Академический Документы
Профессиональный Документы
Культура Документы
Welding Enclosures®
USER INSTRUCTIONS
INDEX PAGE 2
Index .............................................................. 2
Introduction ..................................................... 3
Features .......................................................... 4
Instructions to use ........................................... 5
Fitting the gloves ............................................. 6-7
Support stand .................................................. 8
Demountable stand .......................................... 9
Table top ......................................................... 10
Internal baseplate ............................................ 11
Suggested specifications for internal baseplate ... 12
Purging ........................................................... 13
Earthing, electrical feed throughs ...................... 14
Welding torch .................................................. 15
Welding torch continued and earth cable and welding
16
return cable .........................................................
Argon hose and purging lock ................................ 17
Operating instructions ....................................... 19-19
Repair instructions ............................................ 20-21
Trouble shooting .............................................. 22-23-24
Other languages ............................................... 25
Customer support and Worldwide care ............... 26
Warranty ......................................................... 27
Address and contact details ............................... back cover
INTRODUCTION PAGE 3
This reduces the time and amount of inert gas required to purge
the enclosure with inert gas and produce an atmosphere ready for
welding.
Pair of sleeves
and rubber gloves
To fit the gloves please follow the instructions below, you may need
the assistance of a colleague for the last instruction.
1. Unzip the enclosure and then gently pull the sleeve inside out so
that it now faces out instead of inside the enclosure.
2. Locate one of the white plastic cones that come with the enclosure,
this has several machined grooves in it and it tapers. Place the
narrow end into the sleeve from the inside of the enclosure so
that it appears at the other end, see photo below.
© HFT®
3. Using one of the rubber rings provided stretch this over the end of
the cone and sleeve so it seals the sleeve and cone together into
one of the machined grooves, see photo below.
© HFT®
FITTING THE GLOVES continued PAGE 7
4. Now gently pull the sleeve back inside the enclosure so that when
back in the correct position the larger end of the white cone is facing
out of the end of the sleeve.
5. Depending if you are working on the left or right hand sleeve locate
the correct glove for this sleeve and pull the end of the glove over the
white cone so it meets the sleeve, see photos below.
© HFT® © HFT®
6. Using another rubber ring bring this over the glove and stretch it
over the cone so the glove is then sealed to the cone in one of the
other machined grooves.
7. Now this is complete repeat the process for the remaining gloves.
There are two forms of stand that can be made for the enclosure to
be placed on. The first is a one piece stand, this is ideal as it gives a
permanent surface for the enclosure. To construct, cut four legs to a
suitable height, weld cross sections near the base across the top of
the legs. The pictures below gives an idea of a 1 piece stand.
© HFT®
DEMOUNTABLE STAND PAGE 9
If space is a concern and when the enclosure is not in use the stand
can be dismantled and stored until it is needed.
© HFT®
TABLE TOP PAGE 10
We recommend wood for the table top to sit on the stand. We recommend
you make the table top round to the equivalent diameter of the base of
the enclosure. Another recommendation is to ensure the table top can
be secured to the stand. The underside of the wooden table should have
four location blocks which sit securely inside the top of either stand.
See pictures below which show a round wooden table top with securing
blocks, the table top being located and secured and finally with the
table top in place.
© HFT® © HFT®
Now this is complete you may Place your Argweld® Flexible Welding
place on the stand Enclosures® on the stand and prepared
table
© HFT®
INTERNAL BASEPLATE PAGE 11
SUGGESTED SPECIFICATION
for INTERNAL BASEPLATE
Consider the material being welded and whether there is any
concern about contamination by touching other metals. Select the
most appropriate material therefore. The table should be at least
6 - 12 mm (0.25 - 0.5") thick.
The photos below show one example of two halves of a table made
from stainless steel. This table when in the enclosure makes a
circular shape. It is made in two semi-circles to aid installation and
removal through the enclosure zip.
This table has a series of holes drilled into the top to allow gas
escaping from a spiral tube (see further in this user instructions)
to pass evenly out through the holes in the table top.
We made this table top with a skirt around the circumference. This
skirt prevents objects which might roll or fall over from the table
and either hit the side of the enclosure or rolling under the base
where it might be hard to retrieve. However if you do not require
a skirt the table can be made without it.
SUGGESTED SPECIFICATION PAGE 12
FOR INTERNAL BASEPLATE
© HFT®
The table should be raised off the base of the enclosure by at least
25 mm (1"), using insulated feet, made from a material such as
PTFE, tufnol, etc.
This will create a valuable space between the plastic base and the
table, as well as reduce heat transfer from the table to the plastic
that may damage the enclosure base.
The photo below shows one half of the metal welding table with
insulated feet on.
Insulated feet
© HFT®
PURGING PAGE 13
The photos below show a complete spiral on enclosure table top and
a close up of the holes that are drilled into the spiral to aid release
of the purge gas. This spiral tube should be made from stainless
steel or even teflon. The tube should be at least 6 mm OD and the
holes about 150 mm apart.
