter panel trim (see Quarter
panel trim: Removal - Refitting) (71A, Body inter- 128434
nal trim), a Unclip the navigation aerial connectors (1) from the
- the headlining (see Headlining: Removal - Refit- support plate.
ting) (71A, Body internal trim). a Disconnect the navigation aerial connectors.
a Remove the navigation aerial nut (2) .
83C-9
ON-BOARD TELEMATICS SYSTEM
Navigation aerial: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4 or NAVIGATION AID 6
- the right-hand rear quarter panel pad (see Quarter
panel trim: Removal - Refitting) (71A, Body inter-
K91 nal trim).
128432
REFITTING
II - FINAL OPERATION.
a Refit:
83C-10
CRUISE CONTROL
Cruise control - speed limiter: List and location of components 83D
CRUISE CONTROL
I - LIST OF COMPONENTS Steering wheel switches (2)
- a switch
124309
6-SPEED MANUAL GEARBOX
To remove the steering wheel (see Steering wheel:
A clutch pedal switch. Removal - Refitting) (MR 415, 36B, Power-assisted
steering).
To remove the clutch pedal switch (see Clutch pedal
switch: Removal - Refitting) (MR 415, 37A, Mechan-
Brake light switch (3)
ical component controls).
II - LOCATION OF COMPONENTS
Switch (1)
100219
To remove the brake light switch (see Brake pedal
switch: Removal - Refitting) (MR 415, 37A, Mechan-
ical component controls).
124309
83D-1
CRUISE CONTROL
Cruise control - speed limiter: List and location of components 83D
CRUISE CONTROL
122737
To remove the clutch pedal switch (see Clutch pedal
switch: Removal - Refitting) (MR 415, 37A, Mechan-
ical component controls).
83D-2
CRUISE CONTROL
Switch: Removal - Refitting 83D
CRUISE CONTROL
REMOVAL
124385
a Unclip the switch at (1) .
REFITTING
II - FINAL OPERATION.
a Refit the centre console upper front panel (see Cen-
tre console upper front panel: Removal - Refit-
ting) (57A, Interior equipment).
83D-3
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS
The control - signalling assembly consists of: Steering column switch assembly
124303
84A-1
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
The control panel consists of: To remove the door mirror control switch (see 87D,
Electric windows - Sunroof, Front electric window
- the hazard warning light switch (4) , switches on driver's door: Removal - Refitting,
page 87D-3)
- the central door locking switch (5) ,
Lighting dimmer
123045
123045
124199
84A-2
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
To remove the remote headlight beam adjustment con-
trol (see 84A, Control - Signals, Lighting dimmer:
FRONT SEAT WITH HEATING Removal - Refitting, page 84A-10) .
125088
123045
84A-3
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A
Equipment required
Diagnostic tool
Note:
The steering column switch assembly comprises:
- the windscreen wiper switch,
- the signalling light switch,
- the rotary switch,
- the steering wheel angle sensor.
These parts cannot be separated.
REMOVAL
WARNING
To prevent damaging the rotary switch, do not
turn the mobile section of the rotary switch.
125370
a Unclip the steering column wiring at (2) .
84A-4
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A
REFITTING
125366
a Undo the bolt (3) without removing it.
a Use a flat-blade screwdriver at (4) to release the
steering column switch assembly.
125372
a Remove the steering wheel control assembly.
a In the event of a replacement operation, do not re-
a Disconnect the steering column switch assembly move the pin (5) from the steering column switch as-
connectors. sembly.
WARNING
Incorrect wheel alignment may damage the
rotary switch.
WARNING
To prevent damaging the rotary switch, do not
turn the mobile section of the rotary switch.
84A-5
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A
125367 125371
a Check that the index (6) is aligned with the clips (7) . a In the event of a replacement operation, remove the
pin (9) .
a Refit:
- the cowlings under the steering wheel,
- the steering wheel (see Steering wheel: Removal
- Refitting) (36B, Power-assisted steering),
- the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-14) .
- go to repair mode,
- display the « before/after repair procedure » for the
computer selected,
- carry out the operations described in the « After re-
pair procedure » section.
84A-6
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A
IV - CHECKING AFTER REPAIR
a Switch on the ignition.
a Check the operation of the rotary switch:
- turn the steering wheel to the left until it stops,
- turn the steering wheel to the right until it stops,
- check that there are no faults on the instrument
panel.
84A-7
CONTROL - SIGNALS
ESP inhibitor switch: Removal - Refitting 84A
ELECTRONIC STABILITY PROGRAM
REMOVAL
123048
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.
123045
a Remove the fuse access flap (1) .
124778
a Unclip the ESP inhibitor switch at (3) using the (Car.
1363).
84A-8
CONTROL - SIGNALS
ESP inhibitor switch: Removal - Refitting 84A
ELECTRONIC STABILITY PROGRAM
REFITTING
II - FINAL OPERATION.
a Connect the switch plate connectors.
a Clip on the switch plate.
a Refit the fuse access flap.
84A-9
CONTROL - SIGNALS
Lighting dimmer: Removal - Refitting 84A
II - REMOVAL OPERATION FOR PART
CONCERNED
Note:
The lighting dimmer and headlight remote adjust-
ment control cannot be separated.
REMOVAL
116798
a Unclip the lighting dimmer at (3) .
REFITTING
II - FINAL OPERATION.
a Connect the switch plate connectors.
a Clip the switch plate onto the dashboard.
a Close the fuse access flap.
123045
a Open the fuse access flap (1) .
a Unclip the switch plate (2) .
a Disconnect the switch plate connectors.
84A-10
CONTROL - SIGNALS
Heated seat pad switch: Removal - Refitting 84A
FRONT SEAT WITH HEATING
125087
REFITTING
a Clip the heated seat switch onto the front seat lower
housing.
84A-11
WIPING - WASHING
Wiping and washing: List and location of components 85A
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS
B91 or K91
DISCHARGE LAMPS
85A-1
WIPING - WASHING
Wiping and washing: List and location of components 85A
Windscreen wiper mechanism (3)
B91 or K91
125331
125333
125331
The windscreen wiper motor cannot be separated from
the front windscreen wiper mechanism.
To remove it (see 85A, Wiping - Washing, Wind-
125333
screen wiper mechanism: Removal - Refitting, page
85A-9) .
85A-2
WIPING - WASHING
Wiping and washing: List and location of components 85A
Rain and light sensors (9)
125374
125338
125390
125111
85A-3
WIPING - WASHING
Wiping and washing: List and location of components 85A
Windscreen washer jets (13)
DISCHARGE LAMPS
125330
125348
125333
124319
85A-4
WIPING - WASHING
Wiping and washing: List and location of components 85A
Windscreen washer bottle (15)
125390
125389
85A-5
WIPING - WASHING
Windscreen wiper blade: Removal - Refitting 85A
REMOVAL
Note:
To avoid damaging the bonnet paint, initialise the
operating mode of the wiping system. The wiper
arms move to the vertical position.
125346
a Unclip the windscreen wiper blade by squeezing
each side at (1) .
a Remove the windscreen wiper blade at (2) .
REFITTING
II - FINAL OPERATION.
a To cancel the operating mode, raise the wiper stalk
fully back up.
a Switch off the ignition.
85A-6
WIPING - WASHING
Windscreen wiper arm: Removal - Refitting 85A
Special tooling required
Tightening torquesm
REMOVAL
WARNING
To ensure that the wiper arms can travel 125327
smoothly, the wiper motor must be initialised. a Remove the nut (2) .
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
125328
a Remove the wiper arm using the (Ele. 1841) (3) .
REFITTING
85A-7
WIPING - WASHING
Windscreen wiper arm: Removal - Refitting 85A
a Refit the wiper arm nut cover.
85A-8
WIPING - WASHING
Windscreen wiper mechanism: Removal - Refitting 85A
II - REMOVAL OPERATION FOR PART
CONCERNED
Note:
The front windscreen wiper mechanism is removed
in the same way for both right-hand drive and left-
hand drive vehicles.
REMOVAL
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Switch off the ignition.
a Disconnect the battery (see 80A, Battery, Battery: 125331
Removal - Refitting, page 80A-4) . a Remove the bolts (1) from the windscreen wiper
a Remove: mechanism.
- the front wiper arms (see 85A, Wiping - Washing, a Remove the windscreen wiper mechanism.
Windscreen wiper arm: Removal - Refitting, a Disconnect the windscreen wiper mechanism con-
page 85A-7) , nector.
- the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (MR 416, 56A, Exterior
equipment), REFITTING
- the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit- I - REFITTING OPERATION FOR PART
ting) (MR 416, 56A, Exterior equipment). CONCERNED
a Connect the windscreen wiper mechanism connec-
tor.
a Refit:
- the windscreen wiper mechanism,
II - FINAL OPERATION.
a Refit:
85A-9
WIPING - WASHING
Windscreen wiper mechanism: Removal - Refitting 85A
a Switch on the ignition.
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Switch off the ignition.
a Refit the front wiper arms (see 85A, Wiping - Wash-
ing, Windscreen wiper arm: Removal - Refitting,
page 85A-7) .
85A-10
WIPING - WASHING
Windscreen wiper motor: Removal - Refitting 85A
The windscreen wiper motor cannot be separated from
the front windscreen wiper mechanism.
To remove it (see 85A, Wiping - Washing, Wind-
screen wiper mechanism: Removal - Refitting, page
85A-9) .
85A-11
WIPING - WASHING
Rear screen wiper blade: Removal - Refitting 85A
B91 or K91
REMOVAL REFITTING
REMOVAL OPERATION FOR PART CONCERNED REFITTING OPERATION FOR PART CONCERNED
a Clip the blade onto the rear screen wiper arm.
125345
a Squeeze the clips (1) .
a Pivot the blade.
125344
a Unclip the blade at (2) .
a Remove the blade at (3) .
85A-12
WIPING - WASHING
Rear screen wiper arm: Removal - Refitting 85A
B91 or K91
REMOVAL
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Switch off the ignition.
a Visually mark the position of the rear screen wiper 125334
arm for the refitting operation. a Remove the nut (2) from the wiper arm.
125335
a Remove the rear screen wiper arm using the (Ele.
1781) (3) .
125333
a Open the nut cover (1) .
85A-13
WIPING - WASHING
Rear screen wiper arm: Removal - Refitting 85A
B91 or K91
REFITTING
K91
123050
a Position the rear wiper arm on the first filament of the
heated rear screen (4) .
a Refit:
- the rear wiper arm in the position marked before re-
moval,
- the wiper arm nut.
a Close the wiper arm nut cover.
85A-14
WIPING - WASHING
Rear screen wiper motor mechanism: Removal - Refitting 85A
K91, and OPENING REAR SCREEN
REMOVAL
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Switch off the ignition.
a Remove:
- the rear screen wiper arm (see 85A, Wiping -
Washing, Rear screen wiper arm: Removal - Re-
fitting, page 85A-13) ,
- the tailgate trim (see Tailgate trim: Removal - Re-
fitting) (MR 416, 73A, Non-side opening elements 125340
trim). a Remove the mechanism shaft nut (2) .
125339
a Remove the seal trim (3) .
a Open the opening rear screen.
125341
a Remove the mechanism shaft nut cover (1) .
85A-15
WIPING - WASHING
Rear screen wiper motor mechanism: Removal - Refitting 85A
K91, and OPENING REAR SCREEN
REFITTING
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
125338
a Remove the mechanism nut cover (4) by pressing
the clip (5) .
125337
- the rear windscreen wiper mechanism. - the mechanism nut without tightening it,
85A-16
WIPING - WASHING
Rear screen wiper motor mechanism: Removal - Refitting 85A
K91, and OPENING REAR SCREEN
125336
a Move the mechanism by its shaft to position the in-
dexing pin in the rear screen wiper motor plate (9) .
a Tighten the rear screen wiper mechanism shaft nut.
a Close the tailgate.
a Open the opening rear screen.
a Tighten the rear screen wiper mechanism nut.
a Refit:
- the mechanism nut cover,
- the mechanism shaft nut cover.
85A-17
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting 85A
B91
REMOVAL REFITTING
a Move the wiper stalk from (0) to (1), then from (1) to
II - FINAL OPERATION.
(0).
a Refit the tailgate trim (see Tailgate trim: Removal -
a Switch off the ignition.
Refitting) (MR 416, 73A, Non-side opening element
a Remove: trim).
- the rear wiper arm (see 85A, Wiping - Washing, a Switch on the ignition.
Rear screen wiper arm: Removal - Refitting,
page 85A-13) ,
WARNING
- the tailgate trim (see Tailgate trim: Removal - Re- To ensure that the wiper arms can travel
fitting) (MR 416, 73A, Non-side opening elements smoothly, the wiper motor must be initialised.
trim).
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
II - OPERATION FOR REMOVAL OF PART
CONCERNED a Switch off the ignition.
a Refit the rear wiper arm (see 85A, Wiping - Wash-
ing, Rear screen wiper arm: Removal - Refitting,
page 85A-13) .
125111
85A-18
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting 85A
K91
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Move the wiper stalk from (0) to (1), then from (1) to
(0).
a Switch off the ignition.
a Remove the tailgate trim (see Tailgate trim: Re-
moval - Refitting) (73A, Non-side opening ele-
ments trim).
127434
a Disconnect the connector (1) from the rear screen
wiper motor.
a Remove:
- the bolts (2) from the rear screen wiper motor,
- the rear screen wiper motor.
85A-19
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting 85A
K91
II - REFITTING OPERATION FOR PART
CONCERNED
NON-OPENING REAR SCREEN
127433
a Remove:
REFITTING
a Switch on the ignition. - the rear screen wiper motor bolts coated with
FRENETANCHE (see Vehicle: Parts and con-
sumables for the repair) (04B, Consumables -
WARNING Products).
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Move the wiper stalk from (0) to (1), then from (1) to
III - FINAL OPERATION.
(0).
a Refit the tailgate trim (see Tailgate trim: Removal -
a Switch off the ignition. Refitting) (73A, Non-side opening elements trim).
85A-20
WIPING - WASHING
Rear screen wiper motor: Removal - Refitting 85A
K91
85A-21
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
AIR CONDITIONING 01 or AIR CONDITIONING 02, and LIGHTS + AUTOMATIC WINDSCREENWIPER
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.
1 - Replacing the rain and light sensor
REMOVAL
101630
a Disconnect the connector at (2) .
a Unclip the two side clips (3) from the rain and light
sensor using the (Car. 1363).
a Remove the rain and light sensor.
125373
a Unclip the covers under the rear view mirror (1) us-
ing the (Car. 1363). 2 - Replace the windscreen
Note:
After the rain and light sensor has been
removed, do not reuse the old adhesive base.
Use a new adhesive base.
85A-22
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
AIR CONDITIONING 01 or AIR CONDITIONING 02, and LIGHTS + AUTOMATIC WINDSCREENWIPER
REFITTING
WARNING
Removal and refitting of the rain sensor must be
carried out in perfectly clean conditions: any dust
or fibres could cause a fault.
Do not touch the electronic part of the sensor. Fit
the sensor to the vehicle immediately after
removing it from its packaging.
102446
a Disconnect the connector at (4) .
a Unclip:
- the two side clips (5) from the rain and light sensor
using the (Car. 1363).
