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The Company

RMT Valvomeccanica manufactures include full range of


high technology steel valves for Oil & Gas, Floating & Trunnion
petrochemical and power generation ball valves covering
industry. The company is located in Italy all sizes, ratings
in Solbiate Olona, north of Milan, and designs:
in the heart of the Italian and European Side Entry, Top Entry,
valve industry easy to reach from the Fully Welded, Double
two main international airports of Milan Block & Bleed, Cryogenic, High
Malpensa and Linate. Temperature, Subsea
RMT Valvomeccanica product lines and HIPPS.

The Philosophy
RMT Valvomeccanica policy is to RMT Valvomeccanica
provide the highest level of product Code of Ethics,
quality and service. includes the highest
standards in terms of quality,
The aim is to offer quality valves with a safety, environment, integrity
competitive price and short delivery. and transparency.
3
Main Facilities
RMT Valvomeccanica facility extends • Fork-lifts; Check-in Quality Control
on a more than 25.000 sqm wide area, • Manual & Electric transpallets; All material coming into stock
including 6.700 sqm covered floor factory And a machining centre with: is first checked by QC department
and 1.750 sqm office building. In detail: • CNC boring machine for acceptance.
• Workshop: 4.000 sqm. • CNC lathes Material is dimensional and qualitative
• Warehouse: 9000 sqm. • Automatic Saws checked by means of special tools
• Offices: 1.750 sqm. • Grinding machines and tests. A strict traceability
• Total Area: 25.600 sqm. • Drilling & Cutting Machines procedure is implemented to warrant
Equipped with: • Ball Polishing & Lapping compliance to ISO requirements
• Overhead Cranes & Wall Jib Cranes; machines. and qualitative standards.

Company Highlights
RMT Valvomeccanica has a long RMT Valvomeccanica is able to supply Being located in the heart
tradition and a consolidated experience valves in a variety of materials such as, of the Italian valve industry, satellite
in the manufacture, design and but not limited to, Carbon Steel, industries offer qualified sub-suppliers
testing of ball valves and the staff Stainless Steel, Duplex, Super Duplex, for materials, machining and various
is used to comply with strict quality Titanium, Monel, Inconel, Incoloy. components.
standards.
Assembling 1000 sqm with
Assembling is performed in a dedicated 5 test benches,
area equipped with special tools in order a gas test outdoor
to carry out assembling of different lines bunker, special
simultaneously. Testing is performed Power units,
according to procedures aiming equipment for
to warrant the quality of the product. Fugitive Emission Test, Cryogenic Test,
Vacuum Test and complete range
Testing of Non Destructive Examination
Testing dept. covers an area of more than with qualified personnel.

Quality and Qualification


RMT Valvomeccanica manufacturing by the American Petroleum
activities are monitored by a quality Institute the authority to apply
assurance program, which has been the Official API 6D
audited and qualified in accordance with: Monogram on its valves.
• ISO 9001 The company grants also the CE
• API Q1 conformity of its products by job
• PED CE restricted TÜV audits and strictly
• IEC 61508 (SIL) complies with 18001 & 14001
regulation on health & safety and
RMT Valvomeccanica has been granted environmental protection.
5
Service
RMT Valvomeccanica’s customer In case of need of on-site assistance,
service is ready to support RMT Valvomeccanica is able to provide
customers in their needs and give qualified and specialized staff,
support within 72 hours. also for technical support, if required.
RMT Valvomeccanica is RMT Valvomeccanica experienced
well stocked with spare Engineers are active in designing
parts relevant to all and developing complete solutions
valves supplied. In case to meet customer needs and can be
of a claim, thanks to of support in the choice of the most

a serial number suitable materials for the different


based traceability application.
procedure, it is able
to furnish customers A team of skilled project managers
with complete and assist customers and is always
swift assistance available to give precise
providing operative and complete feedback on requests
instructions, drawings of clarification, doubts and progress
and spare parts ‘off the shelf’ status.
within a few days from
the request.
6
7
Valve Components
Assembly
95 97
8 68C
51B
50B 52


12 19
68B 74
73 59
34
5
9
35
20
16

17

2 31 29 71 68A 10 18 6 32 62 1 50 70 51

Identification of the Valve Parts


Pos. Description Pos. Description Pos. Description
1 Body 20 Stem Key 62 Vent Bleeder Valve
2
Closure 29 Spring 68A

Bearing Pins
Retainer
4 Ball 31 Body Seal 68B Glandplate Pins
5
Stem 32 Seat Seal
68C

Adapter Pins
Flange
6 Seat 34 Stem Seal 70 Body Gasket
9
Glandplate 35 Gland Seal
71 Seat Gasket

10 Bearing Retainer 50 Body Studs 73 Stem Gasket
12

Adapter
Flange 51 Body Nuts
74
Glandplate Gasket

16 Stem Axial Bearing 50B Operator Studs 95 Gearbox
17
Axial Bearing
Ball 51B Operator
Nuts 97
Handwheel
18 Ball Radial Bearing 52 Glandplate Capscrews
19 Radial
Stem Bearing
59 Stem Grease

Fitting
Design Calculations
Finite Elements Analysis
In order to improve valve design, The results of FEA analysis allow This technique has been used also as
RMT Valvomeccanica develops RMT Valvomeccanica to optimize a validation of RMT Valvomeccanica
FEM analysis for valve main components the thickness of main components. calculation sheets, which allow a daily
(body, closure, ball and seat). The verification of ball&seat check on different design conditions,
Starting from 3D model prepared by deformations, together with seat/ball focused on Customer’s requests. 9
CAD, the component is investigated in contact pressure, warrants valve tight
terms of stresses and deformations using sealing also for high pressure
a suitable software. applications.
Stem Design
Anti-blow-out Stem

10

Extended Bonnet Extended Bonnet


for Cryogenic Service for High Temperature Service
(down to -196°C / -321°F) (up to +538°C / +1000 °F)

Special valve design to withstand Special valve design to withstand high


low temperature service. temperature service. Extended bonnet
Extended bonnet aimed to increase aimed to reduce operator temperature.
operator temperature. Metal seated valves. All valve seals are
All valve seals are spring-energized graphite-based packings, in order to
Lipseals, in order to warrant Fugitive resist to critical process fluids (hot oil,
Emission requirements (as per ISO 15848). steam, hot condensate, coke, ash etc.).
Stem Extension

11

Optional stem extension For Buried services and underground


can be provided for insulated pipelines, a stem extension can be
valves, in high or low temperature, provided to raise valve operator.
in order to raise valve operator out Drain, vent and grease injectors lines
from insulation. are also extended.

