BACK COVER Size: 11x11 FRONT COVER

Jindal SAW Pipes

Transporting energy. Energizing lives.

• LSAW • HSAW • Seamless Tubes • Ductile Iron (DI) Pipe • Coatings • Hot Induction Bends
Jindal Centre, 12, Bhikaiji Cama Place, New Delhi - 110 066, India
Tel.: +91-11-26188345, 26188360-74 • Fax: +91-11-26170691 • Email: marketing@jindalsaw.com • www.jindalsaw.com
• Jindal SAW USA L.L.C., 1411 FM 565, Baytown, Texas 77520, USA • Tel.: +1 281-5733004 • Fax: +1-281-5733838
INSIDE FRONT COVER
The Jindal Organization is one of India’s
largest business groups. Ranked fourth
amongst the top Indian business houses,
in terms of assets, the organization was
established in 1970 by Mr. O.P. Jindal.
Over the years, the organization has
expanded and diversified into varied
business areas in a planned manner,
thereby ensuring the creation of a
synergistic foundation for its various
business ventures. This US$ 15 billion
organization’s manufacturing facilities
are spread across thirteen plants at ten
pivotal locations in India and various
others across the globe.
Jindal SAW Limited is the largest pipe
manufacturing company in India. As part
of one of the country's top most
industrial houses and the foremost
indigenous steel producer and exporter,
Jindal SAW has effectively established
itself as a global major and market leader.
With its four Strategic Business Units,
spread in India and overseas, it is the only
company that offers Total Pipe Solutions.
PAGE 1
This Unit manufactures and markets large diameter Submerged Arc Welded pipes
using U-O-E, J-C-O and Helical processes. These pipes are mainly used for energy
transportation in oil & gas sector, slurry/concentrate and water transportation. The size
range of the Longitudinal (LSAW) pipes varies between 16 inches - 60 inches for outer
diameter and wall thickness of up to 50.8 mm. For Helical/Spiral (HSAW) pipes it varies
between 18 inches - 100 inches for outer diameter and wall thickness of up to 25.4 mm.
Eight state-of-the-art, manufacturing facilities have been set up in India to cater to the
growing needs of hydro carbon transportation. The first plant was set up at Kosi Kalan in
the state of Uttar Pradesh with one unit to manufacture LSAW pipes and one unit to
manufacture HSAW pipes. It also has an anti-corrosion coating unit. To meet the
potential export market competitively, the second plant, which is a 100% export
oriented unit with two LSAW pipe manufacturing facilities, was set up at Nanakapaya,
Mundra in Gujarat. This plant is situated just 10Kms from Port Mundra and is also
strategically equipped with an anti-corrosion coating unit. The third plant is
located at Samaghogha, also in the state of Gujarat, with two units to
manufacture HSAW Pipes and one unit to manufacture LSAW
Pipes using J-C-O process as well as a unit to manufacture
connector casings, hot pulled induction bends and an
anti-corrosion coating unit. The fourth plant,
located at Bellary in the state of Karnataka,
manufactures HSAW Pipes and also has
an anti-corrosion coating unit.
The combined capacity of these
plants is 1,840,000 MT per
annum for Line Pipes.
Jindal SAW Ltd., is the most experienced
longitudinally welded line pipe manufacturer in Asia
after Japan. The company's products have found
wide acceptance in the markets of Gulf, Middle East,
South East Asia, Africa, North America and Latin
America with a track record of manufacturing and
supplying approx. 19,500 Kms of Line Pipes, of which
more than 10,500 Kms of Line Pipes have been
exported to major companies across the world.
INSIDE FRONT COVER
The Jindal Organization is one of India’s
largest business groups. Ranked fourth
amongst the top Indian business houses,
in terms of assets, the organization was
established in 1970 by Mr. O.P. Jindal.
Over the years, the organization has
expanded and diversified into varied
business areas in a planned manner,
thereby ensuring the creation of a
synergistic foundation for its various
business ventures. This US$ 15 billion
organization’s manufacturing facilities
are spread across thirteen plants at ten
pivotal locations in India and various
others across the globe.
Jindal SAW Limited is the largest pipe
manufacturing company in India. As part
of one of the country's top most
industrial houses and the foremost
indigenous steel producer and exporter,
Jindal SAW has effectively established
itself as a global major and market leader.
With its four Strategic Business Units,
spread in India and overseas, it is the only
company that offers Total Pipe Solutions.
PAGE 1
This Unit manufactures and markets large diameter Submerged Arc Welded pipes
using U-O-E, J-C-O and Helical processes. These pipes are mainly used for energy
transportation in oil & gas sector, slurry/concentrate and water transportation. The size
range of the Longitudinal (LSAW) pipes varies between 16 inches - 60 inches for outer
diameter and wall thickness of up to 50.8 mm. For Helical/Spiral (HSAW) pipes it varies
between 18 inches - 100 inches for outer diameter and wall thickness of up to 25.4 mm.
Eight state-of-the-art, manufacturing facilities have been set up in India to cater to the
growing needs of hydro carbon transportation. The first plant was set up at Kosi Kalan in
the state of Uttar Pradesh with one unit to manufacture LSAW pipes and one unit to
manufacture HSAW pipes. It also has an anti-corrosion coating unit. To meet the
potential export market competitively, the second plant, which is a 100% export
oriented unit with two LSAW pipe manufacturing facilities, was set up at Nanakapaya,
Mundra in Gujarat. This plant is situated just 10Kms from Port Mundra and is also
strategically equipped with an anti-corrosion coating unit. The third plant is
located at Samaghogha, also in the state of Gujarat, with two units to
manufacture HSAW Pipes and one unit to manufacture LSAW
Pipes using J-C-O process as well as a unit to manufacture
connector casings, hot pulled induction bends and an
anti-corrosion coating unit. The fourth plant,
located at Bellary in the state of Karnataka,
manufactures HSAW Pipes and also has
an anti-corrosion coating unit.
The combined capacity of these
plants is 1,840,000 MT per
annum for Line Pipes.
Jindal SAW Ltd., is the most experienced
longitudinally welded line pipe manufacturer in Asia
after Japan. The company's products have found
wide acceptance in the markets of Gulf, Middle East,
South East Asia, Africa, North America and Latin
America with a track record of manufacturing and
supplying approx. 19,500 Kms of Line Pipes, of which
more than 10,500 Kms of Line Pipes have been
exported to major companies across the world.
PAGE 2 PAGE 3

