SHEET 1 OF 4

DESIGN CALCULATION FOR

MAKER'S No. SHC

TYPE OF BOILER : SUPER HEATER COIL

DESIGN CODE : IBR 1950

TOTAL HEATING SURFACE : 0.3835 sq.m

AREA

2
DESCRIPTION TEMP. °C Pr. Kg/cm

SUPER HEATER COIL 250.00 15.00

PREPARED CHECKED APPROVED & DATE

NAME : NAME : NAME : DATE

SIGN: SIGN : SIGN :

 SHEET 2 OF 4

THICKNESS CALCULATION FOR SUPER HEATER COILS : (IBR 338)

Reference Drawing No.: SHC-00-A4-001/00
Material size(Dia)= 25 x 1.6 mm
Material Spec. = SA 210 Gr.A1

f x (t - c) WP x D
WP = --------------- Eqn.87 t= ---------------- +c
D-t+c 2 x f - WP

Where,
2 2
WP = Working Pressure in Kg/cm = 15.00 Kg/cm
t = Min. thickness required in mm
D = External Dia of tube = 25 mm
Allow stress for material SA 210 Gr.A1 as per ASME section - II Part -
f= 2
D at metal working temp. 250 °C = 1203.27 Kg/cm
2
c = (for working pressure below 70 Kg/cm ) = 0 mm

15 x 25
t= -------------------- +0
2 x 1203.27 - 15

= 0.16 mm
= Nom.Thickness + Neg.Tolerance ( 0.00 %)
= 0.16 + 0
= 0.16 mm

Min.Thickness Reqd. = 0.16 mm

Provided Thickness t, = 1.60 mm

Working Pressure Calculation for provided thickness of tube.

Min.Thickness Provd. , t = Nom.Thickness - Neg. Tolerance (0.00%)

= 1.60 - 0.00
= 1.60 mm

2 x 1203.27 x (1.6 - 0)
WP = ---------------------------------
25 - 1.6 + 0

2 2
= 164.55 Kg/cm > 15.00 Kg/cm
 SHEET 3 OF 4

THICKNESS CALCULATION FOR SUPER HEATER BEND COILS : (IBR 338)

Reference Drawing No.: SHC-00-A4-001/00
Matl. size(DiaxThk) = 25 x 1.6 mm Matl. Temp.
Material Spec. = SA 210 GR. A1 250

2 x f x (t - c) WP x D
WP = ----------- Eqn.87 t= -------------- +c
D-t+c 2 x f - WP
Where,
2
WP = Working Pressure in Kg/cm = 15.00
t = Min. thickness required in mm
D = External Dia of tube = 25 mm
f = Allow stress for material SA 210 GR. A1 as per ASME section - II Part -D
2
at metal working temp. 250 °C = 1203.27 Kg/cm
2
c = (for working pressure above 70 Kg/cm ) = 0 mm

15 x 25
t = -------------------- + 0.75
2 x 1203.27 - 15

= 0.16 mm
= Nom.Thickness + Neg.Tolerance (0%) Neg. Tol. 0
= 0.16 + 0 Thin. Allow 12.5
= Nom.Thickness + Thin. Allowance (12.5%)
= 0.16 + 0.0196
= 0.18 mm

Min.Thickness Reqd. = 0.18 mm

Provided Thickness t, = 1.6 mm

Working Pressure Calculation for provided thickness of tube.

Min.Thickness Provided , t = Nom.Thickness - Neg. Tolerance (0%)
= 1.60 - 0.00
= Nom.Thickness - Thinnin. Allowance (12.5%)
= 1.60 - 0.2
= 1.40

2 x 1203.27 x (1.4 - 0)
WP = ------------------------
25 - 1.4 + 0

= 142.76 Kg/cm 2 > 15.00 Kg/cm 2

 SHEET 4 OF 4

DRAWING LIST
MAKER'S No. SHC

S.No Drawing No. Description

1 SHC-00-A4-001/00 Super Heater Coil