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Sultanate of Oman

Doc. Number: SA-980-P-11434 Sht 1 of 3


Ministry of Transport &
Piping Class: AC03, AC04, AS01
Communications
GENERAL SERVICE
CARBON STEEL
Development of Muscat & Salalah International Airports SWING CHECK VALVE DATA SHEET
REQ./P.O. NO.
Issued for Tender,
T02 Ref Addendum 3 17.06.2009 LLJE RSRP TNA NIER CONTRACT NO.
T01 Not issued for Tender 17.06.2009 LLJE RSRP TNA NIER MANUFACT. & MODEL NO. *)
REV DESCRIPTION DATE PREP'D CHK'D APPR'D COUNTRY OF ORIGIN
APPR'D *)
DESCRIPTION SPECIFIED VENDOR DATA REV
PLANT SPECIFIC DATA
1 AMBIENT TEMPERATURE °C 10 / +55
2 HUMIDITY % 95
3 ENVIRONMENT SALIFEROUS
4 AREA CLASSIFICATION ZONE 1
VALVE Note 14
5 SERVICE (Located at) GENERAL OUTDOOR
6 TYPE SWING CHECK VALVE
7 POSITION HORIZONTAL, VERTICAL (UP-FLOW)
8
9 DESIGN API 6D / ASME B16.36
10 FLUID (Type and phase) Jet Fuel A-1 / liquid
11 BODY SIZE RANGE / RATING AS PER PURCHASE ORDER / CLASS 150
12 PRESSURE barg 19.6
13 TEMPERATURE °C 0 / 80
14 STANDARDS / CODES ASME B16.34
15 DIMENSIONAL STANDARD ASME B16.10
16 ENDS ASME B16.5 - RF
17 TRIM CONSTRUCTION SWING TYPE
18 COVER BOLTED
19 SPRING NO
20 SEATS RENEWABLE
21 MATERIAL
22 BODY, COVER Note 1 (yes/no) ASTM A216 Gr WCB YES
23 TRIM CONSTRUCTION CS + AISI 410 Overlay or 13 Cr.
24 DISK ASTM A216 Gr WCB / AISI 410
25 SEATS
26 HINGE PIN AISI 410
27 GASKET SPW, WINDINGS AISI 410
28 GASKET SPW, FILLER GRAPHITE
SUPPLEMENTARY REQUIREMENTS:
29 PROTECTION
30 FIRE SAFE API 607 or equivalent (yes/no)
Yes, certificate
31 ANTI STATIC DEVICE (BS 5146) Yes(yes/no)
32 NON DESTRUCTIVE TESTING (NDE) Yes(yes/no)
33 PRESSURE RETAINING PARTS (yes/no)
Yes, API 598
34 NDE PROCEDURE *)
35 ACCEPTANCE CODE SEE TABLE 2
36 CHARPY IMPACT TEST acc. to BS EN 10045 (yes/no) No
37 HYDROSTATIC TEST (as per API 598) (yes/no) Yes
38 TEST AS DOUBLE BLOCK AND BLEED (yes/no) N/A
39 FUNCTIONAL TEST WITH ACTUATOR (yes/no) N.A.
40 PAINTING (yes/no) No
41 INSPECTION LEVEL Level 2, (Note 2, 4)
CERTIFICATION:
42 PRESSURE CONTAINING PARTS EN 10204 3.1, Note 1
43 OTHER WETTED PARTS / NON-PRESSURE PARTS EN 10204 3.1, Note 1
44 PRESSURE TEST Test certificate
45 FIRE TEST to API 607 N/A
46 DOUBLE BLOCK AND BLEED TEST N/A
47 FUNCTIONAL TEST WITH ACTUATOR N/A
48 ELECTRICAL AND NON-ELECTRICAL CERTIFICATION Yes (ATEX Compliant)
49 TOTAL VALVE SUPPLY Statement of Compliance, Note 2, 4
Notes: 1. For valves of welded construction, the following additional requirements applies:
- NDE on welds and welding acc. to API Code.
- Welding procedure qualification records and NDE records for welds to be incl. in documentation.
2. Inspection Level 1 for rating >Class 150 and Inspection Level 2 for rating ≤Class 150
3. Material certificate EN 10204 3.1
4. For Inspection Level 1 valves, Inspection during fabrication, Release Note shall be issued by Certifying Agency.