- the clips (6) from the rain and light sensor's printed
circuit unit using a small flat-blade screwdriver.
124346
a On the inside of the windscreen, clean the sensor
mounting ring (7) using the (Car. 1363).
a Clean the outside of the windscreen in the area cov-
ered by the rain and light sensor.
124344
a Remove the rain and light sensor's printed circuit
unit.
85A-23
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
AIR CONDITIONING 01 or AIR CONDITIONING 02, and LIGHTS + AUTOMATIC WINDSCREENWIPER
II - REFITTING OPERATION FOR PART 2 - Replace the windscreen
CONCERNED
a
Note:
The audible locking of the side clips fixing the
rain and light sensor onto its mounting ring on
the windscreen confirm that it is correctly held
and positioned.
Note:
To avoid damaging the adhesive base, do not
turn the rain and light sensor once it is positioned
on the windscreen.
Note:
Wait 5 minutes before connecting the rain and
light sensor to allow air bubbles between the
adhesive base and the windscreen to disperse. 124345
a Position:
1 - Replacing the rain and light sensor - the new adhesive base with the transparent light
guide (8) towards the bottom,
a Fit the rain and light sensor by positioning the con-
nections at the top. - the rain and light sensor's printed circuit unit with
the connector at the top.
a Clip on the side clips of the rain and light sensor.
a Clip:
a Wait 5 minutes before connecting the connector of
the rain and light sensor. - the rain and light sensor's printed circuit unit onto
the new adhesive base,
a Connect the rain and light sensor connector.
- the rain and light sensor onto the windscreen
mounting ring using the side clips.
a Wait 5 minutes before connecting the connector of
the rain and light sensor.
a Connect the rain and light sensor connector.
85A-24
WIPING - WASHING
Screen washer pump: Removal - Refitting 85A
REMOVAL
125390
a
Note:
When removing the windscreen washer pump,
use a container to collect the windscreen washer
fluid which will flow out of the bottle.
REFITTING
20389
a I - REFITTING OPERATION FOR PART
CONCERNED
Note:
a Refit the windscreen washer pump to the bottle.
When removing the windscreen washer pump,
mark the two pipes before disconnecting them. a Connect:
- the rear jet supply pipe (3) ,
a Disconnect:
- the front jet supply pipe (2) ,
- the connector (1) from the windscreen washer
pump, - connect the windscreen washer pump connector.
- the front jet supply pipe (2) ,
II - FINAL OPERATION
- the supply pipe from the rear jet (3) .
a Refit the front bumper (see Front bumper: Remov-
al - Refitting) (55A, Exterior protection).
a Fill-up the windscreen washer bottle.
85A-25
WIPING - WASHING
Headlight washer pump: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE
REMOVAL REFITTING
20389
a
Note:
Connect the supply pipe of the front right-hand
headlight washer marked by a blue ring at (3) .
125348
a Disconnect the connector (1) from the headlight a Connect:
washer pump.
- the pipes to the headlight washer pump,
- the headlight washer pump connector.
Note:
Mark the headlight washer pump pipes before II - FINAL OPERATION.
removal to avoid inverting them during refitting.
a Refit the front bumper (see Front bumper: Remov-
a Disconnect the headlight washer pump pipes. al - Refitting) (55A, Exterior protection).
a Fill-up the windscreen washer bottle.
Note:
When removing the headlight washer pump,
have a container ready for the flow of windscreen
washer fluid from the bottle.
85A-26
WIPING - WASHING
Headlight washer jet: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE
Note:
The headlight washer jets cannot be separated
from the headlight washer.
REMOVAL
124774
a Pull on the blanking cover (2) to open the headlight
washer.
a Unclip the blanking cover at (3) using a small flat-
blade screwdriver.
124775
a Disconnect the supply pipe (1) .
124775
a Remove the headlight washer bolts (4) .
a Unclip the headlight washer (5) .
a Remove the headlight washer.
85A-27
WIPING - WASHING
Headlight washer jet: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE
REFITTING
II - FINAL OPERATION
a Refit the front bumper (see Front bumper: Remov-
al - Refitting) (55A, Exterior protection).
85A-28
WIPING - WASHING
Front screen washer jet: Removal - Refitting 85A
REMOVAL REFITTING
REMOVAL OPERATION FOR PART CONCERNED REFITTING OPERATION FOR PART CONCERNED
a Connect the supply pipe.
a Clip the windscreen washer jet onto the bonnet.
125329
125330
a Unclip the windscreen washer jet at (1) .
a Disconnect the supply pipe (2) from the windscreen
washer jet.
a Remove the windscreen washer jet.
85A-29
WIPING - WASHING
Rear screen washer jet: Removal - Refitting 85A
REMOVAL
125343
a Disconnect the supply pipe (1) from the rear screen
washer jet.
a Remove the rear screen washer jet by moving the
clips (2) using pliers.
REFITTING
II - FINAL OPERATION.
a Refit the headlining (see Headlining: Removal -
Refitting) (MR 416, 71A, Body internal trim).
85A-30
WIPING - WASHING
Rear screen washer jet: Removal - Refitting 85A
K91
REMOVAL
137272
a Unclip the rear screen washer jet using the tool (Car.
1363).
a Disconnect the supply pipe from the rear screen
washer jet.
a Remove the rear screen washer jet.
REFITTING
85A-31
WIPING - WASHING
Windscreen washer reservoir: Removal - Refitting 85A
REMOVAL REFITTING
125390
a Remove:
85A-32
WIPING - WASHING
Windscreen washer reservoir: Removal - Refitting 85A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED
Note:
When removing the windscreen washer pump
and the headlight washer pump, use a container
to collect the windscreen washer fluid which will
flow out of the bottle.
a Remove:
- the windscreen washer pump (see 85A, Wiping - 125348
Washing, Screen washer pump: Removal - Re- a Unclip the wiring at (1) .
fitting, page 85A-25) ,
a Remove:
- the headlight washer pump (see 85A, Wiping -
Washing, Headlight washer pump: Removal - - the bolt (2) from the windscreen washer bottle,
Refitting, page 85A-26) .
- the windscreen washer bottle.
REFITTING
a Refit:
II - FINAL OPERATION
a Refit:
85A-33
WIPING - WASHING
Windscreen washer reservoir: Removal - Refitting 85A
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).
a Fill-up the windscreen washer bottle.
85A-34
WIPING - WASHING
Windscreen washer reservoir neck: Removal - Refitting 85A
REMOVAL
125389
a Unclip the windscreen washer bottle neck at (1) ,
then at (2) .
a Remove the windscreen washer bottle neck.
REFITTING
II - FINAL OPERATION.
a Depending on the equipment level, clip on the pow-
er-assisted steering fluid reservoir.
85A-35
RADIO
Radio: List and location of components 86A
I - LIST OF COMPONENTS
- a radio aerial
AUDIO CONNECTION 3
RADIO NO. 01 or RADIO 01A or RADIO NO. 06 or
RADIO NO. 07 or RADIO NO. 08 or RADIO 08A or
RADIO 09A or RADIO 15A – WITHOUT NAVIGA- - an offset multimedia socket computer.
TION AID, and RADIO NO. 02 or RADIO NO. 03
- a radio
II - LOCATION OF COMPONENTS
- a display
- front speakers,
- front tweeters,
- rear speakers,
- rear tweeters.
124791
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08
- a central speaker
- a receiver
86A-1
RADIO
Radio: List and location of components 86A
B91 or D91 B91
138289 127601
RADIO NO. 03
Radio aerial
128098
Radio aerial
86A-2
RADIO
Radio: List and location of components 86A
RADIO NO. 03
137754
127602
RADIO NO. 01 or RADIO NO. 07 or RADIO NO. 08
– WITHOUT NAVIGATION AID, and RADIO NO. 02
or RADIO NO. 03
Radio
D91
124190
137753
86A-3
RADIO
Radio: List and location of components 86A
WITHOUT NAVIGATION AID B91 or K91
124190 124197
Front speakers
124203
124198
86A-4
RADIO
Radio: List and location of components 86A
D91 RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08
124197 124324
LEFT-HAND DRIVE
Tuner-amplifier
137280
124371
86A-5
RADIO
Radio: List and location of components 86A
RIGHT-HAND DRIVE D91, and RADIO NO. 06 or RADIO NO. 08
125359 134413
134411
86A-6
RADIO
Radio: List and location of components 86A
ELECTRONIC PARKING BRAKE, and AUDIO
CONNECTION 1 or AUDIO CONNECTION 3
134411
86A-7
RADIO
Radio: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A or RADIO 15A
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Ms. 1820 Tool for removing Clarion and
VDO radios
Equipment required
Diagnostic tool
REMOVAL
WARNING
To prevent damaging the navigation system, wait 124382
1 minute after switching off the + after ignition
feed. a Remove the radio using two (Ms. 1820) (1) .
a Disconnect the connectors.
WARNING
To ensure correct operation:
- do not pinch the aerial cable,
- do not bend the aerial cable,
- do not force the aerial cable when refitting.
REFITTING
WARNING
To ensure correct operation:
- do not pinch the aerial cable,
- do not bend the aerial cable,
- do not force the aerial cable when refitting.
a Connect:
- the aerial,
- the radio connectors.
86A-8
RADIO
Radio: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A or RADIO 15A
a Refit the radio.
II - FINAL OPERATION
86A-9
RADIO
Receiver: Removal - Refitting 86A
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08
Equipment required
Diagnostic tool
REMOVAL
LEFT-HAND DRIVE
a Remove the glovebox (see Glovebox: Removal -
Refitting) (57A, Interior equipment).
125359
a Unclip the wiring at (2) .
124297
a Unclip the absorbing material (1) .
128695
a Unclip the multimedia network interface unit (3) .
86A-10
RADIO
Receiver: Removal - Refitting 86A
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08
II - OPERATION FOR REMOVAL OF PART
CONCERNED
128707
a Remove:
125357
- the receiver support bolts (4) ,
a Remove the receiver using the two (Ms. 1373) (5) .
- the receiver support.
a Disconnect the connectors from the receiver. LEFT-HAND DRIVE
a Disconnect the connectors from the receiver.
WARNING
a Disconnect the aerial connector. - do not force the aerial cable when refitting.
86A-11
RADIO
Receiver: Removal - Refitting 86A
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08
REFITTING
NAVIGATION AID 4 or NAVIGATION AID 6
I - REFITTING OPERATION FOR PART
CONCERNED
LEFT-HAND DRIVE
WARNING
a Connect:
WARNING
LEFT-HAND DRIVE
To ensure correct operation:
a Refit the glovebox (see Glovebox: Removal - Refit-
- do not pinch the aerial cable,
ting) (57A, Interior equipment).
- do not bend the aerial cable,
- do not force the aerial cable when refitting.
- the receiver support, - display the "Before/after repair procedure" for the
computer selected,
- the receiver support bolts.
- carry out the operations described in the "After re-
a Attach the wiring. pair procedure" section.
86A-12
RADIO
Receiver: Removal - Refitting 86A
D91, and RADIO NO. 06 or RADIO NO. 08
REMOVAL REFITTING
134413
86A-13
RADIO
Radio aerial: Removal - Refitting 86A
REMOVAL
K91
I - REMOVAL PREPARATION OPERATION
B91 or D91
Note:
The aerial is screen printed onto the rear screen.
To replace the aerial, the rear screen must be
replaced.
K91
a
RADIO NO. 03
Note:
a Remove the tailgate (see Tailgate: Removal - Re-
The aerial is bonded to the tailgate lining.
fitting) (48A, Non-side opening elements).
To replace the aerial, the tailgate must be
replaced.
REFITTING
a Remove the rear screen (see Rear screen: Remov- a Refit the rear screen (see Rear screen: Removal -
al - Refitting) (54A, Windows). Refitting) (54A, Windows).
86A-14
RADIO
Radio aerial: Removal - Refitting 86A
K91
RADIO NO. 03
a Refit the tailgate (see Tailgate: Removal - Refit-
ting) (48A, Non-side opening elements).
a Refit:
- the radio aerial,
- the radio aerial wiring,
- the radio aerial nut.
II - FINAL OPERATION
K91
a Refit the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim).
86A-15
RADIO
Radio aerial amplifier: Removal - Refitting 86A
Depending on the equipment level, the vehicles are II - OPERATION FOR REMOVAL OF PART
equipped with one or several aerial amplifiers (see CONCERNED
86A, Radio, Radio: List and location of compo-
nents, page 86A-1) .
REMOVAL
B91
124790
a Remove:
122645
- the nut (3) ,
a Unclip the tailgate upper trim (1) .
- the radio aerial amplifier.
REFITTING
K91, and RADIO NO. 03
a Remove the right-hand rear quarter panel trim (see
Quarter panel trim: Removal - Refitting) (71A, I - REFITTING OPERATION FOR PART
Body internal trim). CONCERNED
a Refit:
II - FINAL OPERATION
B91
86A-16
RADIO
Radio aerial amplifier: Removal - Refitting 86A
K91, and RADIO NO. 03
a Refit the right-hand rear quarter panel trim (see
Quarter panel trim: Removal - Refitting) (71A,
Body internal trim).
D91
a Refit the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim).
86A-17
RADIO
Tweeter: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A or RADIO 15A
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.
1 - Front tweeter
REMOVAL
Rear tweeter
B91 or K91
a Remove the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).
D91
a Remove the rear panel trim (see Rear panel lining:
Removal - Refitting) (71A, Body internal trim). 125126
a Unclip:
- the tweeter speaker grille using the (Car. 1363) (1)
,
- the tweeter speaker.
a Disconnect the tweeter speaker connector.
a Remove the tweeter.
86A-18
RADIO
Tweeter: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A or RADIO 15A
2 - Rear tweeter 2 - Rear tweeter
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07 RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or RADIO NO. 08 or RADIO 08A or RADIO 09A
a Refit the tweeter on the trim.
a Turn the tweeter a quarter of a turn clockwise.
II - FINAL OPERATION
Rear tweeter
B91 or K91
a Refit the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).
125125
a Turn the tweeter speaker (2) a quarter of a turn anti-
clockwise.
a Remove the tweeter.
D91
a Refit the rear panel trim (see Rear panel lining: Re-
moval - Refitting) (71A, Body internal trim).
REFITTING
1 - Front tweeter
a Connect the tweeter connector.
a Clip on:
- the tweeter onto the dashboard,
- the tweeter grille.
86A-19
RADIO
Front speakers: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A or RADIO 15A
125124
REFITTING
86A-20
RADIO
Centre speaker: Removal - Refitting 86A
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 08 or RADIO 08A or RADIO 09A
REMOVAL
124326
a Remove:
- the central speaker bolts (2) ,
- the central speaker.
a Disconnect the central speaker connector.
REFITTING
86A-21
RADIO
Rear speakers: Removal - Refitting 86A
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or RADIO NO. 03 or RADIO NO. 06 or RADIO NO.07 or RADIO
NO. 08 or RADIO 08A or RADIO 09A
REMOVAL REFITTING
a Remove the rear side door trim (see Rear side door a Refit:
trim: Removal - Refitting) (72A, Side opening ele- - the rear speaker,
ment trim).
