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HIT-RE 500 injection adhesive with rebar

Features: - base material: concrete


- injection system with high loading capacity
- good performance in diamond drilled holes
- good performance in wet holes
- suitable for water saturated concrete
- large diameter applications
- long working time at elevated temperatures
- odourless epoxy resin
- no expansion forces in base material
- small edge distance and anchor spacing
HIT-RE 500 foil pack, mixer
- clean and easy handling
Material:
- Type BSt 500 according to DIN 488 (See also
Rebar section
Rebar: Euronorm 82-79.). For differing rebars, consult
your Hilti advisory service.
- Foil pack: 330 ml, 500ml
Cartridge:
- Jumbo cartridge: 1100 ml
- MD2000, BD2000, P3000 F, MD2500, P3500 F, Close edge
Dispenser: Concrete distance /
Fire Hilti Anchor
P5000 HY, HIT P-8000 D resistance programme
spacing

Basic loading data (for a single anchor): HIT-RE 500 with rebar section
All data on this section applies to For detailed method, see page 248– 253.
3
x concrete: See table below.
x correct setting (See setting operations page 247)
x no edge distance, spacing and other influences

non-cracked concrete

Rebar embedment depth [mm]: concrete = C20/25

Rebar diameter [mm] ‡8 ‡ 10 ‡ 12 ‡ 14 ‡ 16 ‡ 20 ‡ 25 ‡ 28 ‡ 32 ‡ 36 ‡ 40


Nominal anch. depth 80 90 110 125 125 170 210 270 300 330 360

Mean ultimate resistance, Ru,m [kN]: concrete = C20/25

Rebar diameter [mm] ‡8 ‡ 10 ‡ 12 ‡ 14 ‡ 16 ‡ 20 ‡ 25 ‡ 28 ‡ 32 ‡ 36 ‡ 40


Tensile, Concrete: NRu,m 33.4 46.9 68.8 91.3 104.3 177.3 273.8 344.4 407.2 462.2 515.7
Tensile, Steel: NRu,m 29.9 46.7 67.2 91.4 119.4 186.6 291.6 365.8 477.7 604.6 746.4
Shear, VRu,m 17.9 28.1 40.4 55.0 71.8 112.3 175.0 219.2 286.3 384.5 447.9

Characteristic resistance, Rk [kN]: concrete = C20/25

Rebar diameter [mm] ‡8 ‡ 10 ‡ 12 ‡ 14 ‡ 16 ‡ 20 ‡ 25 ‡ 28 ‡ 32 ‡ 36 ‡ 40


Tensile, Concrete: NRk 25.1 35.3 51.8 68.7 78.5 133.5 206.2 258.9 304.6 347.1 389.1
Tensile, Steel: NRk 25.1 39.3 56.5 77.0 100.5 157.1 245.4 307.9 402.1 508.9 628.3
Shear, VRk 16.7 26.0 37.4 50.9 66.5 104.0 162.0 203.0 265.1 356.0 414.6

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HIT-RE 500 injection adhesive with rebar

Following values according to the

Concrete Capacity Method

Design resistance, Rd [kN]: concrete, fck,cube = 25 N/mm2


Rebar diameter [mm] ‡8 ‡ 10 ‡ 12 ‡ 14 ‡ 16 ‡ 20 ‡ 25 ‡ 28 ‡ 32 ‡ 36 ‡ 40
Tensile, NRd 13.9 19.7 28.8 38.2 43.7 74.2 114.5 143.9 169.2 192.8 216.1
Shear, VRd 11.1 17.3 24.9 33.9 44.3 69.3 108.0 135.3 176.7 237.3 276.4

Recommended load, Lrec [kN]: concrete, fck,cube = 25 N/mm2


Rebar diameter [mm] ‡8 ‡ 10 ‡ 12 ‡ 14 ‡ 16 ‡ 20 ‡ 25 ‡ 28 ‡ 32 ‡ 36 ‡ 40
Tensile, NRec 9.9 14.1 20.6 27.3 31.2 53.0 81.8 102.8 120.9 137.7 154.4
Shear, VRec 7.9 12.4 17.8 24.2 31.6 49.5 77.1 96.6 126.2 169.5 197.4

