G-2 ELECTRICAL DIAGRAMS G-2

Wiring Diagram Ranger 10LX Code 9816

3 TURNS
254A
CURRENT
SENSOR
254 CB1
242A #10 WIRE
L1 (CHOKE) 10A
(-) 210 3
222E
3
241 3 222F BLACK

8617
VM
240 210 6 COM. L2
242 5 IDLER L
(+) 240 10 CONTROL PC
254 (+) SOLENOID
SHT.
NO.

211 11 PULL HOLD

241A - 240A BOARD 1
75 9 COIL COIL

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CV OUTPUT CV-

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J2
76 1
CV+ 3
CONTACTOR 77 12
+ D1 R5 B2
DC+ + 224B 2 4
S1 100
+ + + 213
- MODE WHITE RED
232 4
25W 2
224F DC- SWITCH 8 214
C6 C8 P7 J7
224K
AC + OUTPUT (-) S2
242B
C7 C9

235B 220
}
7
SUP'S'D'G

RECTIFIER
241 CR2 D8
14B 31,000 MFD CAPACITOR
WIRING DIAGRAM

W1
211
242A FLASHING 252
L8190

CURRENT 4
A
ENGINE WELDER (RANGER 10-LX)

200B 8 ENGINE
2C 2D 6 4
250 6
REF.

PROTECTION
201A 1
J1 CR1 RELAY
219 2
EQUIP.
SUBJECT

243 7
9 7
253 3 B
}
5
CHK

214 235
S2 E 224
253
REACTOR OUTPUT
3/5/91

CONTROL B1 224B
B3
NONE

S1
DATE

10K POT 5C
MAX
254A R1 75
CLOSED WITH S2, IN 5G
SCALE

R4 C1 CW
R3 R5 C1, C2, C3 OR C4
C2 76D -
21
CLEVELAND, OHIO U.S.A.

R2 R6 POSITION. 77D
THE LINCOLN ELECTRIC CO. TYPE

R7 75A 5L
DR I.E.B./C.S

R1 C3
ELECTRODE WORK
C4 +
GND SELECTOR 76A
S8 W2 SWITCH 222

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76 77

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NO CONTROL S2 S7 (SHOWN IN ENGINE
CABLE SWITCH 5L 224D
W1 REMOTE HIGH IDLE HOUR METER
SHOWN IN
SWITCH POSITION)
NO CABLE BATTERY 224E
244 POSITION 76D CHARGER
77A
IDLER S5
C4
SWITCH R
C3 (SHOWN IN
REMOTE "SIG" TERMINAL
C2 5C HIGH
POSITION)
C1 224
3
224F 250 226
CB2 243 FUEL FUEL
3 AUTO
STATOR
15A GAUGE SENDER
31 42 32 3 5 6 9 7
5D
S +
236 235A 235B
31A 5W
COMMON GROUND 244
5G
8-28-92H

31B 235
SCREW 5A
5E 5E 5B 5B
5D GLOW PLUG
GREEN GND-E S3
5H SWITCH S6 224A
2C
RUN 224C
223
222A 222 SWITCH 224F 235A
224F
244 GLOW PLUG S4 224E
IN LINE CONNECTORS
INDICATOR START 232
222C OIL
SWITCH WATER
J 3D 3 PRESSURE R
31A 200B

GREEN
R TEMP.
115AC 200 220
RF BYPASS
A 225
)+(
32 GND-E
PC BOARD 200A 230

WHITE
115 V 9 222B
D 7
4A 201A
75A 1 GLOW PLUGS 232A 220A
CONTACTOR
C 2A 76A 2 J6 D2

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200

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77A 3 J3
OIL PRESSURE WATER

BLACK
WORK H 21
2C 4 C2

GREEN
SWITCH TEMP.
5 (+)
)-(
WHITE
E 77C
} GND-D TERM. 5U 6 201 SWITCH
REMOTE 4A 5 3D
F 76C 3C FIELD RECTIFIER 800 MFD
2A 4
CONTROL 222D 222E
75C 77C 3 219 CAPACITOR
G 222B
76C 2 115 V (-)
I 31B 75C 1
J5 222A
POSITIVE

WHITE
42VAC 6 J7 (+)
42 SLIP RING 236 222D 225
K
7
4C 8
IS NEAREST "RED" ON 224A

GREEN
B GND-A 224C STARTER
GROUND 5N 5U

BLACK
TO THE BRUSH HOLDER SOLENOID
5J
AMPHENOL 1
5
} WHITE
TERM.
LAMINATION
ROTOR FIELD 234
COIL STARTER
CONTACTOR
(+)