Transition
Pup Pieces
For BW end valves, in order
to achieve the correct welding
condition in terms of material
and thickness, a transition pup
piece can be provided between
valve closure and final piping.
Primary Seals (static and dynamic)
O-Ring Seals (-46°C / +250°C) Lipseals (-196°C / +250°C)

12

Standard primary seals for TSE Some examples: Special primary seals for TSE Ball Valves,
Ball Valves. Standard sizes from the • Flouroelastomers (Viton®) used for low temperature application
market (section/ID), for an easy • Hidrogenated Nitrile (HNBR) or to comply with fugitive emission
replacement all around the world. • Perflouroelastomers (Kalrez®). requirements. Elastomeric jacket
AED (Anti Explosion Decompression). pre-energized by an helicoidal spring,
Back-up ring for high pressure self-energized by fluid pressure. Back-up
applications. ring for high pressure applications.
Different moulds to get the best Different moulds to get the best solution
solution for the specific application for the specific application (process
(process fluid type and operating fluid type and operating conditions).
conditions). Example: RPTFE jacket + Elgiloy® spring.

Graphite Packing & Spiral Wounds


(-196°C / +538°C)

Special primary seals pressure, for dynamic seals (seat &


for TSE Ball Valves, used for high stem). Graphite + SS316 rings, energized
temperature application. Multiple while assembling, for static seals
Graphite rings, self energized by fluid (body & glandplate).
Weld Overlay
On Dynamic On all Wetted Parts On the Ball
Seals Area
13

For TSE Ball Valves with carbon steel For TSE Ball Valves with carbon steel When valve ball is required in corrosion
body and corrosion resistant alloy trim, body and corrosion resistant alloy trim, resistant material, an equivalent and
in case of corrosive service, dynamic as an alternative to full SS or Nickel cost-effective alternative can be carbon
sealing areas can be provided with based body material, all wetted areas steel ball with 3mm weld overlay
3mm weld overlay: can be provided with 3mm weld overlay: in all wetted surfaces (complete).
• In valve closures (seat seal) • In valve closures; This solution is applicable for DN 6”
• In valve glandplate (stem seal). • In valve body; and larger.
Cladding material can be either SS316 • In valve glandplate; Cladding material can be either SS316
or Inconel 625. • In valve bearing retainers. or Inconel 625.
Cladding material can be either SS316
or Inconel 625.
14

Valve Forgings
Rough material available from Italian
forge masters, standard and special
materials complying with every
Customer specification.
Forged bodies warrant excellent
material characteristics (grain size,
mechanical resistance, low defects).
Forged ball, after machining, is lapped
in order to reduce valve torques
and get a better sealing condition.
19

Lifting Devices
Standard Lifting Lugs for DN≥6”.

Line Flanges
Flat Face, Raised Face, Ring Type Joint,
Butt Weld or Hub Ends.

Support Feet
Standard Feet for DN≥6” .
Optional Removable Feet.
Body Design
Seat Design
Metal to Metal Seat Soft Seat • Lubricated Soft Seat • Not Lubricated

15

Metal to Metal Seats (hard carbide This design presents the same Soft Seats (resilient insert) warrant
coating on ball & seat contact surfaces) characteristics of standard soft seat, the best bubble tight sealing
are the best for long life lasting valves. in addition in case of leakage grease (zero leakage as per ISO 5208).
The following benefits occur injection allows valve sealing The following limitations occur:
with respect to soft ones: up to seat replacement. • Not suitable for abrasive fluids
• Suitable for abrasive fluids (i.e. debris) (i.e. debris)
• Lower maintenance and longer field life. • Not suitable for high temperature
• Suitable for High Temp. Applications. (max. 250°C).
In particular:
• TCC (Tungsten Carbide Coating)
suitable for T≤350°C
• CCC (Chromium Carbide
Coating) suitable for T>350°C.

2 Pieces 3 Pieces
Seat Configuration
SPE • Single Piston Effect DPE • Double Piston Effect SPE/DPE • Dual Seat Configuration

Independent floating spring loaded seats Independent floating spring loaded A combination of double piston effect
are in contact with the ball when the seats are always in contact with the ball seat on the downstream side and single
pressure comes form the line to provide to provide an effective tight seal even at piston effect on the upstream seat is
an effective tight seal even at low low differential pressures. Body cavity available on request. This configuration
differential pressures. When there is an over pressure in this case can be released maintains the sealing capacity of the
over pressurization into the body one through a relief valve to atmosphere. valve in case of failure of the upstream
or both the seats release the overpressure seat and release of the body cavity over
into the line avoiding the body blow up. pressure through the upstream seat.
Design Features
Ball Position
Lever

Open

Closed

For lever operated valves,


the lever acts as a mechanical stop
and also as position indicator.

The valve is in OPEN position when


the lever is aligned with flow line,
in CLOSED position when the lever
is 90° with flow line.

Mechanical Stop

For gear operated and actuated valves,


valve mechanical stop is set using
gearbox/actuator stops.
As an optional, the valve can be
provided with additional mechanical
stop on top flange.
Position indicator (OPEN/CLOSED)
is mounted on the gearbox/actuator.
Double Block & Bleed

Pressure

Pressure
Block

Block
Pressure Bleed
from Body Cavity

Valve with two seating surfaces which,


in the closed position, blocks flow from
both valve ends when the cavity between
the seating surfaces is vented through a
bleed connection provided on the body
cavity. Double block and bleed features
is not related to seat configuration (single
piston effect or double piston effect).

Antistatic Device

Standard for all RVM Ball Valves,


two small spring loaded balls warrant
the electrical continuity between drive
train (ball/stem) and valve body,
according to API 6D and ISO 17292.

