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Large distribution centers mostly receive products in pallet handling units (HU’s) and they
may not need repacking or deconsolidation before putaway in to a bin location unless if any
product specific process requires. But a pallet HU with multiple products or batches may
need deconsolidation before putaway., How deconsolidation will be triggered in SAP EWM
and what steps required for inbound process with a deconsolidation? This blog post
explains the basic concepts and example scenario how you can use this deconsolidation
function.
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If you want to execute a direct putaway, you do not have to define anything in the process-
oriented storage control and you may not need deconslidation here.
If you want to define complex putaway processes, you have to use a combined process-
oriented storage control. Extended Warehouse Management (EWM) uses this during
creation of a warehouse task to determine the intermediate storage types (for example,
deconsolidation station, counting station).
So first thing you need to define consolidation group and have storage control configured
and then
With in a HU, products going to same activity area but consolidation group different
With in a HU, products going to same activity area and same consolidation group but
maximum number of warehouse tasks for the HU has been exceeded.
Now we will consider a business scenario, where the inbound process have steps unload,
deconsolidation and putaway. When ever the putaway HU contain mixed products/batches
sent to deconsolidation center in case of 2 or more warehouse tasks are created with
reference to same HU.
First we will look at Deconsolidation configurations assuming that we already have storage
control reconfigured configured for inbound process.
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SPRO>EWM>Goods Receipt process>Deconsolidation>Specify Deconsolidation station
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Master data related to deconsolidation = /N/SCWM/TWORKST
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Configurations related to storage control Inbound completed before deconsolidation
here we configured automatic WT creation for sub subsequent putaway WT. So that as
soon as DECON PUTWAY WT created the final putway WT”s are created and it will be
waiting status until DECON HU’s completed.
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The HU type from packing material master data PKg data tab where you will see HU type
along with pack mat type. During HU creation and deconsolidation looks HU type group.
During deconsolidation at this location DECON, EWM creates putaway-HUs. After you
have confirmed the repacking of five product-WTs into the putaway-HU, EWM proposes
this HU for closure, due to the parameter Maximum Number of WTs in the Putaway-HU.
This means that it also releases the HU for the following process step Putaway.
see below work center where you can pack into possible number of HU’s and close the
HU’s to complete deconsolidation
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Once deconsolidation completed and putaway completed then you can see Wt’s as below
here we configured automatic WT creation for sub subsequent putaway WT. So once
DECON PUTWAY WT created then immediately final putway WT”s are created and it will
be waiting status until DECON HU’s completed.
For more information on SAP EWM deconsolidation then please SAP help site refer here.
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