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06TS,TT,TU,TV CARLYLE® PARAGON TWIN SCREW COMPRESSOR

APPLICATION GUIDE

a06-1663
Contents
Introduction 3.0 Design Pressures
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3.1 Compressor Requirements. . . . . . . . . . . . . . .17
Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3.2 Design Pressures . . . . . . . . . . . . . . . . . . . . . .17
Compressor Offerings . . . . . . . . . . . . . . . . . . . . . . 3 4.0 Compressor Electrical Data
Compressor Displacement. . . . . . . . . . . . . . . . . . . 3 4.1 Allowable Voltage Range . . . . . . . . . . . . . . . .18
Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . 3 4.2 Electrical Connection Requirements. . . . . 18,19
Model Number Significance Chart . . . . . . . . . . . . . 4 4.3 Motor Data . . . . . . . . . . . . . . . . . . . . . . . . 20-24
Compressor Physical Data and Connections. . . 5-8
06TS Compressor . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.0 Compressor Accessories
06TT Compressor . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1 Oil Separators. . . . . . . . . . . . . . . . . . . . . . . . .25
06TU Compressor . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2 Compressor Components Kit . . . . . . . . . . . . .25
06TV Compressor . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.3 Oil Accessories Kit . . . . . . . . . . . . . . . . . . . . .26
5.4 Service Valves and Service Flanges . . . . . . .27
1.0 System Design Considerations 5.5 Unloader and Oil Solenoid Control Coils . . . .28
1.1 Refrigerants and Lubricants. . . . . . . . . . . . . . . 9 5.6 Economizers . . . . . . . . . . . . . . . . . . . . . . . . . .28
1.2 Environmental Considerations . . . . . . . . . . . . . 9 5.7 Motor Protection Devices . . . . . . . . . . . . . 29,30
1.3 Operating Limits and Controls . . . . . . . . . . 9-13
1.4 Control Points Summary . . . . . . . . . . . . . . . . 14
6.0 Packaging and Storage
Requirements
2.0 Oil Management System 6.1 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
2.1 Oil Pressure Requirements . . . . . . . . . . . . . . 15 6.2 Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
2.2 Oil Separator Recommendations . . . . . . . . . . 15 6.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
2.3 Oil Heater Recommendations for Air-Cooled
6.4 Weights and Dimensions . . . . . . . . . . . . . . . .31
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.5 Compressor Assembly Drawings . . . . . . . 32-35
2.4 Oil Level Safety Switch. . . . . . . . . . . . . . . . . . 16
2.5 Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Introduction
This manual is for the Carlyle® Paragon screw compres- displacements for each of the compressors in 50 and
sor product line, which is comprised of four unique com- 60 Hz.
pressor families (series type TS, TT, TU and TV). The Compressor Displacement
operational limits, required accessories, and operational
guidelines are contained in this manual and must be MODEL NOMINAL DISPLACEMENT
complied with to stay within the compressor warranty NUMBER HORSEPOWER (CFM at 60 Hz)
guidelines. 06TS-137 60 137
06TS-155 75 155
The TS and TT series compressors are optimally 06TS-186 75 186
designed for use in air-cooled condensing applications. 06TT-266 120 266
There are two distinct design types within the TU series 06TT-301 150 301
that are individually optimized for water-cooled and air- 06TT-356 150 356
cooled condensing applications. The TV series is 06TU-483 225 483
intended strictly for water-cooled applications. There are 06TU-554 225 554
three different displacement sizes of each of the TS, TT 06TV-680 225* 680
and TV series compressors, along with two displacement 06TV-753 225* 753
sizes of the TU series compressor. 06TV-819 225* 819
Each R-134a Paragon twin-screw compressor is * 06TV models are water-cooled.
designed to be directly bolted to a performance-matched Standard Features
oil separator. This compressor / oil separator assembly is
then applied in a single-compressor, medium-tempera- See Fig. 1-4 for physical data and connection information.
ture or high-temperature refrigeration circuit. Carlyle
Discharge Check Valve
offers the required oil separators as shown in Section 5.1
of this application guide. The mounting feet of the com- The discharge check valve is an axial movement type
pressor and oil separator align onto the same plane and located within the compressor. The check valve is field ser-
it is common for these products to be fastened to 2 steel viceable by removing the oil separator or discharge line to
rails. access the valve in the compressor discharge housing.