Products
• LINE PIPES UNITS AND THEIR LOCATION
LONGITUDINAL SUBMERGED ARC WELDED UOE KOSI KALAN, MATHURA
PIPES ADAPTING U-O-E PROCESS
LONGITUDINAL SUBMERGED ARC WELDED JCO I NANAKAPAYA, MUNDRA
PIPES ADAPTING J-C-O PROCESS
JCO II, IPU SAMAGHOGHA, MUNDRA
HELICAL SEAM SUBMERGED ARC WELDED
PIPES (HSAW - SPIRAL) JCO III NANAKAPAYA, MUNDRA

• ANTI - CORROSION COATINGS SPIRAL I, IPU SAMAGHOGHA, MUNDRA

EXTERNAL: SPIRAL II, IPU SAMAGHOGHA, MUNDRA
3 LAYER POLYTHYLENE/
3 LAYER POLYPROPYLENE SPIRAL III BELLARY, KARNATAKA

FUSION BONDED EPOXY (FBE)/ SPIRAL IV KOSI KALAN, MATHURA

DUAL LAYER FUSION BONDED EPOXY (DFBE)
COATING UNIT I KOSI KALAN, MATHURA
TAPE COATING
COAL TAR ENAMEL (CTE) COATING UNIT II NANAKAPAYA, MUNDRA

CONCRETE WEIGHT COATING (CWC)
INSULATION COATING
INTERNAL:
INTERNAL FLOW EFFICIENCY
INTERNAL FUSION BONDED EPOXY
• CONNECTOR CASINGS
• HOT PULLED INDUCTION BENDS
COATING UNIT III, IPU SAMAGHOGHA, MUNDRA
COATING UNIT IV PRAGPAR, MUNDRA Raw material for manufacturing of SAW pipes and anti-
corrosion coatings is procured from approved sources. The
COATING UNIT V BELLARY, KARNATAKA
quality requirement for raw materials is governed by the
COATING UNIT VI BAYTOWN, TX, USA specification and technical parameters set forth by the Quality
Assurance Department for specific project requirements.
IBM, UNIT I, IPU SAMAGHOGHA, MUNDRA
Each source of raw material is approved as per guidelines set
IBM UNIT II, IPU SAMAGHOGHA, MUNDRA forth in the Quality Management System Manual and in
accordance with the requirements of ISO 9001: 2008. The track
record of the raw material supplier, plant visits, approval by
consultants etc. are major factors taken into consideration
while approving a raw material source.
PAGE 2 PAGE 3

Products
• LINE PIPES UNITS AND THEIR LOCATION
LONGITUDINAL SUBMERGED ARC WELDED UOE KOSI KALAN, MATHURA
PIPES ADAPTING U-O-E PROCESS
LONGITUDINAL SUBMERGED ARC WELDED JCO I NANAKAPAYA, MUNDRA
PIPES ADAPTING J-C-O PROCESS
JCO II, IPU SAMAGHOGHA, MUNDRA
HELICAL SEAM SUBMERGED ARC WELDED
PIPES (HSAW - SPIRAL) JCO III NANAKAPAYA, MUNDRA

• ANTI - CORROSION COATINGS SPIRAL I, IPU SAMAGHOGHA, MUNDRA

EXTERNAL: SPIRAL II, IPU SAMAGHOGHA, MUNDRA
3 LAYER POLYTHYLENE/
3 LAYER POLYPROPYLENE SPIRAL III BELLARY, KARNATAKA

FUSION BONDED EPOXY (FBE)/ SPIRAL IV KOSI KALAN, MATHURA

DUAL LAYER FUSION BONDED EPOXY (DFBE)
COATING UNIT I KOSI KALAN, MATHURA
TAPE COATING
COAL TAR ENAMEL (CTE) COATING UNIT II NANAKAPAYA, MUNDRA

CONCRETE WEIGHT COATING (CWC)
INSULATION COATING
INTERNAL:
INTERNAL FLOW EFFICIENCY
INTERNAL FUSION BONDED EPOXY
• CONNECTOR CASINGS
• HOT PULLED INDUCTION BENDS
COATING UNIT III, IPU SAMAGHOGHA, MUNDRA
COATING UNIT IV PRAGPAR, MUNDRA Raw material for manufacturing of SAW pipes and anti-
corrosion coatings is procured from approved sources. The
COATING UNIT V BELLARY, KARNATAKA
quality requirement for raw materials is governed by the
COATING UNIT VI BAYTOWN, TX, USA specification and technical parameters set forth by the Quality
Assurance Department for specific project requirements.
IBM, UNIT I, IPU SAMAGHOGHA, MUNDRA
Each source of raw material is approved as per guidelines set
IBM UNIT II, IPU SAMAGHOGHA, MUNDRA forth in the Quality Management System Manual and in
accordance with the requirements of ISO 9001: 2008. The track
record of the raw material supplier, plant visits, approval by
consultants etc. are major factors taken into consideration
while approving a raw material source.
PAGE 4 PAGE 5

UOE PROCESS - FLOW CHART

Product : LSAW/ DSAW Line Pipe

(Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 914.4 mm (36”)

UOE Mill Strip Width : 1250 - 2800 mm

Wall Thickness : 6.4 mm to 25.4 mm

Kosi Kalan Material Grade : API 5L, Grade up to X 80

Mathura, U.P. Pipe Length : 7 - 12.7 meters

Plant Capacity : 250,000 MT PA

PAGE 4 PAGE 5

UOE PROCESS - FLOW CHART

Product : LSAW/ DSAW Line Pipe

(Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 914.4 mm (36”)