- new rear speaker rivets (see MR 400).
a Connect the rear speaker connector.
a Remove the rear panel trim (see Rear panel lining: B91 or K91
Removal - Refitting) (71A, Body internal trim). a Refit the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).
125123
a Remove:
86A-22
RADIO
Display: Removal - Refitting 86A
Special tooling required
NAVIGATION AID 1 LEVEL or NAVIGATION AID 4
Car. 1363 Set of trim removal levers. or NAVIGATION AID 6
a
Equipment required
WARNING
Diagnostic tool
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
feed.
WARNING
Do not press on the screen as this may damage it.
REMOVAL
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
I - REMOVAL PREPARATION OPERATION or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A
NAVIGATION AID 1 LEVEL a Remove the radio (see 86A, Radio, Radio: Remov-
al - Refitting, page 86A-8)
a In the event of replacement, apply the Before repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select “Navigation computer”,
VEHICLE WITHOUT RADIO
- go to repair mode,
a Remove the storage compartment.
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "Before
repair procedure" section. a Remove the centre front panel (see Centre front
panel: Removal - Refitting) (57A, Interior equip-
ment).
Note:
When replacing the computer, mark the removed
SD card and give it back to the customer when
they come to collect the vehicle.
86A-23
RADIO
Display: Removal - Refitting 86A
a Unclip the dashboard strip (1) using the tool (Car.
1363).
WITHOUT NAVIGATION AID
137273
a
124305
a Unclip the upper trim (2) from the display using the
tool (Car. 1363).
138089
86A-24
RADIO
Display: Removal - Refitting 86A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
WITHOUT NAVIGATION AID
125354
a Remove the display mounting (3) .
125353
a Remove:
- the display trim piece bolts (2) ,
- the display trim piece. NAVIGATION AID 4 or NAVIGATION AID 6
a Disconnect:
- the display connector,
- the connector of the seat belt reminder warning
light.
a Remove:
- the display bolts,
- the display.
86A-25
RADIO
Display: Removal - Refitting 86A
REFITTING
NAVIGATION AID 1 LEVEL
I - REFITTING PREPARATION OPERATION
a Mark the routing of the wiring and the aerials.
- the display bolts, a Connect the aerials in the position marked during re-
moval.
- the display.
WARNING
a Connect:
- the connector of the navigation screen,
- the connector of the seat belt reminder warning
light.
a Refit the display.
125356
a Clip on the upper trim of the display.
a Unclip the display from its mounting at (4) .
86A-26
RADIO
Display: Removal - Refitting 86A
a Refit the centre front panel (see Centre front panel: - the SD card used with the old computer so that the
Removal - Refitting) (57A, Interior equipment). customer can recover their personal data and
transfer it over to the new card.
86A-27
RADIO
Radio control satellite: Removal - Refitting 86A
REMOVAL II - FINAL OPERATION
a Refit the covers under the steering wheel.
I - REMOVAL PREPARATION OPERATION
a Switch off the ignition.
a Remove:
- the bolts on the cowlings under the steering wheel,
- the cowlings under the steering wheel.
Note:
The steering column switch assembly does not
need to be removed.
127603
REFITTING
86A-28
RADIO
Offset multimedia socket: Removal - Refitting 86A
AUDIO CONNECTION 1
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.
REMOVAL
137279
134410
REFITTING
86A-29
RADIO
Offset multimedia socket: Removal - Refitting 86A
AUDIO CONNECTION 1
II - FINAL OPERATION
a Refit the centre console (see Centre console: Re-
moval - Refitting) (57A, Interior equipment).
86A-30
RADIO
Offset multimedia socket: Removal - Refitting 86A
AUDIO CONNECTION 2
REMOVAL
141236
a Remove:
- the offset audio unit bolts (1) ,
- the offset audio unit.
a Disconnect the offset audio unit connector (2) .
REFITTING
86A-31
CAR PHONE
Car phone: List and location of components 86B
CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS
The « car phone » consists of: HANDS-FREE TELEPHONE KIT, and WITHOUT
- a "hands-free" microphone (see 86B, Car phone, NAVIGATION AID – HANDS-FREE TELEPHONE
KIT, and NAVIGATION AID 6
"Hands-free" microphone: Removal - Refitting,
page 86B-5)
Computer
HANDS-FREE TELEPHONE KIT, and WITHOUT
NAVIGATION AID – HANDS-FREE TELEPHONE
KIT, and NAVIGATION AID 6
- a computer (see 86B, Car phone, Computer: Re-
moval - Refitting, page 86B-3)
NAVIGATION AID 4
- a computer (see 83C, On-board telematics system,
Navigation computer: Removal - Refitting, page
83C-4)
86B-1
CAR PHONE
Car phone: List and location of components 86B
CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT
124372 125371
"Hands-free" microphone
124296
86B-2
CAR PHONE
Computer: Removal - Refitting 86B
HANDS-FREE TELEPHONE KIT, and WITHOUT NAVIGATION AID – HANDS-FREE TELEPHONE KIT, and
NAVIGATION AID 6
REMOVAL
Note:
The computer is situated between the passenger
compartment fan assembly and the bulkhead 128715
soundproofing on the right-hand side of the vehi- a Remove the floor soundproofing (2) .
cle.
125244
a Unclip the centre console trim (1) on the right-hand
side. 128713
a Pull back the floor carpet. a Remove the computer in the direction of the arrow
(3) .
86B-3
CAR PHONE
Computer: Removal - Refitting 86B
HANDS-FREE TELEPHONE KIT, and WITHOUT NAVIGATION AID – HANDS-FREE TELEPHONE KIT, and
NAVIGATION AID 6
128714
a Disconnect the computer connectors (4) .
REFITTING
II - FINAL OPERATION.
a Refit the floor soundproofing.
a Pull back the floor carpet.
a Clip the centre console trim on the right-hand side.
a Connect the battery (see Battery: Removal - Refit-
ting) .
86B-4
CAR PHONE
"Hands-free" microphone: Removal - Refitting 86B
CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT
124777
124296
a Remove the headlining (1) (see Headlining: Re-
moval - Refitting) (71A, Body internal trim).
124776
REFITTING
86B-5
CAR PHONE
"Hands-free" microphone: Removal - Refitting 86B
CAR PHONE PRE-EQUIPMENT or HANDS-FREE TELEPHONE KIT
II - FINAL OPERATION.
a Refit the headlining (see Headlining: Removal -
Refitting) (71A, Body internal trim).
86B-6
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
Equipment required
Diagnostic tool
WARNING
To avoid permanently locking the steering column
lock, never fit a UCH that has been previously used
on another vehicle.
REMOVAL
LEFT-HAND DRIVE
124299
a Remove the bolt (3) from the passenger compart-
ment relay/fuse box.
123045
a Remove the passenger compartment relay/fuse box
at (4) .
a Remove the dashboard lower trim (1) (see Dash-
board lower trim: Removal - Refitting) (57A, Inte- a Move aside the passenger compartment relay/fuse
rior equipment). box.
87B-1
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
RIGHT-HAND DRIVE
124380
II - FINAL OPERATION
LEFT-HAND DRIVE
87B-2
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
RIGHT-HAND DRIVE
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).
87B-3
OPENING ELEMENT MANAGEMENT
Opening elements management: List and location of components 87C
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS
The door locking system consists of:
Lock motor for the fuel filling compartment
125096
B91
An opening aerial in the rear absorber. B91
K91
An opening aerial in the tailgate.
125101
87C-1
OPENING ELEMENT MANAGEMENT
Opening elements management: List and location of components 87C
K91 DOOR OPENING SYSTEM 433 NML
Tailgate opening switch Opening aerials integrated into the front door
handles
125100
125104
To remove the front door handles (see Exterior door
handle: Removal - Refitting) (51A, Side opening ele-
ment mechanisms).
125100
87C-2
OPENING ELEMENT MANAGEMENT
Opening elements management: List and location of components 87C
B91 K91
125105 125103
87C-3
OPENING ELEMENT MANAGEMENT
Opening aerial: Removal - Refitting 87C
DOOR OPENING SYSTEM 433 NML
B91
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove the rear bumper (see Rear bumper: Re-
moval - Refitting) (55A, Exterior protection).
K91
a Remove the tailgate trim (see Tailgate trim: Re-
moval - Refitting) (73A, Non-side opening ele-
ments trim).
125105
a Unclip the connector (1) from the opening aerial.
a Disconnect the opening aerial connector.
a Unclip the opening aerial (2) .
87C-4
OPENING ELEMENT MANAGEMENT
Opening aerial: Removal - Refitting 87C
DOOR OPENING SYSTEM 433 NML
K91 K91
a Refit the opening aerial onto the tailgate.
a Connect the opening aerial connector.
a Clip on the opening aerial connector.
II - FINAL OPERATION.
B91
a Refit the rear bumper (see Rear bumper: Removal
- Refitting) (55A, Exterior protection).
K91
a Refit the tailgate trim (see Tailgate trim: Removal -
125103 Refitting) (73A, Non-side opening elements trim).
a Unclip the connector (3) from the opening aerial.
a Remove:
REFITTING
B91
87C-5
OPENING ELEMENT MANAGEMENT
Tailgate opening switch: Removal - Refitting 87C
II - REMOVAL OPERATION FOR PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.
B91
REMOVAL
B91
125102
a Disconnect the connector (2) from the tailgate open-
ing switch.
a Unclip the tailgate opening switch at (3) .
125101
a Unclip the badge (1) using the (Car. 1363).
87C-6
OPENING ELEMENT MANAGEMENT
Tailgate opening switch: Removal - Refitting 87C
K91
125099
REFITTING
II - FINAL OPERATION.
B91
87C-7
OPENING ELEMENT MANAGEMENT
Rear screen opening switch: Removal - Refitting 87C
OPENING REAR SCREEN
REMOVAL
125099
REFITTING
II - FINAL OPERATION.
87C-8
OPENING ELEMENT MANAGEMENT
Fuel filler flap locking motor: Removal - Refitting 87C
Fuel filler flap locking / unlocking is controlled simulta-
neously with the driver's door.
REMOVAL
B91
II - FINAL OPERATION.
K91
a Refit the rear right-hand light access flap.
B91
a Refit the rear right-hand wheel arch liner (see Rear
wheel arch trim: Removal - Refitting) (71A, Body
internal trim).
87C-9
ELECTRIC WINDOWS - SUNROOF
Electric window: List and location of components 87D
I - LIST OF COMPONENTS Front window winder switch on the passenger door
II - LOCATION OF COMPONENTS
128437
124199
the child safety switch cannot be separated from the
front window winder plate on the driver's door.
To remove the child safety switch (see 87D, Electric
windows - Sunroof, Front electric window switches
on driver's door: Removal - Refitting, page 87D-3) .
124205
87D-1
ELECTRIC WINDOWS - SUNROOF
Electric sunroof: List and location of components 87D
ELECTRICAL SUNROOF + FIXED REAR SECTION
I - LIST OF COMPONENTS To remove the electric sunroof computer (see 87D,
Electric windows - Sunroof, Sunroof opening mo-
The electric sunroof system consists of:
tor: Removal - Refitting, page 87D-10) .
An electric sunroof switch.
An electric sunroof motor.
II - LOCATION OF COMPONENTS
125109
125118
The sunroof opening motor and the electric sunroof
computer cannot be separated.
87D-2
ELECTRIC WINDOWS - SUNROOF
Front electric window switches on driver's door: Removal - Refitting 87D
Special tooling required
REMOVAL
137708
137707
a Unclip the plate at (1) using the (Car. 1363).
137709
REFITTING
87D-3
ELECTRIC WINDOWS - SUNROOF
Front electric window switches on driver's door: Removal - Refitting 87D
a Clip the front window winder switch plate on the driv-
er's door onto the front driver's side door trim.
87D-4
ELECTRIC WINDOWS - SUNROOF
Front electric window switch on passenger door: Removal - Refitting 87D
Special tooling required
REMOVAL
137711
137710
a Unclip the plate at (1) using the (Car. 1363).
137712
REFITTING
87D-5
ELECTRIC WINDOWS - SUNROOF
Front electric window switch on passenger door: Removal - Refitting 87D
a Clip the front window winder switch plate on the pas-
senger door onto the front passenger side door trim.
87D-6
ELECTRIC WINDOWS - SUNROOF
Rear electric window switch: Removal - Refitting 87D
REAR ANTI-PINCH ELECTRIC WINDOW
REMOVAL
125349
a Unclip the rear electric window switch from its
mounting at (2) .
REFITTING
87D-7
ELECTRIC WINDOWS - SUNROOF
Electric window motor: Removal - Refitting 87D
REFITTING
Equipment required
I - REFITTING OPERATION FOR PART
Diagnostic tool
CONCERNED
a When replacing the electric window mechanism, ac-
REMOVAL tivate the motor with no load.
Note:
I - REMOVAL PREPARATION OPERATION
Activating with no load deinitialises the electric
a Switch off the ignition. window motor, so that the motor then operates in
stepping mode.
a Remove the front side door trim (see Front side
door trim: Removal - Refitting) (72A, Side opening If the electric window motor has been activated
element trim). with no load, it must be initialised after repair.
a Remove the rear side door trim (see Rear side door Note:
trim: Removal - Refitting) (72A, Side opening ele- It may be necessary to activate the motor with no
ment trim). load in order to couple the motor pulley and the
electric window mechanism crownwheel.
87D-8
ELECTRIC WINDOWS - SUNROOF
Sunroof switch: Removal - Refitting 87D
ELECTRICAL SUNROOF + FIXED REAR SECTION
REMOVAL REFITTING
a Clip the electric sunroof switch onto the plate.
I - REMOVAL PREPARATION OPERATION
a Connect the connectors.
a Switch off the ignition. a Clip on the electric sunroof switch plate.
125109
125110
a Unclip the electric sunroof switch from the plate at
(2) .
87D-9
ELECTRIC WINDOWS - SUNROOF
Sunroof opening motor: Removal - Refitting 87D
ELECTRICAL SUNROOF + FIXED REAR SECTION
II - REMOVAL OPERATION FOR PART
CONCERNED
101985
In the event of a fault, the electric sunroof motor can be
moved manually at (1) using an Allen key. 101985
a Refit:
II - FINAL OPERATION.
87D-10
PARKING DISTANCE CONTROL
Parking distance control: List and location of components 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
I - LIST OF COMPONENTS Parking distance control computer
II - LOCATION OF COMPONENTS
124781
The parking distance control computer is located be-
Parking distance control switch
hind the rear right-hand wheel arch liner.
K91
123045
124780
87F-1
PARKING DISTANCE CONTROL
Parking distance control: List and location of components 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
Rear proximity sensors
B91
123050
LEFT-HAND DRIVE
137277
The rear parking distance control buzzer is located un-
der the rear parcel shelf trim.
124779
87F-2
PARKING DISTANCE CONTROL
Parking distance control: List and location of components 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
RIGHT-HAND DRIVE
137276
124319
87F-3
PARKING DISTANCE CONTROL
Parking distance control switch: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
REMOVAL
123048
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.
123045
a Remove the fuse access flap (1) .
124778
a Unclip the parking distance control switch at (3) us-
ing the (Car. 1363).