Setting details
hnom
d0

/d
0

h1
hmin

Rebar diameter ‡ [mm] ‡8 ‡ 10 ‡ 12 ‡ 14 ‡ 16 ‡ 20 ‡ 25 ‡ 28 ‡ 32 ‡ 36 ‡ 40


d0 [mm] Drill bit diameter 10-12 12-14 16-18 18-20 20-22 25-28 30-32 35-37 39-42 42-48 48-52
h1 [mm] Hole depth 82 93 115 130 130 175 215 275 305 335 365
hnom [mm] Nominal anchorage depth 80 90 110 125 125 170 210 270 300 330 360
Min. thickness of base
hmin [mm] 100 120 140 170 170 220 270 340 380 410 450
material
1)
ml 3-6 4-9 13-20 17-25 19-29 40-64 60-84 118-155 162 147 206
Filling volume
trigger pulls 1 1-2 2-4 3-5 4-6 8-13 12-17 24-31 32 30 41
Recommended drilling TE- 1..18M 5..18M 15..35 25..55 35..55 55..76 55..76 55..76 55..76 55..76 55..76
system Diamond drill. DD EC-1, DD 100 DD 100, DD 130, DD 160
1)
Holes must be filled approx. 2/3 rds.

Temprature of the Working time in which rebar Curing time before rebar can
basematerial: can be inserted and adjusted be fully loaded
40°C 12 min. 4 hours
30°C 20 min. 8 hours
20°C 30 min. 12 hours
10°C 2 hours 24 hours
0°C 3 hours 50 hours
-5°C 4 hours 72 hours
less than -5°C “not allowed”
The foil pack temperature must be at least +5°C.

Installation equipment
x appropriate drill bit (diamond core bit)
x dispenser (MD 2000, BD 2000, P3000 F, P5000 HY, HIT P-8000 D)
x blow-out pump
x cleaning brushes

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HIT-RE 500 injection adhesive with rebar

Setting operations

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HIT-RE 500 injection adhesive with rebar

Anchor geometry and mechanical properties d

anchorage depth addtional length


according to application

Rebar ‡ [mm] ‡8 ‡ 10 ‡ 12 ‡ 14 ‡ 16 ‡ 20 ‡ 25 ‡ 28 ‡ 32 ‡ 36 ‡ 40
‡ [mm] Nominal rebar diameter 8 10 12 14 16 20 25 28 32 36 40
As [mm²] Stressed cross-section 50.3 78.5 113.1 153.9 201.1 314.2 490.9 615.8 804.2 1017.9 1256.6
Nominal tensile
fuk [N/mm²] 550
strength
fyk [N/mm²] Yield strength 500

Detailed design method - Hilti CC


(The Hilti CC method is a simplified version of ETAG Annex C.)

Caution: In view of the high loads transferable with HIT-RE 500, it must be verified by the user that the load
acting on the concrete structure, including the loads introduced by the anchor fastening, do not
cause failure, e.g. cracking, of the concrete structure.

Nrec,c/s
TENSION
The design tensile resistance of a single anchor c
s
is the lower of
h

NRd,c : concrete cone/pull-out resistance


NRd,s : steel resistance

NRd,c: Concrete cone/pull-out resistance


o
NRd,c NRd,c ˜ f T ˜ f B,N ˜ f A,N ˜ f R,N ˜ f Temp ˜ f W.sat

N0Rd,c: Concrete cone/pull-out resistance

x concrete compressive strength, fck,cube = 25 N/mm2


Rebar ‡ [mm] Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
o 1)
N Rd,c [kN] Concrete 13.9 19.7 28.8 38.2 43.7 74.2 114.5 143.9 169.2 192.8 216.1
hnom [mm] Nominal anchorage depth 80 90 110 125 125 170 210 270 300 330 360
1) o o o
The design tensile resistance is calculated from the characteristic tensile resistance, N Rk,c , by NRd,c =N Rk,c /JMc,N, where the partial
safety factor, JMc,N , is 1.8.