UOE Mill Strip Width : 1250 - 2800 mm

Wall Thickness : 6.4 mm to 25.4 mm

Kosi Kalan Material Grade : API 5L, Grade up to X 80

Mathura, U.P. Pipe Length : 7 - 12.7 meters

Plant Capacity : 250,000 MT PA

PAGE 6 PAGE 7

LSAW PIPE MANUFACTURING - FLOW CHART

THE
JCO
PROCESS
PAGE 6 PAGE 7

LSAW PIPE MANUFACTURING - FLOW CHART

THE
JCO
PROCESS
PAGE 8 PAGE 9

Product : LSAW/ DSAW Line Pipe

(Longitudinal Seam)

Pipe Diameter : 457 mm (18”) - 1219 mm (48”)

JCO-I, Strip Width : 1317 - 3779 mm

Nanakapaya, Wall Thickness : 6.4 - 38.1 mm

Mundra Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 12.5 meters

Plant Capacity : 300,000 MT PA

Product : LSAW/ DSAW Line Pipe

(Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 1067 mm (42”)

JCO-II, IPU, Strip Width : 1250 - 3300 mm

Samaghogha, Wall Thickness : 6.4 - 25.4 mm

Material Grade : API 5L, Grade up to X 80

Mundra Pipe Length : 8 - 12.5 meters

Plant Capacity : 250,000 MT PA

Product : LSAW/ DSAW Line Pipe

(Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 1524 mm (60”)

JCO-III, Strip Width : 1250 - 4727 mm

Nanakapaya, Wall Thickness : 6.4 - 50 mm

Mundra Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 13 meters

Plant Capacity : 300,000 MT PA

PAGE 8 PAGE 9

Product : LSAW/ DSAW Line Pipe

(Longitudinal Seam)

Pipe Diameter : 457 mm (18”) - 1219 mm (48”)

JCO-I, Strip Width : 1317 - 3779 mm

Nanakapaya, Wall Thickness : 6.4 - 38.1 mm

Mundra Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 12.5 meters

Plant Capacity : 300,000 MT PA

Product : LSAW/ DSAW Line Pipe

(Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 1067 mm (42”)

JCO-II, IPU, Strip Width : 1250 - 3300 mm

Samaghogha, Wall Thickness : 6.4 - 25.4 mm

Material Grade : API 5L, Grade up to X 80

Mundra Pipe Length : 8 - 12.5 meters

Plant Capacity : 250,000 MT PA

Product : LSAW/ DSAW Line Pipe

(Longitudinal Seam)

Pipe Diameter : 406.4 mm (16”) - 1524 mm (60”)

JCO-III, Strip Width : 1250 - 4727 mm

Nanakapaya, Wall Thickness : 6.4 - 50 mm

Mundra Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 13 meters

Plant Capacity : 300,000 MT PA

PAGE 10 PAGE 11

Product : HSAW Line Pipe (Helical/ Product : HSAW Line Pipe (Helical/
Spiral Seam) Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2134 mm (84”) Pipe Diameter : 457 mm (18”) - 2286 mm (90”)
SPIRAL-I, IPU, Strip Width : 750 - 2000 mm max.
SPIRAL IV, Strip Width : 2000 mm max.

Samaghogha, Wall Thickness : 6 - 20 mm Kosi Kalan, Wall Thickness : 6 - 20 mm

Mundra Material Grade : API 5L, Grade up to X 80 Mathura, U.P. Material Grade : IS 3589 Fe 450

Pipe Length : 10 - 12.8 meters Pipe Length : 10 - 12.8 meters

Plant Capacity : 150,000 MT PA Plant Capacity : 150,000 MT PA

Product : HSAW Line Pipe (Helical/

Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2540 mm (100”)

SPIRAL-II, IPU, Strip Width : 800 - 2000 mm max.
Samaghogha, Wall Thickness : 6 - 25 mm

Mundra Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 18 meters

Plant Capacity : 240,000 MT PA

Product : HSAW Line Pipe (Helical/

Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2134 mm (84”)

SPIRAL III, Strip Width : 750 - 2000 mm max.
Bellary, Wall Thickness : 6 - 25 mm

Karnataka Material Grade : API 5L, Grade up to X 80

Pipe Length : 10 - 12.8 meters

Plant Capacity : 200,000 MT PA

PAGE 10 PAGE 11

Product : HSAW Line Pipe (Helical/ Product : HSAW Line Pipe (Helical/
Spiral Seam) Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2134 mm (84”) Pipe Diameter : 457 mm (18”) - 2286 mm (90”)
SPIRAL-I, IPU, Strip Width : 750 - 2000 mm max.
SPIRAL IV, Strip Width : 2000 mm max.

Samaghogha, Wall Thickness : 6 - 20 mm Kosi Kalan, Wall Thickness : 6 - 20 mm

Mundra Material Grade : API 5L, Grade up to X 80 Mathura, U.P. Material Grade : IS 3589 Fe 450

Pipe Length : 10 - 12.8 meters Pipe Length : 10 - 12.8 meters

Plant Capacity : 150,000 MT PA Plant Capacity : 150,000 MT PA

Product : HSAW Line Pipe (Helical/

Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2540 mm (100”)

SPIRAL-II, IPU, Strip Width : 800 - 2000 mm max.
Samaghogha, Wall Thickness : 6 - 25 mm

Mundra Material Grade : API 5L, Grade up to X 80

Pipe Length : 8 - 18 meters

Plant Capacity : 240,000 MT PA

Product : HSAW Line Pipe (Helical/

Spiral Seam)

Pipe Diameter : 457 mm (18”) - 2134 mm (84”)