*) ALL INCLUDING SHADED FIELDS TO BE COMPLETED BY SUPPLIER, REQUIREMENTS SPECIFIED NEXT TO SHADED FIELDS ARE COMPULSORY
P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11434_CS_SWING_CHECK_valve Rev. T02.xls]GEN. SERVICE SS SWING CHECK V
Sultanate of Oman
Ministry of Transport & Doc. Number: SA-980-P-11434 Sht 2 of 3
Piping Class: AC03, AC04, AS01
Communications
GENERAL SERVICE
CARBON STEEL
Development of Muscat & Salalah International Airports SWING CHECK VALVE DATA SHEET
50 Table 1: INSPECTION LEVELS
Radiographic and/or Visual/Dimensional
Inspection Valve Dye Pen. Inspection
Ultrasonic Inspection Inspection
level Type Per Table 2
51 Per Table 2 Per Table 2
52 Percent Coverage Percent Coverage Percent Coverage
Cast 100% RT/UT 100% 100% 100% 100% 100%
1 Forged 100% UT 100% 100% 100% 100% 100%
53 Fabricated 100% RT/UT 100% 100% 100% 100% 100%
Cast Nil Nil Nil Nil 100% 100%
2 Forged Nil Nil Nil Nil 100% 100%
54 Fabricated 100% RT/UT All welds All welds All welds 100% 100%
55 Notes: (cont'd)
5. When gas testing is called for, valves shall be subject to shell / body and seat gas pressure tests at
maximum design pressure for 15 minutes in accordance with API 598.
Testing shall be performed on one valve to qualify other sizes and ratings as per fire test standard BS EN 10045
Testing shall be performed with nitrogen/1% helium mix with external leakage measured with a mass spectrometer.
56 Acceptance criteria shall be: Body / shell: No leakage, Seats: 10 scc / cm. dia. / min
57 6. Where applicable, valves shall have butt weld ends non-destructively tested in accordance with BS 5998, Fig. 1.
58 Table 2: NDE Standards & Acceptance Levels
Testing Acceptance Severity
Standard
59 Activity Criteria Levels
Categories C, D, E
Visual MSS-SP-55 MSS-SP-55
60 not accepted
ASME Shrinkage category
Radiography Annex B
61 B16.34 'C' to be level 2
ASME
Ultrasonic Annex E
62 B16.34
ASME Linear indications
Dye Penetr. Annex D
63 B16.34 12 mm long max.

64
65 Notes: (cont'd)
7. Weld repairs of castings shall be in accordance with welding procedures and qualification test records complying with ASME IX
66 and reviewed by the Purchaser prior to use, NDE and acceptance levels as per Table 2.
67 8. Cracks, hot tears, planar defects and all defects exceeding the severity levels in Table 2 shall be unacceptable.
68 IDENTIFICATION
9. Valves shall be marked as per MSS SP-25 using bar (gauge) and °C units for pressure and temperature and inches
69 for nominal diameter.
10. All valves shall be provided with a stainless steel tag plate securely attached to the valve showing the Tag No. referenced
70 in the purchase order with lettering 12 mm high.
11. In addition each valve shall be provided with non-corrodible metal tag 50mm x 20mm with the Purchase Order Number,
Item Number, Inspection Release Certificate Number and Heat Number stamped in the metal tag
71 attached securely with corrosion resistent wire.
12. In addition, each valve shall be permanently marked with the Inspection Release Certificate Number and Heat Number by:
i) Light stamping (low stress or dot stamps) on non-impact tested steel
ii) Vibroetching on alloy or stainless steel or titanium
72 iii) Etching on impact tested carbon steel or (i) above prior to final heat treatment
73 DOCUMENTATION
74 At Bid stage:
75 Data sheet identified by valve ID and drawings of valve with material listing, dimensions, weight etc.
76 Maximum velocity for the valve.
77 Pressure drop curve.
78
79 Upon Contract:
80 Qualified Welding Procedure Specifications
81 Non Destructive Examination Procedures
82 With Supply:
83 Material Certification Dossier incl. Material Test Records
84 Welding Records
85 Non-Destructive Examination Records
86 As-Built Drawings
87

P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11434_CS_SWING_CHECK_valve Rev. T02.xls]GEN. SERVICE SS SWING CHECK V


Sultanate of Oman
Ministry of Transport & Doc. Number: SA-980-P-11434 Sht 3 of 3
Piping Class: AC03, AC04, AS01
Communications
GENERAL SERVICE
CARBON STEEL
Development of Muscat & Salalah International Airports SWING CHECK VALVE DATA SHEET
88
89 Notes: (cont'd)
90 13. Flow direction shall be clearly marked on both sides of valve body.
91 14. All the valves shall be fire safe closing and designed for 100% vacuum.
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P:\61400\4_TEC\R_O_P_Equip._&_Utilities\04_Utility_Fuel\SA-Fuel_Farm_&_PS\07_Specifications\Data Sheets\02 Valves\[SA_980_P_11434_CS_SWING_CHECK_valve Rev. T02.xls]GEN. SERVICE SS SWING CHECK V