87F-4
PARKING DISTANCE CONTROL
Parking distance control switch: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
REFITTING
II - FINAL OPERATION.
a Connect the switch plate connectors.
a Clip on the switch plate.
a Refit the fuse access flap.
87F-5
PARKING DISTANCE CONTROL
Parking distance control buzzer: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
REMOVAL
FRONT AND REAR PROXIMITY RADAR
I - REMOVAL PREPARATION OPERATION
B91 or K91
D91 124297
a Remove the rear parcel shelf trim (see Rear parcel a Unclip the absorbing material (2) .
shelf trim: Removal - Refitting) (71A, Body inter-
nal trim).
124301
a Remove the driver's A-pillar air distribution duct (3)
(see Front footwell air distribution duct: Remov-
al - Refitting) (61A, Heating).
123045
87F-6
PARKING DISTANCE CONTROL
Parking distance control buzzer: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
II - OPERATION FOR REMOVAL OF PART
CONCERNED
D91
a Refit the rear parcel shelf trim (see Rear parcel
shelf trim: Removal - Refitting) (71A, Body inter-
nal trim).
REFITTING
a Refit:
II - FINAL OPERATION
B91 or K91
87F-7
PARKING DISTANCE CONTROL
Proximity radar: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
II - REMOVAL OPERATION FOR PART
CONCERNED
WARNING
The distance control radars are fragile. Handle with
care as the external part cannot withstand impacts.
REMOVAL
124788
a Disconnect the connectors (2) .
124782
a Unclip the front fog light trim pieces (1) .
a Remove the front bumper (see Front bumper: Re-
moval - Refitting) (55A, Exterior protection).
124789
a Unclip the rear sensor at (3) .
a Remove the rear sensor.
87F-8
PARKING DISTANCE CONTROL
Proximity radar: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
FRONT AND REAR PROXIMITY RADAR FRONT AND REAR PROXIMITY RADAR
124783 124785
a Disconnect the connector (4) . a Unclip the front side sensor at (5) .
a Remove the front side sensor.
87F-9
PARKING DISTANCE CONTROL
Proximity radar: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
FRONT AND REAR PROXIMITY RADAR FRONT AND REAR PROXIMITY RADAR
124786 124787
a Disconnect the connector. a Unclip the front centre sensor at (8) .
a Unclip the front centre sensor wiring at (6) a Remove the front centre sensor.
a Remove:
- the bolt (7) from the front centre sensor mounting,
- the front centre sensor mounting.
REFITTING
87F-10
PARKING DISTANCE CONTROL
Proximity radar: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
II - FINAL OPERATION.
a Refit the rear bumper (see Rear bumper: Removal
- Refitting) (55A, Exterior protection).
87F-11
PARKING DISTANCE CONTROL
Parking distance control computer: Removal - Refitting 87F
FRONT AND REAR PROXIMITY RADAR or REAR PROXIMITY RADAR
II - FINAL OPERATION
Equipment required a Refit the rear right-hand wheel arch liner (see Rear
wheel arch trim: Removal - Refitting) (71A, Body
Diagnostic tool internal trim).
a Connect the battery (see 80A, Battery, Battery: Re-
REMOVAL moval - Refitting, page 80A-4) .
a In the event of a replacement operation, apply the
after repair procedure using the Diagnostic tool :
I - REMOVAL PREPARATION OPERATION
- connect the Diagnostic tool,
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) . - select "Parking distance control computer",
a Remove the rear right-hand wheel arch liner (see - display the "Before/after repair procedure" for the
Rear wheel arch trim: Removal - Refitting) (71A, computer selected,
Body internal trim). - carry out the operations described in the "After re-
pair procedure" section.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
124781
REFITTING
87F-12
ENGINE COMPARTMENT CONNECTION UNIT
Engine compartment connection unit: List and location of components 87G
I - LIST OF COMPONENTS 2 - Protection and Switching Unit
No. Description
II - LOCATION OF COMPONENTS
122988
123036
122989
To remove the cover of the UPC or the UPC, refer to
the procedure (see 87G, Engine compartment con-
nection unit, Protection and Switching Unit: Re-
moval - Refitting, page 87G-2) .
123037
87G-1
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G
Equipment required
Diagnostic tool
REMOVAL
124322
a Unclip:
124323
a Unlock the push button (1) by pulling it upwards.
124320
87G-2
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G
124321 124320
a Disconnect the connectors (6) . a
a Remove the Protection and Switching Unit. WARNING
To guarantee a good electrical connection, make
REFITTING sure that the wiring does not place any stress on
the connectors or the surrounding components.
124321
a Connect the Protection and Switching Unit connec-
tors.
87G-3
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G
128712
a Lock the push button (9) by pressing it down.
II - FINAL OPERATION.
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a In the event of replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Protection and Switching Unit",
- go to repair mode,
- display the "Before/after repair procedure" for the
selected computer,
- carry out the operations described in the "After re-
pair procedure" section.
87G-4
WIRING HARNESS
Computers: List and location of components 88A
125252
The vehicle is fitted with:
- an injection computer (1) FRONT AND REAR PROXIMITY RADAR or REAR
- a Protection and Switching Unit (2) PROXIMITY RADAR
HEADLIGHT 3
ELECTRONIC PARKING BRAKE
- a xenon headlight and additional cornering light com-
- an assisted parking brake control unit (7) puter (10)
88A-1
WIRING HARNESS
Computers: List and location of components 88A
4-WHEEL STEERING
- a 4 wheel drive computer (11)
88A-2
WIRING HARNESS
Diagnostic socket: List and location of components 88A
LOCATION
127401
The diagnostic socket is located in the centre console
storage compartment.
Open the centre console storage compartment.
Remove the lining of the centre console storage com-
partment.
88A-3
WIRING HARNESS
Wiring: Precautions for the repair 88A
I - SAFETY II - GENERAL RECOMMENDATIONS
Do not connect an earth to a stud with insulating pro-
1 - Potentially dangerous components tection (paint,etc.).
Do not leave any unused +12V connectors exposed to Do not use more than two earth terminals on the same
the air without any protection (see Connector: Seal- point.
ing and locking) (Technical Note 6015A, 88A, Wir- Do not use power earths on the same point as elec-
ing). tronic earths.
Check that there is no contact between the wiring and To prevent water flowing into the connectors, make a
the fuel and brake pipes. low point just on the wiring routing (just before the con-
Avoid mounting the wiring in areas with a temperature nector).
above 100˚C. For connections between fixed and mobile compo-
nents, secure the wiring on the fixed part.
2 - Advice to be followed before any operation Overlapping of the battery feed wires (positive and
negative) causes disruption; they must be secured
Before carrying out any work on the wiring, disconnect
separately.
the battery.
Wiring mountings:
- use plastic clips, ensuring that the colour coding is re-
WARNING
spected,
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon- -do not use steel clips that are not protected with rub-
nection and reconnection) (Technical Note ber,
6015A, 88A, Wiring). - keep the clips integrated into the wiring during a re-
placement operation,
- do not leave steering wheel wires without protection.
WARNING Check that:
To prevent any risk of noise, premature wear, short
- the shunts are correctly secured,
circuits, etc. after the refitting operation, mark the
wiring routing and how to connect the connectors. - the connectors are correctly housed and locked.
Wiring routing:
3 - Instructions to be followed during the operation - when it is visible it must be aesthetically pleasing, and
resemble the routing marked during removal,
88A-4
WIRING HARNESS
Front bumper wiring: Connector access 88A
I - LOCATION OF CONNECTORS
125783
125617 a Disconnect the R 266 connector (1) .
a R 266 connector (passenger compartment/front
bumper connection).
II - ACCESS TO CONNECTORS
a
IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-4) .
WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
88A-5
WIRING HARNESS
Front bumper wiring: Removal - Refitting 88A
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-4) .
WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).
REMOVAL
WARNING WARNING
To prevent any risk of noise, premature wear, To prevent any damage during the removal oper-
short circuits, etc. after the refitting operation, ation, check that the wiring is free from its mount-
mark the wiring routing and how to connect the ings (retaining clip, plastic clip, adhesive tape,
connectors. connector, etc.).
REFITTING
88A-6
WIRING HARNESS
Front bumper wiring: Removal - Refitting 88A
FRONT AND REAR PROXIMITY RADAR
a Connect the front proximity sensor connectors.
88A-7
WIRING HARNESS
Engine wiring: Connector access 88A
K9K or M9R
I - LOCATION OF CONNECTORS
125674
R 22
a
IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-4) .
WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
88A-8
WIRING HARNESS
Engine wiring: Connector access 88A
K9K or M9R
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection
and Switching Unit: Removal - Refitting, page
87G-2) ,
- the air filter box (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture).
125781
a Disconnect the R 22 connector.
88A-9
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R
I - LOCATION OF CONNECTORS
125663
88A-10
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R
125661
a R 262 connector (Connects engine wiring / passen-
ger compartment).
88A-11
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R
K4M
125656
a R 37 connector (Connects engine wiring / injection).
88A-12
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R
M4R
125654
a R 179 connectors (Connect engine wiring / integrat- a Disconnect the battery (see 80A, Battery, Battery:
ed cylinder head). Removal - Refitting, page 80A-4) .
II - ACCESS TO CONNECTORS 1 - R 22
a a Remove:
WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
88A-13
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R
125781 125835
a Disconnect the R 22 connector. a Disconnect the R 262 connector.
2 - R 262
K4M
R 37
a Remove the front engine cover.
123039
a Remove the detachable partition (1) from the battery
tray.
88A-14
WIRING HARNESS
Engine wiring: Connector access 88A
F4R or K4M or M4R
104240 123376
a Disconnect the R 37 connector. a Disconnect the R 179 connectors.
M4R
R 179
a Remove the front engine cover.
88A-15
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
Tightening torquesm page 80A-20) ,
earth nuts on the front 8 N.m - the battery tray (see 80A, Battery, Battery tray:
left-hand side member Removal - Refitting, page 80A-27) ,
- the engine cover,
upper nuts on the gear- 44 N.m
box - the air filter box (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
earth bolt on the gear- 21 N.m
box - the injection computer (see Petrol injection com-
puter: Removal - Refitting) (17B, Petrol injection),
earth nut on the engine 21 N.m - the engine undertray bolts,
alternator positive termi- 8 Nm - the engine undertray.
nal nut
- the max fuse box cover.
nut on the positive ter- 8 Nm
minal of the starter
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-4) .
WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).
125821
a Remove the fuses (1) .
REMOVAL
a Remove:
88A-16
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
- the crankshaft position sensor protector.
F4R
125820
WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.
123545
a Remove:
- the bolts (4) on the crankshaft position sensor pro-
tector,
88A-17
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
M4R
125654
a Disconnect: - the starter connectors (21) .
- the alternator connectors (6) , a Remove:
- the air conditioning compressor connectors (7) , - the earth bolt on the gearbox (22) ,
- the pinking sensor connector (8) , - the earth nut on the engine (23) .
- the oil pressure sensor connector (9) ,
- the oil level sensor connector (10) ,
- the R 179 connectors (11) ,
- the camshaft position sensor connector (12) ,
- the coolant temperature sensor connector (13) ,
- the throttle valve connector (14) ,
- the air flowmeter connector (15) ,
- the upstream oxygen sensor connector (16) ,
- the downstream oxygen sensor connector (17) ,
- the crankshaft position sensor connector (18) ,
- the power-assisted steering pump assembly con-
nectors (19) ,
- the reversing sensor connector (20) ,
88A-18
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
125654
a Unclip the wiring at (24) .
88A-19
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
F4R
125663
a Disconnect: - the turbocharging pressure regulation solenoid
valve connector (40) ,
- the petrol vapour recirculation solenoid valve con-
nector (25) , - the brake servo vacuum sensor connector (41) ,
- the upstream oxygen sensor connector (26) , - the starter connectors (42) ,
- ignition coils (27) , - the coolant temperature sensor connector (43) ,
- the petrol injector connectors (28) , - the downstream oxygen sensor connector (44) ,
- the air inlet pressure sensor connector (29) , - the vacuum pump connector (45) .
88A-20
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
125663
a Unclip the wiring at (48) .
88A-21
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
125860 125658
a Unclip the cooling hose at (49) . a Disconnect:
a Remove the cooling hose. - the refrigerant pressure sensor connector (52) ,
a Remove the upper nuts (50) on the gearbox. - the engine cooling fan assembly resistor connector
(53) ,
a Move aside the gearbox wiring channel.
- the engine cooling fan assembly connector (54) .
a Unclip the engine cooling fan assembly wiring.
125834
a Remove the two earth nuts on the front left-hand
side member (51) .
88A-22
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
125819
WARNING
To prevent any damage during the removal oper-
ation, check that the wiring is free from its mount-
ings (retaining clip, plastic clip, adhesive tape,
connector, etc.).
REFITTING
WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.
88A-23
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
a Refit: a Connect:
- the engine wiring, - the vacuum pump connector,
- the wiring channel on the front left-hand side mem- - the downstream oxygen sensor connector,
ber,
- the coolant temperature sensor connector,
- the nut on the wiring channel.
- the brake servo vacuum sensor connector,
- the turbocharging pressure regulation solenoid
F4R, and 6-SPEED AUTOMATIC GEARBOX valve connector,
a Connect the R 262 connector. - the crankshaft position sensor connector,
- the air temperature sensor connector,
- the oil level sensor connector,
a Clip:
- the turbocharging pressure sensor connector,
- the passenger compartment wiring harness on the
- the oil pressure sensor connector,
wiring channel,
- the pinking sensor connector,
- the wiring on the engine cooling fan assembly.
- the air conditioning compressor connectors,
a Connect:
- the throttle valve connector,
- the engine cooling fan assembly connector,
- the oil vapour heater connector,
- the engine cooling fan assembly resistor connec-
tor, - the air inlet pressure sensor connector,
a Refit the two earth nuts on the front left-hand side - ignition coils,
member. - the upstream oxygen sensor connector,
a Torque tighten the two earth nuts on the front left- - the petrol vapour recirculation solenoid valve con-
hand side member (8 N.m). nector.
a Refit:
- the wiring channel on the gearbox,
- the upper nuts on the gearbox.
M4R
a Torque tighten the upper nuts on the gearbox (44
N.m). a Refit the earth nut on the engine.
88A-24
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
- the R 179 connectors,
- the oil level sensor connector,
- the oil pressure sensor connector,
- the pinking sensor connector,
- the air conditioning compressor connectors,
114628
a Refit:
- the starter wiring,
- the nut on the positive terminal of the starter (60) ,
- the nut on the excitation terminal of the starter (61)
.
a Tighten to torque:
113296 - the nut on the positive terminal of the starter (8
a Connect the alternator connector (58) . Nm),
a Refit: - the nut on the excitation terminal of the starter
(5 Nm).
- the alternator wiring,
- the alternator nut (59) .
III - FINAL OPERATION.
a Torque tighten the alternator positive terminal nut
(8 Nm).
F4R
a Tighten the bolts of the intercooler outlet air pipe on
the throttle valve.
