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RH400

Hydraulic Mining Excavator

RH400 HYDRAULIC MINING EXCAVATOR


8,050 mm 9,070 mm
26 ft 5 in 29 ft 9 in

7,800 mm 7,600 mm
25 ft 7 in 24 ft 11 in

9,990 mm
8,800 mm 32 ft 9 in
28 ft 10 in
7,470 mm
24 ft 6 in

3,150 mm
2,945 mm 10 ft 4 in
9 ft 8 in
1,135 mm
3 ft 9 in

8,445 mm 2,000 mm
27 ft 8 in 6 ft 7 in

10,980 mm 8,600 mm
36 ft 28 ft 3 in

General Data: Features


Operating Weight • TriPower shovel attachment

Face Shovel 980 t 1,080 sht • Independent oil cooling system

Engine Output • Spacious walk-through machine house

SAE J 1995 3,360 kW 4,500 HP • 5-circuit hydraulic system

Standard Bucket Capacity • Electronic-hydraulic servo control

3 3
Face Shovel (SAE 2:1) 50.0 m 65.4 yd • Board Control System (BCS)

• Torque control in closed-loop swing circuit

• Automatic central lubrication system

• Xenon working light

Product Specification Sheet


Operating Weight Diesel Engines
Shovel Make and model 2 x QSK 60-C 2-stage

Standard track pads 2,000 mm (6 ft 7 in) Total rated net power ISO 3046/1 3,360 kW (4,500 HP) 1,800 min-1

Operating weight 980,000 kg (2,160,510 lb) Total rated net power SAE J1349 3,360 kW (4,500 HP) 1,800 min-1

Ground Pressure 25.8 N/cm (37.4 psi)


2 Total rated gross power SAE J1995 3,360 kW (4,500 HP) 1,800 min-1

Further track pads on request No. of cylinders (each engine) 16


Bore 159 mm (6.25 in)
Stroke 190 mm (7.48 in)
Electrical System (diesel drive)
Displacement 60.2 I (3,674 in3)
System voltage 24V
Aspiration 2-stage turbocharged;
Batteries 6 x 244 Ah - 12 V each
aftercooled and intercooled
in series / parallel installation 732 Ah - 24 V in total
Max. altitude without deration 4,880 m (16,000 ft) a.s.l.
Alternators 2 x 175 A each
Emission certification US EPA Tier 2
Working spot lights 12 x high brightness Xenon lights
Fuel tank capacity 15,100 I (4,000 US gal)
• Battery isolation relays
• Emergency stop switches accessible from ground level, in engine • Hydraulically driven radiator fan with electronically controlled fan speed
module and in operator’s cab • Microprocessed engine control
• Automatic rev. reduction
• Heavy-duty air- filters with automatic dust evacuation
Hydraulic Oil Cooling • Two-stage fuel filter incl. water separator
• Additional high-capacity water separator
Oil flow of cooling pumps
• Pre-lube starting system
Diesel version 4 x 975 l/min (4 x 258 US gal/min)
• Eliminator with centrifuge for engine oil filtration
Electric version 4 x 992 l/min (4 x 262 US gal/min)
• Engine-oil-change interval of 1,000 hours
Diameter of fans 4 x 1,524 mm (4 x 60 in)
• Cooling system is fully independent of all main circuits, i.e. controlled
cooling capacity is available whenever engine is running Hydraulic System with PMS
• Gear-type cooling pumps supplying high-volume, low-pressure oil to Main pumps (Diesel and electric version) 8 x variable flow axial piston pumps
aluminum coolers
Max. oil flow Diesel version 8 x 936 I/min (8 x 247 US gal/min)
• Fan speed is thermostatically controlled
Electric version 8 x 935 I/min (8 x 247 US gal/min)
• Extremely high cooling efficiency to ensure optimum oil temperature
Max. pressure, attachment 31 MPa = 310 bar (4,495 psi)
Max. pressure, travel 36 MPa = 360 bar (5,220 psi)
Electrical Motors (optional) Swing pumps Diesel version 6 x reversible swash plate pumps
Type 2 x Squirrel cage induction motor Electric version 6 x reversible swash plate pumps
Output 3,200 kW Max. oil flow Diesel version 6 x 488 I/min (6 x 129 US gal/min)
Voltage 6.6 kV +/- 10% (other on request) Electric version 6 x 496 I/min (6 x 131 US gal/min)

Total rated current IN 332 A Max. pressure, swing circuit 35 MPa = 350 bar (5,080 psi)

