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TESTING MANUAL
1
INDEX
INDEX .......................................................................................................................................2
LIQUID LIMIT..........................................................................................................................4
2
AGGREGATE ABRASION TEST (Los Angeles Machine) ..................................................94
FLAKINESS INDEX...............................................................................................................98
DUCTILITY TEST................................................................................................................109
BULKING OF SAND............................................................................................................141
3
LIQUID LIMIT
(IS 2720 Part V - 1985)
Aim: To determine the liquid limit of the given soil sample (-425 micron sieve)
Equipment & Accessories: Casagrande Liquid limit device, grooving tool, porcelain dish,
425 micron sieve, spatula, balance (0.01 gm sensitivity), water content cans, oven, distilled
water.
Theory: Liquid limit is the water content at which the soil passes from zero strength to an
infinitesimal strength; hence the true value of liquid limit cannot be determined. For
determination purpose liquid limit may be defined as the water content at which a part of soil,
cut by a groove of standard dimensions, will flow together for a distance of 1.25 cm under an
impact of 25 blows in a standard liquid limit apparatus.
Procedure:
Adjust the cup of the liquid limit apparatus with the help of tool gauge and adjustment
plate to give a drop of exactly 1cm on the point of contact on base.
4
Take about 120gms of air-dried sample passing 425μ sieve.
Mix it thoroughly with known quantity of distilled water to form a uniform taste.
Place a portion of the paste in the cup. Smooth the surface with spatula to a maximum
depth of 1cm. Draw grooving tool through the sample along the symmetrical axis of
the cup, holding tool perpendicular to the cup.
Turn the handle at a rate of 2 revolutions per second and count blows until the two
parts of the sample come in contact at the bottom of the groove along a length of
1.25cm.
Determine the moisture content of portion of soil where two parts come in contact.
Transfer the remaining soil in the cup to the main soil sample and mix thoroughly
after adding a small amount of water.
Repeat the steps 4, 5 and 6. Obtain at least five sets of readings in the range of 10 to
50 blows.
5
Graph: Plot a straight line graph between number of blows (Log scale) and water content
(ordinary scale). Water content corresponding to 25 blows is the liquid limit.
60
Moisture Content (%)
50
40
30
25
20
10 100
6
PLASTIC LIMIT
Aim: To determine the plastic limit of the given soil fraction passing through 425 micron
sieve.
Equipment & Accessories: 3mm diameter rod, balance, glass plate, distilled water, oven,
water content cans.
Theory: The moisture content at which soil has the smallest plasticity is called the plastic
limit. For the determination purpose, the plastic limit is defined as the water content at which
a soil will just begin to crumble when rolled into a thread of 3mm diameter.
The difference in moisture contents between the liquid limit and plastic limit is termed as
plasticity index. Knowing the liquid limit and plasticity index, soil may be classified with the
help of plasticity chart according to Indian standard soil classification
(IS 1498-1970).
Procedure:
Take about 30gm, of air dried sample passing through 425 micron sieve.
Mix thoroughly with distilled water on the glass plate until it is plastic enough to be
shaped into a small ball.
Take about 10gm of the plastic soil mass and roll it between the hand and the glass
plate to form the soil mass into a thread. If the diameter of thread becomes less than
3mm without cracks, it shows that water added is more than plastic limit; hence the
soil is kneaded further and rolled into thread again.
7
Repeat this rolling and remolding process until the thread starts just crumbling at a
diameter of 3mm.
If crumbling starts before 3mm diameter thread, it shows that water added is less than
the plastic limit of the soil, hence some more water should be added and mixed to a
form mass and rolled again, until the thread starts crumbling at a diameter of 3mm.
Collect the pieces of crumbled soil thread at 3mm diameter in an air tight container
and determine the moisture content.
Repeat this procedure for two more samples
QUESTIONS
8
FIELD DRY DENSITY BY CORE CUTTER METHOD
IS 2720 (Part 29) : 1975
Core cutter
Mould
Rammer Dolley
9
Procedure:
Measure the height of and internal diameter of the core cutter and calculate its
volume.
Weigh the clean core cutter.
Clean and level the place where the density is to be determined.
Apply grease inside and outside the core cutter and place the dolly on the top of the
cutter.
Ram the core cutter into ground to its full depth with the help of steel rammer.
Remove the soil round the cutter by spade or pick axe.
Lift the core cutter, trim the top and bottom surfaces of the sample carefully and clean
the outside surface of the cutter.
Weigh the core cutter with soil.
Remove the soil core from the cutter and take a representative sample to determine
moisture content and hence dry density.
QUESTIONS
10
1. What is the difference between the air dried and oven dried sample?
2. Why the soil samples are dried at 105 to 110ºC? Why not less or more than this range?
3. What are the practical applications of moisture content in the field problems?
4. Why does the quantity of soil taken for determination of moisture content depend on the
size of the soil particles? (more quantity for large size particles and less for smaller or
fine particle soils)
5. What are free pore water and water of hydration? Which one is determined in this test?
Explain
6. What is the difference between the specific gravity of soil grains and soil?
7. What are dry, wet, saturated and submerged unit weights of soil?
8. Out of different densities which is maximum and which is minimum?
9. What is the degree of saturation in oven dry soils?
10. In fully saturated soils, what is the degree of saturation?
11. In which type of soil, core cutter test of field density is preferred, Why?
11
FIELD DRY DENSITY BY SAND REPLACEMENT METHOD
IS 2720 (Part 28) : 1974
12
Place the pouring cylinder on a plane surface, open the shutter and allow the sand to
run out. When there is no movement of sand in the cylinder, close the shutter and
weigh it with remaining sand.
Place the pouring cylinder with remaining sand concentrically on the top of the
calibrating container.
Open the shutter to allow the sand to run out and fill the calibrating cylinder.
When there is no further movement of sand in the cylinder, close the shutter.
Weigh the pouring cylinder to nearest gram.
B. Measurement of soil density
Clean and level the ground where the field density is required.
Fill the pouring cylinder with dry sand with in about 1.0cm of the top and weigh it.
Place the metal tray with central hole over the portion of the soil to be tested.
Excavate the soil approximately 10cm, diameter and 15cm, deep with chisel, bend
spoon etc. The hole in the tray will guide the diameter of the hole to be made in the
soil.
Collect the excavated soil in metal tray and weigh it to nearest gram.
Determine the moisture content of the excavated soil.
Place the pouring cylinder over the hole so that base of the cylinder covers the hole
concentrically.
Open the shutter and allow the sand to run out into the hole. When there is no
movement of sand, close the shutter.
Remove the cylinder and weigh it.
13
Fig. 2 Sand replacement test
A. Calibration of apparatus
Wt. of pouring cylinder + sand = W1 11040 g
Wt. of pouring cylinder + sand after filling the conical bottom = W2 10590 g
Wt. of sand in conical bottom = W1 – W2 = W3 450 g
Wt. of pouring cylinder + sand after filling the calibrating cylinder = W4 9570 g
Wt. of sand in calibrating cylinder = W1 – W4 = W5 1470 g
Volume of calibrating cylinder = V = 980 cc
14
Wt. of excavated soil = W9 2415g
W 9 2.05 g/cc
Bulk density of soil = sand
W8
Result:
Field bulk density = 2.05 g/cc
Water content = 9.2%
Field dry density = 1.88 g/cc
QUESTIONS
1. Why it is preferred to keep the depth of hole equal to the height of calibrating cylinder?
2. What happens if conical portion is not there at the bottom of pouring cylinder?
3. In what type of soils is this method of determination of field density preferred?
4. What is the inclination of conical portion approximately equal to?
5. In field densities, why do we give importance to dry density than wet density?
15
HYDROMETER ANALYSIS
IS 2720 (Part 4) - 1985
Aim: To determine the percentages of various soil grains (finer than 75μ ) by hydrometer
analysis
Equipment & Accessories: Hydrometer (Calibrated at 27ºC, range 0.995 to 1.03) graduated
cylinders (1000ml), dispersing agent (containing 33 gm of sodium hexameta-phosphate and
7gm of sodium carbonate in distilled water to make one liter of solution), mechanical stirrer
(high speed 75000rpm), balance, stop watch, scale and distilled water.
Fig.1 Hydrometer
Theory: Hydrometer analysis is based on stokes law which defines the velocity of a freely
falling sphere through a liquid.
2 s l 2
v r
9
gD 2 G 1ρw
v
18η
He
If v where He = height of fall of particle in cm, t = time in minutes
60t
0.3 He He
We get D . M Eqn. 1
g (G 1) w t t
0.3
Where M
g (G 1) w
The percentage finer N based on the weight Wd is calculated from the following equation
G R
N 100 Eqn.2
G 1 M s
where
G = Average specific gravity of soil grains
Ms = Weight of dry soil sample taken from the soil passing 75μ sieve
R = (ρ -1) 1000
ρ = Hydrometer reading
Procedure:
17
Place the jar on the table and insert the hydrometer. Start the stop watch
simultaneously.
Read the top of the meniscus at 1/2, 1, 2, 4, 9, 15, 30 minutes and after one hour,
tabulate the values as shown below.
Note the length of the bulb (h). Note the distance between the stem of the hydrometer
to the graduations of the hydrometer (H).
Weigh the hydrometer and note the distance two graduations on the measuring jar.
18
1 V
He = H + h H
2 A
Table. 1 Calculation of effective height, He
Distance between
the stem of the
Hydrometer
Sl No. R = (ρ-1) x1000 hydrometer to the
reading,
graduations of the
hydrometer, H, cm
1 1.030 30 7.07
2 1.025 25 8.85
3 1.020 20 10.63
4 1.015 15 12.41
5 1.010 10 14.18
6 1.005 5 15.96
7 1.000 0 17.74
8 0.995 -5 19.52
Calibration Chart
22
20
18
Effective depth, He cm
16
14
12
10
8
6
4
2
0
-8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
Hydrometer Reading
19
4 1.0205 20.5 10.45 0.022 68.28
8 1.017 17 11.70 0.016 56.62
15 1.014 14 12.76 0.013 46.63
30 1.011 11 13.83 0.009 36.64
60 1.0085 8.5 14.72 0.007 28.31
120 1.0065 6.5 15.43 0.005 21.65
240 1.0045 4.5 16.14 0.004 14.99
480 1.0035 3.5 16.49 0.003 11.66
1440 1.0035 3.5 16.49 0.001 11.66
Graph:
Plot the calibration chart between the hydrometer on x-axis and effective height ‘He’ along y-
axis.
Plot the grain size distribution curve. Read the diameters corresponding to 60%, 30% and
10% finer and calculate coefficient of curvature and uniformity coefficient.
100
90
Percent Finer By Weight
80
70
60
50
40
30
20
10 D30 = 0.007 mm
0
D60 = 0.002 mm D60 = 0.018 mm
0.001 0.010 0.100
Diameter in mm
Result:
QUESTIONS
1. What is hydrometer?
2. What is stroke’s law? How does it helps in hydrometer analysis?
3. What is hydrometer calibration? Where it is used?
20
4. What does hydrometer measure?
5. What is meniscus correction? How do you determine it? What is its use?
6. What is the effect of the size of soil particles on their velocity in soil water suspension?
7. When do you go for hydrometer analysis?
21
SIEVE ANALYSIS
IS : 2720 (Part 4) - 1985
Aim: To determine grain size distribution of coarse grained soils passing through I.S. 4.75
mm sieve and retained on 75μ sieve.
Equipment & Accessories: Set of I.S. Sieves: 4.75mm, 2.0mm, 1.0mm, 600μ, 425μ, 300μ,
150μ, 75μ, balances accurate to g. and 0.1gm, sieve brushes, sieve shaker.
Theory: The percentage of various sizes of particles in a given dry soil sample is found by
particle size analysis or mechanical analysis.