SPIRAL III, Strip Width : 750 - 2000 mm max.
Bellary, Wall Thickness : 6 - 25 mm

Karnataka Material Grade : API 5L, Grade up to X 80

Pipe Length : 10 - 12.8 meters

Plant Capacity : 200,000 MT PA

PAGE 12 PAGE 13

SPIRAL PIPE PLANT - FLOW CHART

PAGE 12 PAGE 13

SPIRAL PIPE PLANT - FLOW CHART

PAGE 14 PAGE 15

Quality Handling and Storage of Pipes

Special consideration and attention is given to the handling and
storage of pipes. Bare/coated pipes are either directly loaded on
Application
Pipes thus manufactured are suitable for transportation of
hydrocarbon products, crude lines, slurry/concentrate &

Assurance
Quality Controls
• Conformance to ISO 9001:2008 & API Q1 (8th Edition)
Quality Management Systems
• Incoming Material Inspection
• Plate/Coil Ultrasonic Testing
• Intermediate Ultrasonic Testing of
Weld/Real Time Radiography of Weld Seam
• Hydro Testing
• Final Ultrasonic Testing of Weld
• Radiography (X-Ray)
• Magnetic Particle Inspection of Bevel Edges
• Destructive Testing
• In-process Inspection
the trailers which have suitable dunnage and lashing facilities or
stacked in the coating yard premises. Height of stacks and
relevant number of pipe tiers are decided after taking into
water transportation, high temperature and pressure
application in refineries and petrochemical units, conductor
casing for oil and gas exploration, pressure vessels, piling,
Other Tests consideration the recommended practices of API 5LW (RP 5LW) construction and structures etc.
concerning static allowable load. Handling operation is normally
All pipes at various stages are subjected to a series of
carried out by E.O.T crane, forklift or mobile crane. Coated pipes
stringent non-destructive tests. Ultrasonic testing machine
are handled with rubber/Teflon padded hooks to prevent damage
and Radiographic examination ensures the quality of weld.
to pipe and coating. Also, all handling equipment and practices are
Intermediate Ultrasonic testing/real time Radioscopy,
designed to avoid excessive stress on the pipe. Similar safety
Magnetic Particle inspection and visual inspection further
precautions are used for marine transport to avoid damage to the
testify the regularity of quality pattern.
pipe coating and the pipes themselves.
Destructive testing such as Charpy V Notch testing and
Drop Weight Tear Testing (DWTT) facilities are available
in-house and are carried out as per requirement.
Special testing facilities for pipes to be used for Sour Service
application are also conducted in-house in our modern
NACE lab. Hydrogen Induced Cracking (HIC), Sulphide Stress
Corrosion Cracking (SSCC) and Four Point Bend test are the
primary tests undertaken for checking the resistance of pipes
to corrosive environment.
PAGE 14 PAGE 15

Quality Handling and Storage of Pipes

Special consideration and attention is given to the handling and
storage of pipes. Bare/coated pipes are either directly loaded on
Application
Pipes thus manufactured are suitable for transportation of
hydrocarbon products, crude lines, slurry/concentrate &

Assurance
Quality Controls
• Conformance to ISO 9001:2008 & API Q1 (8th Edition)
Quality Management Systems
• Incoming Material Inspection
• Plate/Coil Ultrasonic Testing
• Intermediate Ultrasonic Testing of
Weld/Real Time Radiography of Weld Seam
• Hydro Testing
• Final Ultrasonic Testing of Weld
• Radiography (X-Ray)
• Magnetic Particle Inspection of Bevel Edges
• Destructive Testing
• In-process Inspection
the trailers which have suitable dunnage and lashing facilities or
stacked in the coating yard premises. Height of stacks and
relevant number of pipe tiers are decided after taking into
water transportation, high temperature and pressure
application in refineries and petrochemical units, conductor
casing for oil and gas exploration, pressure vessels, piling,
Other Tests consideration the recommended practices of API 5LW (RP 5LW) construction and structures etc.
concerning static allowable load. Handling operation is normally
All pipes at various stages are subjected to a series of
carried out by E.O.T crane, forklift or mobile crane. Coated pipes
stringent non-destructive tests. Ultrasonic testing machine
are handled with rubber/Teflon padded hooks to prevent damage
and Radiographic examination ensures the quality of weld.
to pipe and coating. Also, all handling equipment and practices are
Intermediate Ultrasonic testing/real time Radioscopy,
designed to avoid excessive stress on the pipe. Similar safety
Magnetic Particle inspection and visual inspection further
precautions are used for marine transport to avoid damage to the
testify the regularity of quality pattern.
pipe coating and the pipes themselves.
Destructive testing such as Charpy V Notch testing and
Drop Weight Tear Testing (DWTT) facilities are available
in-house and are carried out as per requirement.
Special testing facilities for pipes to be used for Sour Service
application are also conducted in-house in our modern
NACE lab. Hydrogen Induced Cracking (HIC), Sulphide Stress
Corrosion Cracking (SSCC) and Four Point Bend test are the
primary tests undertaken for checking the resistance of pipes
to corrosive environment.
PAGE 16 PAGE 17

Health,
Safety and
Environment In accordance with the philosophy of our Company on Safety, Health &
Environment while providing quality product and services to our
customers, Jindal SAW Ltd. is committed to executing all its
manufacturing and service activities at all locations in such a manner as
to avoid any harmful effect on the environment while ensuring a safe &
healthy work place to all our employees, contractors, sub-contractors,
visitors or any other person. This is achieved by providing a continuous
learning environment by imparting both on and off-the-job training,
motivational sessions and awareness programs.

All our mills are certified with ISO 14001:2004 & 18001:2007 standards.
PAGE 16 PAGE 17

Health,
Safety and
Environment In accordance with the philosophy of our Company on Safety, Health &
Environment while providing quality product and services to our
customers, Jindal SAW Ltd. is committed to executing all its
manufacturing and service activities at all locations in such a manner as
to avoid any harmful effect on the environment while ensuring a safe &
healthy work place to all our employees, contractors, sub-contractors,
visitors or any other person. This is achieved by providing a continuous
learning environment by imparting both on and off-the-job training,
motivational sessions and awareness programs.