Scope Pressure Relief Valve

This application guide is intended to familiarize system The Paragon screw compressors have an internal relief
designers with the Paragon screw compressor and to device which is designed to relieve pressure from the
provide technical information necessary to assure safe high side to the low side of the compressor.
and reliable compressor operation. Suction and Economizer Screens
Certifications To increase the reliability of the compressor, a screen has
UL and CSA approvals have been obtained for the 06TS, been incorporated as a standard feature into the suction
06TT, 06TU and 06TV screw compressor models inlet and economizer inlet of the compressor. The suction
described in this document for Refrigerant R-134a only. inlet screen is installed into the suction inlet of each com-
pressor. The economizer inlet screen is supplied in the
UL File #: SA4936 economizer flange package (which is included in the
CSA File #: SA4936 compressor component kit, see Section 5.2 for details)
and this screen must be installed by the OEM (Original
For the UL, CSA approvals it is essential that only Listed, Equipment Manufacturer). Please refer to the Econo-
Special-Purpose Circuit Breakers or Carlyle approved mizer Flange Installation Instruction document for more
Solid State Motor Overloads be used (see Section 5.7 for details.
selection tables). For circuit breakers, the Must Trip Amp
settings must not exceed 140% of the compressor rated Slide Valve Unloading System
load amps. All Paragon screw compressors utilize a continuous slide
Both UL and CSA approvals have been obtained for all valve unloading system. The slide valve decreases the
voltage combinations shown in Section 4.3 of this guide. compressor’s capacity by reducing the amount of com-
pression performed by the screw rotors. It is infinitely
Compressor Offerings variable down to approximately 30% of full load capacity
for air-cooled models and approximately 15% of the full
The four Paragon compressor frame sizes are optimized
load capacity for water-cooled models. These percent-
for application in economized refrigeration circuits. Non-
ages of unloading are based on operation at typical rating
economized capacity will decrease by 11 to 16% for
conditions and may be different at other operating
water-cooled operation. The following table shows the
conditions.

3
Model Number Significance Chart
DIGIT 1 2 3 4 5 6 7 8 9 10 11 12
MODEL NO. 0 6 T T A 3 5 6 S S 1 C

12th PACKAGE / ACCS.


1st & 2nd DESIGN FEATURE A Not Used
06 Semi-Hermetic B Not Used
C Plate Mounting Feet
D Bar Mounting Feet

3rd & 4th MODEL CODE


TS Paragon
TT Paragon 11th DESIGN LEVEL
TU Paragon 1 Phase 1
TV Paragon 9 Not Used

5th DESIGN VARIABLE 10th MOTOR SIZE


A Air Cooled Vi G 60
R Refrigeration Vi J 75
W Water-Cooled Vi 6th , 7th & 8th P 120
DISPLACEMENT MODE S 150
(CFM at 60 Hz) L REF. T 160
137 TS1 W 225
155 TS2
186 TS3
266 TT1
LEGEND 301 TT2
Vi — Volume Index 356 TT3 9th MOTOR VOLTAGES
483 TU2 S 400/460-3-50/60 690-3-50 (Y)
554 TU3 T 575-3-60
680 TV1 W 380-3-60 690-3-60 (Y)
753 TV2 X 200/230-3-50/60
819 TV3 Z 200-3-60