The following analysis is performed in two stages.
i) Sieve analysis ii) Sedimentation analysis
Sieve analysis is meant for coarse grained soils only, with sedimentation analysis is
performed for fine grained soils (-75μ)
The sieve analysis is the true representative of grain size distribution as the test is not affected
by temperature etc.
In the Indian standard (IS 460 – 1962), the sieves are designated by the size of the aperture in
mm.
Application: The grain size distribution curve gives an idea regarding the gradation of the
soil i.e., it is possible to identify whether a soil is well graded or poorly graded. In mechanical
soil stabilization, the main principle is to mix a few selected soils in such proportion that a
22
desired grain size distribution is obtained for the design mix. Hence for proportioning the
selected soils, the grain size distribution of each soil is to be first known.
Procedure:
Graph: Plot the grain size distribution curve by taking grain size (mm) on log scale and %
finer on ordinary scale.
23
Grain size distribution
100
90
80
70
60
% finer
50
40
30
20
10
0 D10 = 0.18 mm D30 = 0.45 mm D60 = 1 mm
0.01 0.1 1 10
Particle size
Read the diameters corresponding to 60%, 30% and 10% finer. Calculate the co-efficient of
curvature (Cc) and uniformity coefficient (Cu) by using the relations.
D 60 D302
Cu = and Cc =
D10 D60 D10
Where
D60 = Diameter at 60% finer = 1 mm
D30 = Diameter at 30% finer = 0.45 mm
D10 = Diameter at 10% finer = 0.18 mm
Result:
QUESTIONS
24
5. What are well graded and uniformly graded soils?
6. Why a semi – log graph paper is necessary for plotting the grain size distribution curve?
7. Draw the grain size distribution curves for poorly graded, well graded and uniformly
graded soils
8. What is the meaning of GW, GP, GM, GC, SW, SP, SM, SC in soil classification?
9. What is meant by gap graded soil?
10. What is A-line and what is its significance?
25
PERMEABILITY TEST – CONSTANT HEAD METHOD
IS : 2720 (Part 36) - 1987
Aim: To determine the co-efficient of permeability of the given soil sample at desired density
by constant head method.
Equipment & Accessories: Permeameter with all accessories, filter papers, compaction
device, measuring jars, stop watch etc.
Theory: The property of the soils which permit water (fluids) to percolate through
continuously connected voids is called its permeability. In all the cases, flow is taken as
laminar and it is assumed that Darcy’s law is valid.
q = discharge per unit time = KiA
K = Co-efficient of permeability
i = hydraulic gradient
A = c/s area of the soil
The co-efficient of permeability expresses the degree of permeability and has the velocity
dimensions. The value of K depends on viscosity and unit weight of fluids, shape and
arrangement of soil grains, void ratio and the climatic conditions.
It may be determined directly in the laboratory by conducting the following tests:
i. Constant head method-suitable for coarse grained soils.
ii. Variable head method-suitable for fine grained soils.
26
Fig.1 Constant head permeameter
Procedure:
Remove the cover of the mould and apply a little grease on the sides of the mould.
Measure the internal diameter and effective height of the mould and then attach the
collar, base plate to the mould. Place brass dummy plate in the base plate for
compaction.
27
Fig. 2 Constant head method
Disturbed sample is prepared by compacting 3 kg of air dried soil added with
sufficient water to achieve required density (Instead Undisturbed sample may also be
used).
Remove the collar and base plate, trim off the excess soil and level with top of the
mould.
Put the porous plate in the mould and a filter paper above which the soil sample is
kept. On this sample another filter paper is placed.
Over this assembly washer and cover are placed.
Connect the reservoir with water to the inlet at the top of the mould and allow the
water to flow in till the sample gets saturated.
Allow the water to flow through the soil and establish a steady flow by observing the
quantity of flow for given time interval.
Collect the water in a measuring jar for a convenient time interval ‘t’ sec.
Repeat step (9) for five times and tabulate the results as follows:
Observations and Calculations
28
Length of soil sample, L = 12.73 cm
Diameter of the mould/ sample = 10 cm
Result: Average coefficient of permeability of the given soil sample = 2.10 x 10-3 cm/sec
QUESTIONS
2. What are laminar and turbulent flows? What type of flow is expected in soils?
3. If there are two soils with following properties, coefficient of permeability is more in
which type of soil:
Soil A Soil B
Void ratio 0.4 0.8
Grain size 2 mm 1 mm
6. What is the unit of coefficient of permeability? What is the range of its value for gravel,
sand, silt and clay?
29
PERMEABILITY TEST – VARIABLE HEAD METHOD
IS : 2720 (Part 17) - 1986
Aim: To determine the co-efficient of permeability of the given soil sample at desired density
by variable head method.
Equipment & Accessories: Permeameter with all accessories, filter papers, compaction
device, measuring jars etc.
Theory: The property of the soils which permit water (fluids) to percolate through the
continuously connected voids is known as permeability. In all the cases, flow is taken as
laminar and it is assumed that Darcy’s law is valid.
Discharge of water = Q = KiA where
K = Coefficient of permeability
A = c/s area of the soil
i = hydraulic gradient
The co-efficient of permeability expresses the degree of permeability and has the velocity
dimensions. The value of K depends on viscosity and unit weight of fluids, shape and
arrangement of soil grains, void ratio and the climatic conditions.
It may be determined in the laboratory by conducting the following tests:
i. Constant head method – suitable for coarse grained soils.
ii. Variable head method-suitable for fine grained soils.
30
Fig. 1 Principle of variable head method
Procedure:
Remove the cover of the mould and apply a little grease on the sides of the mould.
Measure the internal diameter and effective height of the mould and then attach the
collar, base plate to the mould. Place brass dummy plate in the base plate for
compaction.
Disturbed sample is prepared by compacting 3 kg of air dried soil added with
sufficient water to achieve required density (Instead Undisturbed sample may also be
used).
Remove the collar and base plate, trim off the excess soil and level with top of the
mould.
Put the porous plate in the mould and a filter paper above which the soil sample is
kept. On this sample another filter paper is placed.
Over this assembly washer and cover are positioned.
Connect the reservoir with water to the inlet at the top of the mould and allow the
water to flow in till the sample gets saturated.
Connect the stand pipe to the inlet at the top plate and fill the stand pipe with water.
Open the stop cock at the top and allow the water to flow out so that all the air in the
cylinder is removed.
Allow water to flow through the soil till a steady flow is established.
Record the time intervals for the head to fall from h1 to h2 for five times and tabulate
the results as follows.
Observations and Calculations
a = C/s area of stand pipe = 1 cm2
Diameter of the mould/ sample = 10 cm
C/S area of the sample A = 78.53 cm2
Length of soil sample, L = 12.73 cm
Result: Coefficient of permeability of the given soil sample = 1.07 x 10-4 cm/s
31
QUESTIONS
32
STANDARD PROCTOR COMPACTION TEST
IS : 2720 (Part 7) - 1980
Aim: To determine the relationship between water content and dry density of the given soil
and then to determine optimum moisture content and maximum dry density.
Equipment & Accessories: Cylindrical metal mould of capacity 1000cc., metal rammer
weighing 2.6 kg, and having a drop of 31cm, steel straight edge, balance, oven, water content
container, mixing equipment, sample extruder, IS Sieve (20mm & 4.75mm).
Take about 20kg of air dried and mixed soil for 1000cc mould (10cm dia) or 45 kg for
2250cc mould (15cm dia).
Sieve this soil through 20mm and 4.75mm sieve.
33
Calculate the percentage retained on 20mm and 4.75mm sieves and passing from
4.75mm sieve.
Do not use the soil retained on 20mm sieve.
Use a 10cm dia mould if percentage retained on 4.75mm sieve is less than 20 or use a
mould of 15cm diameter if percentage retained on 4.75mm sieve is more than 20.
Mix the soil retained on and passing through 4.75mm sieve thoroughly.
Take about 2.5 kg of the soil for 1000cc (6kg. for 2250cc mould)
Add water to it to bring its moisture content to about 4% in coarse grained soil and
8% in fine grained soils.
Clean the mould and apply grease inside and also to the base plate. Weigh the mould
with base plate and fit the extension collar.
Compact the wet soil in three equal layers by rammer of mass 2.6kg having free fall
of 31cm with 25 evenly distributed blows on each layer for 10cm diameter mould and
56 blows for 15cm diameter mould.
Remove the collar and trim off the soil flush with top of the mould.
Clean the outside of the mould and base plate, weigh the mould with soil and base
plate.
Take a representative sample for water content determination.
Repeat the above procedure till the weight of the soil decreases with increase in water
content and tabulate as follows:
Observations & Calculations
Wt. of mould = 1933g
Volume of mould, V = 944 g
Table. 1 Calculation of dry density
Sample no 1 2 3 4 5
Mass of
compacted soil 3457.2 3721.2 3909.0 3782.5 3715.2
and mould, g
Mass of empty
1933 1933 1933 1933 1933
mould, g
Mass of wet soil,
1524.2 1788.2 1976 1849.5 1782.2
Mg
Wet density = w
1.61 1.89 2.09 1.96 1.89
M/V g/cc
Container No 4 16 22 34 46
Mass of empty
33.24 36.47 32.18 38.44 39.24
container, M1
34
Mass of empty
container + Wet 46.85 47.18 45.32 48.66 45.15
soil, M2
Mass of empty
container + Dry 45.82 46.15 43.83 47.28 44.27
soil, M3
Moisture content
=
( − ) × 100 8.2 10.6 12.8 15.65 17.4
−
Dry Density, d =
1.49 1.71 1.86 1.69 1.61
Graph: Plot the water content on x-axis and dry density in y-axis, draw the smooth curve,
called compaction curve.
1.90
Dry Density, g/cc
1.80
1.70
1.60
1.50
1.40
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Moisture Content (%)
Result:
Maximum dry density: 1.88 g/cc
Optimum moisture content: 13%
QUESTIONS
35
2. Differentiate between compaction and consolidation of soils?
3. What is maximum dry density of soils at its OMC? Does it mean that density can not
be more than this for a given soil?
4. What is optimum moisture content?
5. What is meant by dry side and wet side of optimum? Which side is preferred in field
compaction? Explain
6. What is the meaning of field compaction control?
7. How does laboratory compaction result help in the control of field compaction?
36
MODIFIED PROCTOR COMPACTION TEST
IS : 2720 (Part 8) - 1983
Aim: To determine the relationship between water content and dry density of the given soil
and to determine optimum moisture content and maximum dry density.
Equipment & Accessories: Cylindrical metal mould of capacity 1000 cc., metal rammer
weighing 4.89 kg and having a drop of 45 cm, steel straight edge, balance, oven, water
content containers, mixing equipment, sample extruder. IS sieves (20mm & 4.75mm).
Theory: Compaction is a process by which the soil particles are artificially rearranged and
packed together into a close state by mechanical means to decrease the porosity.
In 1933, proctor showed that there existed a definite relationship between the soil water
content and degree of dry density to which the soil might be compacted.
Optimum water content may be defined as the water content at which a particular soil attains
a maximum dry density for a specific amount of compaction energy.
Procedure:
Take air dried and mixed soil of about 20kg for 1000cc mould (10cm dia) or 45 kg for
2250cc mould (15cm dia).
Sieve this soil through 20mm and 4.75mm sieve.
Calculate the percentage retained on 20mm and 4.75mm sieves and passing from
4.75mm sieve.
Do not use the soil retained on 20mm sieve.
Use 10cm diameter mould if percentage retained on 4.75mm sieve is less than 20 or
use a mould of 15cm diameter if percentage retained on 4.75mm sieve is more than
20.
Mix the soil retained on and passing through 4.75mm sieve thoroughly.
Take about 2.5 kg of the soil for 1000cc (6kg. for 2250cc mould)
Add water to it to bring its moisture content to about 4% in coarse grained soil and
8% in fine grained soils.
Clean the mould and apply grease inside and also to the base plate. Weigh the mould
with base plate and fit the extension collar.
