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Liquid Injection Molding

LIM
Liquid Injection Molding - LIM

Content

1. Definition LSR / LIM


Definition
2. System Technology
System 3. Material
Technology
4. Application Technology
Material
5. Machine Technology / Special Machine Technology
Application
Technology 6. Applications
Machine 7. Facts
Technology

Applications

Facts
Liquid Injection Molding - LIM

Content

1. Definition LSR / LIM


Definition
2. System Technology
System 3. Material
Technology
4. Application Technology
Material
5. Machine Technology / Special Machine Technology
Application
Technology 6. Applications
Machine 7. Facts
Technology

Applications

Facts
Liquid Injection Molding - LIM

Definition

LSR Liquid Silicon Rubber


Definition

System
Technology
LIM Liquid Injection Molding
Processing of liquid silicone rubber
Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Content

1. Definition LSR / LIM


Definition
2. System Technology
System 3. Material
Technology
4. Application Technology
Material
5. Machine Technology / Special Machine Technology
Application
Technology 6. Applications
Machine 7. Facts
Technology

Applications

Facts
Liquid Injection Molding - LIM

System technology

Definition demand and


LIM
influence to the
System
Technology
process
IMM with LIM kit
Material LSR – Mold
(160 – 200°C)
Application Š no waste, no flash
Technology
Š repeatable
Machine
Technology Š high output
Applications 2 component mixing- Š fully automatic
and metering unit material
Facts

user,
environment

removing device (brush, handling)


Liquid Injection Molding - LIM

System technology
1 cavity area: ~ 160 – 200 °C
2 insulating board
Definition 3 1 1 3
3 cold runner system, cooled
System
area: ~ 20 – 25 °C
Technology
heating capacity: ~ 8 – 12 kW
Material 2 material throughput:
Application
~ 5 – 15 kg/h
Technology

Machine
Technology LIM

Applications

Facts

Š cooling of moving and fixed Š injection unit:~ 20–25°C


platen: ~ 20 – 25°C
Liquid Injection Molding - LIM

Content

1. Definition LSR / LIM


Definition
2. System Technology
System 3. Material
Technology
4. Application Technology
Material
5. Machine Technology / Special Machine Technology
Application
Technology 6. Applications
Machine 7. Facts
Technology

Applications

Facts
Liquid Injection Molding - LIM

General

Š LSR = Liquid Silicone Rubber


Definition
Š Viscosities from thin, flowable
System liquids to soft pastes
Technology
Š 2-part pumpable silicone material
Material
Š mixing ratio 1:1
Application
Technology
Š 20l or 200l barrel
Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Properties

Š high heat resistance up to 200 °C


Definition
Š flexibility to a temperature of – 40°C
System Š resistance to weathering and aging
Technology
Š excellent electrical properties
Material
Š temperature consistency of the mechanical and electrical properties
Application
Technology Š excellent physiological properties
Machine Š sterilize
Technology

Applications

Facts
Liquid Injection Molding - LIM

Product range

Š basic type with a hardness from 20 up to 70 Shore A


Definition
Š oil resistance
System Š conductive
Technology
Š products for the medical Industry
Material
Š self-lubricating
Application
Technology Š fast curing
Machine Š self-bonding
Technology
Š ....
Applications

Facts
Liquid Injection Molding - LIM

Content

1. Definition LSR / LIM


Definition
2. System Technology
System 3. Material
Technology
4. Application Technology
Material
5. Machine Technology / Special Machine Technology
Application
Technology 6. Applications
Machine 7. Facts
Technology

Applications

Facts
Liquid Injection Molding - LIM

2 component mixing- and metering unit

unit for 20 l barrels unit for 200 l barrels


Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Scheme of a 2 component mixing- and metering unit

Hydraulic

Definition drive

System
Technology
Fundamental mode of operation for
Material static mixer
Application

transparent
transparent

Technology Barrel
presses
Machine
Technology Colour Additive dosing
dosing valve
valve Additive
Applications
feed
Mixing block pump
Facts Material regulator
Color
feed pump Release valve

Static mixer

Heated mold Screw


Liquid Injection Molding - LIM

Content

1. Definition LSR / LIM


Definition
2. System Technology
System 3. Material
Technology
4. Application Technology
Material
5. Machine Technology / Special Machine Technology
Application
Technology 6. Applications
Machine 7. Facts
Technology

