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Cellular manufacturing (CM) is a production approach directed towards reducing costs, as well as increasing system’s flexibility

in today’s small-to-medium lot production environment. Many structural and operational issues should be considered for a
successful CM design and implementation such as cell formation (CF), production planning, and facility layout. Most researchers
have addressed these issues sequentially or independently, instead of jointly optimizing a combination of these issues. In order
to attain better results to ensure that the system will be capable of remaining efficient in unknown future situations, these issues
should be Cellular manufacturing (CM) is a production system that involves processing a collection of similar parts
(part families) on dedicated cluster of machines or manufacturing processes (cells) [1].CM is an application of group
technology (GT)which offers the advantages of both job shops (flexibility in producing a wide variety of products)
and flow lines (efficient flow and high production rate) [2]. The advantages of CM include simplified material flows
and reduced material handling cost, reduced production time, reduction in setup time, reduced production cost,
reduction in inventory and work-in-process (WIP) inventories, reduction in scrap and waste, decentralization of
responsibilities, and saving manufacturing space [3–6]. The design and implementation of an effective CM system
involves many issues such as machine part,cell formation (CF), production planning, layout design,and scheduling.In
the design of a CM system, similar parts are grouped into families and associated machines into groups so thatone
or more part families can be processed within a single machine group. In today’s world of rapidly changing product
demand,small internet orders, tight delivery schedules, high competition, and high service level requirements, it will
be increasingly difficult to maintain good operational performance over the time. In such a case, managing the
production resources and balancing them between successive time periods with the aim of minimizing the
production costs is known as “production planning.

Cellular manufacturing (CM) is a widely used approach for organizing machines and people into
groups to produce a variety of parts in part families. CM is also effective in implementing flexible
manufacturing systems and is normally associated with automated batch production. Successful CM
implementations have resulted in reduced set-up times, reduced material flow and inprocess
inventory, better system management, improved production efficiency and product quality

Layout design/planning should be made for a long time


period (for example, several years) which involves great
uncertainty of the manufacturing environment. Moreover, it
is not easy to instantaneously reorganize the machine layout
according to changes in operation sequence, flow volumes
and available machine capacity due to part mix and demand
fluctuation, and any such alteration would require tremendous
amounts of time and expense. Most researches have
attempted to create machine groupings and part-family
formation, using only rigid/static input data such as
machine-component matrix, similarity coefficient and material-
flow analysis at the outset for machine grouping and
layout design. Needless to say, it is important to keep an
optimal layout for diversified product types during a specified
long period, as manufacturing activities are much influenced
by layout configuration

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