Compact the wet soil in five equal layers by rammer of mass 4.89kg and free fall
45cm with 25 evenly distributed in each layer for 10cm diameter mould and 56 blows
for 15cm diameter mould.
Remove the collar and trim off the soil flush with top of the mould.
37
Clean the outside of the mould and base plate, weigh the mould with soil and base
plate.
Take a representative sample for water content determination.
Repeat the above procedure till the weight of the soil decreases with increase in water
content and tabulate as follows:
Observations & Calculations
Dry Density, d
1.73 1.93 2.02 1.89 1.78
g/cc =
Graph: Plot the water content on x-axis and dry density on y-axis, draw the smooth curve,
called compaction curve.
38
Modified Proctor Compaction Test
2.10
2.00
Dry Density, g/cc
1.90
1.80
1.70
1.60
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Moisture Content (%)
Result
QUESTIONS
39
CALIFORNIA BEARING RATIO TEST (HEAVY COMPACTION)
IS : 2720 (Part 16) - 1979
Aim: To determine the california bearing ratio (C.B.R) of a compacted soil sample.
Equipment & Accessories: Loading machine, cylindrical mould (2250cc), compaction
rammer, annular weights, placer discs, water content cans, oven, balances (1gm to 0.01
sensitivity).
40
Where standard load is the penetration resistance of the plunger into a standard sample of
crushed stone for the corresponding penetration. Standard loads adopted for different
penetrations for the standard material with a CBR value of 100% are given below:
The Indian Road congress recommends that the test must always be performed on remoulded
samples of soil using static compaction whenever possible instead of dynamic compaction.
The CBR values are usually calculated for penetrations of 2.5mm and 5mm and the greater
value is used for the design. Generally, the CBR value for 2.5mm penetration will be greater
than that at 5mm penetration. However if the CBR value corresponding to a penetration of
5mm exceeds that for 2.5mm, the test is repeated. If identical results follow, the CBR value
corresponding to 5mm penetration is taken for design.
Procedure:
A. Preparation of Specimen
Take about 7.5kg of dry soil passing through 20mm I.S. sieve.
Mix the soil with water up to the optimum moisture content.
Place the placer disc over the base plate and compact the soil in the mould with collar
in five layers giving 55 blows per each layer using a rammer weighing 4.89 kg. falling
from a height of 45 cm.
Remove the collar and trim off excess soil and determine the weight of soil.
Turn the mould upside down and remove the placer disc.
B. Penetration test
Keep the annular weights to produce surcharge equal to the weight of base material
and pavement expected in actual construction.
Place the mould assembly on the loading machine.
Seat the penetration piston at the center of the specimen.
Set the load and displacement dial gauges to zero. Apply the load on the penetration
plunger at the rate of 1.25mm/min. Record the load readings at penetration of 0, 0.5,
1.0, 1.5, 2.0, 2.5, 3.0, 3.5, 4.0, …., 12.5 mm.
At the end of the penetration test, detach the mould from loading machine. Take a
representative soil sample and determine its moisture content.
41
Observations & Calculations:
Graph: Plot the load penetration curve. If the curve is convex upwards, no correction is
required. On the other hand if the initial portion of the curve is concave upwards a correction
should be applied by drawing a tangent to the curve at the point of greatest slope and the
point where this tangent meets the abscissa is the new origin.
42
400
350
300
250
Load in kg
200
150
100
50
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Penetration, mm
. ×
CBR at 5.0 mm (%) = = 10.4%
Result:
QUESTIONS
43
CALIFORNIA BEARING RATIO TEST – LIGHT COMPACTION
IS : 2720 (Part 16) - 1979
Aim: To determine the california bearing ratio (C.B.R) of a compacted soil sample.
Equipment & Accessories: Loading machine, cylindrical mould (2250cc), compaction
rammer, annular weights, placer disc, water content cans, oven, balances (1gm to 0.01
sensitivity).
Test load
C.B.R. = x 100
s tan dard load
44
Where standard load is the penetration resistance of the plunger into a standard sample of
crushed stone for the corresponding penetration. Standard loads adopted for different
penetrations for the standard material with a CBR value of 100% are given below:
At the end of the penetration test, detach the mould from loading machine. Take a
representative soil sample and determine its moisture content.
Observation and Calculations
45
Table. 1 Calculation of dry density
Graph: Plot the load penetration curve. If the curve is convex upwards, no correction is
required. On the other hand if the initial portion of the curve is concave upwards a correction
should be applied by drawing a tangent to the curve at the point of greatest slope and the
point where this tangent meets the abscissa is the new origin.
46
80
70
60
50
Load in kg
40
30
20
10
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Penetration, mm
.
CBR at 5.0 mm (%) = × 100 = 2.8%
Result:
QUESTIONS
47
CONSOLIDATION TEST
IS : 2720 (Part 15) - 1986
Aim: To determine the consolidation properties of disturbed or undisturbed soil by
conducting one dimensional consolidation test.
Apparatus: Consolidometer with its accessories, balance, filter papers, loading device, dial
gauge, stop watch, water reservoir.
Theory: Compression of saturated soil resulting from long term static load and the
consequent escape of pore water is known as “consolidation”. On the other hand, the process
of increase in water content due to increase in volume of voids is called “Swelling”. When
there is pressure increment, it will be first taken by pore water which is known as excess
hydrostatic pressure. As water starts escaping out, this excess hydrostatic pressure gets
dissipated gradually and the pressure will be transmitted to the soil grains. Then the whole of
the pressure increment is carried as effective pressure on the soil solids, no more water
escapes from voids and a condition of equilibrium is attained. Under different applied
pressures, soil attains equilibrium or final void ratios. The delay caused in consolidation by
slow drainage of water out of a saturated soil mass is called hydrodynamic lag. The reduction
in volume of soil which is due principally to squeezing out of water from voids is known as
primary consolidation. Even after reduction of all excess hydrostatic pressure, source
compression of soil takes place at a very slow rate and is known as secondary consolidation.
By conducting one dimensional consolidation test the following consolidation properties can
be calculated.
48
i) Coefficient of consolidation
0.197d 2
Cv [log fitting method]
t 50
0.848d 2
Cv [square root fitting method]
t 90
ii) Compression index (Cc)
To determine the compression index, a plot of void ratio ‘e’ versus log ‘σ’ is drawn. The
initial compression curve would be a straight line and the slope of this line would give the
compression index.
0.435C c
av
'
σ’ = average pressure for the increment
Mount the assembly on loading frame and center it such that load is applied is axially.
Connect the mould assembly to water reservoir and saturate the sample.
49
Apply an initial load (should not be less than 0.05kg/cm2) and should be allowed to
stand until there is no change in dial gauge reading for two consecutive hours or
maximum of 24 hours.
Test Procedure
Note the final dial reading under initial setting load.
Apply first load of intensity 0.1kg/cm2 and start the stop watch simultaneously with
loading.
Record the dial gauge readings at various time intervals. Primary consolidation is
generally reached within 24 hours.
At the end of the period specified above, take the dial gauge reading and time reading.
Double the load intensity and take the dial readings at various intervals.
Repeat this procedure for successive load increments. The usual load increments are
as follows: 0.1, 0.2, 0.5, 1.2, 4 and 8 kg/cm2.
After the last loading is completed. Reduce the load to 1/4th of the value of the last
load and allow it to stand fro 24 hours.
Reduce the load further in steps of 1/4th the previous intensity till an intensity of 0.1
kg/cm2 is reached. Take the final reading of the dial gauge.
Reduce the load to the initial setting load, keep it for 24 hours and note the final dial
reading.
Quickly dismantle the specimen assembly and remove the excess surface water by
blotting. Weigh the ring with consolidation specimen. Dry the soil specimen in oven
and determine dry weight.
50
0.25 0.5 182
1 1 172
2.25 1.5 166
4 2 160
6.25 2.5 155
9 3 147
12.25 3.5 143
16 4 137
20.25 4.5 132
25 5 126
36 6 119
49 7 113
64 8 110
210
200
190
180
Dial gauge readings
170
160
150
140
130
110 a
1.15 a
100
0 2 4 6 8 10 12
sqrt(t)
51
QUESTIONS
52
UNCONFINED COMPRESSION TEST
IS : 2720 (Part 10) - 1973
Theory: Cylindrical specimen of saturated clay (3.75cm dia and 7.5cm height) is subjected to
major principal stress till it fails due to shearing along a critical plane failure. This test is
essentially an undrained test as the rate of loading does not allow the pore water pressure to
dissipate. Since there is no confining stress, Mohr’s circle passes through origin which is also
the pole.
Substituting the value of φu = 0, σ3 = 0 and α = 45 +
2
in the equation, σ1 = σ3 tan2α + 2 cu tanα
we get
σ1 = 2cu
When Mohr’s circle is drawn, its radius is equal to σ1/2 = cu
The failure envelope is horizontal
σ = σ1/2 = qu/2 = τf = cu
qu = Unconfined compressive stress at failure.
Τf = Shear strength at failure
cu = cohesion
53
Sensitivity is defined as the ratio of unconfined compressive strength of undisturbed soil
sample to the unconfined compressive strength of remoulded sample at constant water
content. Generally soils having sensitivity less than four are considered good for the
construction purposes. This is the simplest and quickest test for determining the cohesion and
shear strength of the cohesive soils. These values are used for checking the short term
stability of foundations and slopes, soil consistency. Soil consistency can be known from the
value of unconfined compressive strength.
Procedure:
Undisturbed cylindrical specimen may be obtained from bigger sample by pushing the
sampling tube in to the soil.
Coat the inside of the split mould with thin layer of grease or oil.
Extrude the specimen from the sampling tube to the split mould with the help of the
sample extractor and knife.
Remoulded sample may be prepared by compacting the soil at desired water content
and dry density.
In both the cases the density and water content of the specimen is determined.
B) Compression test
Measure the initial length and diameter of the specimen. Also determine the weight of
the specimen.
Place the specimen between the moving base and the top plate connected to the
proving ring.
Take the dial gauge reading and proving reading at regular intervals.
Apply compressive load till the sample fails or 20% strain occurs.
Observations & Calculations
54
Dial Deformation Strain, Corrected Proving Load, P Stress, σ
gauge ΔL (mm) ε= area, Ac in ring in kg in kg/cm2
readings ∆L/L cm2 = reading = P/A
A/(1-ε)
0 0 0.000 11.34 0 0.00 0.000
20 0.2 0.026 11.65 15 3.96 0.340
40 0.4 0.053 11.97 22 5.81 0.485
60 0.6 0.079 12.31 27 7.13 0.579
80 0.8 0.105 12.68 32 8.45 0.666
100 1 0.132 13.06 34 8.98 0.687
120 1.2 0.158 13.47 38 10.03 0.745
140 1.4 0.184 13.90 40 10.56 0.760
160 1.6 0.211 14.37 41 10.82 0.753
180 1.8 0.237 14.86 43 11.35 0.764
200 2 0.263 15.39 45 11.88 0.772
220 2.2 0.289 15.96 46 12.14 0.761
240 2.4 0.316 16.58 46 12.14 0.733
260 2.6 0.342 17.24 46 12.14 0.704
280 2.8 0.368 17.96 46 12.14 0.676
300 3 0.395 18.74 44 11.62 0.620
320 3.2 0.421 19.59 41 10.82 0.553
340 3.4 0.447 20.52 36 9.50 0.463
360 3.6 0.474 21.55 34 8.98 0.417
Graph: Plot graph between axial stress and axial strain. Obtain the peak stress from the
graph. This stress is known as unconfined compressive strength of soil (qu).
55
0.85
0.80
0.75
0.70
0.65
0.60
0.55
Axial stress, kg/cm
2
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
Axial strain
QUESTIONS
56
7. If there are two samples from the same cohesive soil, one wet and other is fully saturated,
what difference is expected in shear parameters and angle of failure plane?