Fire Safe Design

TSE Ball Valves are certified according


to fire safe codes API 6FA, API 607
and ISO 10497.
Prototype tests have been carried
out with third party inspection,
covering the whole production range.
Grease Injection Fittings
Stem Injector Seat Injector Grease Injector Nipple

18

Standard for all TSE Ball Valves, Optional, and only for DN≥6” Optional, an additional nipple can be
through this fitting suitable grease Ball Valves, through these fittings suitable added to both stem and seat injectors,
can be injected between the two stem grease can be injected in seat sealing to ease the access in grease injection
seals, as an emergency seal in case area, as an emergency seal in case operations, especially with large actuators
of stem leakage. of seat leakage. or small clearance around the valve.

Drain, Vent & Fittings


Vent Bleeder Valve Fitting Protection Seals

Standard for all TSE Ball Valves, Optional O-Ring protection on both sides of
this fitting allows body cavity venting NTP thread, applicable to all valve fittings
before disassembling. (vent valve, drain plug, grease injectors).

Drain Plug Drain/Vent Floating Ball Valves Drain/Vent Blind Flanges

Standard for all TSE Ball Valves, this fitting Optional floating ball valve, to vent into Optional blind flange (RF or RTJ) for vent
allows body cavity emptying from process/ a separate line the fluid trapped in body and drain connection, suitable for high
flushing fluid before disassembling. cavity. Flanged or NPT threaded. pressure applications.
Replaced by vent bleeder valve for DN≤4”.
Manual Operators
For small diameters and pressure interlocking system, limit
ratings (refer to further dimensional switches (IP protection
sheets), TSE ball valves are provided as per Customer’s
with manual operator, either lever request).
20 or gearbox.
Standard materials: zinc plated
CS levers, painted CS gearboxes.
Special materials: SS levers,
SS or salt marine environment
painted CS gearboxes.
Optional features: locking device
for both lever and gearbox
(ready for padlock),

Actuators
All Trunnion Side Entry ball (each assembly is functionally tested Actuators purchased by main
valves can be actuated in RMT workshop). worldwide approved manufacturers.

Electro-Hydraulic Direct Gas

Electric
MOV application.
Operable also by
handpanel.
Pneumatic Hydraulic
Single Effect, Spring Return. Single Effect, Spring Return.

21

Double Effect, Hydraulic double acting.


with Hydraulic
Manual Override.

Gas Over Oil


Double Effect, with Actuation power
Mechanical Manual provided by line
Override. pressure.

Subsea
Special
actuators
for subsea
applications,
optional ROV
connection.
Material Specification
Parts CARBON STEELS MARTENSITIC SS AUSTENITIC SS DUPLEX SS OTHER SS NICKEL ALLOYS
SUPERDUPLEX SS
Body A105 A182 F6a AISI 316 A182 F51 - Monel 400
22 Closure A350 LF2 (AISI 410) AISI 321 A182 F53 Inconel 625
Glandplate A350 LF3 A182 F44 A182 F55
(notes 1-2)

Ball & Seats A105 + ENP 75µm A182 F6a AISI 316 A182 F51 A564 Gr. 630 Monel 400
A350 LF2 + ENP 75 µm (AISI 410) AISI 321 A182 F53 (17-4PH) Monel K500
A350 LF3 + ENP 75 µm (notes 3-4) A182 F44 A182 F55 (notes 3-4) Inconel 625
(note 3) A182 F XM-19 (Nitronic 50) (notes 3-4)
(notes 3-4)
Seat Insert Soft Seated: PTFE - RPTFE - Nylon 12 - Devlon - Peek - KEL-F - Vespel.
Metal-to-Metal Seated: Tungsten Carbide Coated (TCC) - Chromium Carbide Coated (CCC),
120 µm minimum thickness.

Stem AISI 4140 + ENP 75 µm A182 F6a AISI 316 A182 F51 A564 Gr. 630 Monel K500
(AISI 410) A182 F XM-19 A182 F53 (17-4PH) Inconel 718
(note 4) (note 4) A182 F55 (note 4)
(note 4)

Bolting A193 B7/A194 2H - A193 B8/A194 Gr.8 A182 F51 A453 Gr. 660 -
A193 B7M/A194 2HM A193 B8M/A194 GR.8M A182 F53
A320 L7/A194 Gr.4 A182 F55
A320 L7M/A194 Gr.7M
(notes 5-6-7)
Springs - - - - - Inconel X750
Inconel 718

Seals O-Rings (Std Temp.): Fluoroelastomer (Viton® - Viton GLT®), Hydrogenate Nitrile (HNBR),
Perfluoroelastomer (Kalrez®)
Lipseals (Low Temp.): RPTFE + ELGILOY®
Graphite or Spiral
Wound (High Temp.): Graphite 98%, SS316 + Graphite.
All combinations of the above materials are possible.
OPTIONAL FEATURES
1. 3mm. Inconel 625 weld overlay 3. Hard coating (TCC-CCC) on ball and 5. Zinc plated (10-20 µm)
on dynamic seals areas. seat contact surfaces (metal-to-metal 6. Hot Dip Galvanized - HDG
2. 3mm. Inconel 625 weld overlay design), 120 µm minimum thickness. (ASTM A153 or ISO 1461)
on all wetted parts. 4. ENP 25 µm 7. Fluorocarbon Coated
Range of Construction
Dimension per ASME Class: 150-300-600-900-1500-2500
Diameter CLASS 150 CLASS 300 CLASS 600 CLASS 900 CLASS 1500 CLASS 2500
RB FB RB FB RB FB RB FB RB FB RB FB
2” * • * • * • * • * • * •

3” * • * • * • * • * • * • 23
4” * • * • * • * • * • * •

6” * • * • * • * • * • * •
8” * • * • * • * • * • * •
10”
* • * • * • * • * • * •
12” * • * • * • * • * • * •
14”
* • * • * • * • * • * •
16” * • * • * • * • * • * •
18”
* • * • * • * • * • * •
20” * • * • * • * • * • * •
22” * • * • * • * • * •
24” * • * • * • * • * •
26” * • * • * • * • * •
28” * • * • * • * • * •
30” * • * • * • * • * •
32” * • * • * • * • * •
36” * • * • * • * • * •
40” * • * • * • * •
42” * • * • * • * •
48” * • * • * •
56” * • * • * •
60” * • * •
ASME 150 CLASS
G1 L H
G2
I