All our mills are certified with ISO 14001:2004 & 18001:2007 standards.
PAGE 18 PAGE 19

ANTI-CORROSION COATING UNIT - CAPABILITY CHART

*This unit has 2 lines of External and Internal coating.

PAGE 18 PAGE 19

ANTI-CORROSION COATING UNIT - CAPABILITY CHART

*This unit has 2 lines of External and Internal coating.

PAGE 20 PAGE 21

FBE/DFBE/3LPE/3LPP COATING - FLOW CHART

PAGE 20 PAGE 21

FBE/DFBE/3LPE/3LPP COATING - FLOW CHART

PAGE 22 PAGE 23
PAGE 22 PAGE 23
PAGE 24 PAGE 25

INTERNAL COATING - FLOW CHART

PAGE 24 PAGE 25

INTERNAL COATING - FLOW CHART

PAGE 26 PAGE 27

COAL TAR COATING PROCESS - FLOW CHART

PAGE 26 PAGE 27

COAL TAR COATING PROCESS - FLOW CHART

PAGE 28 PAGE 29

CONCRETE WEIGHT COATING PROCESS - FLOW CHART

PAGE 28 PAGE 29

CONCRETE WEIGHT COATING PROCESS - FLOW CHART

PAGE 30 PAGE 31

Anode
Installation
Sacrificial Anodes are applied on the anti-corrosion coated
pipes for protection from rust and to increase the life of pipeline.

Application of Monel Sheathing is done for

protection of offshore pipeline, which is
above the sea water.

Monel strip of 5 mm thickness is welded and

Monel
100% dye penetration tested. A section is
cut from longitudinal and circumferential
welds for metallographic examination. Such

Sheathing
an examination should show the welds to be
free of slag inclusions and cracks. One Monel
to carbon steel weld is X-rayed.

All welding is done as per qualified

procedure in the down-hill position, using
ERNICu-7 filler wire & ERNI-1 filler wire.

Hot Pulled
Induction
Bends HOT PULLED INDUCTION BENDS - CAPABILITY
In line with our company's inherent vision for regular
upgradation and forward integration, a modern Hot Pulled
Induction Bends facility of size range from 4" OD to 48" OD
was set up within the Kosi Kalan complex in the year 1998. In
order to cater to the export market another facility for
induction bends at Samaghogha was installed having size
range from 8" OD to 56" OD. Over 6000 bends have already
been manufactured at this facility and are well accepted
in the domestic & export markets.
PAGE 30 PAGE 31

Anode
Installation
Sacrificial Anodes are applied on the anti-corrosion coated
pipes for protection from rust and to increase the life of pipeline.

Application of Monel Sheathing is done for

protection of offshore pipeline, which is
above the sea water.

Monel strip of 5 mm thickness is welded and

Monel
100% dye penetration tested. A section is
cut from longitudinal and circumferential
welds for metallographic examination. Such

Sheathing
an examination should show the welds to be
free of slag inclusions and cracks. One Monel
to carbon steel weld is X-rayed.

All welding is done as per qualified

procedure in the down-hill position, using
ERNICu-7 filler wire & ERNI-1 filler wire.

Hot Pulled
Induction
Bends HOT PULLED INDUCTION BENDS - CAPABILITY
In line with our company's inherent vision for regular
upgradation and forward integration, a modern Hot Pulled
Induction Bends facility of size range from 4" OD to 48" OD
was set up within the Kosi Kalan complex in the year 1998. In
order to cater to the export market another facility for
induction bends at Samaghogha was installed having size
range from 8" OD to 56" OD. Over 6000 bends have already
been manufactured at this facility and are well accepted
in the domestic & export markets.
PAGE 32 PAGE 33

CONNECTOR WELDING - FLOW CHART

PAGE 32 PAGE 33

CONNECTOR WELDING - FLOW CHART

PAGE 34 PAGE 35

The company’s
Certifications
include:
API
ISO 9001:2008
ISO 14001:2004
OHSAS 18001:2007
PAGE 34 PAGE 35

The company’s
Certifications
include:
API
ISO 9001:2008
ISO 14001:2004
OHSAS 18001:2007
PAGE 36 PAGE 37

Pioneering Our Prestigious

•
Efforts
First Company to set up UOE Pipe Mill manufacturing
facility in India
• First Company to produce API Line Pipes - LSAW in India
• First Indian Pipe Mill to export Line Pipes. First Order
received from Joannou & Paraskevaides overseas Ltd, a
Greek Company and Entrepose Contracting of France in
1994-1995. The ultimate buyer was Repsol, Libya
• First Pipe Mill having accredited to ISO 14001
Certification for Environmental Management System
Standards & 18001 for OHSAS
• First Company to manufacture and supply X 70 Sour
Service Pipes to Oman
• First Indian Pipe Mill to Export pipes to China, Australia
and to Latin American countries like Brazil and Chile
• First Pipe Mill in India to manufacture and supply thermal
Clientele
ABU DHABI GAS INDUSTRIES LIMITED (GASCO)
insulation coated line pipes for the world’s longest
AGIP
pipeline (Approx 618 Kms), for transportation of heavy
ANGLO AMERICAN SUR S.A.
crude from Barmer to Salaya. This pipeline has also been
registered in the Limca Book of World Records ADMA OPCO
BECHTEL
• First Pipe Mill to win top Exporters/Highest Exports
awards from Engineering Export Promotion Council in BRITISH GAS EXPLORATION AND PRODUCTION INDIA (P) LTD.
1996, 1997, 1998, 1999, 2000, 2001, 2003-04, 2005-06, CAIRN ENERGY
2006-07, 2007-08, 2008-09, 2009-10
CHEVRON
• First Pipe Mill to win award for Star Performance (EEPC) DUBAI SUPPLY AUTHORITY (DUSUP)
for the year 2005-06
GAS AUTHORITY OF INDIA LIMITED (GAIL)
GE OIL & GAS
GLNG, AUSTRALIA
INDIAN OIL CORPORATION LIMITED (IOCL)
INTERNATIONAL PETROLEUM INVESTMENT COMPANY (IPIC)
KUWAIT OIL COMPANY
NATIONAL IRANIAN GAS COMPANY (NIGC)
OIL AND NATURAL GAS COMPANY (ONGC)