© HFT®
EARTHING PAGE 14
Ensure the earth cable inside the enclosure is clean and it cannot
contain any trapped air.
See Picture:
Once you are satisfied with the position, as close to the wall of the
enclosure as possible, to avoid any unnecessary trapped space, use
the tie wrap shown to tighten the pvc sleeve around the outside
of the plastic tube.
This is a potential leak path for air, so ensure that there are no
wrinkles.
Note that you have a tig torch entry to the left of the other glove
ports for the left handed welder.
EARTH CABLE /
WELDING RETURN CABLE
The earth cable/welding return cable should be pulled through the
appropriate gland in the same way, by piercing the gland with a sharp
probe and pulling the cable through, ensuring that it is self sealing.
A worm drive clamp can be added to the outside of the gland to
tighten it against the cable. See photo.
© HFT®
ARGON HOSE PAGE 17
Connect an argon hose to the gas inlet gland in the service panel
of the enclosure (see page 6), ensuring that the argon supply has
a regulator and flow meter.
© HFT®
PURGING LOCK
On despatch the sleeve is provided with a seal at the end and two
ties. It should be rolled up and tied so that it does not inflate and
protrude. If it is required to be used, the sleeve seal should be cut
and a twin clamp system put on the sleeve, one either side of the
purge gas connection and vent.
By leaving the clamp on the chamber side closed, the far end clamp
can be opened and components inserted.
The far clamp can be closed and the interspace between the clamps
purged with a separate argon line.
After purging, the clamp nearest the enclosure can be opened and
the components taken into the enclosure by the welder/operator.
OPERATING INSTRUCTIONS PAGE 18
9 Using a piece of scrap material, carry out a sample weld run and
check for freedom from discoloration (for titanium, this should
be no worse than a light straw colour).
10 When changing tungstens, be careful not to puncture the gloves
or enclosure.
OPERATIONAL TIPS
1. If welded parts are too hot to handle with the rubber gloves,
do not put dirty welders gloves inside the chamber as they will
contaminate the atmosphere. Clean gloves of the right quality
may be acceptable. Try wearing cotton gloves inside the glove
ports or see if the part can be put on a manipulator inside the
chamber.
2. If the parts become too hot, forced gas cooling can be stimulated
by putting a fan inside the welding enclosure.
3. The components being put into the enclosure must have been
cleaned with a suitable solvent and dried. The parts should be
handled with clean hands.
REPAIR INSTRUCTIONS PAGE 20
2) Locate the repair kit that came with your Flexible Enclosure. You
will see there are different PVC material sheets to cut patches out of.
Two clear sheets are in the kit. A clear sheet for the side of the
enclosure and an optically clear sheet for the dome sections of
the enclosure. Cut a piece of the correct material depending upon
where the tear is on the enclosure from the repair kit larger than
the hole/tear in the enclosure.
3) Using sand paper, sand down the surface of the enclosure along
the edges of the tear as well as the contact surface of the repair
patch.
REPAIR INSTRUCTIONS PAGE 21
continued
4) Apply the adhesive that came with your repair kit onto the
flexible enclosure around the hole/tear and on the surface of the
cut out patch.
GLU
E
Thus when inflating the enclosure the gas pressure pushes on the
internal patch and will not weaken the outer patch.
TROUBLE SHOOTING PAGE 22
Discoloured welds
Check that the tig torch hose isn’t leaking and allowing oxygen to find
its way in.
Leaks
Leaks may be found in the areas where the hoses and cables are
fed through from the outside. Leaks can be found in the sleeve
connections. Check the tig torch inside the enclosure as well as the
feed through. Check all purge hoses outside the enclosure, that are
being used to bring the gas into the enclosure. Check the zip and tape
it as necessary.
The first time your enclosure is purged, it may take much longer than
the expected time. This is because atmospheric contamination enters
the enclosure during transportation and other contamination may be
brought into the enclosure during the work done, such as making the
internal baseplate, placing tooling and weld torches inside etc. This
time reduces more and more as each purge cycle is made.
This may be because your gas flow rate is set too low or has become
restricted somewhere by a compression of the purge line for example.
In the event that the welder accidentally touch some part of the
welding enclosure with the electrode while still hot, or by touching a
hot metal part against the wall of the enclosure, a hole may be burnt.
In this case, there is a repair kit included with your shipment that will
allow you to cover small holes.
Further information
WORLDWIDE CARE
E&OE
© HFT®
HUNTINGDON FUSION
TECHNIQUES HFT
Stukeley Meadow BURRY PORT Carms SA16 OBU United Kingdom (UK)
Tel +44 (0) 1554 836 836 Fax +44 (0) 1554 836 837
www.huntingdonfusion.com Email hft@huntingdonfusion.com
E&OE Copyright © HFT®. All rights reserved.
This publication may not be reproduced by any means without the written permission of Huntingdon Fusion Techniques HFT®