24 D1
D2

C B B1 B1 B C

E1 E2

A F A F

“End to End Ball End Flange Top from Axis from ground Body Length Hwheel Hwheel Hwheel Hwheel Flanged Valve
as per API 6D” Bore Bore Diam. Axis Vent Feet Diam. Heigh Length Diam. Axis B. Stem +Gear
RF RTJ BW Lever Flange DN≤4” DN≥6” Lever Gear Gear Gear Gear Weight Weight
DN A B B1 C D1 D2 E1 E2 F G1 G2 H I L [kg] [kg]
½
1
165 178 190 38 38 127 190
114 97 - 140 385 - - - - 17 -
2x1 ½ 178 191 216 38 49 150 190
114 97 - 140 385 - - - - 21 -
2
178 191 216 49 49 150 212
123 110 - 164 385 - - - - 25 -
3x2
203 216 283 49 74 190 212
123 110 - 164 385 - - - - 29 -
3
203 216 283 74 74 190 213
140 121 - 190 385 - - - - 34 -
4x3
229 241 305 74 100 230 213
140 121 - 190 385 - - - - 41 -
4
229 241 305 100 100 230 250
179 149 - 242 485 - - - - 61 -
6x4
394 406 457 100 150 280 250
179 149 - 242 485 - - - - 87 -
6
394 406 457 150 150 280 -
218 - 210 320 -
56 302 500 90 155 173
8x6
457 470 521 150 201 345 -
218 - 210 320 -
56 302 500 90 185 203
8
457 470 521 201 201 345 -
252 - 270 400 -
56 349 500 90 253 271
10x8
533 546 559 201 252 405 -
252 - 270 400 -
56 349 500 90 290 308
10
533 546 559 252 252 405 -
290 - 320 470 -
56 349 500 90 380 398
12x10
610 622 635 252 303 485 -
290 - 320 470 -
56 349 500 90 470 488
14x10
686 699 762 252 334 535 -
290 - 320 470 -
56 349 500 90 490 508
12
610 622 635 303 303 485 -
328 - 350 545 -
56 349 500 90 575 593
14x12
686 699 762 303 334 535 -
328 - 350 545 -
56 349 500 90 645 663
16x12
762 775 838 303 385 595 -
328 - 350 545 -
56 349 500 90 727 745
14
686 699 762 334 334 535 -
355 - 350 600 -
56 349 500 90 795 813
16x14
762 775 838 334 385 595 -
355 - 350 600 -
56 349 500 90 851 869
18x14
864 876 914 334 436 635 -
355 - 350 600 -
56 349 500 90 900 918
16
762 775 838 385 385 595 -
390 - 420 675 -
64 390 500 123 1095 1135
18x16
864 876 914 385 436 635 -
390 - 420 675 -
64 390 500 123 1135 1175
20x16
914 927 991 385 487 700 -
390 - 420 675 -
64 390 500 123 1236 1276
18
864 876 914 436 436 635 -
432 - 470 759 -
64 390 500 123 1450 1490
20x18
914 927 991 436 487 700 -
432 - 470 759 -
64 390 500 123 1560 1600
20
914 927 991 487 487 700 -
500 - 510 830 -
76 460 500 152 1818 1879
24x20
1067 1080 1143 487 589 815 -
500 - 510 830 -
76 460 500 152 2174 2235
24
1067 1080 1143 589 589 815 -
600 - 600 1000 -
100 528 500 157 3559 3674
30x24
1295 - 1397 589 735 985 -
600 - 600 1000 -
100 528 500 157 4000 4115
28
1245 - 1346 684 684 927 -
651 - 660 1145 -
100 528 500 157 4633 4750
30
1295 - 1397 735 735 985 -
710 - 700 1200 -
105 561 600 187 5417 5567
32
1372 - 1524 779 779 1060
-
760 - 775 1350 -
105 561 600 187 7000 7150
34
1473 - 1626 830 830 1110
-
810 - 815 1430 -
105 561 600 230 8600 8810
36
1524 - 1727 874 874 1170
-
870 - 835 1470 -
105 561 600 230 10370 10580
40 - - - 976 976 1290
-
960 - 910 1620 -
150 590 800 250 13700 13950
42 - - - 1020 1020 1345
-
1000 - 980 1760 -
150 590 800 250 15300 15550
48 - - - 1166 1166 1510
-
1140 - 1090 1980 -
170 690 800 280 21500 21850
56 - - - 1360 1360 1745
-
1330 - 1230 2260 -
170 690 800 280 28000 28350
60 - - - 1458 1458 1855
-
1450 - 1400 2400 -
170 690 800 280 32000 32350

General
Notes

Other dimensions not reported in the table All the above dimensions could be subjected
available upon request. to changes by RMT Valvomeccanica without
Gearbox dimensions could be slightly different any notification, due to engineering activities.
depending on gearbox model.
ASME 300 CLASS
G1 L H
G2
I