Treasure Trove of
PETROBRAS
PETROLEUM DEVELOPMENT OMAN (PDO)

Experience
QATAR PETROLEUM
QUESTAR GAS MANAGEMENT
RELIANCE INDUSTRIES LIMITED (RIL)
REPSOL
Line Pipe Manufactured : 19,529 Kms SAIPEM
X-70 : 4,001 Kms SAUDI ARAMCO
NACE : 3,906 Kms SHELL
Export : 10,000 Kms
SOUTH OIL COMPANY, IRAQ (SOC)
External Anti-Corrosion Coatings : 32.792 Million Sq. mtrs
STROYTRANS GAS
Liquid Epoxy Internal Coating : 4.17 Million Sq. mtrs
SYRIAN GAS COMPANY
CWC Coating : 131 thousand Cu. mtrs
TOTAL
LR Bends Fabricated : 6,743 Pieces
LR Bends Exported : 3,099 Pieces
Connector Casings : 589 Kms

LSAW/HSAW as on 31st Dec., 2011

PAGE 36 PAGE 37

Pioneering Our Prestigious

•
Efforts
First Company to set up UOE Pipe Mill manufacturing
facility in India
• First Company to produce API Line Pipes - LSAW in India
• First Indian Pipe Mill to export Line Pipes. First Order
received from Joannou & Paraskevaides overseas Ltd, a
Greek Company and Entrepose Contracting of France in
1994-1995. The ultimate buyer was Repsol, Libya
• First Pipe Mill having accredited to ISO 14001
Certification for Environmental Management System
Standards & 18001 for OHSAS
• First Company to manufacture and supply X 70 Sour
Service Pipes to Oman
• First Indian Pipe Mill to Export pipes to China, Australia
and to Latin American countries like Brazil and Chile
• First Pipe Mill in India to manufacture and supply thermal
Clientele
ABU DHABI GAS INDUSTRIES LIMITED (GASCO)
insulation coated line pipes for the world’s longest
AGIP
pipeline (Approx 618 Kms), for transportation of heavy
ANGLO AMERICAN SUR S.A.
crude from Barmer to Salaya. This pipeline has also been
registered in the Limca Book of World Records ADMA OPCO
BECHTEL
• First Pipe Mill to win top Exporters/Highest Exports
awards from Engineering Export Promotion Council in BRITISH GAS EXPLORATION AND PRODUCTION INDIA (P) LTD.
1996, 1997, 1998, 1999, 2000, 2001, 2003-04, 2005-06, CAIRN ENERGY
2006-07, 2007-08, 2008-09, 2009-10
CHEVRON
• First Pipe Mill to win award for Star Performance (EEPC) DUBAI SUPPLY AUTHORITY (DUSUP)
for the year 2005-06
GAS AUTHORITY OF INDIA LIMITED (GAIL)
GE OIL & GAS
GLNG, AUSTRALIA
INDIAN OIL CORPORATION LIMITED (IOCL)
INTERNATIONAL PETROLEUM INVESTMENT COMPANY (IPIC)
KUWAIT OIL COMPANY
NATIONAL IRANIAN GAS COMPANY (NIGC)
OIL AND NATURAL GAS COMPANY (ONGC)

Treasure Trove of
PETROBRAS
PETROLEUM DEVELOPMENT OMAN (PDO)

Experience
QATAR PETROLEUM
QUESTAR GAS MANAGEMENT
RELIANCE INDUSTRIES LIMITED (RIL)
REPSOL
Line Pipe Manufactured : 19,529 Kms SAIPEM
X-70 : 4,001 Kms SAUDI ARAMCO
NACE : 3,906 Kms SHELL
Export : 10,000 Kms
SOUTH OIL COMPANY, IRAQ (SOC)
External Anti-Corrosion Coatings : 32.792 Million Sq. mtrs
STROYTRANS GAS
Liquid Epoxy Internal Coating : 4.17 Million Sq. mtrs
SYRIAN GAS COMPANY
CWC Coating : 131 thousand Cu. mtrs
TOTAL
LR Bends Fabricated : 6,743 Pieces
LR Bends Exported : 3,099 Pieces
Connector Casings : 589 Kms

LSAW/HSAW as on 31st Dec., 2011

PAGE 38 PAGE 39

Milestones
Founded in 1984
Commercial production from 1987
1986 : Commissioning of 1st and only UOE Pipe Mill manufacturing LSAW Pipes in
Kosi Kalan, U.P., India with a capacity of 250,000 MT per annum located about
1,200 Kms from nearest west coast port of India

1988 : API Line Pipe production commences

1989 : Completion of 1st order for ONGC Casing Pipe

1992/93 : 3 major offshore projects awarded by ONGC under international competitive

bidding - Italian and Japanese being L2 and L3 bidders

1994 : Commissioning of Seamless Pipes and Tubes division at Nashik

Commissioning of 1st Coating plant at Kosi Kalan, Mathura, U.P.