4
Compressor Physical Data and Connections

Fig. 1 — 06TS Compressor Physical Data and Connections

5
Compressor Physical Data and Connections (cont)

a06-1665

Fig. 2 — 06TT Compressor Physical Data and Connections

6
Compressor Physical Data and Connections (cont)

a06-1666

Fig. 3 — 06TU Physical Data and Connections

7
Compressor Physical Data and Connections (cont)

OIL SUPPLY TO
DISCHARGE FLANGE SUCTION TEMP WELL
CAPACITY CONTROL
3/8 ORIFICE 1/4 INCH SAE

SUCTION FLANGE

OIL INLET PORT


OIL PRESSURE PORT 5/8 ORIFICE
3/8 INCH SAE ECONOMIZER FLANGE

HIGH SIDE LIFTING


TEMP WELL LOCATIONS
1/4 INCH SAE

HIGH SIDE CAPACITY CONTROL SOLENOIDS


PRESSURE PORTS ECONOMIZER PORT
1/4 INCH SAE 1 5/8 INCH ODS

OIL INJECTION PORT


Ø24 LIFTING HOLE 1/4 INCH SAE
Ø24 LIFTING HOLE

DISCHARGE CONNECTION
SUCTION CONNECTION 5 INCH CLASS 150 FLANGE
6 INCH CLASS 150 FLANGE

SUCTION

a06-1686 OIL DRAIN PORT OIL DRAIN PORT


3/8 INCH SAE 1/4 SAE
CAPACITY CONTROL OIL
SUPPLY PORT 3/8 ORIFICE

Fig. 4 — 06TV Compressor Physical Data and Connections

8
1.0 System Design Considerations
1.1 Refrigerants and Lubricants Terminal Pin Dielectric Grease
Approved Refrigerants Carlyle recommends that compressor motor terminal
pins are coated with dielectric grease, P/N 06TT660050,
The Paragon medium-temperature screw compressor is to reduce the possibility of electrical arcing.
specifically designed for use in R-134a systems.
Approved Lubricants 1.2 Environmental Considerations
The Paragon screw compressor is approved for use with Operating Ambient Temperature
the following lubricants:
The screw compressor is designed for the following ambi-
Approved Lubricant — Emkarate RL 220H Plus ent temperature ranges:
Viscosity Grade — ISO 220
or Non-Operating: -40 F to 176 F (-40 C to 80 C)
Approved Lubricant — Emkarate RL 220HC Plus Operating: -31 F to 131 F (-35 C to 55 C)
Viscosity Grade — ISO 220 Salt-Spray Requirements
Carrier Part Number — 1 gallon: P903-2301 The compressor has been tested through 500 hours of
5 gallon: P903-2305 salt-spray in compliance with ASTM specification B-117.
Assembly Grease
On occasion, it may be necessary to use an assembly
1.3 Operating Limits and Controls
grease to retain an o-ring within its groove. The following R-134a Operating Envelope
assembly grease is approved for use with the Paragon
screw compressor: The following R-134a operating envelopes show where
the compressor can be operated in both direct expansion
Approved Lubricant — Castrol Synplex GP2 and flooded applications. See Fig. 5 and 6. The enve-
or lopes differ for the unique design configuration of the
Approved Lubricant — Parker Super-O-Lube compressor. The fifth digit of the model number indicates
Carrier Part Number — 19XL680001 the operating envelope. The load line percentages refer
to the capacity relative to full load at the same Saturated
Suction Temperature (SST) and Saturated Discharge
Temperature (SDT).

Paragon Operating Envelopes on R-134a

Saturated Suction Temperature (ºC)


-29 -24 -19 -14 -9 -4 1 6 11 16 21 W/C Envelope
170
74
160

150 64
TS3 A/C Max
140 SDT
130 54

120
SDT (ºF)

SDT (ºC)

110 44 TS1 & TS2 A/C


Max SDT
100
34
90

80
24 A/C Envelope
70

60 14
50

40 4
-20 -10 0 10 20 30 40 50 60 70 a06-1667
Saturated Suction Temperature (ºF)

Fig. 5 — Operating Limits for Full Load Operation

9
Paragon Operating Envelopes on R-134a

Saturated Suction Temperature (ºC)


-29 -24 -19 -14 -9 -4 1 6 11 16 21
170
74
160 FULL UNLOAD
LIMIT FOR A/C
150 64
140 FULL UNLOAD
LIMIT FOR W/C
130 54

120 50% LOAD LIMIT


75%
SDT (ºF)

SDT (ºC)
110 44

100
75% LOAD LIMIT
50% 34
90
UNL (A/C)
80
UNL (W/C) 24 W/C Envelope
70

60 14
A/C Envelope
50

40 4
-20 -10 0 10 20 30 40 50 60 70
Saturated Suction Temperature (ºF)

a06-1668
NOTE: Liquid injection is required when operating fully unloaded.

Fig. 6 — Operating Limits for Unloaded Operation

Start-Up and Suction Pressure Transients Outdoor Ambient Temperature [OAT] (ºC)

Operating a screw compressor without refrigerant flow -18 -7 4 16 27 38

Min Delta Oil Temp > Ambient (ºC)