D1 25
D2

C B B1 B1 B C

E1 E2

A F A F

“End to End Ball End Flange Top from Axis from ground Body Length Hwheel Hwheel Hwheel Hwheel Flanged Valve
as per API 6D” Bore Bore Diam. Axis Vent Feet Diam. Heigh Length Diam. Axis B. Stem +Gear
RF RTJ BW Lever Flange DN≤4” DN≥6” Lever Gear Gear Gear Gear Weight Weight
DN A B B1 C D1 D2 E1 E2 F G1 G2 H I L [kg] [kg]
½
1
191 191 191 38 38 155 190
114 97 - 140 385 - - - - 20 -
2x1 ½ 216 232 216 38 49 165 190
114 97 - 140 385 - - - - 25 -
2
216 232 216 49 49 165 200
123 116 - 160 385 - - - - 27 -
3x2
283 298 283 49 74 210 200
123 116 - 160 385 - - - - 36 -
3
283 298 283 74 74 210 213
138 131 - 200 385 - - - - 45 -
4x3
305 321 305 74 100 255 213
138 131 - 200 385 - - - - 53 -
4
305 321 305 100 100 255 250
184 160 - 252 485 - - - - 85 -
6x4
403 419 457 100 150 320 250
184 160 - 252 485 - - - - 108 -
6
403 419 403 150 150 320 -
218 - 250 328 -
56 302 500 90 174 192
8x6
502 518 521 150 201 380 -
218 - 230 328 -
56 302 500 90 220 238
8
502 518 521 201 201 380 -
260 - 290 415 -
56 349 500 90 319 337
10x8
568 584 559 201 252 445 -
260 - 290 415 -
56 349 500 90 390 408
10
568 584 559 252 252 445 -
290 - 320 470 -
56 347 500 90 426 444
12x10
648 664 635 252 303 520 -
290 - 320 470 -
56 347 500 90 529 547
14x10
762 778 762 252 334 585 -
290 - 320 470 -
56 347 500 90 550 568
12
648 664 635 303 303 520 -
348 - 350 555 -
64 390 600 123 647 687
14x12
762 778 762 303 334 585 -
348 - 350 555 -
64 390 600 123 742 782
16x12
838 854 838 303 385 650 -
348 - 350 555 -
64 390 500 123 876 916
14
762 778 762 334 334 585 -
352 - 384 595 -
60 365 600 100 945 975
16x14
838 854 838 334 385 650 -
352 - 384 595 -
60 365 600 100 1042 1072
18x14
914 930 914 334 436 710 -
352 - 384 595 -
60 365 600 100 1150 1180
16
838 854 838 385 385 650 -
394 - 430 685 -
76 460 500 152 1280 1341
18x16
914 930 914 385 436 710 -
394 - 430 685 -
76 460 500 152 1373 1434
20x16
991 1010 991 385 487 775 -
394 - 430 685 -
76 460 500 152 1500 1611
18
914 930 914 436 436 710 -
448 - 470 770 -
100 528 500 157 1900 2015
20x18
991 1010 991 436 487 775 -
448 - 470 770 -
100 528 500 157 2150 2265
20
991 1010 991 487 487 775 -
487 - 510 845 -
100 528 500 157 2400 2550
24x20
1143 1165 1143 487 589 915 -
487 - 510 845 -
105 561 600 187 2562 2712
24
1143 1165 1143 589 589 915 -
600 - 615 1030 -
105 561 600 187 4100 4250
30x24
1397 1422 1397 589 735 1090
-
600 - 615 1030 -
105 561 600 187 4900 5050
28
1346 1372 1346 684 684 1035
-
651 - 660 1170 -
150 590 800 250 5300 5550
30
1397 1422 1397 735 735 1090
-
710 - 700 1230 -
150 590 800 250 6000 6250
32
1524 1553 1524 779 779 1150
-
760 - 775 1380 -
150 590 800 250 7800 8050
34
1626 1654 1626 830 830 1205
-
810 - 815 1470 -
170 690 800 280 9500 9850
36
1727 1756 1727 874 874 1270
-
870 - 835 1520 -
170 690 800 280 11870 12220
40 - - - 976 976 1240
-
960 - 910 1660 -
170 690 800 280 16500 16850
42 - - - 1020 1020 1290
-
1000 - 980 1800 -
170 690 800 280 19000 19350
48 - - - 1166 1166 1465
-
1140 - 1090 2020 - - - - - 25500 -
56 - - - 1360 1360 1710
-
1330 - 1230 2300 - - - - - 35000 -
60 - - - 1458 1458 1810
-
1450 - 1400 2450 - - - - - 40000 -

General
Notes

Other dimensions not reported in the table All the above dimensions could be subjected
available upon request. to changes by RMT Valvomeccanica without
Gearbox dimensions could be slightly different any notification, due to engineering activities.
depending on gearbox model. For DN 4” gearbox version is recommended.

13
ASME 600 CLASS
G1 L H
G2
I

26 D1
D2

C B B1 B1 B C

E1 E2

A F A F

“End to End Ball End Flange Top from Axis from ground Body Length Hwheel Hwheel Hwheel Hwheel Flanged Valve
as per API 6D” Bore Bore Diam. Axis Vent Feet Diam. Heigh Length Diam. Axis B. Stem +Gear
RF RTJ BW Lever Flange DN≤4” DN≥6” Lever Gear Gear Gear Gear Weight Weight
DN A B B1 C D1 D2 E1 E2 F G1 G2 H I L [kg] [kg]
½
1
241 241 241 38 38 155 190 114 97 - 140 385 - - - - 23 -
2x1 ½ 292 295 292 38 49 165 190 114 97 - 140 385 - - - - 29 -
2
292 295 292 49 49 165 200 123 112 - 160 385 - - - - 33 -
3x2
356 359 356 49 74 210 200 123 112 - 160 385 - - - - 43 -
3
356 359 356 74 74 210 243 159 138 - 209 485
48 340 350 67 66 77
4x3
432 435 432 74 100 275 243 159 138 - 209 485
48 340 350 67 90 101
4
432 435 432 100 100 275 - 185 177 - 255 -
48 340 350 67 114 125
6x4
559 562 559 100 150 355 - 185 177 - 255 -
48 340 350 67 161 172
6
559 562 559 150 150 355 - 218 - 230 337 -
56 299 450 90 252 272
8x6
660 664 660 150 201 420 - 218 - 230 337 -
56 299 450 90 312 332
8
660 664 660 201 201 420 - 265 - 290 425 -
56 309 500 90 437 457
10x8
787 791 787 201 252 510 - 265 - 290 425 -
56 309 500 90 525 545
10
787 791 787 252 252 510 - 295 - 330 485 -
64 390 500 123 643 683
12x10
838 841 838 252 303 560 - 295 - 330 485 -
64 390 500 123 745 785
14x10
889 892 889 252 334 605 - 295 - 330 485 -
64 390 500 123 850 890
12
838 841 838 303 303 560 - 333 - 350 565 -
76 458 500 152 875 936
14x12
889 892 889 303 334 605 - 333 - 350 565 -
76 458 500 152 950 1011
16x12
991 994 991 303 385 685 - 333 - 350 565 -
76 458 500 152 1000 1061
14
889 892 889 334 334 605 - 372 - 420 615 -
76 468 600 152 1166 1227
16x14
991 994 991 334 385 685 - 372 - 420 615 -
76 468 600 152 1293 1354
18x14
1092 1095 1092 334 436 745 - 372 - 420 615 -
76 468 600 152 1496 1557
16
991 994 991 385 385 685 - 420 - 460 710 -
100 528 500 157 1692 1812
18x16
1092 1095 1092 385 436 745 - 420 - 460 710 -
100 528 500 157 1890 2010
20x16
1194 1200 1194 385 487 815 - 420 - 460 710 -
100 528 500 157 2084 2204
18
1092 1095 1092 436 436 745 - 468 - 482 810 -
105 561 600 187 2584 2734
20x18
1194 1200 1194 436 487 815 - 468 - 482 810 -
105 561 600 187 2750 2900
20
1194 1200 1194 487 487 815 - 559 - 590 890 -
105 561 600 187 3174 3324
24x20
1397 1407 1397 487 589 940 - 559 - 590 890 -
105 561 600 187 3712 3862
24
1397 1407 1397 589 589 940 - 622 - 642 1060 -
150 590 800 150 5059 5309
30x24
1651 1664 1651 589 735 1022
- 622 - 642 1060 -
150 590 800 150 5486 5736
28
1549 1562 1549 684 684 1075
- 680 - 700 1220 -
160 690 800 275 6800 7110
30
1651 1664 1651 735 735 1130
- 740 - 815 1277 -
170 690 800 280 7317 7667
32
1778 1794 1778 779 779 1195
- 790 - 815 1450 -
170 690 800 280 10450 10800
34
1930 1946 1930 830 830 1245
- 850 - 850 1500 - - - - - 12000 -
36
2083 2099 2083 874 874 1315
- 900 - 900 1540 - - - - - 13870 -
40 - - - 976 976 1320
-
1000 - 950 1700 - - - - - 20000 -
42 - - - 1020 1020 1405
-
1040 - 1000 1780 - - - - - 23000 -
48 - - - 1166 1166 1595
-
1167 - 1280 2070 - - - - - 31589 -
56 - - - 1360 1360 1885
-
1365 - 1315 2360 - - - - - 45650 -
60 - - - - - - - - - - - - - - - - - -