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HIT-RE 500 injection adhesive with rebar

fT: Influence of anchorage depth

hact
fT Limits to actual anchorage, hact: hnom d hact d2.0 hnom
hnom

fB,N: Influence of concrete strength


Concrete strength Cylinder compressive Cube compressive
designation strength, strength,
fB,N
(ENV 206) fck,cyl [N/mm²] fck,cube [N/mm²]
C20/25 20 25 1 §f  25 ·
fB, N 1  ¨ ck, cube ¸
C25/30 25 30 1.03 ¨ 200 ¸
C30/37 30 37 1.06 © ¹
C35/45 35 45 1.10
C40/50 40 50 1.13 Limits:
C45/55 45 55 1.15 25 N/mm² d fck,cube d 60 N/mm²
C50/60 50 60 1.18
Concrete cylinder:
Concrete cube:
Height 30cm
side length 15 cm
Diameter 15cm
Concrete test specimen geometry

fA,N: Influence of anchor spacing


Anchor Rebar size

3
spacing,
Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
s [mm]
40 0.63
45 0.64 0.63
50 0.66 0.64
55 0.67 0.65 0.63
60 0.69 0.67 0.64
65 0.70 0.68 0.65 0.63 0.63
70 0.72 0.69 0.66 0.64 0.64 s
80 0.75 0.72 0.68 0.66 0.66
fA,N 0.5 
4 ˜ hnom
90 0.78 0.75 0.70 0.68 0.68 0.63
100 0.81 0.78 0.73 0.70 0.70 0.65
120 0.88 0.83 0.77 0.74 0.74 0.68 0.64 Limits: smin d s d scr,N
140 0.94 0.89 0.82 0.78 0.78 0.71 0.67 0.63 smin = 0,5hnom
160 1.00 0.94 0.86 0.82 0.82 0.74 0.69 0.65 0.63
scr,N = 2,0hnom
180 1.00 0.91 0.86 0.86 0.76 0.71 0.67 0.65 0.64 0.63
200 0.95 0.90 0.90 0.79 0.74 0.69 0.67 0.65 0.64
220 1.00 0.94 0.94 0.82 0.76 0.70 0.68 0.67 0.65
250 1.00 1.00 0.87 0.80 0.73 0.71 0.69 0.67
280 0.91 0.83 0.76 0.73 0.71 0.69
310 0.96 0.87 0.79 0.76 0.73 0.72
340 1.00 0.90 0.81 0.78 0.76 0.74
390 0.96 0.86 0.83 0.80 0.77
420 1.00 0.89 0.85 0.82 0.79
450 0.92 0.88 0.84 0.81
480 0.94 0.90 0.86 0.83
540 1.00 0.95 0.91 0.88
600 1.00 0.95 0.92
660 1.00 0.96
720 1.00

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HIT-RE 500 injection adhesive with rebar

fR,N: Influence of edge distance


Edge Rebar size
distance,
Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
c [mm]
40 0.64
45 0.69 0.64
50 0.73 0.68
55 0.78 0.72 0.64
60 0.82 0.76 0.67
c
65 0.87 0.80 0.71 0.65 0.65 fR,N 0.28  0.72
70 0.91 0.84 0.74 0.68 0.68 hnom
80 1.00 0.92 0.80 0.74 0.74
90 1.00 0.87 0.80 0.80 0.66
100 0.93 0.86 0.86 0.70
Limits cmin d c d ccr,N
110 1.00 0.91 0.91 0.75 0.66 cmin= 0,5 hnom
120 0.97 0.97 0.79 0.69 ccr,N= 1,0 hnom
140 1.00 1.00 0.87 0.76 0.65
160 0.96 0.83 0.71 0.66
Note: If more than 3 edges
180 1.00 0.90 0.76 0.71 0.67 0.64 are smaller than ccr,N , consult
210 1.00 0.84 0.78 0.74 0.70 your Hilti technical advisory
240 0.92 0.86 0.80 0.76 service.
270 1.00 0.93 0.87 0.82
300 1.00 0.93 0.88
330 1.00 0.94
360 1.00

fTemp: Influence of base material temperature

Anchor setting: The Hilti HIT-RE 500 bond strength reduces when the anchor is set, cures and in service in a
base material temperature range from –5 to +5°C. Hilti HIT-RE 500 adhesive shows a post curing effect. When
the adhesive warms up to above +5°C, the bond will reach its full performance.