8. What is sensitivity? How is it estimated?
9. What is undisturbed and remoulded soil sample?
10. What is the meaning of stress controlled and strain controlled tests?
57
TRIAXIAL COMPRESSION TEST
IS : 2720 (Part 11) – 1971
IS : 2720 (Part 12) - 1981
Aim: To determine the shear strength parameters of the soil by triaxial testing machine.
Equipment and Accessories: Triaxial cell, load frame, constant pressure system and pore
pressure arrangement, sample tubes and other accessories.
58
Theory: The shear strength of the soil is the resistance to deformation by continuous shear
displacement of soil particles upon the action of shear. The relationship between major and
minor principal stresses is
1 3 tan 2 2c tan
σ1, σ3 = major and minor principal stresses
c = cohesion
α = Angle of failure plane
= 45 + /2
Shear resistance can be determined in the laboratory under three types of drainage conditions.
a) Undrained test or quick test (Q-test)
b) Consolidated undrained test (R-test)
c) Drained test or slow test (S-test)
59
consolidated under all round confining pressure. Second stage additional axial stress, known
as deviator stress is applied.
Sample Preparation:
The undisturbed specimen of size 37.5 mm diameter, and 75mm height may be cut
from the bigger sample, obtained from the field.
Remoulded soil sample can be obtained by compacting the soil at required density
and water content in a mould and then trimming to the required size.
In both the cases the dry density and water content of the specimen is determined.
Procedure:
A rubber membrane is stretched over a membrane stretcher applying suction between
stretcher and membrane by inhalation.
Place non porous stones on either end of the specimen.
Specimen with non porous stones is placed on the pedestal of the triaxial cell and
sealed by rolling a rubber O ring onto the membrane.
60
The specimen is checked for its verticality and co-axiality with the cylinder chamber.
The chamber along with plunger is placed over the top of cap without disturbing the
soil specimen. The cylinder is attached to the base tightly by tightening the nuts.
When the sample is setup, water is filled into cell allowing the air to escape by
opening the air valve. Once the cell is completely filled with water air valve is closed.
By connecting constant pressure system, pressure of filled water is increased and
maintained constantly. This pressure applies all round confining pressure on the
sample.
The vertical load is applied at constant strain rate of 2% per min.
Take the readings of proving ring dial gauge at 0.5, 1.0, 1.5, 2.0% of strain and for
every 1.0% strain thereafter up to failure or 20% strain whichever is earlier.
Repeat the test with three samples of different confining pressures.
Observations and calculations:
Diameter, (D): 3.8 cm
Length, (L): 7.6 cm
Cross sectional area, (A): 11.34 cm2
Initial Volume (V) : 86.19 cm3
Proving ring constant : 0.264 kg/Div
Table. 1 Calculation axial stress and strain sample 1
61
240 2.4 0.316 16.58 34 8.98 0.542
260 2.6 0.342 17.24 32 8.45 0.490
280 2.8 0.368 17.96 29 7.66 0.426
300 3 0.395 18.74 26 6.86 0.366
320 3.2 0.421 19.59 23 6.07 0.310
62
60 0.6 0.079 12.31 27 7.13 0.579
80 0.8 0.105 12.68 32 8.45 0.666
100 1 0.132 13.06 34 8.98 0.687
120 1.2 0.158 13.47 38 10.03 0.745
140 1.4 0.184 13.90 40 10.56 0.760
160 1.6 0.211 14.37 41 10.82 0.753
180 1.8 0.237 14.86 43 11.35 0.764
200 2 0.263 15.39 45 11.88 0.772
220 2.2 0.289 15.96 46 12.14 0.761
240 2.4 0.316 16.58 46 12.14 0.733
260 2.6 0.342 17.24 46 12.14 0.704
280 2.8 0.368 17.96 46 12.14 0.676
300 3 0.395 18.74 44 11.62 0.620
320 3.2 0.421 19.59 41 10.82 0.553
340 3.4 0.447 20.52 36 9.50 0.463
360 3.6 0.474 21.55 34 8.98 0.417
63
0.85
0.80
0.75
0.70
0.65
0.60
0.55
Axial stress, kg/cm
2
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
Axial strain
Fig.6 Axial stress vs strain for three samples
Cell pressure Strain gauge Proving ring Load on Correct area Deviator
(kg/cm2) reading reading sample A/(1-Є) stress
kg Kg/cm2
0.5 200 33 8.71 15.39 0.566
1.0 180 38 10.03 14.86 0.675
1.5 200 45 11.88 15.39 0.772
64
3 1.5 0.772 1.5 2.27
Mohr's Envelop
1.00
Shear Stress(kg/Sq.cm)
0.75
0.50
0.25
0.00
0.0 0.5 1.0 1.5 2.0 2.5 3.0
Result:
QUESTIONS
65
DIRECT SHEAR TEST
IS : 2720 (Part 13) - 1986
Aim: To determine the shear parameters of the soil with the shear box.
Equipment and Accessories: Shear box equipment, load frame, set of weights, proving ring
with dial gauge, and other accessories.
f ( 1 , 2 , 3 )
66
b) Consolidated – Undrained test – (R-test)
c) Drained test or slow test – (S-test)
Direct shear test is a simple and most commonly used test. This test can be conducted under
all the three drainage conditions. The failure plane is predetermined and is horizontal. This
test is strain controlled test as the shear strain is made to increase at constant rate.
Preparation of soil sample:
The undisturbed specimen is prepared by pushing a cutting ring of size 10cm diameter
and 2cm high in the undisturbed soil sample obtained from field. Then the square
specimen of size 6 cm x 6cm is cut from this circular specimen.
Non-cohesive soils will be tamped in the shear box with base plate and grid plate at
the bottom of the box.
Cohesive remoulded soil samples can be obtained by compacting the soil at required
density and water content in a bigger mould and then trimming to the required size.
Procedure:
Position the base plate inside the bottom half of shear box, the bottom half is fixed to
the upper half by locking screws.
67
Place the upper grid, porous stone and loading pad in the order on soil specimen.
The shear box with specimen is to be placed on the loading frame.
Set the lower part of the shear box to bear against the load jack and upper part to bear
against the proving ring. Set the proving ring dial to zero.
Keep the loading yoke on the top of the loading pad and apply the normal stress. The
arm of the load hanger should be adjusted to be horizontal.
Remove the locking screws and apply the horizontal shear load to failure at a constant
rate of 1 to 2.5mm/minue.
Take the proving ring readings corresponding to horizontal displacements at regular
intervals, till the sample fails. Also note the vertical dial gauge readings.
Remove the sample from the shear box and repeat the above procedure on the sample
under different normal stresses.
Observations and calculations
Cross sectional area, A = 6cm x 6cm = 36cm2
Proving ring constant (load applied per division): 0.229 kg/Div
Normal stress = 0.7 kg/cm2
Table.1 Calculation of shears stress for sample 1
Proving Shear load Shear
Horizontal Corrected
ring in kg Stress
Sl.No Displacement Area (A-
divisions kg/cm2
d (mm) dx6) Cm2
1 0.0 36.00 0 0.00 0.00
2 0.2 35.88 9 2.16 0.06
3 0.4 35.76 15 3.35 0.09
4 0.6 35.64 21 4.83 0.14
5 0.8 35.52 28 6.40 0.18
6 1.0 35.40 34 7.74 0.22
7 1.2 35.28 39 9.00 0.26
8 1.4 35.16 44 10.04 0.29
9 1.6 35.04 48 10.86 0.31
10 1.8 34.92 51 11.60 0.33
11 2.0 34.80 54 12.27 0.35
12 2.2 34.68 56 12.87 0.37
13 2.4 34.56 58 13.24 0.38
14 2.6 34.44 59 13.54 0.39
15 2.8 34.32 60 13.61 0.40
16 3.0 34.20 60 13.69 0.40
17 3.2 34.08 60 13.69 0.40
18 3.4 33.96 60 13.76 0.41
19 3.6 33.84 61 13.83 0.41
68
20 3.8 33.72 61 13.83 0.41
21 4.0 33.60 60 13.76 0.41
22 4.2 33.48 60 13.69 0.41
23 4.4 33.36 59 13.54 0.41
24 4.6 33.24 59 13.39 0.40
69
11 2.0 34.80 141 32.32 0.93
12 2.2 34.68 141 32.13 0.93
13 2.4 34.56 139 31.74 0.92
14 2.6 34.44 136 31.16 0.90
15 2.8 34.32 135 30.78 0.90
16 3.0 34.20 132 30.11 0.88
17 3.2 34.08 129 29.53 0.87
18 3.4 33.96 127 28.95 0.85
Table.4 Nornal stress and Failure shear stress
Normal stress, kg/cm2 Shear stress, kg/cm2
1 0.7 0.41
2 1.2 0.66
3 1.7 0.93
Graph: Plot the graph between normal stress and shear stress at failure, starting with origin
as (0,0) and adopting same scale for both the axes. The Y-intercept when σ = 0 is cohesion
and angle made with horizontal is φ.
1.5
2
Shear stress. kg/cm
0.5
φ
0
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8
2
Normal stress. kg/cm
Results
QUESTIONS
71
VANE SHEAR TEST
IS : 2720 (Part 30) - 1980
Aim: To determine the shear strength of clay soil using laboratory vane shear apparatus.
Equipment and Accessories: Apparatus consists of a torque head mounted on a bracket.
Four shear vanes are fixed on a shaft and the shaft is fixed in the lower end of a circular disk
graduated in degrees. A torsion spring is fixed between torque head and circular disk. A
maximum pointer is provided to facilitate reading the angle of torque. As the strain indicating
pointer rotates when the torque is applied, it moves the maximum pointer, leaving it in
position when the torque gets released at failure and the vane returns to its initial position.
Turing the torque applicator handle effects rotation of the vane.
72
Theory: In soil, shear strength is contributed by the two properties.
(1) Cohesion and (2) Angle of internal friction.
In pure clays the shear resistance is due to internal friction is negligible. Hence, complete
shear strength in clays is due to cohesion.
Procedure:
Clean the apparatus thoroughly. Apply grease to the lead screw.
73
Fill-up the sampling mould with remoulded soil at required density and moisture
content or the undisturbed soil sample.
Level the surface of the sample with the mould.
Mount the sampling tube with sample under the base of the unit and clamp it in
position.
Bring the maximum pointer into contact with the strain indicating pointer. Note down
the initial reading of these pointers on the circular gradated scale.
Lower the bracket until shear vanes go into soil sample to their full length.
Operate the torque applicator handle until the specimen fails, which is indicated by
the return of the strain-indicating pointer or rotation of drum.
Note down the readings of the maximum pointer.
The differences between the two readings (initial and final) give the angle of torque.
Repeat the steps 3 to 8, on a number of samples to obtain the average shear strength of
the sample.
Observations and calculations:
Diameter of vane (d) = 1.2 cm
Height of vane (h) = 2.4 cm
Spring constant, K = 13.8 Deg/kg-cm
T
Shear strength, =
d h d3
2
( )
2 6
Result:
Avearge Shear strength of soil, = 0.42 kg/cm2
QUESTIONS
74
3. Why do we rotate vanes in the clock wise direction only?
4. When soil fails, the spring pointer tries to come back to initial reading but it will not reach
it until we remove the soil below the vanes. Why?
5. How does moisture content affect the shear strength of soil?
75
SHRINKAGE LIMIT
IS : 2720 (Part 6) - 1972
Aim: To determine shrinkage limit, shrinkage ratio and volumetric shrinkage of the given
soil fraction passing through 425micron I.S. Sieve.
Equipment and Accessories: Evaporating dishes (2 Nos.), shrinkage dish of non corroding
metal (45mm dia & 15mm high, 3Nos.), glass cup, glass plates, one should be plain and other
with three metal prongs, spatula, straight edge, 425 micron sieve, balance (0.01 & 1gm
sensitivity) oven, mercury, distilled water, water content cans.