General
Notes

Other dimensions not reported in the table All the above dimensions could be subjected
available upon request. to changes by RMT Valvomeccanica without
Gearbox dimensions could be slightly different any notification, due to engineering activities.
depending on gearbox model. For DN 3” gearbox version is recommended.

ASME 900 CLASS
G1 L H
G2
I

D1 27
D2

C B B1 B1 B C

E1 E2

A F A F

“End to End Ball End Flange Top from Axis from ground Body Length Hwheel Hwheel Hwheel Hwheel Flanged Valve
as per API 6D” Bore Bore Diam. Axis Vent Feet Diam. Heigh Length Diam. Axis B. Stem +Gear
RF RTJ BW Lever Flange DN≤4” DN≥6” Lever Gear Gear Gear Gear Weight Weight
DN A B B1 C D1 D2 E1 E2 F G1 G2 H I L [kg] [kg]
½
1
305 305 305 38 38 180 210 123 109 - 160 385 - - - - 38 -
2x1 ½ 368 371 368 38 49 215 210 123 109 - 160 385
42 339 250 62 49 56
2
368 371 368 49 49 215 222 147 120 - 180 385
48 340 350 67 56 67
3x2 - 384 - 49 74 240 222 147 120 - 180 385
48 340 350 67 61 72
3
381 384 381 74 74 240 - 167 145 - 220 -
48 340 350 67 84 95
4x3
457 460 457 74 100 290 - 167 145 - 228 -
48 340 350 67 109 120
4
457 460 457 100 100 290 - 185 159 - 255 -
48 340 350 67 129 140
6x4
610 613 610 100 150 380 - 185 190 - 255 -
48 340 350 67 196 207
6
610 613 610 150 150 380 - 230 - 230 360 -
56 347 500 90 321 339
8x6
737 740 737 150 201 470 - 230 - 270 360 -
56 299 450 90 410 430
8
737 740 737 201 201 470 - 268 - 290 435 -
64 392 500 123 540 580
10x8
838 841 838 201 252 545 - 268 - 290 435 -
64 392 500 123 618 658
10
838 841 838 252 252 545 - 300 - 350 495 -
64 392 500 123 780 820
12x10
965 968 965 252 303 610 - 300 - 350 495 -
64 392 500 123 924 964
14x10
1029 1038 1029 252 322 640 - 300 - 350 495 -
64 392 500 123 966 1006
12
965 968 965 303 303 610 - 365 - 400 603 -
76 468 500 152 1273 1334
14x12
1029 1038 1029 303 322 640 - 365 - 400 603 -
76 468 500 152 1349 1410
16x12
1130 1140 1130 303 373 705 - 365 - 400 603 -
100 527 500 157 1509 1624
14
1029 1038 1029 322 322 640 - 386 - 420 645 -
100 528 500 157 1585 1705
16x14
1130 1140 1130 322 373 705 - 386 - 420 645 -
100 528 500 157 1800 1920
18x14
1219 1232 1219 322 423 785 - 386 - 420 645 -
100 528 500 157 2033 2153
16
1130 1140 1130 373 373 705 - 464 - 502 755 -
105 561 600 187 2303 2443
18x16
1219 1232 1219 373 423 785 - 464 - 502 755 -
105 561 600 187 2485 2625
20x16
1321 1334 1321 373 471 855 - 464 - 502 755 -
105 561 600 187 2800 2941
18
1219 1232 1219 423 423 785 - 518 - 540 862 -
105 561 600 230 3247 3457
20x18
1321 1334 1321 423 471 855 - 518 - 540 862 -
105 561 600 230 3563 3773
20
1321 1334 1321 471 471 855 - 552 - 640 930 -
160 690 800 275 4000 4310
24x20
1549 1568 1549 471 570 1040
- 552 - 640 930 -
160 690 800 275 5000 5310
24
1549 1568 1549 570 570 1040
- 667 - 770 1105 -
160 690 800 275 6854 7164
30x24
1880 1902 - 570 712 1230
- 667 - 770 1105 -
160 690 800 275 8000 8310
28 - - - 665 665 1170
-
730 - 800 1270 -
170 690 800 280 11300 11610
30 - - - 712 712 1230
-
800 - 870 1450 -
170 690 800 280 12317 12627
32 - - - 760 760 1315
-
875 - 905 1500 -
170 690 800 280 15850 16200
34 - - - 808 808 1395
-
900 - 920 1560 - - - - - 17350 -
36 - - - 855 855 1460
-
960 - 1000 1620 - - - - - 18870 -
40 - - - 956 956 1510
-
1060 - 1050 1780 - - - - - 23500 -
42 - - - 1006 1006 1560
-
1100 - 1185 1880 - - - - - 28000 -
48 - - - - - - - - - - - - - - - - - -
56 - - - - - - - - - - - - - - - - - -
60 - - - - - - - - - - - - - - - - - -

General
Notes

Other dimensions not reported in the table All the above dimensions could be subjected
available upon request. to changes by RMT Valvomeccanica without
Gearbox dimensions could be slightly different any notification, due to engineering activities.
depending on gearbox model.

