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NPE PROJECT

U/G PIPING WORK (Package-3)


PAD LEAK TEST PROCEDURE
Client Work No: Project Doc. No: Security Level 2

PJT CLASS DIS TYPE REQ NO SEQ NO. REV.


IKPT Work No: 17138 Date : 28/04/2018
NPE SD PIP PRC AX4303 0009 0

SUBCONTRACTROR
Work No:-
SUBPT.ATA Doc. No.: NPE-SD-PIP-PRC-AX4303-000 Page : 1 of 1

CAP NEW PE 400KTA HDPE, LLDPE &mLLDPE


U/G Piping Work (package-3)

PAD LEAK TEST PROCEDURE


PROCEDURE
FOR APPROVAL
□AP APPROVED
□AN APPROVED AS NOTED
□RE NOT APPROVED (Re-Submit)
□RV REVIEWED
□RN REVIEWED WITH NOTES
□NR NOT BE RETURNED
RETURN DATE

PROJECT ORIGINATOR
RECEIVED DATE

0 28-04-2018 Release For Approval EPS JEF MRS

DATE
Rev ISSUE PURPOSE PREPARE CHECKED APPROVED AUTHORIZED
ISSUED
NPE PROJECT
U/G PIPING WORK (Package-3)
PAD LEAK TEST PROCEDURE
Client Work No: Project Doc. No: Security Level 2

PJT CLASS DIS TYPE REQ NO SEQ NO. REV.


IKPT Work No: 17138 Date : 28/04/2018
NPE SD PIP PRC AX4303 0009 0

SUBCONTRACTROR
Work No:-
SUBPT.ATA Doc. No.: NPE-SD-PIP-PRC-AX4303-000 Page : 2 of 7

Revision History
Rev.0 FOR APPROVAL
NPE PROJECT
U/G PIPING WORK (Package-3)
PAD LEAK TEST PROCEDURE
Client Work No: Project Doc. No: Security Level 2

PJT CLASS DIS TYPE REQ NO SEQ NO. REV.


IKPT Work No: 17138 Date : 28/04/2018
NPE SD PIP PRC AX4303 0009 0

SUBCONTRACTROR
Work No:-
SUBPT.ATA Doc. No.: NPE-SD-PIP-PRC-AX4303-000 Page : 3 of 7

TABLES OF CONTENT

1.0. GENERAL 4

2.0. OBJECTIVE 4
2.1. Scope 4

3.0. REFERENCE 4
3.1. Code and Standard 4

4.0. DEFINITION 5

5.0. CONFLICT 5

6.0. USED EQUIPMENT LIST 5

7.0. TEST PRESSURE 5

8.2. Fluid Test 5


8.3. Pressure Gauge 5

8.0. WORK PROCEDURE 6

8.1. Pressure Test 6


8.2. Application Document for Certificate to Acceptance 6

9.0. CONTRACTOR / OWNER INSPECTION COORDINATION 6

10.0. Attachment ( Report Pad Leak Test ) 6


NPE PROJECT
U/G PIPING WORK (Package-3)
PAD LEAK TEST PROCEDURE
Client Work No: Project Doc. No: Security Level 2

PJT CLASS DIS TYPE REQ NO SEQ NO. REV.


IKPT Work No: 17138 Date : 28/04/2018
NPE SD PIP PRC AX4303 0009 0

SUBCONTRACTROR
Work No:-
SUBPT.ATA Doc. No.: NPE-SD-PIP-PRC-AX4303-000 Page : 4 of 7

1.0. GENERAL

Purpose of this procedure is to describe the process to perform Coating and Wrapping
Construction Works of underground pipe for New Project PE at PT.CHANDRA ASRI
PETROCHEMICAL

2.0. OBJECTIVE
The purpose of this procedure is to establish the criteria for Pad Leak Test used in the
project follow the applicable codes, standards, and project requirement to ensure that
pressure test are conducted safely and effectively.

2.1 Scope

This Procedure covers the Pad Leak Test for NPE PROJECT
400 KTA NEW SWING PLANT HDPE LLDPE AND mLLDPE, Anyer, Banten.

3.0. REFERENCE

The following applicable section of the latest edition of standards, including addenda and
referenced documents project's specification shall form an integral part of this
specification. Where the requirement of the subject is defined by two or more references,
the more stringent reference shall govern.