Theory: Shrinkage limit is defined as the maximum water content at which a reduction in
water content will not cause a decrease in the volume of a soil mass. It is the lowest water
content at which a soil can still be completely saturated.
Shrinkage ratio is defined as the ratio of a given volume change expressed as percentage of
dry volume to the corresponding change in water content above the shrinkage limit expressed
as a percentage of the weight of the oven-dried soil. Shrinkage ratio of a soil is equal to the
mass specific gravity of the soil in the dry state.
Volumetric shrinkage or Volumetric change is defined as the decrease in the volume of a soil
mass, expressed as a percentage of the dry volume of the soil mass when the water content is
reduced from a given percentage to the shrinkage limit.
The following equation gives the relation between shrinkage limit (ws), shrinkage ratio (SR)
and volumetric shrinkage (VS) when the water content is reduced from w1 to ws.
VS = (w1 – ws) SR
76
Take about 100gm of soil sample passing through 425 micron IS sieve.
Place about 30gm of the soil in evaporating dish and mix it thoroughly with distilled
water such that water added will completely fill the voids in the soil and make the soil
pasty enough to be readily worked out into the shrinkage dish without entrapping air-
bubbles.
Weigh a clean and dry shrinkage dish.
Place the shrinkage dish in evaporating dish, fill it with mercury, remove the excess
mercury, clean the dish and find the weight of mercury in the shrinkage dish.
Volume of shrinkage dish will be obtained by dividing the weight of mercury by its
unit weight. Volume of the wet soil pat will be equal to the volume of shrinkage dish.
Apply a thin coat of grease on the inside of the shrinkage dish.
Place the soil paste at the center of the dish and tap it on firm surface and allow the
paste to flow towards edges. Continue the tapping till the soil is compacted and
entrapped air is removed. Repeat the process till the dish is completely filled with soil.
Weigh the shrinkage dish with wet soil.
Keep the dish in air till the colour turns from dark to light and then keep it in oven for
24 hours at constant temperature of 105ºC.
Cool the dish and weigh it immediately.
Determine the volume of dry soil pat by immersing it in mercury and measuring the
volume of mercury displaced.
Repeat the procedure for two more samples.
77
Wt. of mercury = 108.06 g
Volume of mercury or evaporating dish = Wt. of mercury/ unit weight of mercury
= 7.94 ml
Volume of wet soil = V = Volume of mercury = 7.94 ml
Volume of mercury displaced by the dry soil pat = 5.40 ml
Vd = Volume of dry soil pat = 5.40 ml
Wt. of dry soil pat = Wd = 10.9 g
Weight of dish + wet soil = W1 = 41.06 g
Weight of dish + dry soil = W2 = 35.46 g
Moisture content, W1 = = 51.37%
v vd 7.94 5.4
Shrinkage limit = ws W 1 =
0.514 10.9 = 0.28 = 28%
wd
Result:
78
SPECIFIC GRAVITY OF SOIL
IS 2720 (Part 2) - 1980
Ws
By definition G =
Ww
Where Ws = Wt. of given soil solids of volume V
Ww = Wt. of equal volume of distilled water.
But Ws = V x γs and Ww = V x γw
Where γs and γw are the unit weights of soil solids and water respectively
V s s
G
V w w
As per I.S. specifications, the specific gravity should be reported at 27º C. If the test is
conducted at any other temperature, say t1º C, then
79
sp.gravity of water at t1 C
G( at , 27C ) G( at ,t1 c )
sp.gravity of water at 27 C
Procedure:
Take a clean and dry density bottle and weigh it with stopper. Let the weight be W 1.
Take about 10 to 20 gm of oven – dried soil sample into it and find the weight of the
bottle and the soil with stopper, let it be W2.
Add distilled water so that the bottle is about half full; remove the entrapped air by
connecting it to vacuum source.
Fill the bottle completely with distilled water, put the stopper and wipe it clean.
Determine the weight of the bottle and its contents (W3).
Empty the bottle and clean it thoroughly. Fill it with distilled water, put the stopper
and wipe the bottle dry on outside. Find its weight (W4).
Repeat the steps (2) and (5) on two more samples of the given soil and tabulate the
results as shown below
Observations and calculations
The specific gravity of the soil is determined by the relation
(W2 W1 )
G
(W2 W1 ) (W3 W4 )
1. Wt. of empty density bottle with stopper (W1) 87.62 96.26 84.83
2. Wt. of bottle with stopper + dry soil (W2) 106.47 112.87 101.44
3. Wt. of bottle with stopper + soil + water (W3) 142.4 148.5 137.0255
Result: The specific gravity of the given soil sample at room temperature = 2.66
QUESTIONS
1. What is the difference between the specific gravity of soils and soils?
2. What are the normal ranges of specific gravity for gravel, clay and organic soils?
3. What are the units for density and specific gravity of soil grains in MKS system of units?
80
4. What are the field applications of specific gravity of soil grains?
5. Instead of water, if any other liquid is used in the specific gravity test, how the expression
will be changed?
6. During the test, if air is not completely removed, what will be its effect on the value of
specific gravity?
7. If soil used in the test is not completely dry, what is the effect on the value of specific
gravity?
8. If coarse grained soil is crushed to powder, what happens to its specific gravity value?
Why?
81
AGGREGATE CRUSHING VALUE
(IS 2386 – Part 4)
82
The surface of the aggregate shall be carefully levelled and the plunger inserted so
that it rests horizontally on this surface, care being taken to ensure that the plunger
does not jam in the cylinder.
The apparatus, with the test sample and plunger in position, shall then be placed
between the platens of the testing machine and loaded at as uniform a rate as possible
so that the total load of 40 tonnes is reached in 10 minutes.
Load shall be released and the material is removed from the steel cylinder, placed in a
2.36-mm IS Sieve and sieved.
The crushed aggregate passed through the sieve shall be weighed (Weight B) .
Observations:
Weight of crushed aggregate passed through the 2.36mm sieve, B =
Weight of aggregate (after filling 3 layers in cylindrical measue), A = .
Calculation:
Aggregate crushing value = × 100 = × 100 = 26.43%
83
Loading frame shall be carefully calibrated to attain a load of 40 tonnes in 10 minutes
Conclusion:
Aggregate crushing value is 26.43% which is less than 30%. Therefore this aggregate can be
used in concrete for roads and pavements.
Question/Viva, Answer:
1. In aggregate crushing value test _______ load is applied in _______ minutes.
Ans. 40 Tons, 10
2. Type of aggregate used in aggregate crushing value test
Ans. Surface dry condition
3. In aggregate crushing value test, aggregate sample is tamped in _____ layers by giving
_____ no. of strokes.
Ans. 3, 25
References
IS: 2386 (Part 4) – 1963 Methods of Test for Aggregates for Concrete – Part IV Mechanical
properties.
S.K. Khanna and C.E.G. Justo (1971), Highway Material Testing: Laboratory Manual.
84
AGGREGATE IMPACT VALUE
(IS 2386 – Part 4)
85
Procedure:
Test sample shall consist of aggregate passing 12.5-mm IS Sieve and retained on
10mm Sieve.
The aggregate comprising the test sample shall be dried in an oven for a period of four
hours at a temperature of 100 to 110°C and cooled.
Measure shall be filled about one-third full with the aggregate and tamped with 25
strokes of the rounded end of the tamping rod.
Similar quantity of aggregate is added and further tamping of 25 strokes given.
Measure shall finally be filled to overflowing, tamped 25 times and the surplus
aggregate struck off, using the tamping rod as a straight-edge.
The net weight of aggregate in the measure shall be determined to the nearest gram
(Weight A) and this weight of aggregate shall be used for the duplicate test on the
same material.
The cup shall be fixed firmly in position on the base of the machine and the whole of
the test sample placed in it and compacted by a single tamping of 25 strokes of the
tamping rod.
The hammer shall be raised until its lower face is 380 mm above the upper surface of
the aggregate in the cup, and allowed to fall freely on to the aggregate.
The test sample shall be subjected to a total of 15 such blows each being delivered at
an interval of not less than one second.
The crushed aggregate shall then be removed from the cup and the whole of it sieved
on the 2.36-mm IS Sieve until no further significant amount passes in one minute.
The fraction passing the sieve shall be weighed to an accuracy of 0.1 g (Weight, B).
The fraction retained on the sieve shall also be weighed (Weight C).
Two tests shall be made.
Observations:
B = weight of fraction passing the 2.36mm sieve, and
A = weight of oven-dried sample.
Calculation:
The ratio of the weight of fines formed to the total sample weight in each test shall he
expressed as a percentage, the result being recorded to the first decimal place:
Aggregate impact value = × 100= × 100=8.79%
86
Precaution and safety
The impact machine shall rest without wedging or packing upon the level plate, block
or floor, so that it is rigid and the hammer guide columns are vertical..
If the total weight (B+C) is less than the initial weight (Weight A) by more than one
gram, the result shall be discarded and a fresh test made.
Conclusion:
Aggregate impact value is 8.79%.
Question/Viva, Answer:
1. In aggregate impact test the sample shall be subjected to _______ number of hammer
blows.
Ans. 15
2. Type of aggregate used in aggregate impact test
Ans. Oven dry
3. In aggregate impact test, aggregate sample is tamped in _____ layers by giving _____ no.
of strokes in measure.
Ans. 3, 25
References
IS: 2386 (Part 4) – 1963 Methods of Test for Aggregates for Concrete – Part IV Mechanical
properties.
S.K. Khanna and C.E.G. Justo (1971), Highway Material Testing: Laboratory Manual.
87
SPECIFIC GRAVITY AND WATER ABSORPTION
(IS 2386 – Part 3)
Theory: Specific gravity of a aggregate is the ratio of its mass to that of an equal volume
of distilled water at a specified temperature. Specific gravity of aggegate is used in design
calculation of concrete mixes to convert the weight into volume and vice-versa. Specific
gravity generally ranges from 2.62 to 2.88 depending on type of the parent rock.
Procedure:
A sample of 2 kg of aggregate shall be thoroughly washed to remove finer particles
and dust.
Drained aggregate shall be placed in the wire basket and immersed in distilled water
at a temperature between 22°C and 32°C with a cover of at least 5 cm of water above
the top of the basket.
Immediately after immersion the entrapped air shall be removed from the sample by
lifting the basket containing it 25 mm above the base of the tank.
The basket containing aggregate sample shall be allowed to drop 25 times at a rate of
one drop per second.
88
Basket and aggregate shall remain completely immersed during the operation and for
a period of 24 ± l/2 hour afterwards.
The basket and the sample shall then be jolted and weighed in water at a temperature
of 22 to 32C. Let the weight of aggregate be A1.
Basket and the aggregate shall then be removed from the water and allowed to drain
for a few minutes.
The aggregate shall be gently emptied from the basket on to one of the dry clothes and
the empty basket shall be returned to the water, jolted 25 times and weighed in water
(weight, A2).
Aggregate placed on the dry cloth shall be gently surface dried with the cloth,
transferring it to the second dry cloth when the first will remove no further moisture.
Aggregate shall then be spread out not more than one stone deep on the second cloth
and exposed to atmosphere for more than 10 minutes until it appears to be completely
surface dry (with some aggregates this may take an hour or more).
The aggregate shall be turned over at least once during this period and a gentle current
of unheated air may be used after the first ten minutes to accelerate the drying of
difficult aggregates. Aggregate shall then be weighed (weight B).
Aggregate shall then be placed in the oven in the shallow tray, at a temperature of
100C to 110°C and maintained at this temperature for 24 ± l/2 hours.
It shall then be removed from the oven, cooled in the airtight container and weighed
(weight C).
Observations:
A1 = weight of basket and sample in water = 1760.8g
A2 = weight of empty basket in water = 909.6g
B = weight of saturated surface dry aggregate = 1345g
C = weight of oven dried aggregate = 1330.9g
Calculation:
.
Specific gravity of aggregate, G = = =2.69
( . . )
( ) ( . )
Water absorption (% of dry weight) = = = 1.09%
.