13
ASME 1500 CLASS
G1 L H
G2
I

28 D1
D2

C B B1 B1 B C

E1 E2

A F A F

“End to End Ball End Flange Top from Axis from ground Body Length Hwheel Hwheel Hwheel Hwheel Flanged Valve
as per API 6D” Bore Bore Diam. Axis Vent Feet Diam. Heigh Length Diam. Axis B. Stem +Gear
RF RTJ BW Lever Flange DN≤4” DN≥6” Lever Gear Gear Gear Gear Weight Weight
DN A B B1 C D1 D2 E1 E2 F G1 G2 H I L [kg] [kg]
½
1
305 305 305 38 38 180 210 123 109 - 160 385 - - - - 38 -
2x1 ½ 368 371 368 38 49 215 210 123 109 - 160 385
42 339 250 62 49 56
2
368 371 368 49 49 215 222 147 120 - 180 385
48 340 350 67 56 67
3x2
470 473 470 49 74 265 222 147 120 - 180 385
48 340 350 67 80 91
3
470 473 470 74 74 265 - 182 158 - 235 -
48 340 350 67 113 124
4x3
546 549 546 74 100 310 - 182 158 - 235 -
48 340 350 67 139 150
4
546 549 546 100 100 310 - 193 160 - 280 -
56 347 500 90 178 196
6x4
705 711 705 100 144 395 - 193 160 - 292 -
56 347 500 90 277 295
6
705 711 705 144 144 395 - 253 - 250 405 -
64 393 500 123 493 538
8x6
832 841 832 144 192 485 - 253 - 250 405 -
64 393 500 123 582 627
8
832 841 832 192 192 485 - 300 - 320 487 -
64 393 500 123 761 806
10x8
991 1000 991 192 239 585 - 300 - 320 487 -
64 393 500 123 994 1039
10
991 1000 991 239 239 585 - 337 - 380 543 -
100 528 600 157 1400 1515
12x10
1130 1146 1130 239 287 675 - 337 - 380 543 -
100 528 600 157 1525 1640
14x10
1257 1276 1257 239 315 750 - 337 - 420 543 -
100 528 600 157 1700 1815
12
1130 1146 1130 287 287 675 - 412 - 420 640 -
105 561 600 187 1910 2050
14x12
1257 1276 1257 287 315 750 - 412 - 420 640 -
105 561 600 187 2300 2440
16x12
1384 1407 1384 287 360 825 - 412 - 470 640 -
105 561 600 187 2700 2840
14
1257 1276 1257 315 315 750 - 476 - 515 770 -
105 561 600 230 3066 3276
16x14
1384 1407 1384 315 360 825 - 476 - 515 770 -
105 561 600 230 3300 3510
18x14
1537 1559 - 315 406 915 - 476 - 515 770 -
105 561 600 230 3650 3860
16
1384 1407 1384 360 360 825 - 506 - 545 825 -
150 590 800 150 3710 3960
18x16
1537 1559 - 360 406 915 - 506 - 545 825 -
150 590 800 150 4500 4750
20x16
1664 1686 - 360 454 985 - 506 - 545 825 -
150 590 800 150 5200 5450
18
1537 1559 - 406 406 915 - 575 - 620 960 -
160 690 800 275 5397 5707
20x18
1664 1686 - 406 454 985 - 575 - 620 960 -
160 690 800 275 6700 7010
20
1664 1686 - 454 454 985 - 650 - 650 1150 -
170 690 800 280 7310 7660
24x20 - - - 454 546 1170
-
650 - 650 1150 -
170 690 800 280 10000 10350
24 - - - 546 546 1170
-
730 - 770 1250 -
170 690 800 280 14215 14565
30x24 - - - 546 686 - - 730 - 770 1250 -
170 690 800 280 17000 17350
28 - - - 641 641 - - 800 - 850 1550 - - - - - 17600 -
30 - - - 686 686 - - 900 - 900 1650 - - - - - 19317 -
32 - - - 730 730 - - 950 - 950 1770 - - - - - 22600 -
34 - - - 775 775 - -
1050 - 1050 1900 - - - - - 25900 -
36 - - - 819 819 - -
1100 - 1100 2000 - - - - - 29870 -
40 - - - - - - - - - - - - - - - - - -
42 - - - - - - - - - - - - - - - - - -
48 - - - - - - - - - - - - - - - - - -
56 - - - - - - - - - - - - - - - - - -
60 - - - - - - - - - - - - - - - - - -

General
Notes

Other dimensions not reported in the table All the above dimensions could be subjected
available upon request. to changes by RMT Valvomeccanica without
Gearbox dimensions could be slightly different any notification, due to engineering activities.
depending on gearbox model. For DN 2” gearbox version is recommended.