1995 : Received 1st export order

1998 : Commissioning of 1st Induction Bending plant at Kosi Kalan, Mathura, U.P.
2000 : Commissioning of 2nd LSAW pipe manufacturing facility as 100% export
oriented unit using JCO forming process at Nanakapaya, Mundra to meet
the export market with a capacity of 300,000 MT per annum close to Port
Mundra – The 1st major private port on the west coast of India
Commissioning of Internal Coating plant at Kosi Kalan, Mathura, U.P.
Commissioning of 2nd Coating plant at Nanakapaya, Port Mundra

2002 : Commissioning of Concrete Weight Coating plant at Nanakapaya, Port Mundra

2003 : Commissioning of 3rd Coating plant at Samaghogha, Mundra

2004 : Commissioning of 3rd Pipe mill manufacturing LSAW Pipe using JCO forming
process in Samaghogha, Mundra with a capacity of 250,000 MT per annum

2005 : Commissioning of 4th Pipe mill manufacturing HSAW (Spiral) Pipe at

Samaghogha, Mundra with capacity of 150,000 MT per annum

2005 : Start-up of Integrated Pipe unit - Ductile Iron Pipe manufacturing plant of
200,000 MT per annum capacity along with Blast Furnace of 250,000 MT per
annum capacity and a Coke Oven plant

2008 : Commissioning of 5th & 6th Pipe mill manufacturing HSAW (Spiral) pipe at
Bellary, Karnataka and Samaghogha, Mundra with a combined capacity of
440,000 MT per annum
Commissioning of 2nd Induction Bending plant at Samaghogha, Mundra

2009 : Commissioning of 7th Pipe mill manufacturing LSAW using JCO forming in
Nanakapaya, Port Mundra with capacity of 300,000 MT per annum

2011 : Commissioning of 8th Pipe mill manufacturing HSAW (Spiral) pipe at

Kosi Kalan, Mathura, U.P. with capacity of 150,000 MT per annum This mill is
commissioned to cater to the water sector
PAGE 38 PAGE 39

Milestones
Founded in 1984
Commercial production from 1987
1986 : Commissioning of 1st and only UOE Pipe Mill manufacturing LSAW Pipes in
Kosi Kalan, U.P., India with a capacity of 250,000 MT per annum located about
1,200 Kms from nearest west coast port of India

1988 : API Line Pipe production commences

1989 : Completion of 1st order for ONGC Casing Pipe

1992/93 : 3 major offshore projects awarded by ONGC under international competitive

bidding - Italian and Japanese being L2 and L3 bidders

1994 : Commissioning of Seamless Pipes and Tubes division at Nashik

Commissioning of 1st Coating plant at Kosi Kalan, Mathura, U.P.

1995 : Received 1st export order

1998 : Commissioning of 1st Induction Bending plant at Kosi Kalan, Mathura, U.P.
2000 : Commissioning of 2nd LSAW pipe manufacturing facility as 100% export
oriented unit using JCO forming process at Nanakapaya, Mundra to meet
the export market with a capacity of 300,000 MT per annum close to Port
Mundra – The 1st major private port on the west coast of India
Commissioning of Internal Coating plant at Kosi Kalan, Mathura, U.P.
Commissioning of 2nd Coating plant at Nanakapaya, Port Mundra

2002 : Commissioning of Concrete Weight Coating plant at Nanakapaya, Port Mundra

2003 : Commissioning of 3rd Coating plant at Samaghogha, Mundra

2004 : Commissioning of 3rd Pipe mill manufacturing LSAW Pipe using JCO forming
process in Samaghogha, Mundra with a capacity of 250,000 MT per annum

2005 : Commissioning of 4th Pipe mill manufacturing HSAW (Spiral) Pipe at

Samaghogha, Mundra with capacity of 150,000 MT per annum

2005 : Start-up of Integrated Pipe unit - Ductile Iron Pipe manufacturing plant of
200,000 MT per annum capacity along with Blast Furnace of 250,000 MT per
annum capacity and a Coke Oven plant

2008 : Commissioning of 5th & 6th Pipe mill manufacturing HSAW (Spiral) pipe at
Bellary, Karnataka and Samaghogha, Mundra with a combined capacity of
440,000 MT per annum
Commissioning of 2nd Induction Bending plant at Samaghogha, Mundra

2009 : Commissioning of 7th Pipe mill manufacturing LSAW using JCO forming in
Nanakapaya, Port Mundra with capacity of 300,000 MT per annum