Precaution and safety
89
Aggregate shall not be subjected to direct heat or sun light for drying.
Care shall be taken to bring the aggregate to saturated surface dry condition.
Conclusion:
Specific gravity of aggregate is 2.69.
Water absorption of aggregate is 1.09%.
Question/Viva, Answer:
1. The apparatus used to find the specific gravity of aggregate of size larger than 10mm.
Ans. Wire Basket
2. Define specific gravity
Ans.
3. What is water absorption?
Ans.
References
IS: 2386 (Part 4) – 1963 Methods of Test for Aggregates for Concrete – Part III Specific
gravity, density, voids, Absorption, Bulking.
S.K. Khanna and C.E.G. Justo (1971), Highway Material Testing: Laboratory Manual.
90
AGGREGATE ABRASION TEST (DEVAL MACHINE)
(IS 2386 – Part 4)
Percentage of
Grading Passing IS sieve Retained on IS sieve
sample
20 mm 12.5 mm 25
25 mm 20 mm 25
A
40 mm 25 mm 25
50 mm 40 mm 25
91
20 mm 12.5 mm 25
B 25 mm 20 mm 25
40 mm 25 mm 50
20 mm 12.5 mm 50
C
25 mm 20 mm 50
12.5 mm 4.75 mm 50
D
20 mm 12.5 mm 50
10 mm 4.75 mm 50
E
12.5 mm 10 mm 50
Test sample and the abrasive charge shall be placed in the Deval abrasion testing
machine and the machine rotated for 10,000 revolutions at a speed of 30 to 33
rev/min.
After the completion of the test, the material shall be removed from the machine and
sieved on a 1.70-mm IS Sieve.
The material retained on the sieve shall be washed, dried, and accurately weighed to
the nearest gram.
Observations:
B = weight of fraction retained on 1.7mm sieve = 4736g
A = weight of oven-dried sample = 5000g
Calculation:
Percentage of wear: The difference between the original weight and the final weight of the
test sample shall be expressed as a percentage of the original weight of the test sample.
92
Percentage of wear = × 100 = × 100 = 5.28%
Conclusion:
Aggregate abrasion value is 5.28%.
Question/Viva, Answer:
1. In aggregate abrasion test, the machine is rotated at a speed of _______revolutions/min.
Ans. 30 to 33
2. Type of aggregate used in aggregate abrasion test
Ans. Oven dry
3. Weight of aggregate required for conducting abrasion test for different gradings depend on
_____ of aggregate
Ans. Specific gravity of aggregate
References
IS: 2386 (Part 4) – 1963 Methods of Test for Aggregates for Concrete – Part IV Mechanical
properties.
S.K. Khanna and C.E.G. Justo (1971), Highway Material Testing: Laboratory Manual.
93
AGGREGATE ABRASION TEST (Los Angeles Machine)
(IS 2386 – Part 4)
94
Passing Retained G
A B C D E F
mm on, mm
80 63 - - - - 2500 - -
63 50 - - - - 2500 - -
50 40 - - - - 5000 5000 -
25 20 1250 - - - - - 5000
10 6.3 - - 2500 - - - -
A 12 5000±25
B 11 4584±25
C 8 3330±20
D 6 2500±15
E 12 5000±25
F 12 5000±25
G 12 5000±25
95
The test sample and the abrasive charge shall be placed in the Los Angeles abrasion
testing machine and the machine rotated at a speed of 20 to 33 rev/min.
For gradings A, B, C and D, the machine shall be rotated for 500 revolutions; for
gradings E, F and G, it shall be rotated for 1000 revolutions.
The machine shall be so driven and so counter-balanced as to maintain a substantially
uniform peripheral speed.
At the completion of the test, the material shall be discharged from the machine and a
preliminary separation of the sample made on a sieve coarser than the l.70 mm IS
Sieve.
Material coarser than 1.7 mm IS sieve shall be washed dried in an oven at 105 to
110C to a substantially constant weight and accurately weighed as B.
Observations:
B = weight of fraction retained on 1.7mm sieve = 4736g
A = weight of oven-dried sample = 5000g
Calculation:
Percentage of wear: The difference between the original weight and the final weight of the
test sample shall be expressed as a percentage of the original weight of the test sample.
Percentage of wear = × 100 = × 100 = 5.28%
Conclusion:
Aggregate abrasion value is 5.28%.
Question/Viva, Answer:
1. In aggregate abrasion test, the machine is rotated at a speed of _______revolutions/min.
Ans. 20 to 33
2. Type of aggregate used in aggregate abrasion test
Ans. Oven dry
3. Weight of aggregate required for conducting abrasion test for gradings A, B, C and D is
_____
Ans. 5 kg
96
References
IS: 2386 (Part 4) – 1963 Methods of Test for Aggregates for Concrete – Part IV Mechanical
properties.
S.K. Khanna and C.E.G. Justo (1971), Highway Material Testing: Laboratory Manual.
97
FLAKINESS INDEX
(IS 2386 – Part 1)
98
Theory: Flakiness index of an aggregate is the percentage by weight of particles in it
whose least dimension or thickness is less than three-fifth of their mean dimension. This
test is not applicable to aggregate of size smaller than 6.3 mm. One of the major
contributing factors to the quality of concrete is the quality of aggregates used therein.
The shape of aggregate is an important characteristic since it affects the workability of
concrete. The characteristic of parent rock and type of crusher will influence the shape of
aggregate. The combined flakiness and elongation index of bituminous layers shall be
less than 30%.
Procedure:
Aggregate sample shall be selected from material which has been thoroughly
mixed and which contains sufficient moisture to prevent segregation.
The weight of sample available shall be not less than the weight given in Table. 2.
The sample shall be brought to an air-dry condition before weighing and sieving.
This may be achieved either by drying at room temperature or by heating at a
temperature of 100°C to 110°C.
The air-dry sample shall be weighed and sieved successively on the appropriate sieves
starting with the largest. Care shall be taken to ensure that the sieves are clean before
use.
Each sieve shall be shaken separately over a clean tray until not more than a trace
passes, but in any case for a period of not less than two minutes.
The shaking shall be done with a varied motion, backwards and forwards, left to right,
circular clockwise and anti-clockwise, and with frequent jarring, so that the material is
kept moving over the sieve surface in frequently changing directions.
99
Material shall not be forced through the sieve by hand pressure. Lumps of fine
material, if present, may be broken by gentle pressure with fingers against the side of
the sieve.
Light brushing with a soft brush on the under side of the sieve may be used to clear
the sieve openings.
On completion of sieving, the material retained on each sieve, together with any
material cleaned from the mesh, shall be weighed.
Separation of Flaky material- Each fraction shall be gauged in turn for thickness on a
metal gauge of the pattern shown in Fig. 1 or in bulk on sieves having elongated slots.
The width of the slot used in the gauge or sieve shall be of the dimensions specified in
co1. 3 of Table 1 for the appropriate size of material.
Weighing of Flaky Material - The total amount passing the gauge shall be weighed to
an accuracy of at least 0.1 percent of the weight of the test sample.
Observations:
Total weight of sample = 7830g
Size of aggregate Weight of aggregate
Sl.
Passing through Retained on passing respective
No
IS Sieve IS Sieve sieve size (g)
1 63 mm 50 mm 0
2 50 mm 40 mm 45
3 40 mm 25 mm 120
4 31.5 mm 25 mm 120
5 25 mm 20 mm 164
6 20 mm 16 mm 86
7 16 mm 12.5 mm 72
8 12.5 mm 10 mm 43
9 10 mm 6.3 mm 33
Total weight of aggregate passing the
683
thickness gauge
Calculation:
Flakiness Index = × 100
= × 100 = 8.72%
100
Conclusion:
Flakiness index of aggregate sample is 8.72%.
Question/Viva, Answer:
1. The flakiness index of aggregate measures which property?
Ans. Size of aggregate
2. Mention the name of IS code for determination of Flakiness Index?
Ans. IS 2386 – Part 1
3. Flakiness and elongation index should be less than _______% for Bituminous layers
Ans. 30%
4. An aggregate is known as flaky aggregate if its least dimension is less than _____ times the
mean size of aggregate.
Ans. 0.6.
References
IS: 2386 (Part 1) – 1963 Methods of Test for Aggregates for Concrete – Part 1 Particle size
and Shape.
S.K. Khanna and C.E.G. Justo (1971), Highway Material Testing: Laboratory Manual.
101
ELONGATION INDEX
(IS 2386 – Part 1)
102
the major contributing factors to the quality of concrete is the quality of aggregates used
therein. The shape of aggregate is an important characteristic since it affects the
workability of concrete. The characteristic of parent rock and type of crusher will
influence the shape of aggregate. The combined flakiness and elongation index of
bituminous layers shall be less than 30%.
Procedure:
Aggregate sample shall be selected from material which has been thoroughly
mixed and which contains sufficient moisture to prevent segregation.
The weight of sample available shall be not less than the weight given in Table. 2.
The sample shall be brought to an air-dry condition before weighing and sieving.
This may be achieved either by drying at room temperature or by heating at a
temperature of 100°C to 110°C.
The air-dry sample shall be weighed and sieved successively on the appropriate sieves
starting with the largest. Care shall be taken to ensure that the sieves are clean before
use.
Each sieve shall be shaken separately over a clean tray until not more than a trace
passes, but in any case for a period of not less than two minutes.
The shaking shall be done with a varied motion, backwards and forwards, left to right,
circular clockwise and anti-clockwise, and with frequent jarring, so that the material is
kept moving over the sieve surface in frequently changing directions.
103
Material shall not be forced through the sieve by hand pressure. Lumps of fine
material, if present, may be broken by gentle pressure with fingers against the side of
the sieve.
Light brushing with a soft brush on the under side of the sieve may be used to clear
the sieve openings.
On completion of sieving, the material retained on each sieve, together with any
material cleaned from the mesh, shall be weighed.
Separation of Elongated material- Each fraction shall be gauged individually for
length on a metal length gauge of the pattern shown in Fig. 1.
The gauge length used shall be that specified in co1 4 of Table 1 for the appropriate
size of material.
The total amount retained by the length gauge shall be weighed to an accuracy of at
least 0.1 percent of the weight of the test sample.
Observations:
Total weight of sample = 9830g
Sl. Size of aggregate
Weight of aggregate retained on
Passing through Retained on IS
No respective sieve size (g)
IS Sieve Sieve
1 63 mm 50 mm 0
2 50 mm 40 mm 55
3 40 mm 25 mm 110
4 31.5 mm 25 mm 130
5 25 mm 20 mm 184
6 20 mm 16 mm 96
7 16 mm 12.5 mm 62
8 12.5 mm 10 mm 63
9 10 mm 6.3 mm 53
Total weight of aggregate retained on the
753
length gauge
Calculation:
Elongation Index = × 100
= × 100 = 7.66%
104
Bottom of sieve shall be cleaned with wire brush after sieving.
All elongated aggregate retained on the length gauge shall be separated correctly.
Conclusion:
Elongation index of aggregate sample is ______.
Question/Viva, Answer:
1. Use of elongated aggregate in concrete or bituminous mix _________ its strength.
Ans. Decreases
2. The Elongation index of aggregate measures which property?
Ans. Size of aggregate
3. Mention the name of IS code for determination of Elongation Index?
Ans. IS 2386 – Part 1
3. Flakiness and elongation index should be less than _______% for Bituminous layers
Ans. 30%
4. An aggregate is known as elongated aggregate if its longest dimension is larger than _____
times the mean size of aggregate.
Ans. 1.8.
References
IS: 2386 (Part 1) – 1963 Methods of Test for Aggregates for Concrete – Part 1 Particle size
and Shape.
S.K. Khanna and C.E.G. Justo (1971), Highway Material Testing: Laboratory Manual.
105
BITUMEN PENETRATION TEST
IS: 1203 - 1978
106
This may be accomplished by placing the needle point in contact with its image
reflected by the surface of the material from a suitably placed source of light.