Service life: Base material temperatures above 50°C will lead to a decrease in Hilti HIT-RE 500 bond strength.

Base material fTemp


ftemp
temperature anchor
service life
setting
-5 °C 0.8 1.0
0 °C 0.9 1.0
5°C 1.0 1.0
50°C - 1.0
60 °C - 0.85
70 °C - 0.62
80 °C - 0.5

Note:
In case of an anchor fastening, which is made in base material at a temperature below +5°C and in service at a
temperature over 50°C, only one influencing factor of the lower value should be applied.

fW.sat: Influence of water saturated concrete

f W.sat 0.7

Note:
The reduction shall only be applied, if the anchor is setted into water-saturated concrete, e.g. concrete members
in water, filled water tanks, predrilled holes filled with water for more than 3 days. The reduction does not apply,
if the concrete is subjected to short term water influence, e.g. diamond-cored holes.

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HIT-RE 500 injection adhesive with rebar

NRd,s: Steel design tensile resistance

Rebar ‡ [mm] Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
1)
NRd,s [kN] 20.9 32.7 47.1 64.1 83.8 130.9 204.5 256.6 335.1 424.1 523.6
1)
The design tensile resistance is calculated from the characteristic tensile resistance, NRk,s , by NRd,s= As ˜ fuk/JMs,N, where the partial safety
factor, JMs,N , for rebar sections, type BSt 500, is 1.32.

NRd: System design tensile resistance

NRd = lower of NRd,c and NRd,s

Combined loading: Only if tensile load and shear load applied (See page 31 and section 4 “Examples”).

Detailed design method - Hilti CC


c2 > V rec,c/s

3
(The Hilti CC method is a simplified version of ETAG Annex C.) 1.5
c
s
c c2 >
1.5
c
SHEAR h>
1 .5c

The design shear resistance of a single


anchor is the lower of
VRd,c : concrete edge resistance Note: If the conditions for h and c2 are not met,
consult your Hilti technical advisory service.
VRd,s : steel resistance

VRd,c: Concrete edge design resistance


The lowest concrete edge design resistance must be calculated. All near edges must be checked (not only the
edge in the direction of shear). The direction of shear load is accounted for by the factor fE,V.

0
VRd,c VRd,c ˜ f B,V ˜ f AR,V ˜ f E,V

V0Rd,c: Concrete edge design resistance

x concrete compressive strength, fck,cube = 25 N/mm2


x at minimum edge distance c min

Rebar ‡ [mm] Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
o 1)
V Rd,c [kN] 2.0 3.6 5.0 7.1 7.3 12.5 18.8 30.2 37.7 45.0 54.0

cmin [mm] Min. edge distance 40 45 55 65 65 85 105 135 150 165 180
1) o o o
The design shear resistance is calculated from the characteristic shear resistance, V Rk,c , by V Rd,c =V Rk,c /JMc,V, where the partial
safety factor, JMc,V , is 1.5.

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HIT-RE 500 injection adhesive with rebar

fB,V: Influence of concrete strength


Concrete strength Cylinder compressive Cube compressive
designation strength, strength,
(ENV 206) fck,cyl [N/mm²] fck,cube [N/mm²] fB,V fck,cube
fB,V
C20/25 20 25 1 25
C25/30 25 30 1.1
C30/37 30 37 1.22
C35/45 35 45 1.34 Limits:
C40/50 40 50 1.41 25 N/mm2 d fck,cube d 60 N/mm2
C45/55 45 55 1.48
C50/60 50 60 1.55
Concrete cylinder: Concrete cube:
Height 30cm, side length 15 cm
Diameter 15cm
Concrete test specimen geometry