77B 2 GND-C
A 77B GREEN 5H B G Y R U U RED
75B 6
NOTE: COMPONENTS SHOWN 1
REMOTE 115/230V
J4 WHITE
B 76B 76B 1 VIEWED FROM REAR

WHITE
CONTROL J8 237
2B 3 12 VOLT (-)
C 75B CONNECTOR CAVITY NUMBERING SEQUENCE REGULATOR 3
4B 4 3C BATTERY
2B (VIEWED FROM COMPONENT SIDE OF BOARD) HOLD PULL
D
CONTACTOR
E 4B
} 6
ELECTRICAL SYMBOLS PER E1537 233 COIL
COIL
2 CRANK

GREEN 4C 5N J4 J1, J5 J2 L3 MOTOR

GROUND F
J3 5K
GND-B
GREEN
FUEL 4 5J

BLACK

L 8617
WHITE TERM. SHUTDOWN BLACK
FRAME
AMPHENOL 2 5E 5K
ALTERNATOR SOLENOID J6 P6 GROUND
GND SCREW AT
OUTPUT STUDS 5H ENGINE
GROUND

N.A. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF
A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

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NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.

RANGER 10LX
 G-3 ELECTRICAL DIAGRAMS G-3

Wiring Diagram Ranger 10LX CSA Code 9821

3 TURNS
254A
CURRENT
SENSOR
254 CB1
242A #10 WIRE
L1 (CHOKE) 10A
(-) 210 3
222E
3
241 3 222F BLACK

8582
VM
240 210 6 COM. L2
242 5 IDLER L
(+) 240 10 CONTROL PC
254 (+) SOLENOID
SHT.
NO.

211 11 PULL HOLD

241A - 240A BOARD 1
75 9 COIL COIL
CV OUTPUT CV-

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J2

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76 1
CV+ 3
CONTACTOR 77 12
+ D1 R5 B2
DC+ + 224B 2 4
S1 100
+ + + 213
- WHITE RED
MODE 232 4
25W 2
224F DC- SWITCH 8 214
C6 C8 P7 J7
224K
AC + OUTPUT (-) S2
242B
C7 C9

235B 220
}
7
SUP'S'D'G

RECTIFIER
241 CR2 D8
14B W1 31,000 MFD CAPACITOR
WIRING DIAGRAM

211
ENGINE WELDER (RANGER 10-LX) (CSA)

242A FLASHING 252

L8617

CURRENT 4
200B 8 A ENGINE
2C 2D 6 4
250 6
REF.

PROTECTION
201A 1
J1 CR1 RELAY
219 2
EQUIP.
SUBJECT
BS

243 7
9 7
253 3 B
}
5
CHK

214 235
S2 E 224
253
OUTPUT
3/5/91

REACTOR
CONTROL B1 224B
B3
NONE

S1
DATE

10K POT 5C
MAX
254A CLOSED WITH S2, IN R1 75 5G
SCALE

C1, C2, C3 OR C4 CW
R4 C1
R3 R5 C2 POSITION. 76D -
21
CLEVELAND, OHIO U.S.A.

77D
R2 R6
THE LINCOLN ELECTRIC CO. TYPE

C3 75A 5L
DR I.E.B./C.S

WORK R7
ELECTRODE R1
C4
GND 76A +
S8 SELECTOR
W2 77 222

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SWITCH 76

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NO CONTROL
S2 S7 (SHOWN IN ENGINE
CABLE SWITCH 5L 224D
W1 REMOTE HIGH IDLE HOUR METER
SHOWN IN
SWITCH POSITION) BATTERY
NO CABLE 224E
244 POSITION 76D CHARGER
77A
IDLER S5
C4
SWITCH R
C3 (SHOWN IN
REMOTE 5C "SIG" TERMINAL
C2 HIGH
POSITION)
C1 224
3
224F 250 226
CB2 FUEL
3 AUTO 243 FUEL
STATOR
15A GAUGE SENDER
31 42 32 3 5 6 9 7
5D
S +
236 235A 235B
31A 5W
COMMON GROUND 244
235 5G
8-28-92H

31B SCREW 5A
5E 5E 5B 5B
5D GLOW PLUG
GREEN GND-E S3
5H SWITCH S6 224A
2C
RUN 224C
223
222A 222 SWITCH 224F 235A
224F
244 GLOW PLUG S4 224E
IN LINE CONNECTORS
INDICATOR START 232
15 222C OIL
8 SWITCH