Min Delta Oil Temp > Ambient (ºF)

through the compressor can be harmful. When this 25 14


occurs the evaporator typically will go into a vacuum 12
leading to very high pressure ratios and little mass flow to 20
carry the heat away from the screw rotors. This situation 10
most often occurs during start-up when the refrigerant 15 8
may be in another part of the system. This is tolerable for
short periods of time. The Paragon screw compressor 10 6
should not be allowed to operate with a suction pressure 4
less than 0 psig (vacuum) for more than 1 minute after a 5
2
"cold" start. (Contact Carlyle Application Engineering for
more information on cold starts.) If a compressor is 0 0
allowed to operate for longer periods of time without 0 20 40 60 80 100
refrigerant flow, catastrophic damage to the screw rotors, Outdoor Ambient Temperature [OAT] (ºF)
rotor housing and discharge housing may occur requiring
compressor replacement. Fig. 7 — Oil Temperature
a06-1669
Air-Cooled Oil Supply at Compressor Temperature Limits
To reduce the possibility of liquid refrigerant becoming
The following table shows the temperature range of con-
entrained in the oil, it is recommended that the tempera-
trol points allowable for the compressor using the
ture of the oil entering the compressor is kept above the
approved lubricants listed in Section 1.1, Approved
outdoor ambient as shown in Fig. 7.
Refrigerants and Approved Lubricants.

10
Allowable Temperature Ranges
.

CONTROL
MINIMUM MAXIMUM
POINT

Low Pressure
DISCHARGE
Discharge 20 F (11 C)

Drain to
PORT

210 F (99 C)
Gas superheat
Economizer Saturated 9 F (5 C)
Gas Liquid superheat
Can float if motor
Suction Saturated and discharge
Gas Vapor maximum temps
are met a06-1671
Oil Supply at
Refer to Fig. 7 210 F (99 C)
Compressor
Fig. 9 — Configuration for Unloading
Motor
No limit 275 F (135 C)
Windings • Part load is achieved by stopping the load or unload
process previously described at an intermediate slide
Unloader Operation valve position. Stopping the valve at an intermediate
position is accomplished by de-energizing valve #1
All Paragon compressors come equipped with an infi- and energizing valve #2 (Fig. 10). When this happens,
nitely adjustable slide valve unloading system. The both valves are closed and the piston is not allowed to
actual capacity reduction will depend on the system oper- move. Cycling of the solenoids may be required to
compensate for leakages around the piston seal, etc.
ating conditions and the rebalance characteristics.
Two solenoids control the slide valve by allowing commu-
nication between the unloader piston chamber and either
high pressure oil or low pressure suction.
• To fully load the compressor, both solenoid #1 and #2
are energized (see Fig. 8). This allows high pressure
oil to enter the unloader piston chamber moving the DISCHARGE
PORT
slide valve providing more engagement under the
screw rotors. Both solenoids should remain energized
to maintain the full load position.

a06-1672
Fill with
High
Pressure DISCHARGE
Oil PORT Fig. 10 — Configuration for Maintaining Part Load

The TU and TV water-cooled models have a hot gas


bypass port on the slide valve. This feature allows dis-
charge gas to leak back to suction through the slide valve
when the slide valve is in the fully unloaded position. The
a06-1670 hole is closed at all other load states. The purpose of this
feature is to allow the compressor to unload to 15% of the
full load capacity.
Fig. 8 — Fully Loaded Operation The compressor will start with minimum power draw in
• To unload the compressor, both solenoids are de- the fully unloaded state. There is no minimum or maxi-
energized (Fig. 9). This exposes the unloader piston mum time limit immediately after start-up for which the
chamber to suction pressure pulling the slide valve out compressor must operate in the unloaded state.
from under the screw rotors reducing the amount of However, it is recommended that the compressor oper-
compression being performed. ates unloaded for a minimum load for 30 seconds just
prior to shutdown. This will ensure the compressor is
fully unloaded on the subsequent start, and means that