Unless otherwise specified, load the needle holder with the weight required to make a
total moving weight (that is, the sum of the weights of the needle, carrier and
superimposed weights) of 100 ± 0.25 g.
Note the reading of the dial or bring the pointer to zero.
Release the needle and adjust the points, if necessary to measure the distance
penetrated.
Make at least three determinations at points on the surface of the sample not less than
10 mm apart and not less than 10 mm from the side of the dish.
After each test, return the sample and transfer dish to the water bath, and wash the
needle clean with benzene and dry.
In the case of material of penetration greater than 225, three determinations on each of
two identical test specimens using a separate needle for each determination shall be
made, leaving the needle in the sample on completion of each determination to avoid
disturbance of the specimen.
Conclusion:
Penetration of bituminous material 200 in 1/10 of mm.
Question/Viva, Answer:
1. What is the total moving weight of needle.
Ans. 100g
2. Penetration observations shall not be closer than _____ mm
Ans. 10
107
References
IS: 1203 1978 Indian Standard methods for testing tar and bituminous materials:
Determination of penetration.
Highway Engineering, S.K. Khanna & C.E.G. Justo, Nemchand & Bros. 7th edition (2000).
108
DUCTILITY TEST
IS: 1203 - 1978
109
The test shall be conducted at a temperature of 27.0 ± 0.5C and at a rate of pull of 50
± 2.5 mm/min.
Place the brass plate and mould with briquette specimen, in the water bath and keep at
the specified temperature for about 85 to 95 minutes.
Remove the briquette from the plate, detach the sidepieces, and test the briquette
immediately.
Attach the rings at each end of the clips to the pins or hooks in the resting machine
and pull the two clips apart horizontally at a uniform speed as specified until the
briquette ruptures.
Measure the distance in centimeters through which the clips have been pulled to
produce rupture.
While the test is being made, make sure that the water in the tank of the testing
machine covers the specimen both above and below it by at least 25 mm and is
maintained continuously within ±0.5C of the specified temperature.
111
SOFTENING POINT TEST
IS: 1205 - 1978
Fig. 1 Assembly of apparatus for determination of softening point (Ring and ball – two rings)
112
Place the rings, previously heated to a temperature approximating to that of the
molten material, on a metal plate which has been coated with a mixture of equal parts
of glycerine and dextrine, and fill with sufficient melt to give an excess above the
level of the ring when cooled.
After cooling for 30 minutes in air, level the material in the ring by removing the
excess with a warmed, sharp knife.
Materials of Softening Point-Below 80°C
Assemble the apparatus with the rings, thermometer and ball guides-in position, and
fill the bath to a height of 50 mm above the upper surface of the rings with freshly
boiled distilled water at a temperature of 5°C.
Maintain the bath at a temperature of 5°C for 15 minutes after which place a ball,
previously cooled to a temperature of 5°C, by means of forceps in each ball guide.
Apply heat to the bath and stir the liquid so that the temperature rises at a uniform rate
of 5.0 ± 0.5% per minute until the material softens and allows the ball to pass through
the ring.
Make two observations
Materials of Softening Point-Above 80°C
The procedure for materials of softening point above 80°C is similar to that described
above with the difference that glycerine is used in place of water in the bath and the
starting temperature of the test is 35°C.
Make two observations.
113
would prevent the material from sticking to the glass vessel, and considerable time and
trouble in cleaning would thereby be saved.
Conclusion:
Softening point of bitumen is 48C.
Question/Viva, Answer:
1. What is softening point of bitumen?
Ans. The temperature at which the substance attains a particular degree of softening under
specified condition of test.
References
IS: 1205 - 1978 Indian Standard methods for testing tar and bituminous materials:
Determination of softening point.
Highway Engineering, S.K. Khanna & C.E.G. Justo, Nemchand & Bros. 7th edition (2000).
114
FLASH AND FIRE POINT TEST
IS: 1209 - 1978
115
After flash point is obtained, heating is continued at such a rate that the increase in
temperature recorded by the thermometer is neither less than 5C/min nor more than
6C/min.
A test flame is lighted and adjusted such that it has a bead of size 4mm in diameter. First
flame application is made at least 17C below the actual flash point and then at every
1C and 3C.
Stirring is discontinued during application of the test flame.
Finally note that thermometer at which the application of test flame causes the material
to ignite and burn for at least 5 seconds. This temperature is noted as Fire point
temperature.
116
NORMAL CONSISTENCY OF CEMENT
IS 4031 (Part 4) - 1988
117
The mould may be slightly shaken to expel the air.
In filling the mould, the operator’s hands and the blade of the gauging trowel shall
alone be used.
Place the mould with cement paste on a non porous plate under the rod bearing the
plunger.
Lower the plunger gently to touch surface of the cement paste and allow it to sink into
the paste.
This operation shall be carried immediately after filling the mould.
Prepare trial pastes with varying percentages of water and test as described above
until the amount of water necessary for make up the standard consistency defined
above.
Conclusion:
Standard consistency of cement is 36.66%.
Question/Viva, Answer:
1. Standard consistency of cement paste is the consistency which will allow the plunger to
penetrate ________ from bottom of the mould.
Ans. 5 to 7 mm
118
2. Name of the apparatus used for finding normal consistency of cement is ________
Ans. Vicat apparatus
3. Name of the device used in vicat apparatus to find normal consistency cement
Ans. Plunger
References
IS: 4031 (Part 4) – 1988 Methods of Physical test for hydraulic cement- Part IV Mechnical
Properties.
Concrete Technology by M. S. Shetty - S. Chand & Co. 2004
119
FINENESS OF CEMENT
IS 4301 (Part 1): 1996
Observations:
Initial weight of cement for conducting test = 10g
Weight of residue to 90 sieve = w g
Calculation:
Percentage of residue = × 100
120
Conclusion:
Percentage of residue ______.
Question/Viva, Answer:
1. The sieve size used to determine the fineness of cement.
Ans. 90
References
IS: 4031 (Part 1) – 1996 Method of physical tests for hydraulic cement – Part 1
Determination of fineness by dry sieving.
Concrete Technology by M. S. Shetty - S. Chand & Co. :2004
121
INITIAL SETTING AND FINAL SETTING TIME OF CEMENT
IS 4031 (Part 4) - 1988
122
Fill the mould completely and smooth off the surface of the paste making it level with
the top of the mould.
The cement block thus prepared in the mould is the test block.
Immediately after moulding, place the test block in the moist closet or moist room and
allow it to remain there except when determinations of time of setting are being made.
123
Precaution and safety
Clean appliances shall be used for gauging.
All the apparatus shall be free from vibration during the test.
Care shall be taken to keep the needle straight
Conclusion:
Initial setting time of cement 60 min.
Final setting time of cement 2h 20 min.
Question/Viva, Answer:
1. Name of the apparatus used for finding initial setting and final setting time of cement is
________
Ans. Vicat apparatus
2. Name of the device used in vicat apparatus to find initial setting time of cement
Ans. Needle
References
IS: 4031 (Part 5) – 1988 Methods of Physical test for hydraulic cement- Part V Determination
of initial and final setting time of cement.
Concrete Technology by M. S. Shetty - S. Chand & Co. 2004
124
SOUNDNESS OF CEMENT
IS 4031 (Part 3) - 1988
125
Cover the mould with another piece of lightly oiled glass sheet, place a small weight
on this covering glass sheet and immediately submerge the whole assembly in water
at a temperature of 27 ± 2°C and keep there for 24 hours.
Measure the distance separating the indicator points to the nearest 0.5 mm.
Submerge the mould again in water at the temperature prescribed above. Bring the
water to boiling, with the mould kept submerged, in 25 to 30 minutes, and keep it
boiling for three hours.
Remove the mould from the water, allow it to cool and measure the distance between
the indicator points.
The difference between these two measurements indicates the expansion of the
cement.
Conclusion:
Expansion of cement = 1.5 mm (must be less than 10 mm).
Question/Viva, Answer:
1. Name of the apparatus used for finding soundness of cement is ________
Ans. Le-Chatelier method
2. Quantity of water added to cement to conduct soundness test
Ans. 0.78P (P, Standard consistency of cement)
References
IS: 4031 (Part 3) – 1988 Methods of Physical test for hydraulic cement- Part III
Determination of soundness.
Concrete Technology by M. S. Shetty - S. Chand & Co. 2004
126
COMPRESSIVE STRENGTH OF CEMENT
IS 4031 (Part 7) - 1988
Moulding Specimen
In assembling the moulds ready for use, cover the joints between the halves of the
mould with a thin film of petroleum jelly and apply a similar coating of petroleum
jelly between the contact surfaces of the bottom of the mould and its base plate in
order to ensure that no water escapes during vibration.
Treat the interior faces of the mould with a thin coating of mould oil.
Place the assembled mould on the table of the vibration machine and hold it firmly in
position by means of a suitable clamp.
Place the mortar in the cube mould and prod with the rod.
127
The mortar shall be prodded 20 times in about 8 s to ensure elimination of entrained
air and honey-combing.
Place the remaining quantity of mortar in the hopper of the cube mould and prod
again as specified for the first layer and then compact the mortar by vibration.
The period of vibration shall be two minutes at the specified speed of 12,000 ± 400
vibration per minute.
At the end of vibration, remove the mould together with the base plate from the
machine and finish the top surface of the cube in the mould by smoothing the surface
with the blade of a trowel.
Curing Specimen
Keep the filled moulds in moist closet or moist room for 24 ± 1 hours after
completion of vibration.
At the end of that period, remove them from the moulds and immediately submerge in
clean fresh water and keep there until taken out just prior to breaking.
The water in which the cubes are submerged shall be renewed every 7 days and shall
be maintained at a temperature of 27 ± 2°C.
After they have been taken out and until they are broken, the cubes shall not be
allowed to become dry.
Testing
Test three cubes for compressive strength for each period of curing (1, 3 and 7 days).
The cubes shall be tested on their sides without any packing between the cube and the
steel plattens of the testing machine.
One of the plattens shall be carried on a base and shall be self-adjusting.
The load shall be steadily and uniformly applied, starting from zero at a rate of 35
N/mm2/min.
128
Precaution and safety
Do not consider specimens that are faulty or that give strengths differing by more than
10 percent from the average value of all the test specimens..
Cement and water shall be mixed properly.
Conclusion:
Compressive strength of cement 52.8 N/sq.mm.
Question/Viva, Answer:
1. The compressive strength of cement is determined at a rate of ________
Ans. 35 N/mm2/min
2. Quantity of water added to the mixture of cement and sand to prepare mortar cube
Ans. + 3.0
References
IS: 4031 (Part 6) – 1988 Methods of Physical test for hydraulic cement- Part VI
Determination of compressive strength of hydraulic cement other than masonary cement.
Concrete Technology by M. S. Shetty - S. Chand & Co. 2004
129
WORKABILITY OF CONCRETE BY COMPACTION FACTOR
IS 1199 - 1959
130
The hopper shall be filled level with its brim and the trap-door shall be opened so that
the concrete falls into the lower hopper.
Certain mixes have a tendency to stick in one or both of the hoppers. If this occurs,
the concrete may be helped through by pushing the rod gently into the concrete from
the top. During this process, the cylinder shall be covered by the trowels.
Immediately after the concrete has come to rest, the cylinder shall be uncovered, the
trap-door of the lower hopper opened, and the concrete allowed to fall into the
cylinder.
The excess of concrete remaining above the level of the top of the cylinder shall then
be cut off by holding a trowel in each hand, with the plane of the blades horizontal,
and moving them simultaneously one from each side across the top of the cylinder, at
the same time keeping them pressed on the top edge of the cylinder.
The outside of the cylinder shall then be wiped clean.
The weight of the concrete in the cylinder shall then be determined to the nearest 10 g
and this weight shall be known as the weight of partially compacted concrete.