M4R
a Refit the crankshaft position sensor protector.
a Tighten the bolts on the crankshaft position sensor
protector.
a Refit:
- the max fuse box,
88A-25
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
F4R or M4R
- the bolt on the max fuse box.
a Tighten the bolt on the max fuse box.
a Refit the passenger compartment wiring harness in
the max fuse box.
a Clip the fuse holders onto the max fuse box.
a Refit:
- the max fuse box fuses,
- the max fuse box cover,
- the engine undertray,
- the engine undertray bolts.
a Tighten the engine undertray bolts.
a Refit:
- the injection computer (see Petrol injection com-
puter: Removal - Refitting) (17B, Petrol injection),
- the air filter box (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
- the engine cover,
- the battery tray (see 80A, Battery, Battery tray:
Removal - Refitting, page 80A-27) ,
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
page 80A-20) ,
- the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection
and Switching Unit: Removal - Refitting, page
87G-2) ,
- the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-4) .
88A-26
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
Tightening torquesm page 80A-20) ,
earth nuts on the front 8 N.m - the battery tray (see 80A, Battery, Battery tray:
left-hand side member Removal - Refitting, page 80A-27) ,
- the engine cover,
upper nuts on the gear- 44 Nm
box - the air filter box (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
earth bolt on the gear- 21 Nm
box to torque - the injection computer (see Diesel injection com-
puter: Removal - Refitting) (13B, Diesel injec-
earth strap bolt to 21 Nm tion),
torque - the engine undertray bolts,
alternator positive termi- 8 Nm - the engine undertray,
nal nut
- the max fuse box cover.
nut on the positive ter- 8 Nm
minal of the starter
IMPORTANT
Consult the safety and cleanliness instructions and
operation recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-4) .
WARNING
To prevent any damage to the connectors, consult
the disconnection procedures (see Connectors:
Disconnection and reconnection) (Technical
Note 6015A, 88A, Wiring).
125821
a Remove the fuses (1) .
REMOVAL
a Remove:
88A-27
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
K9K
125820
a Unclip the fuse holders at (2) .
a Disconnect the passenger compartment wiring har- 123532
ness from the max fuse box. a Loosen the clip (4) on the intercooler outlet air pipe.
a Remove the bolt (3) from the max fuse box. a Disconnect the intercooler outlet air pipe on the
a Move the max fuse box to one side. damper valve.
a Detach the intercooler outlet air pipe from the damp-
er valve.
M9R
a Remove the injector rail protector (see Injector rail
protector: Removal - Refitting) (13B, Diesel injec-
tion).
88A-28
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
123533 123299
a Disconnect: a Pull the clip (9) from the intercooler inlet air pipe.
- the damper valve connector (5) , a Disconnect the intercooler inlet air pipe.
- the connector (6) from the camshaft position sen- a Remove the intercooler inlet air pipe.
sor.
a Unclip the engine wiring from the injector rail protec-
tor cover.
a Move the engine wiringaside.
123296
a Unclip the injector rail protector cover at (10) .
a Remove:
- the injector rail protector cover bolt (11) ,
123293
- the injector rail protector cover nut (12) ,
a Remove:
- the bolt (7) on the intercooler inlet air pipe,
- the nut (8) on the intercooler inlet air pipe.
88A-29
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
- the injection rail protector cover, II - OPERATION FOR REMOVAL OF PART
CONCERNED
a
WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.
M9R
125674
88A-30
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
- the pre/postheating unit connector (30) ,
123577
a Unclip the wiring at (36) .
123627
a Remove:
118571
- the heat insulating material around the oil level a Unclip the fuel pipes at (37) .
sensor (33) ,
a Remove the nut (38) from the wiring channel on the
- the heat insulating material around the crankshaft cylinder head.
position sensor (34) . a Detach the wiring channel from the cylinder head.
a Disconnect:
88A-31
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
114998
a Remove the earth strap bolt (39) .
88A-32
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
K9K
125651
88A-33
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
123532 125834
a Remove the nut (60) from the engine wiring retaining a Remove the wiring bolts (63) on the front left-hand
ring. side member.
125860 125658
a Remove the cooling hose. - the refrigerant pressure sensor connector (64) ,
a Remove the upper nuts (62) on the gearbox. - the engine cooling fan assembly resistor connector
(65) ,
a Move aside the gearbox wiring channel.
- the engine cooling fan assembly connector (66) .
88A-34
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
a Refit:
- the engine wiring,
- the wiring channel on the front left-hand side mem-
ber,
- the nut on the wiring channel.
a Tighten the nut on the wiring channel.
a Clip:
- the passenger compartment wiring harness on the
wiring channel,
- the wiring on the engine cooling fan assembly.
a Connect:
- the engine cooling fan assembly connector,
- the engine cooling fan assembly resistor connec-
tor,
- the refrigerant pressure sensor connector.
125819
a Refit the two earth nuts on the front left-hand side
a Unclip the passenger compartment wiring harness member.
at (67) .
a Torque tighten the two earth nuts on the front left-
a Remove the wiring channel nut on the front left-hand hand side member (8 N.m).
side member (68) .
a Move aside the wiring channel (69) on the front left- K9K
hand side member.
a Refit:
- the gearbox wiring channel,
WARNING
- the upper nuts on the gearbox.
To prevent any damage during the removal oper-
ation, check that the wiring is free from its mount- a Torque tighten the upper nuts on the gearbox (44
ings (retaining clip, plastic clip, adhesive tape, Nm).
connector, etc.).
a Clip on the cooling hose.
a Remove the engine wiring. a Refit:
- the nut on the engine wiring retaining ring on the
REFITTING cylinder head,
- the earth bolt on the gearbox.
I - REFITTING PREPARATION OPERATION a Tighten:
a If replacing with more wiring, lock the unused con- - the nut on the engine wiring retaining ring,
nectors (see Connectors: Sealing and immobili- - the earth bolt on the gearbox to torque (21 Nm).
sation) (Technical Note 6015A, 88A, Wiring).
a Connect:
88A-35
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
- the oil pressure sensor connector,
- the crankshaft position sensor connector, a Connect the power-assisted steering pump assem-
bly connectors.
- the turbocharging pressure regulation solenoid
valve connector,
- the nut on the wiring channel on the cylinder head. - the rail pressure sensor connector,
a Tighten:
- the camshaft position sensor connector,
- the earth strap bolt to torque (21 Nm),
- the turbocharging sensor connector,
- the nut on the wiring channel on the cylinder head.
- the damper valve connector,
a Clip:
- the heater plug connectors,
- the fuel supply pipes onto the cylinder head wiring
channel, - the high pressure pump connector,
- the engine wiring onto the engine.
- the turbocharging pressure regulation solenoid
a Connect: valve connector,
- the oil level sensor connector. - the diesel temperature sensor connector,
a Refit:
- the injector connectors,
- the heat insulating material around the crankshaft
position sensor. - the exhaust gas pressure sensor connector.
88A-36
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
113296 114628
a Connect the alternator connector (70) . a Refit:
a Refit: - the starter wiring,
- the alternator wiring, - the nut on the positive terminal of the starter (72) ,
- the alternator nut (71) . - the nut on the excitation terminal of the starter (73)
.
a Torque tighten the alternator positive terminal nut
(8 Nm). a Tighten to torque:
- the nut on the positive terminal of the starter (8
Nm),
- the nut on the excitation terminal of the starter
(5 Nm).
K9K
a Refit:
- the injector rail protector cover,
- the injector rail protector cover nut,
- the injector rail protector cover bolt.
a Tighten:
- the injector rail protector cover nut,
- the injector rail protector cover bolt.
a Clip on the injector rail protector cover.
a Fit:
- the air pipe at the intercooler inlet,
- the clip on the intercooler inlet air pipe in its original
position.
88A-37
WIRING HARNESS
Engine wiring: Removal - Refitting 88A
K9K or M9R
a Refit: - the battery tray (see 80A, Battery, Battery tray:
Removal - Refitting, page 80A-27) ,
- the nut on the intercooler inlet air pipe,
- the battery disconnection unit (see 80A, Battery,
- the bolt on the intercooler inlet air pipe,
Battery disconnection unit: Removal - Refitting,
a Tighten: page 80A-20) ,
- the nut on the intercooler inlet air pipe, - the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection
- the bolt on the intercooler inlet air pipe. and Switching Unit: Removal - Refitting, page
a Clip the engine wiring onto the injector rail protector 87G-2) ,
cover. - the battery (see 80A, Battery, Battery: Removal -
a Connect: Refitting, page 80A-4) .
M9R
a Refit the injector rail protector (see Injector rail pro-
tector: Removal - Refitting) (13B, Diesel injection).
a Refit:
- the max fuse box,
- the bolt on the max fuse box.
a Tighten the bolt on the max fuse box.
a Refit the passenger compartment wiring harness in
the max fuse box.
a Clip the fuse holders onto the max fuse box.
a Refit:
- the max fuse box fuses,
- the max fuse box cover,
- the engine undertray,
- the engine undertray bolts.
a Tighten the engine undertray bolts.
a Refit:
- the injection computer (see Diesel injection com-
puter: Removal - Refitting) (13B, Diesel injec-
tion),
- the air filter box (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
- the engine cover,
88A-38
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
R 99
I - LOCATION OF CONNECTORS
LEFT-HAND DRIVE
R 99
125625
a R 99 connectors (dashboard/heating connection).
125619
a R 99 connectors (dashboard/heating connection).
88A-39
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
R 153 R 153
125619 125625
a R153 connector (passenger compartment/driver's a R153 connector (passenger compartment/driver's
door connection). door connection).
88A-40
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
R 154 R 154
125623 125630
a R 154 connector (passenger compartment/passen- a R 154 connector (passenger compartment/passen-
ger door connection). ger door connection).
88A-41
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
1 - R 155
K91
R 244
125643
a R 155 connector (passenger compartment/rear left-
hand door connection).
125645
2 - R 156
a R 244 connector (rear left/boot lid connection).
125644
a R 156 connector (passenger compartment/rear
right-hand door connection).
88A-42
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
3 - R 260 4 - R 265
125619 125617
a R265 connectors (passenger compartment/front
end panel connection).
5 - R 266
125623
a R 260 connectors (passenger compartment/roof
connection).
125617
a R 266 connector (passenger compartment/front
bumper connection).
88A-43
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
R 292 R 292
125623 125631
a R 292 connector (passenger compartment/passen- a R 292 connector (passenger compartment/passen-
ger front airbag connection). ger front airbag connection).
88A-44
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
R 297 6 - R 319
125643 125640
a R 297 connector (passenger compartment/rear left a R 319 connecter (rear bumper/rear connection).
connection).
7 - R 323
DISCHARGE LAMPS
R 315
125644
a R 323 connector (seat/right-hand seat electrical
functions connection).
125643
88A-45
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
8 - R 324
RIGHT-HAND DRIVE
125643
R 328
9 - R 339
125624
88A-46
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
10 - R 370 12 - R 415
125647 125621
a R 370 connectors (dashboard wiring/parking brake a R 415 connector (passenger compartment wiring/
electric unlocking connection). multimedia 2 connection).
11 - R 414 13 - R 416
125621 125621
a R 414 connector (passenger compartment wiring/ a R 416 connector (passenger compartment wiring/
multimedia connection). multimedia 3 connection).
88A-47
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
II - ACCESS TO CONNECTORS
B91 a
IMPORTANT
R 620
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-4) .
WARNING
To avoid damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
R 627
125840
a Remove:
88A-48
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
- the front left-hand side door (see Front side door:
Removal - Refitting) (MR 416, 47A, Side opening
elements).
122249
- the rear left-hand door sill lining (see Rear door sill
lining: Removal - Refitting) (MR 416, 71A, Body
internal trim),
88A-49
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
125790 125798
a Remove the bolts (7) .
a Remove the bolts (5) .
a Unclip the connector at (8) .
a Unclip the connector at (6) .
a Remove the R 156 connector.
a Remove the R 155 connector.
K91
88A-50
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
125681 125796
a Disconnect the R 244 connector.
125795
a Disconnect the R 260 connectors.
88A-51
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
9 - Access to the R 292 connector
125782
125837
8 - Access to the R 266 connector
a Disconnect the R292 connector.
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 415, 02A, Lifting equip-
ment). 10 - Access to the R 297 connector
a Remove the front bumper (see Front bumper: Re- a Remove the front door sill lining (see Front door sill
moval - Refitting) (MR 416, 55A, Exterior protec- lining: Removal - Refitting) (MR 416, 71A, Body
tion). internal trim).
125783 125806
a Disconnect the R 266 connector. a Open the R 297 connector support cover (9) .
88A-52
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
125807 125809
a Loosen the R 297 connector at (10) . a Unclip the R 297 connector from its support at (12) .
a Disconnect the R297 connector. a Remove the R 297 connector support at (13) .
DISCHARGE LAMPS
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 415, 02A, Lifting equip-
ment)
a Remove:
- the rear right-hand wheel (see Wheel: Removal -
Refitting) (MR 415, 35A, Wheels and tyres),
- the rear right-hand wheel arch liner (see Rear
wheel arch liner: Removal - Refitting) (MR 416,
55A, Exterior protection).
125808
a Unclip the R 297 connector support from the body at
(11) using tool (Car. 1363).
88A-53
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
125842 125785
a Disconnect the R 315 connector. a Disconnect the R 319 connector.
11 - Access to the R 319 connector a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 415, 02A, Lifting equip-
a Position the vehicle on a two-post lift (see Vehicle: ment).
Towing and lifting) (MR 415, 02A, Lifting equip-
ment). a Remove the front right-hand seat (see Complete
a Remove the rear bumper (see Rear bumper: Re- front seat: Removal - Refitting) (MR 416, 75A,
moval - Refitting) (MR 416, 55A, Exterior protec- Front seat frames and runners).
tion).
125803
a R 323 connector.
88A-54
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
13 - Access to the R 324 connector
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (MR 415, 02A, Lifting equip-
ment).
a Remove the front left-hand seat (see Complete
front seat: Removal - Refitting) (MR 416, 75A,
Front seat frames and runners).
125797
a Disconnect the R 328 connector.
125795
a Disconnect the R 339 connector.
88A-55
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
16 - Access to the R 370 connector
125839
125804 125839
a Remove the dashboard (see Dashboard: Removal a Remove the dashboard (see Dashboard: Removal
- Refitting) (MR 416, 57A, Interior equipment). - Refitting) (MR 416, 57A, Interior equipment).
88A-56
WIRING HARNESS
Passenger compartment wiring: Connector access 88A
B91 or K91
Access to the R 627 connector
a Remove the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (MR 416, 76A,
Rear seat frames and runners).
125839
a Disconnect the R 416 connector.
B91
125843
a Disconnect the R 627 connector.
Access to the R 620 connector
a Remove the tailgate trim (see Tailgate trim: Re-
moval - Refitting) (MR 416, 73A, Non-side opening
element trim).
125111
a Disconnect the R 620 connector.
88A-57
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
88A-58
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
page 80A-20) , F4R or M9R
- the air filter unit (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
a Remove:
88A-59
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- the rear door sill upper trims (see Rear inner sill
upper trim: Removal - Refitting) (71A, Body in-
ternal trim), RADIO NO. 03
- the rear parcel shelf side trim panels (see Rear a Remove the tuner-amplifier (see 86A, Radio, Re-
parcel shelf side trim: Removal - Refitting) (71A, ceiver: Removal - Refitting, page 86A-10) .