GREEN
WATER
J PRESSURE R
31A 200B R TEMP.
115AC GND-E 200 220
RF BYPASS
A 115 V 225
)+(
32 PC BOARD 200A 230

WHITE
9 222B
D 7
4A 201A
75A 1 J6 GLOW PLUGS 232A 220A
CONTACTOR 8
C 2A 76A 2 D2

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200

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J3 GND-D 15
77A 3 OIL PRESSURE WATER
WORK H 21 5

BLACK
2C 4 WHITE 5U C2 SWITCH TEMP.
(+)
} )-(
E 77C TERM. 10 SWITCH
13 201
6

GREEN
REMOTE 4A 5
F 76C FIELD RECTIFIER 800 MFD
2A 4
CONTROL

BLACK
222D 222E
75C 77C 3 115 V 219 CAPACITOR
G 222B
76C 2 (-)
I 31B 75C 1
J5 13 3 222A
J7 POSITIVE
42VAC 6
(+)

WHITE
SLIP RING 236 222D 225

BLACK
K 42

BLACK
7
4C 8 5U IS NEAREST "RED" ON 224A
B GND-A 224C STARTER
GROUND TO THE BRUSH HOLDER SOLENOID
WHITE 5J
} LAMINATION COIL STARTER

GREEN
AMPHENOL 1 TERM. 5N 15A (+)
5 10 15A CB3 CONTACTOR
CB4 ROTOR FIELD 234
77B 2 GND-C 5H
A 77B J8 B G Y R U U RED
75B 6
NOTE: COMPONENTS SHOWN 1
REMOTE J4 115/230V WHITE
B 76B 76B 1 VIEWED FROM REAR
CONTROL 15A 237

WHITE
2B 3 15A 12 VOLT (-)
C 75B CB6 CB5 CONNECTOR CAVITY NUMBERING SEQUENCE REGULATOR 3
4B 4 3B 3B BATTERY
(VIEWED FROM COMPONENT SIDE OF BOARD) HOLD PULL
D 2B 11
CONTACTOR
E 4B
} 12
ELECTRICAL SYMBOLS PER E1537 233 COIL
COIL
2 CRANK
50A
GREEN 4C 50A J4 J1, J5 J2 L3 MOTOR
5N 3B CB8 CB7 3B J3 5K
GROUND F GND-B
GREEN
FUEL 4 5J

BLACK

L 8582
SHUTDOWN BLACK
FRAME
WHITE

BLACK
AMPHENOL 2 5E 5K
TERM. ALTERNATOR SOLENOID J6 P6 GROUND
GND SCREW AT
11
OUTPUT STUDS 5H ENGINE
12 GROUND

N.A. SINCE COMPONENTS OR CIRCUITRY OF A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF
A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY HAVING A COMMON CODE NUMBER.

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NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.

RANGER 10LX
 G-4 ELECTRICAL DIAGRAMS G-4
Control PC Board (G2318) Schematic

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NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not
available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result
in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine. RANGER 10LX
 G-5 ELECTRICAL DIAGRAMS G-5
Control PC Board (G2318) Layout
ITEM REQ'D. PART No. IDENTIFICATION
G 2318-3

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X X
TP-J X X
X X
X X
X X
X

TP-D
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

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TP-A

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X X X X X X X X
5
X X X X X X X X

RANGER 10 LX X X X X X X X X X X X X X
X
CONTROL X
X
X X X
X
X X X
X X X

TP-G
X
X X
X X

TP-H
X X
X X
X X

222
TP-F

TP-B
X
X X X X
X X
G2318 X X
X
X X X X X 213
X X
X X
X X X X
X X
X X
X X X

X X X
X X X X X X
TP-E

X X X X X X X X X

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X X

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X X X X
X X X X
X X

TP-C

THIS SHEET CONTAINS PROPRIETARY INFORMATION 1-27-95A EQUIP.

OWNED BY THE LINCOLN ELECTRIC CO. AND IS TYPE ENGINE WELDER
NOT TO BE REPRODUCED, DISCLOSED OR USED
WITHOUT THE EXPRESS PERMISSION OF SUBJECT CONTROL P.C. BOARD ASSEMBLY
SCALE FULL
SHT.
THE LINCOLN ELECTRIC CO. DR R.T. DATE 2-7-94 CHK JJ REF. SUP'S'D'G NO. G 2318

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NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not
available from Lincoln Electric. This information is provided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result
in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the machine. RANGER 10LX