The cylinder shall be refilled with concrete .from the same sample in layers
approximately 5 cm deep, the layers being heavily rammed or preferably vibrated so
as to obtain full compaction.
The top surface of the fully compacted concrete shall be carefully struck off level with
the top of the cylinder. The outside of the cylinder shall then be wiped clean. Weight
of fully compacted concrete shall be determined.
Observation:
Weight of partially compacted concrete, A = 11.4 kg
Weight of fully compacted concrete, B = 13.4 kg
Calculation
The compacting factor is defined as the ratio of the weight of partially compacted concrete to
the weight of fully compacted concrete
.
Compaction factor = = 0.84
.
Precaution and safety
The opening of trap doors and filling the cylinder with concrete loosely shall be
carried out at a place free from vibration or shock.
131
Ensure that the weight of partially compacted and fully compacted concrete is
determined by properly leveling the surface of concrete to the top of mould.
Conclusion:
Compaction factor of concrete 0.84.
Question/Viva, Answer:
1. Define compaction factor
Ans. The compacting factor is defined as the ratio of the weight of partially compacted
concrete to the weight of fully compacted concrete.
2. Fully compacted concrete is prepared by compacting each layer of concrete in _____ cm
thickness.
Ans. 5
References
IS: 1199 – 1959 Methods of sampling and analysis of concrete.
Concrete Technology by M. S. Shetty - S. Chand & Co. 2004
132
WORKABILITY OF CONCRETE BY SLUMP TEST
IS 1199 - 1959
Theory: This method of test specifies the procedure to be adopted, either in the laboratory or
during the progress of work in the field, for determining the slump test, the consistency of
concrete where the nominal maximum size of the aggregate does not exceed 38 mm.
In the case of concrete containing aggregate of maximum size more than 38 mm, the concrete
shall be wet-sieved through 1 in screen to exclude aggregate particles bigger than 38 mm.
Procedure:
A concrete mix is prepared in laboratory at a proportion of 1:2:4.
Mould shall be placed on a smooth, horizontal, rigid and non-absorbent surface, such
as a carefully levelled metal plate. The mould being firmly held in place while it is
being filled.
133
The mould shall be filled in four layers, each approximately one-quarter of the height
of the mould.
Each layer shall be tamped with twenty-five strokes of the rounded end of the tamping
rod.
The strokes shall be distributed in a uniform manner over the cross-section of the
mould and for the second and subsequent layers shall penetrate into the underlying
layer.
The bottom layer shall be tamped throughout its depth.
After the top layer has been rodded, the concrete shall be struck off level with a
trowel or the tamping rod, so that the mould is exactly filled.
Any mortar which may have leaked out between the mould and the base plate shall be
cleaned away.
The mould shall be removed from the concrete immediately by raising it slowly and
carefully in a vertical direction.
This allows the concrete to subside and the slump shall be measured immediately by
determining the difference between the height of the mould and that of the highest
point of the specimen being tested.
Test shall be carried out within a period of two minutes after sampling.
The slump measured shall be recorded in terms of millimeters of subsidence of the
specimen during the test.
Conclusion:
Slump of concrete 30mm.
Question/Viva, Answer:
1. Define slump of concrete
134
Ans. Difference between height of the mould and that of the highest point of the specimen
being tested.
2. Number of layers of concrete in the slump cone
Ans. 4
3. Number of strokes on each layer of concrete to conduct slump test
Ans. 25
References
IS: 1199 – 1959 Methods of sampling and analysis of concrete.
Concrete Technology by M. S. Shetty - S. Chand & Co. 2004
135
WORKABILITY OF CONCRETE BY VEE - BEE CONSISTOMETER
METHOD
IS 1199 - 1959
Vee-bee Consistometer
136
A glass disc attached to the swivel arm shall be moved and placed just on the top of
the slump cone in the pot and before the cone is lifted up.
The position of the concrete cone shall be noted by adjusting the glass disc attached to
the swivel arm.
The cone shall then be lifted up and the slump noted on the graduated rod by lowering
the glass disc on top of the concrete cone.
The electrical vibrator shall then be switched on and the concrete shall be allowed to
spread out in the pot.
The vibration shall then be continued until the whole concrete surface uniformly
adheres to the glass disc and the time taken for this to be attained shall be noted with a
stop watch. The time is recorded in sec.
Observation and Calculation
Consistency of the concrete shall be expressed in VB-degrees which are equal to the time in
seconds recorded.
Precaution and safety
Internal surface of the mould shall be thoroughly cleaned and freed from superfluous
moisture and any set concrete before commencing the test.
Conclusion:
VB Degrees of concrete 5 sec.
Question/Viva, Answer:
1. Define VB degree of concrete
Ans. Consistency of the concrete shall be expressed in VB-degrees which are equal to the
time in seconds
2. Number of layers of concrete in the slump cone
Ans. 4
3. Number of strokes on each layer of concrete to conduct slump test
Ans. 25
References
IS: 1199 – 1959 Methods of sampling and analysis of concrete.
Concrete Technology by M. S. Shetty - S. Chand & Co. 2004
137
COMPRESSIVE STRENGTH OF CONCRETE
IS : 516 - 1959
138
The test specimen are stored in moist air of relative density more than 90% and a
temparature of 27 ± 2C for 24 hours from time of addition of water.
After this period the specimen are marked and removed from the mould. Immediately
submerged in clean fresh water until just taken out for testing. Specimens are not
allowed to dry.
Concrete cubes/cylinders stored in water shall be tested immediately on removal from
the water and while they are still in the wet condition.
Surface water and grit shall be wiped off the specimens and any projecting fins
removed.
Specimens when received dry shall be kept in water for 24 hours before they are taken
for testing. The dimensions of the specimens shall be measured to the nearest 0.2 mm
and their weight shall be noted before testing.
The bearing surfaces of the testing machine shall be wiped clean and any loose sand
or other material removed from the surfaces of the specimen which are to be in
contact with the compression platens.
In the case of cubes, the specimen shall be placed in the machine in such a manner
that the load shall be applied to opposite sides of the cubes as cast, that is, not to the
top and bottom.
The axis of the specimen shall be carefully aligned with the centre of thrust of the
spherically seated platen.
No packing shall be used between the faces of the test specimen and the steel platen
of the testing machine.
As the spherically seated block is brought to bear on the specimen, the movable
portion shall be rotated gently by hand so that uniform seating may be obtained.
Load shall be applied without shock and increased continuously at a rate of
approximately 140 kg/sq cm/min until the resistance of the specimen to the increasing
load breaks down and no greater load can be sustained.
Observation:
The maximum load applied to the specimen shall then be recorded and the appearance of the
concrete and any unusual features in the type of failure shall be noted.
Calculation
139
The measured compressive strength of the specimen shall be calculated by dividing the
maximum load applied to the specimen during the test by the cross-sectional area, calculated
from the mean dimensions of the section and shall be expressed to the nearest kg per sq cm.
Average of three values shall be taken as the representative of the batch provided the
individual variation is not more than ± 15 percent of the average. Otherwise repeat tests shall
be made.
Failure load, P = 922.5 kN
Conclusion:
Compressive strength of concrete 41 N/sq.mm.
Question/Viva, Answer:
1. The rate of load applied on the specimen
Ans. 140 kg/sq cm/min
References
IS : 516 - 1959 Indian standard methods of tests for strength of concrete
Concrete Technology by M. S. Shetty - S. Chand & Co. 2004
140
BULKING OF SAND
Aim/Objective: Determination of necessary adjustment for bulking of fine aggregate.
Apparatus: Sample of sand, 2 Moulds, steel rule.
Theory:
Sand brought on to a building site or other works may contain an amount of moisture which
will cause it, when loosely filled into a container, to occupy a larger volume than it would
occupy if dry. If the sand is measured by loose volume, it is necessary in such a case to
increase the measured volume of the sand, in order that the amount of sand put into the
concrete may be the amount intended for the nominal mix used (based on dry sand).
Free moisture forms a film around each particle. This film of moisture exerts surface tension
which keeps the neighbouring particles away from it. No point of contact is possible between
the particles. This causes bulking of the volume. Depending on the percentage of moisture
content and particle size of sand the extent of surface tension and movement of particles
differ. The bulking of sand increases with increase of moisture content upto certain limit
beyond which further increase of moisture content decreases the volume. Fine sand bulks
more than coarse sand. The coarse aggregate also bulks little which can be neglected.
Extremely fine sand and manufactured fine aggregate bulks to about 40%.
Due to bulking fine aggregate shows completely unrealistic volume. It is necessary that
consideration must be given to the effect of bulking in proportoning of the concrete by
volume. If bulking is not considered the resulting concrete may be undersanded and harsh.
Procedure:
Put sufficient quantity of the sand loosely into a container. Until it is about two-thirds
full.
Level off the top of the sand. Measure the height of sand by pushing a steel rule
vertically down through the sand at the middle to the bottom of mould. Suppose this is
h cm (Fig.1).
Empty the sand out of the container fill in another container without any lose.
Half fill the first container with water. Put back about half the sand and rod it with a
steel rod, about 6 mm in diameter, so that its volume is reduced to a minimum. Then
add the remainder of the sand and rod it in the same way.
Smooth and level the top surface of the inundated sand and measure its depth at the
middle with the steel rule. Suppose this is h’ cm.
141
Fig.1 Bulking of sand
Observation:
h= Height of loose sand in the mould in cm = 20 cm
h’= Height of top surface of inundated sand in cm = 16 cm
Calculation
The percentage of bulking of the sand due to moisture shall be calculated from the formula:
Percentage of bulking = ′
− 1 × 100 = − 1 × 100 = × 100 = 25%
142
FLEXURE STRENGTH OF CONCRETE
IS : 516 - 1959
143
The joints between the sections of the mould shall be thinly coated with mould oil.
The interior faces of the assembled mould shall be thinly coated with mould oil to
prevent adhesion of the concrete.
Test specimens stored in water at a temperature of 24° to 30°C for 48 hours before
testing, shall be tested immediately on removal from the water while they are still in a
wet condition.
Bearing surfaces of the supporting and loading rollers shall be wiped clean, and any
loose sand or other material removed from the surfaces of the specimen where they
are to make contact with the rollers.
The specimen shall then be placed in the machine in such a manner that the load shall
be applied to the uppermost surface as cast in the mould along two lines spaced 20.0
or 13.3 cm apart.
Axis of the specimen shall be carefully aligned with the axis of the loading device.
No packing shall be used between the bearing surfaces of the specimen and the
rollers.
Load shall be applied without shock and increasing continuously at a rate such that
the extreme fibre stress increases at approximately 7 kg/cm2/min.
The rate of loading of 400 kg/min for the 15.0 cm specimens and at a rate of 180
kg/min for the 10.0 cm specimens.
Load shall be increased until the specimen fails, and the maximum load applied to the
specimen during the test shall be recorded.
The appearance of the fractured faces of concrete and any unusual features in the type
of failure shall be noted.
144
If ‘a’ is greater than 20.0 cm for 15.0 cm specimen, or greater than 13.3 cm for a 10.0 cm
specimen
×
fb =
×
If ‘a’ is less than 20.0 cm but greater than 17.0 cm for 15.0 cm specimen, or less than 13.3
cm but greater than 11.0 cm for a 10.0 cm specimen
×
fb =
×
b = measured width in cm of the specimen,
d = measured depth in cm of the specimen at the point of failure,
l = length in cm of the span on which the specimen was supported,
and
p = maximum load in N applied to the specimen.
If ‘a’ is less than 17.0 cm for a 15.0 cm specimen, or less than 11.0 cm for a 10.0 cm
specimen, the results of the test shall be discarded.
b = 15 cm
d = 15 cm
a = 21 cm
l = length of specimen = 60 cm
p = Failure load = 6.92E+10 N
× . × ×
fb = = = 12.3 Mpa
× ×
Result: Modulus of rupture = 12.3 Mpa
145