Body internal trim),
- the rear quarter panel trims (see Quarter panel
trim: Removal - Refitting) (71A, Body internal
trim),
NAVIGATION AID 4 or NAVIGATION AID 6
- the rear end panel linings (see Rear end panel lin-
ing: Removal - Refitting) (71A, Body internal a Remove the multimedia network interface unit (see
trim), 83C, On-board telematics system, Multimedia
network interface unit: Removal - Refitting, page
- the rear wheel arch trims (see Rear wheel arch 83C-6) .
trim: Removal - Refitting) (71A, Body internal
trim),
- the complete front seats (see Complete front
seat: Removal - Refitting) (75A, Front seat
frames and runners), RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or
- the B-pillar upper trims (see B-pillar upper trim: RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
Removal - Refitting) (71A, Body internal trim), or RADIO NO. 08 or RADIO 08A or RADIO 09A or
RADIO 15A
- the B-pillar lower trims (see B-pillar lower trim:
Removal - Refitting) (71A, Body internal trim), a Remove the radio (see 86A, Radio, Radio: Remov-
al - Refitting, page 86A-8) .
- the rear door sill trims (see Rear door sill lining:
Removal - Refitting) (71A, Body internal trim),
- the front door sill trims (see Front door sill lining:
Removal - Refitting) (71A, Body internal trim),
- the front pyrotechnic inertia reels (see Front pyro- VEHICLE WITHOUT RADIO
technic inertia reel: Removal - Refitting) , a Remove the storage compartment.
- the windscreen pillar trims (see Windscreen pillar
trim: Removal - Refitting) (71A, Body internal
trim),
a Remove the centre front panel (see Centre front
- the centre console upper front panel (see Centre
panel: Removal - Refitting) (57A, Interior equip-
console upper front panel: Removal - Refitting)
ment).
(57A, Interior equipment),
a Remove the display (see 86A, Radio, Display: Re-
- the central console (see Centre console: Remov-
moval - Refitting, page 86A-23) .
al - Refitting) (57A, Interior equipment),
- the dashboard lower trim (see Dashboard lower
trim: Removal - Refitting) (57A, Interior equip- RADIO NO. 03
ment). a Remove the centre speaker (see 86A, Radio, Cen-
tre speaker: Removal - Refitting, page 86A-21) .
NAVIGATION AID 4
a Remove the navigation computer (see 83C, On-
board telematics system, Navigation computer: a Remove:
Removal - Refitting, page 83C-4) .
- the front tweeters (see 86A, Radio, Tweeter: Re-
moval - Refitting, page 86A-18) ,
- the bolts on the cowlings under the steering wheel,
a Remove the glovebox (see Glovebox: Removal -
Refitting) (57A, Interior equipment). - the cowlings under the steering wheel,
88A-60
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
Refitting, page 88C-14) , B91
88A-61
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
125842
125866
a Disconnect the R 315 connector (11) .
a Disconnect the R 244 connector.
a Unclip the wiring at (12) .
a Unclip the R 244 connector at (8) .
125841
88A-62
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
REAR AIRBAG 01
125866
a Remove the rear light wiring at (16) on both sides of
the vehicle.
125384
a Disconnect the rear pyrotechnic inertia reel connec-
a Disconnect the rear (chest-level) airbag connector tor (17) on both sides of the vehicle.
(13) on both sides of the vehicle.
a Remove the earth nut (18) on both sides of the vehi-
cle.
a Unclip the rear left-hand wiring at (19) .
125645
88A-63
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
124780
a Unclip the radio aerial connectors (22) .
a Disconnect the radio aerial connectors.
124781
a Disconnect:
- the rear parking distance control buzzer connector
(20) ,
- the parking distance control computer connector
(21) .
125867
a Disconnect the fuel filler flap lock motor connector
(23) .
a Unclip the rear right-hand wiring at (24) .
88A-64
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
125861
a Disconnect the R 627 connector and the rear right-
hand seat belt stalk connector (25) .
a Disconnect the R 370 connector (26) .
a Unclip the wiring at (27) .
a Remove the plastic nuts (28) from the wiring chan-
nels.
a Unclip the wiring channels at (29) on both sides of
the vehicle.
125790
a Remove the bolts (30) on both sides of the vehicle.
a Unclip the R 155 and R 156 connectors at (31) .
88A-65
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
125864 125863
a Unclip the side impact sensor connectors at (32) on a Disconnect the lateral acceleration and yaw sensor
both sides of the vehicle. connector (38) .
a Remove the R 155 and R 156 connectors at (33) .
a Unclip the wiring at (39) .
a Unclip the wiring at (34) on both sides of the vehicle.
125844
125365
a Unlock the airbag computer connector (35) . a Unclip the wiring at (40) .
88A-66
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
125862 125792
a Remove the plastic nut (42) on both sides of the ve- a Remove the bolts (49) on both sides of the vehicle.
hicle. a Unclip the R 153 and R 154 connectors at (50) .
a Unclip the R 323 and R 324 connector mountings at a Remove the R 153 and R 154 connectors.
(43) .
a Remove the R 323 and R 324 connector mountings
(44) .
125829
a Unclip the wiring at (51) .
125868
88A-67
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
125795 125825
a Disconnect the R 339 connector (52) . a Unclip the wiring at (54) .
a Unclip the R 339 connector.
125839
88A-68
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
123688
a Disconnect:
- the clutch pedal start and end of travel sensor con-
nectors (60) ,
125828 - the clutch pedal position sensor connector (61) .
a Disconnect the electric steering column lock con-
nector (58) .
a Unclip the wiring at (59) .
88A-69
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
122742 125823
a Disconnect: a Unclip:
- the accelerator pedal potentiometer connector (62) - the wiring at (65) ,
,
- the wiring channel at (66) .
- the brake light switch connector (63) .
125827
125840 a Remove the earth nuts (67) .
a Disconnect the R 99 connectors (64) .
a Unclip the wiring at (68) .
88A-70
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
125796 125836
a Disconnect the R 260 connectors (69) . a Disconnect the front wheel speed sensor connector
(71) on both sides of the vehicle.
a Unclip the R 260 connectors.
DISCHARGE LAMPS
RIGHT-HAND DRIVE
a Disconnect the headlight beam adjustment front
sensor connector (72) .
124380
a Unclip the passenger compartment fuse and relay
box upwards (70) .
88A-71
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
122854 125831
a Unfasten the braking computer connector (74) . a Unclip the wiring at (77) .
a Disconnect the braking computer connector.
125331
88A-72
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
125782 125819
125835
125834
a Remove:
a Remove the two earth bolts (81) .
- the earth bolt (84) ,
- the scoop rivet (86) (see MR 400),
6-SPEED AUTOMATIC GEARBOX
- the scoop (87)
a Unfasten the automatic transmission computer con-
nector (82) .
F4R, and 6-SPEED AUTOMATIC GEARBOX
a Disconnect the automatic transmission connector. a Disconnect the R 262 connector (85) .
88A-73
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
125833 125820
a Unclip the wiring at (88) . a Unclip the fuse holders at (90) .
a Remove the max fuse box cover. a Remove the fuse holders.
a Detach the wiring from the max fuse box.
a Remove the bolt (91) from the max fuse box.
a Move the max fuse box to one side.
125821
a Remove the fuses (89) from the max fuse box.
125859
a Unclip the locking ring (92) from the bulkhead using
the tool (Ele. 1600) (93) .
88A-74
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- the locking ring using the tool (Ele. 1600),
- the max fuse box,
- the bolt on the max fuse box.
a Clip the fuse holders onto the max fuse box.
a Refit:
- the fuses in the max fuse box,
- the max fuse box cover.
a Clip the wiring onto the left-hand section of the bulk-
head.
a Refit:
- the scoop,
- the scoop rivet (see MR 400).
REFITTING
WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.
a Refit:
- the passenger compartment wiring harness,
88A-75
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
a Torque tighten the earth nuts on the front left-
hand side member (8 N.m).
6-SPEED MANUAL GEARBOX
a Connect the R 265 connectors.
a Connect:
a Clip the wiring onto the centre section of the bulk- - the clutch pedal position sensor connector,
head.
- the clutch pedal start and end of travel sensor con-
a Connect the following connectors: nectors.
- the brake fluid reservoir,
DISCHARGE LAMPS
a Connect:
- the R 99 connectors,
88A-76
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
a Clip the wiring onto the centre section of the dash- a Connect the lateral acceleration and yaw sensor
board cross member. connector.
a Connect the R 414, R 415 and R 416 connectors. a Torque tighten the tunnel earth nut (8 N.m).
a Torque tighten the radio earth nuts (8 N.m). a Connect the airbag computer connectors.
a Clip the wiring onto the upper section of the dash- a Lock the airbag computer connector.
board cross member.
a Clip the wiring onto the B-pillars.
a Torque tighten the earth nuts on the right-hand
dashboard cross member (8 N.m). a Connect the impact sensor connectors.
a Clip on the R 339 connector. a Clip on the R 155 and R 156 connectors.
a Connect the R 339 connector.
a Tighten the bolts for the R 155 and R 156 connec-
a Clip on: tors.
- the wiring onto the front right-hand section of the a Clip on:
passenger compartment,
- the wiring channels onto the rear section of the
- the R 153 and R 154 connectors. floor,
a Tighten the bolts for the R 153 and R 154 connec- - the wiring onto the rear section of the floor.
tors.
a Refit the plastic nuts for the wiring channels.
a Clip the airbag computer wiring to the front left-hand
section of the floor. a Connect:
a Refit: - the R 370 connector,
- the airbag computer wiring channel,
- the R 627 connector,
- the plastic rivet of the wiring channel.
- the rear right-hand seat belt stalk connector.
a Clip on the R 323 and R 324 connector mountings.
a Clip the wiring onto the rear right-hand wheel arch.
a Refit the plastic nut on the R 323 and R 324 connec-
tor mountings. a Torque tighten the rear right-hand earth nut (8
N.m).
a Clip the wiring onto the tunnel.
a Connect:
6-SPEED AUTOMATIC GEARBOX - the fuel filler flap lock motor connector,
a Connect the automatic gear lever connector. - the radio aerial connectors.
REAR AIRBAG 01
88A-77
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
a Clip the wiring onto the rear left-hand wheel arch. - the rear air distribution ducts (see Rear air distri-
bution duct: Removal - Refitting) (61A, Heating),
a Torque tighten the rear left-hand earth nut (8 N.m).
- the UCH (see 8 7 B, Passenger compartment
a Connect the rear pyrotechnic inertia reel connectors
connection unit, UCH: Removal - Refitting, page
on both sides of the vehicle.
87B-1) ,
a Clip the side curtain airbag wiring to the roof on both
- the A-pillar air distribution ducts (see Front foot-
sides of the vehicle.
well air distribution duct: Removal - Refitting)
a Connect the side curtain airbag connectors. (61A, Heating),
- the instrument panel (see 83A, Instrument panel,
DISCHARGE LAMPS Instrument panel: Removal - Refitting, page
83A-1) ,
a Clip the wiring into the rear left-hand wheel arch.
- the steering column switch assembly (see 84A,
a Connect the R 315 connector. Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-4) ,
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly),
a Clip the wiring into the rear wheel arches on both
sides of the vehicle. - the driver's front airbag (see 88C, Air bag and Pre-
tensioners, Driver's frontal airbag: Removal -
a Connect the rear wheel speed sensor connectors on Refitting, page 88C-14) ,
both sides of the vehicle.
- the cowlings under the steering wheel,
a Connect the R 244 connector. - the front tweeters (see 86A, Radio, Tweeter: Re-
moval - Refitting, page 86A-18) .
a Clip on the R 244 connector.
RADIO NO. 03
a Refit the centre speaker (see 86A, Radio, Centre
speaker: Removal - Refitting, page 86A-21) .
B91
a Clip the wiring into the tailgate.
a Torque tighten the tailgate earth nuts8 (N.m). a Refit the display (see 86A, Radio, Display: Remov-
a Connect the following connectors: al - Refitting, page 86A-23) .
- R 620, a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).
- rear screen wiper motor,
- high level brake light. VEHICLE WITHOUT RADIO
a Refit the storage compartment.
88A-78
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- the complete front seats (see Complete front
seat: Removal - Refitting) (75A, Front seat
RADIO NO. 01 or RADIO 01A or RADIO NO. 02 or frames and runners),
RADIO NO. 03 or RADIO NO. 06 or RADIO NO. 07
or RADIO NO. 08 or RADIO 08A or RADIO 09A or - the rear wheel arch trims (see Rear wheel arch
RADIO 15A trim: Removal - Refitting) (71A, Body internal
a Refit the radio (see 86A, Radio, Radio: Removal - trim),
Refitting, page 86A-8) .
- the rear end panel linings (see Rear end panel lin-
ing: Removal - Refitting) (71A, Body internal
trim),
a Refit the glovebox (see Glovebox: Removal - Refit- - the rear door sill upper trims (see Rear inner sill
ting) (57A, Interior equipment). upper trim: Removal - Refitting) (71A, Body in-
ternal trim),
NAVIGATION AID 4 - the rear bench seatback (see 1/3 and 2/3 rear
a Refit the navigation computer (see 83C, On-board bench seatback: Removal - Refitting) (76A, Rear
telematics system, Navigation computer: Re- seat frames and runners),
moval - Refitting, page 83C-4) .
- the rear bench seat base (see Rear bench seat
base: Removal - Refitting) (76A, Rear seat
frames and runners),
- the front pyrotechnic inertia reels (see Front pyro- - the heat shield,
technic inertia reel: Removal - Refitting) ,
- the front door sill trims (see Front door sill lining: - the heat shield clips.
Removal - Refitting) (71A, Body internal trim),
- the rear door sill trims (see Rear door sill lining: F4R or M9R
Removal - Refitting) (71A, Body internal trim),
a Refit the turbocharger (see Turbocharger: Remov-
- the B-pillar lower trims (see B-pillar lower trim:
al - Refitting) (12B, Turbocharging).
Removal - Refitting) (71A, Body internal trim),
- the B-pillar upper trims (see B-pillar upper trim:
Removal - Refitting) (71A, Body internal trim),
88A-79
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
a Refit:
K9K or M9R - the scoop under the scuttle panel grille (see Scoop
under the scuttle panel grille: Removal - Refit-
a Refit the diesel injection computer (see Diesel in- ting) (56A, Exterior equipment),
jection computer: Removal - Refitting) (13B, Die-
sel injection). - the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
- the rear bumper (see Rear bumper: Removal -
Refitting) (55A, Exterior protection),
- the rear lights on the wing (see 81A, Rear lighting,
F4R or K4M or M4R
Rear wing light: Removal - Refitting, page 81A-
a Refit the petrol injection computer (see Petrol injec- 1) ,
tion computer: Removal - Refitting) (17B, Petrol
- the left-hand headlight (see 8 0 B , Headlights,
injection).