Frequency 50 Hz (or 60 Hz optional) Total volume of hydraulic oil Approx. 13,000 I (3,450 US gal)

Revolutions 1,500 min-1 (1,800 min-1 optional) Hydraulic tank capacity Approx. 10,000 I (2,640 US gal)

Max starting current 780 A • Pump Managing System (PMS) contains:


• Electronic load limit control
• Custom-made electric motors with increased gap between rotor and
• Flow on demand from main pumps depending on joystick position
stator to withstand severe mining conditions
• Automatic regulation of main pumps to zero flow without demand
• Power limit control by Pump Management System
• Automatic rpm reduction of engine speed during working breaks
• Reduced oil flow of main pumps at high hydraulic oil temperature
or at high engine temperature
Automatic Lubrication System • Pressure cut-off for main pumps
• Cooling of pump transmission gear oil
Capacity of grease container 1,000 l (264 US gal)
• Filters:
• Dual-circuit system with hydraulically driven heavy-duty pump and • Full-flow high-pressure filters (100 µm) for the main pumps, in-
electronic time relay control to adjust the pause / lube times stalled directly behind each pump
• Connected to the lubrication system are the swing roller bearing with • High pressure filters (100 µm) for the closed swing circuit
internal gearing and all pivot points of attachment, bucket and cylinders • Full-flow filters (10 µm) for the complete return circuit
• System failures displayed by Board Control System • Full-flow filters (10 µm) for the cooling return circuit
• Grease filters (200 μm) between service station and container as well • Pressure filters (40 µm and 6 µm) for servo circuit
as directly behind grease pump • Transmission oil filters (40 µm)
Undercarriage Attachments
Travel speed (2 stages) 1st stage Max. 1.7 km/h (1.06 mph) • Boom and stick are torsion-resistant, welded box design of high tensile
2nd stage Max. 2.2 km/h (1.37 mph) steel with massive steel castings at pivot areas
Max. tractive force 4,140 kN (422 t = 930,380 lb) • Welding procedures allow for internal counter-welding (double prep
weld) wherever possible
Gradability Max 36% • Boom and stick are stress-relieved after welding
Track pads (each side) 48 • Inspection hole in boom and stick
• Catwalks with rails at boom
Bottom rollers (each side) 7
• Pressure-free lowering of boom and stick by means of a float valve
Support rollers (each side) 2 plus a skid plate in between • Shovel attachment with patented TriPower kinematics ensuring the
Travel drives (each side) 1 planetary transmission with following main features:
2 two-stage axial piston motors • Horizontal automatic constant-angle bucket guidance
• Vertical automatic constant-angle bucket guidance
Parking brake Wet multiple disc brake,
• Automatic roll-back limiter to prevent material spillage
spring-applied / hydraulically released
• Kinematic assistance to hydraulic forces
• Cast double-grouser combined pad-links with bushings connected • Constant boom momentum throughout the whole lift arc
by hardened full floating pins • Crowd force assistance
• All running surfaces of sprockets, idlers, rollers and pad links as well • All buckets are equipped with a universal wear package suitable for all
as teeth contact areas of sprocket and pad links are hardened standard applications, which consists of:
• Fully hydraulic self-adjusting track tensioning system with membrane • Special liner material covering main wear areas inside and outside of bucket
accumulator • Lip shrouds between teeth
• Automatic hydraulic retarder valve to prevent over-speed on downhill travel • Wing shrouds on side walls
• Acoustic travel alarm • Heel shrouds at bottom edges
• Idlers, bottom rollers and support rollers are connected to the • Special wear packages for highly abrasive materials on request
automatic lubrication system

Operator’s Cab Swing System


Operator’s eye level approx. 8.8 m (28 ft 10 in) Swing Drives 6 compact planetary transmissions
with axial piston motors
Internal dimensions of cab Length 2,200 mm (7 ft 3 in)
Width 1,600 mm (5 ft 3 in) Parking Brakes Wet multiple disc brake,
Height 2,150 mm (7 ft 1 in) spring-loaded / hydraulically released