fAR,V: Influence of edge distance and spacing


c/cmin
fAR,V
1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8 4.0
Single-anchor with
edge influence, 1.00 1.31 1.66 2.02 2.41 2.83 3.26 3.72 4.19 4.69 5.20 5.72 6.27 6.83 7.41 8.00
s/cmin 1.0 0.67 0.84 1.03 1.22 1.43 1.65 1.88 2.12 2.36 2.62 2.89 3.16 3.44 3.73 4.03 4.33
1.5 0.75 0.93 1.12 1.33 1.54 1.77 2.00 2.25 2.50 2.76 3.03 3.31 3.60 3.89 4.19 4.50
2.0 0.83 1.02 1.22 1.43 1.65 1.89 2.13 2.38 2.63 2.90 3.18 3.46 3.75 4.05 4.35 4.67
2.5 0.92 1.11 1.32 1.54 1.77 2.00 2.25 2.50 2.77 3.04 3.32 3.61 3.90 4.21 4.52 4.83
3.0 1.00 1.20 1.42 1.64 1.88 2.12 2.37 2.63 2.90 3.18 3.46 3.76 4.06 4.36 4.68 5.00
3.5 1.30 1.52 1.75 1.99 2.24 2.50 2.76 3.04 3.32 3.61 3.91 4.21 4.52 4.84 5.17
4.0 1.62 1.86 2.10 2.36 2.62 2.89 3.17 3.46 3.75 4.05 4.36 4.68 5.00 5.33
4.5 1.96 2.21 2.47 2.74 3.02 3.31 3.60 3.90 4.20 4.52 4.84 5.17 5.50
5.0 2.33 2.59 2.87 3.15 3.44 3.74 4.04 4.35 4.67 5.00 5.33 5.67
5.5 2.71 2.99 3.28 3.57 3.88 4.19 4.50 4.82 5.15 5.49 5.83
6.0 2.83 3.11 3.41 3.71 4.02 4.33 4.65 4.98 5.31 5.65 6.00
6.5 3.24 3.54 3.84 4.16 4.47 4.80 5.13 5.47 5.82 6.17
7.0 3.67 3.98 4.29 4.62 4.95 5.29 5.63 5.98 6.33
7.5 4.11 4.43 4.76 5.10 5.44 5.79 6.14 6.50
8.0 These results are for a 4.57 4.91 5.25 5.59 5.95 6.30 6.67
8.5 two-anchor fastening. 5.05 5.40 5.75 6.10 6.47 6.83
9.0 For fastenings with two or 5.20 5.55 5.90 6.26 6.63 7.00
9.5 more anchors, use the 5.69 6.05 6.42 6.79 7.17
10.0 general formulae for n 6.21 6.58 6.95 7.33
10.5 anchors. 6.74 7.12 7.50
11.0 7.28 7.67
11.5 7.83
12.0 8.00

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HIT-RE 500 injection adhesive with rebar

fAR,V: Influence of edge distance and spacing

Formula for single-anchor fastening influenced


only by 1 edge

c c
f AR,V ˜
c min c min results c 2,1
tabulated s n-1
Formula for two-anchors fastening (edge plus below
1 spacing) only valid for s < 3c s3
s2
3˜c  s c s1
f AR,V ˜ c 2,2 c
6 ˜ c min c min

General formula for n-anchor fastening (edge plus h >1,5 c


n-1 spacing) only valid when s1 and sn-1 are each < 3c and c2 > 1.5c

3 ˜ c  s1  s 2  ...  sn 1 c
fAR, V ˜ Note: It is assumed that only the row of anchors closest to
3 ˜ n ˜ c min c min
the free concrete edge carries the centric shear load.

fE,V : Influence of loading direction


Angle, ß [°] fE,V Formulae:
0 to 55 1 V ... applied shear force
fE, V 1 for 0° d ß d 55°
60
70
80
1.1
1.2
1.5
fE, V
1
cos ß  0,5 sin ß
for 55° < ß d 90°

for 90° < ß d 180°


E 3
90 to 180 2 f E, V 2

VRd,s : Steel design shear resistance

Rebar ‡ [mm] Ø8 Ø10 Ø12 Ø14 Ø16 Ø20 Ø25 Ø28 Ø32 Ø36 Ø40
1)
VRd,s [kN] 11.1 17.3 24.9 33.9 44.3 69.3 108.0 135.3 176.7 237.3 276.4
1)
The steel design shear resistance is calculated from VRd,s= (0,6˜As˜fuk)/JMs,V. The partial safety factor, JMs,V , for rebar sections, type BSt
500, is 1.5.

VRd : System design shear resistance

VRd = lower of VRd,c and VRd,s

Combined loading: Only if tensile load and shear load applied (See page 31 and section 4 “Examples”).

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