Headlight: Removal - Refitting, page 80B-1) ,
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the rear wheel arch liners (see Rear wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the air filter unit (see Air filter unit: Removal - Re-
fitting) (12A, Fuel mixture),
- the battery tray (see 80A, Battery, Battery tray:
Removal - Refitting, page 80A-27) ,
- the battery disconnection unit (see 80A, Battery,
Battery disconnection unit: Removal - Refitting,
page 80A-20) ,
- the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection
and Switching Unit: Removal - Refitting, page
87G-2) ,
- the battery (see 80A, Battery, Battery: Removal -
Refitting, page 80A-4) .
a Lower the vehicle on the two-post lift.
a Refit:
- the rear side doors (see Rear side door: Removal
- Refitting) (47A, Side opening elements),
- the front side doors (see Front side door: Remov-
al - Refitting) (47A, Side opening elements).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a Unlock the airbag computer by applying the after re-
pair procedure using the Diagnostic tool :
- connect the Diagnostic tool,
88A-80
WIRING HARNESS
Passenger compartment wiring: Removal - Refitting 88A
B91 or K91
- select the "Airbag computer",
- go to repair mode,
- display the "Before/after repair procedure" of the
selected computer,
- carry out the operations described in the "After re-
pair procedure" section.
88A-81
WIRING HARNESS
Driver's front side door wiring: Removal - Refitting 88A
B91 or K91
- the door sealing film (see Door sealing film: Re-
moval - Refitting) (65A, Opening element seal-
Equipment required
ing),
Diagnostic tool - the front side door lock (see Front side door lock:
Removal - Refitting) (51A, Side opening element
mechanisms),
IMPORTANT - the side impact sensor on the front door (see 88C,
Consult the safety and cleanliness advice and oper- Air bag and Pretensioners, Side impact sensor:
ation recommendations before carrying out any Removal - Refitting, page 88C-27) .
repair (see 88A, Wiring harness, Wiring: Precau-
a Disconnect the door mirror connector.
tions for the repair, page 88A-4) .
WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).
REMOVAL
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).
88A-82
WIRING HARNESS
Driver's front side door wiring: Removal - Refitting 88A
B91 or K91
II - OPERATION FOR REMOVAL OF PART tor,
CONCERNED
- the speaker connector (3) on the front side door,
- the connectors (4) for the exterior handle on the
front side door.
a Unfasten the front side door wiring clips (5) with an
unclipping tool.
WARNING
To prevent any damage during the removal oper-
ation, check that the wiring is free from its mount-
ings (retaining clip, plastic clip, adhesive tape,
connector, etc.).
REFITTING
125683
a
WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation, 125682
mark the wiring routing and how to connect the a Refit the wiring as per the original routing.
connectors.
a Clip on the front side door wiring clips.
a Disconnect:
a Connect:
- the R 153 front side door connector (1) ,
- the connectors for the exterior handle on the front
- the connectors (2) for the front window winder mo- side door,
88A-83
WIRING HARNESS
Driver's front side door wiring: Removal - Refitting 88A
B91 or K91
- the speaker connector on the front side door,
- the connectors for the front window winder motor,
- the R 153 front side door connector.
88A-84
WIRING HARNESS
Passenger's front side door wiring: Removal - Refitting 88A
B91 or K91
- the door sealing film (see Door sealing film: Re-
moval - Refitting) (65A, Opening element seal-
Equipment required
ing),
Diagnostic tool - the front side door lock (see Front side door lock:
Removal - Refitting) (51A, Side opening element
mechanisms),
IMPORTANT - the side impact sensor on the front door (see 88C,
Consult the safety and cleanliness advice and oper- Air bag and Pretensioners, Side impact sensor:
ation recommendations before carrying out any Removal - Refitting, page 88C-27) .
repair (see 88A, Wiring harness, Wiring: Precau-
a Disconnect the door mirror connector.
tions for the repair, page 88A-4) .
WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).
REMOVAL
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).
88A-85
WIRING HARNESS
Passenger's front side door wiring: Removal - Refitting 88A
B91 or K91
II - OPERATION FOR REMOVAL OF PART tor,
CONCERNED
- the speaker connector (3) on the front side door,
- the connectors (4) for the exterior handle on the
front side door.
a Unfasten the front side door wiring clips (5) with an
unclipping tool.
WARNING
To prevent any damage during the removal oper-
ation, check that the wiring is free from its mount-
ings (retaining clip, plastic clip, adhesive tape,
connector, etc.).
REFITTING
125685
a
WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation, 125687
mark the wiring routing and how to connect the a Refit the wiring as per the original routing.
connectors.
a Clip on the front side door wiring clips.
a Disconnect:
a Connect:
- the R 154 front side door connector (1) ,
- the connectors for the exterior handle on the front
- the connectors (2) for the front window winder mo- side door,
88A-86
WIRING HARNESS
Passenger's front side door wiring: Removal - Refitting 88A
B91 or K91
- the speaker connector on the front side door,
- the connectors for the front window winder motor,
- the R 154 front side door connector.
88A-87
WIRING HARNESS
Rear wiring: Connector access 88A
K91
I - LOCATION OF CONNECTORS II - ACCESS TO CONNECTORS
a
1 - R 621
IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-4) .
WARNING
To avoid damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection and reconnection) (Technical Note
6015A, 88A, Wiring).
125641
1 - Access to the R 621 connector
a R 621 connector (left-hand tailgate/left-hand tailgate
intermediate connection).
2 - R 401
125680
a Disconnect the R621 connector.
125641
a R 401 connector (boot lid/heated rear screen wiring
connection).
88A-88
WIRING HARNESS
Rear wiring: Connector access 88A
K91
2 - Access to the R 401 connectors
125641
a Disconnect the R401 connectors.
88A-89
WIRING HARNESS
Rear wiring: Removal - Refitting 88A
K91
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-4) .
WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).
REMOVAL
WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.
125680
a Disconnect:
- the rear screen wiper motor connector (2) ,
- the R 621 connector on the left tailgate/left tailgate
intermediate connection (3) .
a Detach the rear wiring at (4) .
88A-90
WIRING HARNESS
Rear wiring: Removal - Refitting 88A
K91
REFITTING
125641
WARNING
To prevent any damage during the removal oper-
ation, check that the wiring is free from its mount-
ings (retaining clip, plastic clip, adhesive tape,
connector, etc.).
88A-91
WIRING HARNESS
Rear bumper wiring: Connector access 88A
I - LOCATION OF CONNECTORS
125785
125640 a Disconnect the R 319 connector (1) .
a R 319 connecter (rear bumper/rear connection).
II - ACCESS TO CONNECTORS
a
IMPORTANT
Consult the safety and cleanliness advice and
operation recommendations before carrying out
any repair (see 88A, Wiring harness, Wiring:
Precautions for the repair, page 88A-4) .
WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Dis-
connection - reconnection) (Technical Note
6015A, 88A, Wiring).
88A-92
WIRING HARNESS
Rear bumper wiring: Removal - Refitting 88A
IMPORTANT B91
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88A, Wiring harness, Wiring: Precau-
tions for the repair, page 88A-4) .
WARNING
To prevent damaging the connectors, consult the
disconnection procedure (see Connector: Discon-
nection and reconnection) (Technical Note
6015A, 88A, Wiring).
REMOVAL
WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.
88A-93
WIRING HARNESS
Rear bumper wiring: Removal - Refitting 88A
B91 or K91, and REAR PROXIMITY RADAR
125677
REFITTING
88A-94
WIRING HARNESS
Rear bumper wiring: Removal - Refitting 88A
B91
a Connect the connectors:
- for the rear fog light,
- for the number plate lights.
88A-95
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS
- an airbag computer
- an inhibitor switch
- front seat belt buckles
D91 125365
- anti-submarining airbags
Driver's front airbag
B91 or K91
125128
V4Y or V9X
88C-1
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
Passenger front airbag
B91 or K91
125379
124372
134371
124770
88C-2
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
Side impact sensors Inhibitor switch
125383 124373
One side impact sensor in each B-pillar.
Front seat belt buckle
125387 125175
One side impact sensor in each front side door.
88C-3
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
Rear seat belt buckles
D91
124018
B91 or K91
134380
Front side seat belt
B91 or K91
125383
125386
88C-4
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
D91 B91 or K91
Rear side seat belt Front seat belt lap belt pretensioner
134402 125089
D91
Anti-submarining airbag
134389
122906
88C-5
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: List and location of components 88C
V4Y or V9X
123314
134387
B91 or K91, and REAR AIRBAG 01 To remove the positive battery terminal (see 80A, Bat-
tery, Battery terminals: Removal - Refitting, page
Rear side airbags (chest-level) 80A-12) .
125384
88C-6
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
Equipment required
Diagnostic tool
IMPORTANT
All operations on airbag and pretensioner systems
must be carried out by qualified trained personnel.
The airbags have a pyrotechnic gas generator, with
an ignition module and bag which must not be sep-
arated.
The pretensioners have a pyrotechnic gas genera-
tor and an igniter which must, under no circum-
stances, be separated.
IMPORTANT
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered.
88C-7
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
I - PROCEDURE FOR DEACTIVATING AND
ACTIVATING THE SAFETY SYSTEMS
Disconnection, wiring operation and removal: Disconnect the battery (see Connect the battery (see
8 0 A , Battery , Battery: 8 0 A , B a t t e ry, B a t t e ry:
- dashboard
Removal - Refitting, page Removal - Refitting, page
- seat 80A-4) 80A-4)
- steering column switch assembly
- driver's front airbag
- passenger's front airbag
- front chest-level side airbag
- rear chest-level side airbag
- curtain side airbag
- anti-submarining airbag
- front seat lap belt pretensioner
- front side seat belt
- rear side seat belt
- pyrotechnic battery terminal
- automatic roll-hoops
Bodywork operation
- dent removal
- jacking
- replacing non-removable components (weld)
88C-8
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
Impact detection compo- Deactivation Activation
nent
Disconnection, wiring ope- Lock the airbag computer by applying Connect the battery (see 80A, Battery,
ration and removal: the "Before repair procedure" using the Battery: Removal - Refitting, page
Diagnostic tool : 80A-4)
- side impact sensors
- connect the diagnostic tool
- airbag computer
- select « Airbag computer » Unlock the airbag computer by applying
the "After repair procedure" using the
- go to repair mode
Removal of a door (if the Diagnostic tool :
door is equipped with a - display the « Before/after repair
- connect the diagnostic tool
side impact sensor) procedure » for the computer selected
- select « Airbag computer »
- carry out the operations described in
the « Before repair procedure » sec- - go to repair mode
Disconnection of passen-
tion
ger compartment/door con- - display the « Before/after repair
nection (if the door is procedure » for the computer selected
equipped with a side
Disconnect the battery (see 80A, Bat- - carry out the operations described in
impact sensor)
tery , Battery: Removal - Refitting, the « After repair procedure » section
page 80A-4)
Disconnection, wiring operation and removal: Switch off the ignition. Switch on the ignition
- inhibitor switch
- seat belt fastening detection connector
88C-9
AIR BAG AND PRETENSIONERS
Airbags and pretensioners: Recycling - Destruction 88C
Special tooling required
Note:
Ele. 1287 Tool for destroying airbags
and pretensioners. If triggering is not possible (faulty ignition module)
return the part to Techline.
Ele. 1287-02 Kit of 2 adapters for the air-
bag and pretensioner
destruction tool.
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
96832
IMPORTANT
To eliminate the risk of any accident, do not reuse a Always use the tool (Ele. 1287) and three kits of
pyrotechnic components. adapters (Ele. 1287-02), (Ele. 1908) and (Ele.
1812).
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only. a Use a wiring connector kit 82 00 518 971.
a Attach the wiring connectors 82 00 518 971 to the
adapters (Ele. 1287-02) to obtain an adapter for
each colour (green, orange, blue, etc.) (see Wiring:
WARNING
Repair) (Technical Note 6015A, 88A, Wiring).
- Each part is intended for a specific vehicle type
and should not be fitted on another vehicle under a Use a battery to power the destruction tool.
any circumstances. The parts are not interchange-
able. I - AIRBAGS
- Do not trigger pretensioners which are to be a
returned under warranty because of a faulty stalk.
This makes analysis of the part by the supplier Note:
impossible. Return the defective part to Techline in
The airbags must be destroyed outside the work-
the packaging of the new part.
shop, in an area with sufficient space.
The airbags to be destroyed must be removed.
WARNING
The destruction procedure cannot be carried out if Note:
local regulations require a special procedure which
has been confirmed and published by the Fault find- If the airbag has two levels of activation (i.e. it is
ing, Repair and Procedures Department. fitted with two connectors), destroy both connec-
tors.
88C-10
AIR BAG AND PRETENSIONERS
Airbags and pretensioners: Recycling - Destruction 88C
a Connect: a Connect the two feed wires of the destruction tool
(Ele. 1287) to a battery.
- the adapter to the destruction tool (Ele. 1287),
IMPORTANT
To prevent any risk of an accident when destroy-
ing a pyrotechnic component, check that no-one
is in the vicinity.
96835
88C-11
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
Equipment required
Diagnostic tool
Tightening torquesm
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
REMOVAL
125361
a Lock the airbag computer by applying the "Before re- a Remove the soundproofing pad (2) .
pair procedure" using the Diagnostic tool :
- connect the Diagnostic tool,
- select the “Airbag computer”,
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "Before
repair procedure" section.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove:
- the centre console (see Centre console: Removal
- Refitting) (MR 416, 57A, Interior equipment),
- the intermediate air distribution duct (see C-pillar
intermediate air distribution duct: Removal -
Refitting) (MR 415, 61A, Heating system).
125362
a Unclip the wiring at (3) using a flat-blade screwdriv-
er.
a Move aside the wiring.
88C-12
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
REFITTING
II - FINAL OPERATION.
a Refit the airbag computer protector.
a Clip the wiring on the airbag computer protector.
a Refit:
125364 - the soundproofing,
a Remove the airbag computer protector (4) . - the intermediate air distribution duct (see C-pillar
intermediate air distribution duct: Removal -
Refitting) (MR 415, 61A, Heating system),
II - OPERATION FOR REMOVAL OF PART
CONCERNED - the centre console (see Centre console: Removal
- Refitting) (MR 416, 57A, Interior equipment).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
a Unlock the airbag computer by applying the "After
repair procedure" using the Diagnostic tool :
- connect the Diagnostic tool,
- select the “Airbag computer”,
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.
125365
a Remove:
88C-13
AIR BAG AND PRETENSIONERS
Driver's frontal airbag: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
REMOVAL
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.
18455
a Insert a flat screwdriver into the aperture (1) located
behind the steering wheel.
a Unclip the driver's front airbag by pushing in the di-
rection of the arrow (2) .
88C-14
AIR BAG AND PRETENSIONERS
Driver's frontal airbag: Removal - Refitting 88C
III - FINAL OPERATION.
a Refit:
- the cowlings under the steering wheel,
- the bolts to the covers under the steering wheel.
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only.
101920
a Unlock the driver's front airbag connectors at (3) .
a Disconnect the connectors (4) from the driver's front
airbag .
a Remove the driver's front airbag.
IMPORTANT
To prevent the any component from being thrown
upwards, store the airbag with the inflatable
cushion facing upwards.
REFITTING
IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and pretensioners: Precautions for the repair,
page 88C-7) .
88C-15
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting 88C
Tightening torquesm RADIO NO. 01 or RADIO NO. 02 or RADIO NO. 03
a Remove the front tweeters (see 86A, Radio, Tweet-
passenger front airbag 4 N.m
er: Removal - Refitting, page 86A-18) .
bolts on the dashboard
REMOVAL
RADIO NO. 03
88C-16
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART REFITTING
CONCERNED
IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
pretensioners: Precautions for the repair,
page 88C-7) .