Applications

Facts
Liquid Injection Molding - LIM

LSR-kit

Š Injection unit for processing of 2 component LSR;


Definition incl. pneumatic shut-off nozzle; screw tip with positive shut-off
assembly
System
Technology
Š Cooling of moving and fixed platen
Material
Š 2 additional cooling circuits
Application
Technology Š Mold heating control zones - 16 amp, solid state
Machine
Technology Š Interface for 2 component metering pump - metering and alarm
Applications
Š Defined nozzle carriage pressure incl. pressure limiting valve
Facts
Š Program to purge through open mold
Liquid Injection Molding - LIM

Water cooled injection unit

Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Screw tip assembly

Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Diving nozzle

Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Sealing on screw

Š axial and radial sealing


Definition
Š suitable for dry cycling
System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Interface for metering pump

Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Pressure sensor - for the supervision of the vacuum

Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Water pressure supervision, filtering unit

Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
cooled static mixer
with flow indication
water water pressure
filtering unit supervision
Liquid Injection Molding - LIM

Connectors

manifold for
Definition water and air

System
Technology
interface for
Material handling / brush

Application
Technology
interface for mold
Machine heating
Technology

Applications

Facts

vacuum valve air valve


Liquid Injection Molding - LIM

Centralized water / air connection, ammeter

Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Content

1. Definition LSR / LIM


Definition
2. System Technology
System 3. Material
Technology
4. Application Technology
Material
5. Machine Technology / Special Machine Technology
Application
Technology 6. Applications
Machine 7. Facts
Technology

Applications

Facts
Liquid Injection Molding - LIM

Applications

article: single wire seal


Definition
cavities: 128 (256)
System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts

Quelle/Source:Battenfeld, Elmet
Liquid Injection Molding - LIM

Applications

article: seal of oil filter


Definition cavities: 16
System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Multi material

the connection of silicone rubber and other substrate without additives is


Definition impossible
System
Technology
Š mechanical connection of both components
Material
Š chemical connection using external adhesives
Application
Technology Š chemical connection using internal adhesives
Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Multi material

article: insert of shower head


Definition cavities: 1+1
material: PBT / LSR
System
Technology

Material
Š step 1:
Application
Technology
insert from PBT,
Machine mold temperature 80°C
Technology

Applications
Š step 2:
overmolding of the
Facts PBT with LSR,
mold temperature ~ 180°C
Liquid Injection Molding - LIM

Multi material

machine technology
Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Multi material

mold
Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Multi material

transfer steps
Definition
Video
System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Multi material

automation
Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Medical technology

Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts

Quelle/Source:Battenfeld, Wacker Chemie


Liquid Injection Molding - LIM

Airmould® (gas injection)

article: teether
Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts

Quelle/Source:Battenfeld, Rico
Liquid Injection Molding - LIM

Seals

Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts
Liquid Injection Molding - LIM

Household / Electrical

Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts

Quelle/Source:Battenfeld, Wacker Chemie


Liquid Injection Molding - LIM

Automotive

Definition

System
Technology

Material

Application
Technology

Machine
Technology

Applications

Facts

Quelle/Source:Battenfeld, Wacker Chemie


Liquid Injection Molding - LIM

Content

1. Definition LSR / LIM


Definition
2. System Technology
System 3. Material
Technology
4. Application Technology
Material
5. Machine Technology / Special Machine Technology
Application
Technology 6. Applications
Machine 7. Facts
Technology

Applications

Facts
Liquid Injection Molding - LIM

LSR - material consumption

volume by market volume by market


Definition Global (2003) Europe (2003)
(total ~ 28.000 tons) (total ~ 12.000 tons)
System
Technology
Asia Europe Austria Swiss
Material 3%
33% 35% UK 4% other
Application 7% 8%
Technology

Machine
Technology

Applications

France
Facts
7%
Italy Germany
North / South 11% 60%
America
32%
Liquid Injection Molding - LIM

Scope of business

volume by market
Definition industry (2001)
[Mio EUR]
System
Technology
other
Material 57
electrical
Application 83
Technology

Machine
Technology

Applications medical
28
Facts

automotive
58
Many thanks for your attention

more information under http://www.battenfeld.ru

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