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Expertise Fouling is a function of the system and the equipment used. Parameters which influence the fouling rate in a system include: the type of
Services fluid, the type of heat exchanger, the temperatures, the velocities and the materials of construction. The actual fouling rate is different for
Design Tips each application.
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There are numerous resources for fouling factor values. The best source is from existing operating facilities. When production data is
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available, it can be used to calculate the actual fouling factors for the system. Together with the maintenance and cleaning history, this
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provides the best resource for selecting the fouling factors for a particular application.
However, when production data is not available, one must rely on other sources. Over the years, typical fouling factors have been
compiled for various systems and fluids. The tables below show some of these typical fouling factors:
Liquids
Ammonia Liquid 0.001
Ammonia Liquid (oil bearing) 0.003
CO2 Liquid 0.001
Chlorinated hydrocarbons liquid 0.001 - 0.002
Chlorine Liquid 0.002
DEG & TEG Solutions 0.002
Ethylene Glycol Solutions 0.002
Gasoline 0.002
Heavy Fuel Oils 0.005 - 0.007
Heavy Gas Oil 0.003 - 0.005
Hydraulic Fluid 0.001
Kerosene 0.002 - 0.003
Light Gas Oil 0.002 - 0.003
Light hydrocarbon liquid (clean) 0.001
MEA & DEA Solutions 0.002
Naphtha and Light Distillates 0.002 - 0.003
Organic Heat Transfer Liquids 0.002
Refrigerant Liquids 0.001