3.1 Code and Standard


ASME (American Society of Mechanical Engineer) Code:

 ASME BPVC Section IX Welding and Brazing Qualifications


 ASME B31.3 Process Piping

Client Standard and Specification :


 14122-ED-00-CST-SPC-PIP-0011_Rev2 - Construction Specification for
Piping Work
 14122-ED-00-PP-STD-SPT-0001_Rev2 - Standard Pipe Support Drawing
 14122-ED-00-PP-SPC-0003_Rev3 - Engineering Specification for Piping
Material
NPE PROJECT
U/G PIPING WORK (Package-3)
PAD LEAK TEST PROCEDURE
Client Work No: Project Doc. No: Security Level 2

PJT CLASS DIS TYPE REQ NO SEQ NO. REV.


IKPT Work No: 17138 Date : 28/04/2018
NPE SD PIP PRC AX4303 0009 0

SUBCONTRACTROR
Work No:-
SUBPT.ATA Doc. No.: NPE-SD-PIP-PRC-AX4303-000 Page : 5 of 7

4.0. DEFINITION

The following words and terms shall have the meanings hereby assigned to them,
unless noted otherwise.

EMPLOYER : PT. CHANDRA ASRI PETROCHEMICAL

IKPT : PT. INTI KARYA PERSADA TEKNIK

CONTRACTOR : PT. ARTHA TEKNIK ABADI

5.0. CONFLICT

If any conflict exists between this specification and other Technical Requirements and the
applicable codes and standards, it shall be submitted in writing to Employer for resolution.

6.0. USED EQUIPMENT LIST

For the implementation of the necessary pipe work testing tool as follows:

 Testing tools: pressure tools, pressure gauge, manifold and proper hand tools.
 Accessories: venting valve, pressure flexible hose.

7.0. TEST PRESSURE

Maximum allowable pressure test shall be 0.5 Bar.

7.1 Fluid Test

Pressure test by using air inlet connection in the pressure with a pressure of 0.5
bar maximum, then spray with soapy water.
NPE PROJECT
U/G PIPING WORK (Package-3)
PAD LEAK TEST PROCEDURE
Client Work No: Project Doc. No: Security Level 2

PJT CLASS DIS TYPE REQ NO SEQ NO. REV.


IKPT Work No: 17138 Date : 28/04/2018
NPE SD PIP PRC AX4303 0009 0

SUBCONTRACTROR
Work No:-
SUBPT.ATA Doc. No.: NPE-SD-PIP-PRC-AX4303-000 Page : 6 of 7

7.2 Pressure gauge

 Pressure gauge that has been calibrated.


 A controlling must be conducted to explore the use of a pressure gauge and
re-calibration status.

8.0. WORK PROCEDURE

8.1 Pressure Test

1) After All visual Items clear, preparation Internal testing prior conducting official
testing.
2) Pre-Leak Test before Random witness by Owner, ATA shall be carry out
internal test and prior inspection by IKPT.
3) Testing in the pressure with a pressure of 0.5 Bar, then spray with soapy
water.
4) Acceptance

The area test welding be accepted is no leakage.

8.2 Application Documents for Certificate to Acceptance

1) Piping Leak Test Report certified by ATA Inspector shall be submitted to


IKPT as test record.
2) Records shall be made for each line or system. These records shall
include:
a. Date of test
b. Test pressure
c. Certification by Inspector

9.0. CONTRACTOR/ OWNER INSPECTION COORDINATION

Application for Inspection will be prepared by ATA to be submitted to the IKPT in a


minimum of 24 hours prior to the inspection
NPE PROJECT
U/G PIPING WORK (Package-3)
PAD LEAK TEST PROCEDURE
Client Work No: Project Doc. No: Security Level 2

PJT CLASS DIS TYPE REQ NO SEQ NO. REV.


IKPT Work No: 17138 Date : 28/04/2018
NPE SD PIP PRC AX4303 0009 0

SUBCONTRACTROR
Work No:-
SUBPT.ATA Doc. No.: NPE-SD-PIP-PRC-AX4303-000 Page : 7 of 7

10.0. ATTACHMENT OF PAD LEAK TEST REPORT

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