Internal dimensions of Length 1,600 mm (5 ft 3 in) Max. swing speed 4.0 rpm
amenity cab Width 1,600 mm (5 ft 3 in) Swing ring Triple race roller bearing
Height 2,150 mm (7 ft 1 in) with sealed internal gearing
• Pneumatically cushioned and multi-adjustable comfort seat with lumbar • Closed-loop swing circuit with torque control
support, safety belt, head and arm rests • Hydraulic braking of the swing motion by counteracting control
• Safety switch in seat cushion to neutralize automatically the hydraulic • All race ways of swing ring as well as grease bath for internal gearing
controls when operator leaves the seat supplied by automatic central lubrication system
• Joystick controls integrated in independently adjustable seat consoles
• Fold-away auxiliary seat with safety belt
•F  OPS (rock guard; approved acc. to DIN ISO 3449) integrated into cab structure Optional Equipment
• All-round safety glass, armored windshield and sliding side window
• Windshield with parallel intermittent wiper / washer General
• Roller blind at windshield • Export crating
• Robust instrument panel incl. large colored BCS screen with transflective • Finishing as per end user’s corporate colors
technology • Customizing of logos as per customer’s specification
• Board Control System (BCS) electronic monitoring and data logging system
Superstructure
for vital signs and service data of engines, hydraulic and lubrication system
• Machine access via retractable boarding ladder, hydraulically operated • Hydraulic service crane on superstructure with auxilliary engine
• Mesabi radiators instead of standard radiators
• 2nd retractable boarding ladder on right-hand side of engine module
Retractable Service Station • Various cold-weather packages
Retractable service station installed underneath the engine module • Additional lighting
and easily accessible from ground.
Cab
Equipped with:
• Quick couplings for: • Various heating and air-conditioning systems
• Diesel fuel • Outside-mounted sun shields
• Engine coolant - left / right • Additional instrumentation
• Pump transmission gear oil - left / right Undercarriage
• Engine oil (oil pan) - left / right
• Track-pad width 1,800 mm
• Engine oil (additional tank - optional) - left / right
• Hydraulic oil tank Further optional equipment on request
• Grease container
• CAT jump start socket
• Indicator lights for fuel tanks left/right FULL and grease container FULL
TriPower Face Shovel Attachment (FS)
Working Diagram - Boom 9.5 m (31 ft 2 in) - Stick 5.6 m (18 ft 4 in)

m
21
ft
20
65
19
60
18

17
55
16
50
15

14
45
13
40 12

11
35
10

30 9

8
25
7

20 6

5
15
4

10 3

2
5
1

0 0

1
5
2

10 3
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 m

65 60 55 50 45 40 35 30 25 20 15 10 5 0 ft

Working Range Face Shovels


Max. digging height 20.2 m 66 ft 3 in Type Iron ore shovel Heavy rock shovel Oil sand shovel Std. rock shovel
Max. digging reach 19.0 m 62 ft 4 in Tooth system CQMS TDH70 CQMS TDH70 ESCO Posilok S130 CQMS TDH70
Max. digging depth 2.3 m 7 ft 7 in Capacity 43.5 m3 48.4 m3 52.0 m3 57.5 m3
Max. dumping height 14.5 m 47 ft 7 in SAE / PCSA 1:1 (56.9 yd3) (63.3 yd3) (68.0 yd3) (75.2 yd3)

Crowd distance on level 6.2 m 20 ft 4 in Capacity 37.0 m³ 42.0 m³ 45.0 m³ 50.0 m³


SAE / CECE 2:1 (48.4 yd³) (54.9 yd³) (58.9 yd³) (65.4 yd3)
Total width 5,600 mm 5,600 mm 5,610 mm 6,100 mm
Digging Forces
(18 ft 4 in) (18 ft 4 in) (18 ft 5 in) (20 ft)
Max. crowd force 3,300 kN 741,610 lb
Inner width 5,100 mm 5,100 mm 5,175 mm 5,600 mm
Max. crowd force at (16 ft 9 in) (16 ft 9 in) (17 ft) (18 ft 4 in)
3,200 kN 719,140 lb
ground level
Opening width 2,700 mm 2,700 mm 2,560 mm 2,650 mm
Max. breakout force 2,400 kN 539,350 lb (8 ft 10 in) (8 ft 10 in) (8 ft 5 in) (8 ft 8 in)
No. of teeth 6 6 6 6
Weight incl. 77,000 kg 79,500 kg 82,000 kg 84,000 kg
universal wear kit (169,750 lb) (175,270 lb) (180,780 lb) (185,190 lb)
Max. material 2.6 t/m3 2.2 t/m3 2.0 t/m3 1.8 t/m3
density (loose) (4,380 lb/yd3) (3,710 lb/yd3) (3,370 lb/yd3) (3,030 lb/yd3)

Effective Date: February 2010. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer
to appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result
in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Bucyrus makes no other warranty, express or implied.
Bucyrus is a registered trademark of Bucyrus International, Inc. in the USA and many other countries. Copyright 2010 Bucyrus International, Inc.