IMPORTANT
When the passenger front airbag is triggered, the
consequent damage caused to the mountings
always requires the dashboard to be replaced.
Affix the label warning against fitting a rear-facing
child seat on the front passenger seat to the pas-
senger side of the dashboard.
RADIO NO. 03
a Refit:
- the receiver (see 86A, Radio, Receiver: Removal
- Refitting, page 86A-10) ,
- the central speaker (see 8 6 A , Radio, Centre
speaker: Removal - Refitting, page 86A-21) .
88C-17
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting 88C
NAVIGATION AID 4
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .
88C-18
AIR BAG AND PRETENSIONERS
Front (chest-level) side airbag: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
REMOVAL
IMPORTANT 101920
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.
124769
a Unlock the front side (chest-level) airbag connector
(1) at (2) .
a Disconnect the front side (chest-level) airbag con-
nector.
a Unclip the front side (chest-level) airbag wiring at (3)
.
88C-19
AIR BAG AND PRETENSIONERS
Front (chest-level) side airbag: Removal - Refitting 88C
II - REFITTING OPERATION FOR PART
CONCERNED
124772
a Remove:
124771
- the bolts (4) from the front side (chest-level) airbag,
a Refit the front side (chest-level) airbag, inserting the
- the front side (chest-level) airbag.
anchoring points (5) into the front seatback frame.
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .
88C-20
AIR BAG AND PRETENSIONERS
Rear (chest-level) side airbag: Removal - Refitting 88C
REAR AIRBAG 01
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
REMOVAL
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or 123509
naked flame - they may be triggered.
a Remove the side section at (1) and (2) .
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-4) .
a Remove the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
frames and runners).
a Tilt the rear bench seatback.
124756
a Remove:
88C-21
AIR BAG AND PRETENSIONERS
Rear (chest-level) side airbag: Removal - Refitting 88C
REAR AIRBAG 01
- the rear inner sill upper trim (see Rear inner sill REFITTING
upper trim: Removal - Refitting) (71A, Body in-
ternal trim).
I - REFITTING PREPARATION OPERATION
a
II - OPERATION FOR REMOVAL OF PART
CONCERNED IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts.
(see 88C, Air bag and Pretensioners, Airbag
and pretensioners: Precautions for the repair,
page 88C-7) .
a Disconnect the rear side (chest-level) airbag con- a Torque tighten the rear side chest-level airbag
nector. bolts (4 Nm).
a Refit the blanking covers.
K91
a Refit the side section.
125384
a Remove the rear side (chest-level) airbag in accor-
dance with (6) .
88C-22
AIR BAG AND PRETENSIONERS
Rear (chest-level) side airbag: Removal - Refitting 88C
REAR AIRBAG 01
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only.
88C-23
AIR BAG AND PRETENSIONERS
Side curtain airbag: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
REMOVAL
IMPORTANT
Never handle the pyrotechnic systems (preten- 101920
sioners or airbags) near to a source of heat or a Unlock the connector (1) from the side curtain airbag
naked flame - they may be triggered. at (2) .
a Disconnect the battery (see 80A, Battery, Battery: a Disconnect the side curtain airbag connector.
Removal - Refitting, page 80A-4) .
D91
a Remove the rear quarter panel trims (see Quarter
panel trim: Removal - Refitting) (71A, Body inter-
nal trim).
125379
a Remove:
- the straps (3) ,
- the plastic rivet (4) .
88C-24
AIR BAG AND PRETENSIONERS
Side curtain airbag: Removal - Refitting 88C
D91
134372
REFITTING
a
127600 IMPORTANT
a Pull the side curtain airbag up towards the brackets After a seat belt pyrotechnic component is trig-
to release them. gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
a Remove:
pretensioners: Precautions for the repair,
- the brackets (6) , page 88C-7) .
- the bolts (7) from the side curtain airbag generator.
IMPORTANT
In order to ensure the side curtain airbag clips
hold, never refit a side curtain airbag which has
been removed.
88C-25
AIR BAG AND PRETENSIONERS
Side curtain airbag: Removal - Refitting 88C
II - REFITTING OPERATION FOR PART
CONCERNED
a Refit:
- a new side curtain airbag,
- the side curtain airbag generator bolts.
a Torque tighten the side curtain airbag generator
bolts (8 N.m).
a Refit:
- the side curtain airbag brackets,
- the side curtain airbag plastic rivet,
- the side curtain airbag straps.
a Connect the side curtain airbag connector.
a Lock the side curtain airbag connector.
D91
a Refit the rear quarter panel trims (see Quarter pan-
el trim: Removal - Refitting) (71A, Body internal
trim),
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .
88C-26
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
REMOVAL
125387
- go to repair mode,
88C-27
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
2 - Central impact sensors
125388
125383
REFITTING
a Connect the impact sensor connector. a Position the impact sensor with its lug (4) .
88C-28
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
III - FINAL OPERATION
Note:
These sensors do not require programming with
the Diagnostic tool.
88C-29
AIR BAG AND PRETENSIONERS
Anti-submarining airbag: Removal - Refitting 88C
D91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
Consult the safety and cleanliness advice and oper-
ation recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
REMOVAL
IMPORTANT
Never handle the pyrotechnic systems (preten- 101920
sioners or airbags) near to a source of heat or a Unlock the anti-submarining airbag connector at (1) .
naked flame - they may be triggered.
a Disconnect the anti-submarining airbag connector.
Note:
Handle the airbag either by its rear centre section
or by the bracket.
Note:
Handle the airbag by its rear centre section (3) or
by the bracket (4) .
88C-30
AIR BAG AND PRETENSIONERS
Anti-submarining airbag: Removal - Refitting 88C
D91
II - REFITTING OPERATION FOR PART
CONCERNED
134389
a Remove the anti-submarining airbag according to
(5) to release the studs (6) . 134391
a
REFITTING Note:
Handle the airbag by its rear centre section (7) or
I - REFITTING PREPARATION OPERATION
by the bracket (8) .
a
a Refit the anti-submarining airbag with a new bolt on
IMPORTANT the front seat base ensuring that the studs fit correct-
After a seat belt pyrotechnic component is trig- ly on the frame.
gered, it is essential to replace certain parts (see
a Torque tighten the anti-submarining airbag bolt (6
88C, Air bag and Pretensioners, Airbag and
N.m).
pretensioners: Precautions for the repair,
page 88C-7) . a Connect the anti-submarining airbag connector.
a Always replace the anti-submarining airbag bolt. a Lock the anti-submarining airbag connector.
- the front seat base trim (see Front seat base trim:
Removal - Refitting) (77A, Front seat trim),
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .
88C-31
AIR BAG AND PRETENSIONERS
Inhibitor switch: Removal - Refitting 88C
REMOVAL REFITTING
II - FINAL OPERATION.
a Connect inhibitor switch connector.
a Clip the panel onto the dashboard.
124373
124374
88C-32
AIR BAG AND PRETENSIONERS
Front seat lap belt pretensioner: Removal - Refitting 88C
B91 or K91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
IMPORTANT
144421
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked a Remove the bolt (1) from the front seat lap belt pre-
flame - they may be triggered. tensioner
101920
a Unlock (3) the connector (4) of the front seat lap belt
pretensioner.
88C-33
AIR BAG AND PRETENSIONERS
Front seat lap belt pretensioner: Removal - Refitting 88C
B91 or K91
IMPORTANT Note:
After a seat belt pyrotechnic component is trig- Check that the seat belt is not twisted between
gered, it is essential to replace certain parts (see the front side seat belt return mechanism and the
88C, Air bag and Pretensioners, Airbag and lap belt pretensioner.
pretensioners: Precautions for the repair,
page 88C-7) .
Note:
a parts always to be replaced: front lap belt pre-
tensioner bolt (31,02,01,54). To check that the front side seat belt is correctly
clipped onto the lap belt pretensioner, pull on the
front side seat belt strap and check that the front
side seat belt strap remains clipped onto the lap
II - REFITTING OPERATION FOR PART
belt pretensioner.
CONCERNED
a Connect the battery (see 80A, Battery, Battery: Re-
a Connect the connector of the front seat lap belt pre-
moval - Refitting, page 80A-4) .
tensioner.
a Lock the connector of the front seat lap belt preten- IMPORTANT
sioner.
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .
144421
a Refit:
88C-34
AIR BAG AND PRETENSIONERS
Front seat belt buckle: Removal - Refitting 88C
Equipment required
Tightening torquesm
REMOVAL
Note:
It is not necessary to remove the buckle covers
to disconnect the connector.
137713
a Unclip the connector (1) using a set of feeler gaug-
es.
88C-35
AIR BAG AND PRETENSIONERS
Front seat belt buckle: Removal - Refitting 88C
125174
a Remove:
- the bolt (2) ,
- the front seat belt buckle (3) .
REFITTING
88C-36
AIR BAG AND PRETENSIONERS
Rear seat belt buckle: Removal - Refitting 88C
Equipment required
Tightening torquesm
REMOVAL
a Switch off the ignition. a Unclip the connectors of the rear seat belt buckles
using a set of feeler gauges at (4) .
a Remove the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
frames and runners). REFITTING
B91 or K91
a Clip the connector on the rear left-hand buckle
mounting.
II - FINAL OPERATION
a Refit the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
frames and runners).
137757
a Remove:
- the bolts (1) ,
- the seat belt buckles.
B91 or K91
a Unclip the connector at (2) and (3) .
88C-37
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
B91 or K91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
REMOVAL
124022
a Remove the upper bolt (2) from the front side seat
belt.
88C-38
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
B91 or K91
REFITTING
IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
pretensioners: Precautions for the repair,
page 88C-7) .
a Disconnect the front side seat belt connector. a Torque tighten the lower bolt for the front side
seat belt (21 Nm).
a Connect the front side seat belt connector.
a Lock the front side seat belt connector.
a Clip the front side seat belt into the front seat lap belt
pretensioner.
a Refit the upper bolt of the front side seat belt using
HIGH STRENGTH THREAD LOCK (see Vehicle:
Parts and consumables for the repair) (04B, Con-
sumables - Products).
a Torque tighten the upper bolt of the front side seat
belt (21 N.m).
88C-39
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
B91 or K91
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .
88C-40
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
D91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
REMOVAL
134380
I - REMOVAL PREPARATION OPERATION a Remove the bolts (1) from the front side seat belt
lower mounting rail.
a
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.
137762
a Remove the cover according to (2) then (3) .
88C-41
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
D91
- the stiffness harness (10) ,
- the front centre seat belt inertia reel.
REFITTING
a Refit:
- the front side seat belt inertia reel,
134380
a Unlock the connector (7) from the front side seat belt
inertia reel.
134404
a Disconnect the connector (7) of the front side seat a Ensure that the inertia reel clips (11) are engaged in
belt inertia reel. the bolt neck.
a Remove:
a Torque tighten the front side seat belt (upper
- the bolt (8) from the stiffness harness, bolt21 N.m).
- the front side seat belt inertia reel bolt (9) , a Refit the deflector.
88C-42
AIR BAG AND PRETENSIONERS
Front side seat belt: Removal - Refitting 88C
D91
137761
a Refit the cover following (12) .
a Torque tighten the front side seatbelt lower
mounting runner bolts (21 N.m).
II - FINAL OPERATION
a Refit the rear panel trim (see Rear panel lining: Re-
moval - Refitting) (71A, Body internal trim).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .
88C-43
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B91 or K91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
REMOVAL
101920
a Unlock at (2) the rear side seat belt connector (3) .
a Disconnect the rear side seat belt connector.
88C-44
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B91 or K91
REFITTING
IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
pretensioners: Precautions for the repair,
page 88C-7) .
88C-45
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B91 or K91
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .
88C-46
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
D91
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-7) .
REMOVAL
IMPORTANT
Never handle the pyrotechnic systems (preten-
sioners or airbags) near to a source of heat or
naked flame - they may be triggered.
133968
a Remove the bolt from the rear side seat belt fitting
(1) .
a Pass the strap through the rear side seat belt return
mechanism (2) .
a Remove:
- the bolt (3) from the plastic cover,
- the christmas tree pin (4) ,
- the plastic casing (5) .
a Unclip the strap at (6) .
88C-47
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
D91
REFITTING
IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
pretensioners: Precautions for the repair,
page 88C-7) .
a Pass the strap through the rear side seat belt return
mechanism.
88C-48
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
D91
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-4) .
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-10) .
88C-49
AIR BAG AND PRETENSIONERS
Rear centre seat belt: Removal - Refitting 88C
B91 or K91
Tightening torquesm
REMOVAL
a Remove:
- the 1/3 and 2/3 rear bench seatback (see 1/3 and
123314
2/3 rear bench seatback: Removal - Refitting)
(76A, Rear seat frames and runners), a Remove:
- the rear centre seat belt inertia reel nut (3) ,
- the 2/3 rear bench seatback trim (see 1/3 and 2/3
rear bench seatback trim: Removal - Refitting) - the rear centre seat belt (4) .
(78A, Rear seat trim).
REFITTING
II - OPERATION FOR REMOVAL OF PART
CONCERNED
I - REFITTING OPERATION FOR PART
CONCERNED
a Refit the rear centre seat belt.
a Torque tighten the rear centre seat belt inertia reel
nut (21 N.m).
a Refit the rear centre seat belt guide.
a Refit:
- the 2/3 rear bench seatback trim (see 1/3 and 2/3
rear bench seatback trim: Removal - Refitting)
(78A, Rear seat trim),
- the 1/3 and 2/3 rear bench seatback (see 1/3 and
2/3 rear bench seatback: Removal - Refitting)
(76A, Rear seat frames and runners),
123315
a Remove:
88C-50
AIR BAG AND PRETENSIONERS
Rear centre seat belt: Removal - Refitting 88C
B91 or K91
122906
a Pass the rear centre seat belt strap through the rear
bench seat base at (5) .
137755
II - FINAL OPERATION
88C-51
DRIVER'S POSITION
Electrical accessories socket: Removal - Refitting 88D
REMOVAL
EQUIPMENT LEVEL EA2 or EQUIPMENT LEVEL
I - REMOVAL PREPARATION OPERATION EA3 or EQUIPMENT LEVEL EA4 or EQUIPMENT
LEVEL EA5 or EQUIPMENT LEVEL EAG or
EQUIPMENT LEVEL SPORT
124200
a Remove the centre console (see Centre console:
Removal - Refitting) (MR 416, 57A, Interior equip- 124202
ment). a Unclip the centre console rear panel (1) .
a Disconnect the connectors.
124201
88D-1
DRIVER'S POSITION
Electrical accessories socket: Removal - Refitting 88D
II - REMOVAL OPERATION FOR PART
CONCERNED
125094
REFITTING
II - FINAL OPERATION.
88D-2
DRIVER'S POSITION
Cigarette lighter: Removal - Refitting 88D
REMOVAL
REFITTING
II - FINAL OPERATION.
a Refit the centre console upper panel (see Centre
console upper front panel: Removal - Refitting)
(57A, Interior equipment).
88D-3