2011 : Commissioning of 8th Pipe mill manufacturing HSAW (Spiral) pipe at

Kosi Kalan, Mathura, U.P. with capacity of 150,000 MT per annum This mill is
commissioned to cater to the water sector
PAGE 40
Committed to
help create
a barrier free world for all
The core corporate responsibility of Jindal SAW Ltd.
is to practice its corporate values through its
commitment to grow in a socially and
environmentally responsible way, while meeting the
interests of its stakeholders. The company
endeavors to make CSR a key business process for
sustainable development. An unstinting
commitment for making a difference in the lives of
people, especially the people with reduced mobility,
is engrained in the company's corporate DNA.
Jindal SAW Ltd. continues to support Svayam as it
unceasingly works towards its vision of a barrier free
world. Svayam, an initiative of the S.J. Charitable
Trust, has set an exemplary pace in not only
creating awareness but also in motivating various
civic and government agencies to take the
necessary steps in making public infrastructure
accessible and inclusive for all, especially the elderly
and the disabled.
INSIDE BACK COVER
Svayam's
activityportfolio
DIGNITY FOR PEOPLE WITH REDUCED MOBILITY
• Svayam has signed an MOU with ASI to make
World heritage Monuments at Delhi, Agra and
Goa barrier free. With Archaeological Survey
• Svayam is also a member of Technical
Advisory Committee constituted to research
on the present status of 'Inclusive Tourism'
of India, Svayam has audited Qutub Minar and in India World Heritage Site ‘Taj Mahal’ made Accessible
Red Fort
• Ministry of Tourism has now invited Svayam
• Svayam runs campaigns and conducts to assist ITDC to make all their hotels
'Disability Awareness and Sensitization' accessible to all including the elderly and
workshops for stakeholders persons with disabilities
• Svayam is working in association with NDMC • Svayam is on the Core Committee of Ministry
Reaching out to all stakeholders through seminars, to make public conveniences accessible of Urban Development to harmonize
work-shops, training sessions, presenting papers at accessibility standards for our country which
• Svayam is working in association with DTC to World Heritage Site ‘Qutub Minar’ made Accessible
various international forums and sharing the will then become part of 'Building bylaw' of
make Bus Q shelters accessible
learning from various experiential projects it is India. Svayam is in the process of conducting
involved in. • Svayam has also evaluated the pilot BRT access audit of 64 buildings of Ministry of
system which has been running since 2007 Urban Development
Svayam articulates mobility needs of and has shared inputs with the Ministry of
• Svayam is also a member of the Bureau of
people to government bodies like Transportation
Indian Standards (BIS) Committee on
Ministry of Urban Development,
• On invitation from the State of Himachal 'Functional Requirements in the Buildings' to
Ministry of Tourism, Ministry of
Pradesh, Svayam has shared with them the update the existing standards on accessibility
Social Justice and Empowerment
road map to enhance accessibility within the in India
etc; civic bodies involved in World Heritage Site ‘Red Fort’ made Accessible
state. Government of Himachal Pradesh is in
development and maintenance of
the process of executing the same in
public infrastructure and to society
World Heritage Site ‘Qutub Minar’ made Accessible consultation with Svayam
at large to ensure that each one of us
thrives in an inclusive and barrier • Svayam is a member of Core Committee on
free environment. Accessible Tourism constituted by Ministry of
Recognition
Tourism, Govt. of India
and Bus Shelter campaign
Awards to create awareness
on safe commuting
in public transport
Qutub Minar and Red Fort - two of the many world
heritage sites made accessible by Svayam and ASI,
won the acclaimed National Tourism Awards in 2009 &
2011 respectively.
Svayam has joined hands with ASI to make world
heritage sites in India barrier-free and accessible to all.
Svayam and ITDC have also teamed up to make all ITDC
run hotels and tourist sites barrier-free and inclusive. Accessible Public Toilet Units Accessible Bus Q Shelter Accessibility in Pedestrian Infrastructure
PAGE 40
Committed to
help create
a barrier free world for all
The core corporate responsibility of Jindal SAW Ltd.
is to practice its corporate values through its
commitment to grow in a socially and
environmentally responsible way, while meeting the
interests of its stakeholders. The company
endeavors to make CSR a key business process for
sustainable development. An unstinting
commitment for making a difference in the lives of
people, especially the people with reduced mobility,
is engrained in the company's corporate DNA.
Jindal SAW Ltd. continues to support Svayam as it
unceasingly works towards its vision of a barrier free
world. Svayam, an initiative of the S.J. Charitable
Trust, has set an exemplary pace in not only
creating awareness but also in motivating various
civic and government agencies to take the
necessary steps in making public infrastructure
accessible and inclusive for all, especially the elderly
and the disabled.
INSIDE BACK COVER
Svayam's
activityportfolio
DIGNITY FOR PEOPLE WITH REDUCED MOBILITY
• Svayam has signed an MOU with ASI to make
World heritage Monuments at Delhi, Agra and
Goa barrier free. With Archaeological Survey
• Svayam is also a member of Technical
Advisory Committee constituted to research
on the present status of 'Inclusive Tourism'
of India, Svayam has audited Qutub Minar and in India World Heritage Site ‘Taj Mahal’ made Accessible
Red Fort
• Ministry of Tourism has now invited Svayam
• Svayam runs campaigns and conducts to assist ITDC to make all their hotels
'Disability Awareness and Sensitization' accessible to all including the elderly and
workshops for stakeholders persons with disabilities
• Svayam is working in association with NDMC • Svayam is on the Core Committee of Ministry
Reaching out to all stakeholders through seminars, to make public conveniences accessible of Urban Development to harmonize
work-shops, training sessions, presenting papers at accessibility standards for our country which
• Svayam is working in association with DTC to World Heritage Site ‘Qutub Minar’ made Accessible
various international forums and sharing the will then become part of 'Building bylaw' of
make Bus Q shelters accessible
learning from various experiential projects it is India. Svayam is in the process of conducting
involved in. • Svayam has also evaluated the pilot BRT access audit of 64 buildings of Ministry of
system which has been running since 2007 Urban Development
Svayam articulates mobility needs of and has shared inputs with the Ministry of
• Svayam is also a member of the Bureau of
people to government bodies like Transportation
Indian Standards (BIS) Committee on
Ministry of Urban Development,
• On invitation from the State of Himachal 'Functional Requirements in the Buildings' to
Ministry of Tourism, Ministry of
Pradesh, Svayam has shared with them the update the existing standards on accessibility
Social Justice and Empowerment
road map to enhance accessibility within the in India
etc; civic bodies involved in World Heritage Site ‘Red Fort’ made Accessible
state. Government of Himachal Pradesh is in
development and maintenance of
the process of executing the same in
public infrastructure and to society
World Heritage Site ‘Qutub Minar’ made Accessible consultation with Svayam
at large to ensure that each one of us
thrives in an inclusive and barrier • Svayam is a member of Core Committee on
free environment. Accessible Tourism constituted by Ministry of
Recognition
Tourism, Govt. of India
and Bus Shelter campaign
Awards to create awareness
on safe commuting
in public transport
Qutub Minar and Red Fort - two of the many world
heritage sites made accessible by Svayam and ASI,
won the acclaimed National Tourism Awards in 2009 &
2011 respectively.
Svayam has joined hands with ASI to make world
heritage sites in India barrier-free and accessible to all.
Svayam and ITDC have also teamed up to make all ITDC
run hotels and tourist sites barrier-free and inclusive. Accessible Public Toilet Units Accessible Bus Q Shelter Accessibility in Pedestrian Infrastructure
BACK COVER Size: 11x11 FRONT COVER

Jindal SAW Pipes

Transporting energy. Energizing lives.

• LSAW • HSAW • Seamless Tubes • Ductile Iron (DI) Pipe • Coatings • Hot Induction Bends
Jindal Centre, 12, Bhikaiji Cama Place, New Delhi - 110 066, India
Tel.: +91-11-26188345, 26188360-74 • Fax: +91-11-26170691 • Email: marketing@jindalsaw.com • www.jindalsaw.com
• Jindal SAW USA L.L.C., 1411 FM 565, Baytown, Texas 77520, USA • Tel.: +1 281-5733004 • Fax: +1-281-5733838