ASME 2500 CLASS
G1 L H
G2
I

D1 29
D2

C B B1 B1 B C

E1 E2

A F A F

“End to End Ball End Flange Top from Axis from ground Body Length Hwheel Hwheel Hwheel Hwheel Flanged Valve
as per API 6D” Bore Bore Diam. Axis Vent Feet Diam. Heigh Length Diam. Axis B. Stem +Gear
RF RTJ BW Lever Flange DN≤4” DN≥6” Lever Gear Gear Gear Gear Weight Weight
DN A B B1 C D1 D2 E1 E2 F G1 G2 H I L [kg] [kg]
1½ 384 384 384 38 38 205 - 147 109 - 180 - 48 340 350 67 75 86

2x1 ½ 451 454 451 38 42 235 - 147 109
- 180 - 48 340 350 67 90 101

2 451 454 451 42 42 235 - 165 120 - 200 - 48 340 350 67 120 121

3x2
578 584 578 42 62 305 - 165 120 - 200 - 48 340 350 67 160 171

3 578 584 578 62 62 305 - 205 190 - 305 - 56 347 500 90 250 268

4x3
673 683 673 62 87 355 - 205 190 - 305 - 56 347 500 90 294 312

4 673 683 673 87 87 355 - 295 250 - 400 - 64 390 500 123 500 545

6x4
914 927 914 87 131 485 - 295 250 - 400 - 64 390 500 123 729 774

6 914 927 914 131 131 485 - 350 - 350 500 - 64 393 500 123 935 980

8x6
1022 1038 1022 131 179 550 - 350 - 350 500 - 64 393 500 123 1105 1150
8 1022
1038 1022 179 179 550 - 390 - 400 600 - 105 561 600 187 1461 1601
10x8

1270 1292 1270 179 223 675 - 390 - 400 600 - 105 561 600 187 2061 2201
10
1270
1292 1270 223 223 675 - 459 - 470 700 - 150 590 800 250 2810 3060
12x10

1422 1445 1422 223 265 760 - 459 - 470 700 - 150 590 800 250 3455 3705
14x10 - - - 223 292 - - 459 - 470 700 - 150
590 800 250 3900 4150
12
1422 1445 1422 265 265 760 - 540 - 550 900 - 150 590 800 250 4910 5160
14x12 - - - 265 292 - - 540 - 550 900 - 150
590 800 250 5400 5650
16x12
- - - 265 333 - - 540 - 550 900 - 150 590 800 250 6300 6550
14 - - - 292 292 - - 628 - 650
1020 - 170 690 800 280 5650 6000
16x14
- - - 292 333 - - 628 - 650 1020 - 170 690 800 280 6122 6472
18x14 - - - 292 374 - - 628 - 650
1020 - 170 690 800 280 6122 6472
16
- - - 333 333 - - 700 - 750 1200 - 170 690 800 280 7700 8050
18x16 - - - 333 374 - - 700 - 750
1200 - 170 690 800 280 8000 8350
20x16
- - - 333 419 - - 700 - 750 1200 - 170 690 800 280 10500 10850
18 - - - - - - - - - - - - - - - - - -

20x18
- - - - - - - - - - - - - - - - - -
20

- - - - - - - - - - - - - - - - - -
24x20
- - - - - - - - - - - - - - - - - -
24

- - - - - - - - - - - - - - - - - -
30x24
- - - - - - - - - - - - - - - - - -
28

- - - - - - - - - - - - - - - - - -
30
- - - - - - - - - - - - - - - - - -
32

- - - - - - - - - - - - - - - - - -
34
- - - - - - - - - - - - - - - - - -
36

- - - - - - - - - - - - - - - - - -
40
- - - - - - - - - - - - - - - - - -
42

- - - - - - - - - - - - - - - - - -
48
- - - - - - - - - - - - - - - - - -
56

- - - - - - - - - - - - - - - - - -
60
- - - - - - - - - - - - - - - - - -

General Notes

Other dimensions not reported in the table All the above dimensions could be subjected
available upon request. to changes by RMT Valvomeccanica without
Gearbox dimensions could be slightly different any notification, due to engineering activities.
depending on gearbox model.

13
Quality Control
Incoming components are inspected analysis) and for compliance
by Quality Control Department, to required dimensions/quotes
both for material characteristics (by manual gauges
(mechanical properties, chemical or electronic 3D gauge).
30
Visual & Dimensional Check

Positive Material Identification - PMI Hardness Test


Non Destructive Examination
Non destructive examination (Visual, by RMT Valvomeccanica’s
Ultrasonic, Radiographic, Liquid II level qualified personnel.
Penetrant, Magnetic Particle and
Leak Testing) performed internally
or supported by specialized 31
laboratories and supervised

Magnetic Particle - MT Ultrasonic - UT

Liquid Penetrant - PT Fugitive Emission - FET


Hydraulic & Pneumatic Test
All the valves are hydraulic tested
(shell & seats) and pneumatic tested
(seats), using RMT Valvomeccanica‘s
test benches or blind flanges.
32
Hydraulic

Cryogenic

High Pressure Gas Test Bunker Facility


Functional & Torque Test
All RMT Valvomeccanica ball valves with actuator performance.
are torque tested, using manual torque Actually, all actuated ball valves are
wrenches and electronic load cell, functional tested to assure that valve &
in order to cross check valve requirement actuator assembly performs correctly.
33
Functional

Torque Verification
Quality System
Design and Construction
Applicable Standard:
RMT Valvomeccanica manufacturing RMT Valvomeccanica has been • API 6D/6A (Trunnion)
activities are covered by a quality granted by the American Petroleum • 97/23/CE PED
assurance program, which has been Institute the authority to apply • EN 13445/12516
audited and qualified in accordance with: the Official API 6D Monogram • ISO 5211
34 • ISO 9001:2008 on its valves. • ASME B16.34/B16.5/B16.10/B16.25/B16.47
• PED CE The company grants also the CE • ASME II/ VIII Div.1/IX
• API Q1 conformity of its products by job • NACE MR0175
• IEC 61508 (SIL) restricted TÜV audits. • NACE MR0103.
Testing & Inspection
Applicable Standard: Certification N°:
• BS 6755 RMT Valvomeccanica successfully • API 6D/ISO 14313 23° Ed. 2009
• API 6D/598 completed qualification program Certificate No. 6D 0530
• ISO 5208 of major Engineering Companies • UNI EN ISO 9001:2008
The material certification and Worldwide End-users Certificate No. 50-100-4372
of the pressure containing parts (see reference list and Company Profile • SIL-3 IEC 61508:2000 35
can be furnished in accordance for more details). Certificate No. 28709193
with DIN 50049 - EN 10204 3.1 • ISO 15848-1:2006 Fugitive Emissions
(as a standard) or EN 10204 3.2 • UNI EN ISO 10497:2004 Fire Safe
(on request). • API 607 Fire Safe
• BS 6755 Fire Safe
• 94/9/CE ATEX TVFM01
36
37
AdverTime-MI

TSE - Edition July 2011