11
the compressor is drawing the minimum current when the The reverse rotation protection scheme must be
contactors open to shutdown the compressor. capable of determining the direction of rotation and
stopping the compressor within 1 second.
Unloader System Control Points Reverse rotation is most likely to occur at initial start-up
The table below shows the proper control states for the or whenever the wiring to the compressor terminals is
slide valve solenoids. See Fig. 11 for solenoid locations. disturbed.
To minimize the possibility for reverse rotation operation,
INCREASE DECREASE
PARTIAL* Carlyle recommends the following procedures:
CAPACITY CAPACITY
SOLENOID #1 Energized De-Energized De-Energized 1. During initial run test of the unit, a suitable low-pres-
SOLENOID #2 Energized De-Energized Energized
sure switch should be temporarily installed on the
high-pressure port of the compressor and be wired to
* Maintain capacity: Solenoid activation after proper slide valve position open the compressor control circuit. The purpose of
has been attained. this switch is to protect the compressor against any
SUCTION
TEMPERATURE wiring errors at the compressor terminal pins. The
electrical contacts of the switch must be wired in the
control circuit of the compressor start components to
MOTOR
HIGH PRESSURE TEMPERATURE shut off the compressor in the event it is operating in
SWITCH SENSOR 1
COMMON reverse rotation. This switch would remain in place
for the duration of the run test. At the end of the run
MOTOR test the switch would be removed so that it could be
TEMPERATURE
SENSOR 2 used on the next unit or compressor to be tested.
2. For service replacement compressors, a similar pro-
tection system is recommended. The unit service lit-
SOLENOID 1
erature will make reference to this switch and provide
SOLENOID 2
instructions on how to temporarily install the low-
Fig. 11 — Solenoid Locations
pressure switch into the safety circuit for the com-
pressor. Each service compressor will be supplied
Approximate Part Load Factors with Installation Instructions documenting the proce-
The table below shows the typical relation of part load dure for installing and using the switch. The switch
capacity and power at their respective rating conditions. will remain in place until the compressor has been
Contact Carlyle Application Engineering for further started and direction of rotation has been verified, at
information. this point the switch will be removed.
The low pressure switch must be suitable for the pres-
% FULL AIR-COOLED (R-134a) WATER-COOLED (R-134a) sures consistent with R-134a systems and the switch
LOAD
CAPACITY
% FULL LOAD POWER % FULL LOAD POWER must be manually resettable and open when the pressure
100 100 100 falls below 50 mm (2 inches) of vacuum. The switch is a
75 78 78 manual reset type that can be reset after the pressure
50 58 58 has once again risen above 1.7 bar (25 psia). It is critical
34 50 50 that the switch be a manual reset type to preclude the
15 — 50 compressor from short cycling in the reverse direction.
Certain fully unloaded operating conditions may result in If a switch is not available, a manifold gage connected to
discharge gas temperatures which exceed the recom- the discharge housing of the compressor, BEFORE THE
mended operating parameters. Carlyle requires that DISCHARGE CHECK VALVE, can be used. If the com-
some form of liquid injection be applied to control/reduce pressor can be "bumped" or "jogged" very quickly (< 1
discharge gas temperatures to be within recommended second) while someone is watching the gage, compres-
guidelines. Common methods to accomplish this may sor rotation can be determined without damage to the
include increased flow through the economizer circuit or compressor. If the pressure drops, the compressor is
direct liquid injection into the economizer port/tubing. rotating backwards and will have to be rewired. If the
pressure goes up, the compressor is spinning in the cor-
Compressor Rotation Control rect direction.
Correct compressor rotation is one of the most critical
application considerations. Powered reverse rotation,
even for a very short duration, can seriously affect the
reliability of the compressor.

12
Refrigeration System Design Considerations
In order to eliminate the possibility of refrigerant migrat-
ing into the oil separator and compressor, Carlyle
requires the application of a positive-seal, discharge
check valve (or a similar functioning device) to be
installed in the discharge line after the oil separator.
Carlyle recommends the application of our qualified
Safety Control Module package which provides the fol-
lowing safety control functionality:
• Discharge Temperature Monitoring
• Oil Level Monitoring
• Reverse Rotation Monitoring
• Oil Flow-Rate / Supply Monitoring
Technical documentation for this Safety Control Module
package is provided on the Carlyle Website at
www.carlylecompressor.com

13
1.4 Control Points Summary
Reverse Rotation / Operation with Suction Pressure in Vacuum
• Control must detect and prevent reverse rotation of the compressor within 1 second of compressor start-up.
• Compressor must not operate in a vacuum, as measured at the suction pressure port, for greater than 1 minute

Oil Pressure Confirmation / Safety


• Three pressures must be observed to ensure that the oil pressure is suitable for compressor operation: suction,
discharge and oil.
• Oil pressure safety control must be manually reset.
• Oil pressure must be maintained as follows:
POIL > PSUCTION + 0.5 Bar (within 15 seconds after start)
POIL > PSUCTION + 1.0 Bar (within 45 seconds after start)
POIL > [0.7 x (PDISCHARGE – PSUCTION) + PSUCTION]

Oil Supply Confirmation / Oil Level Switch


• Oil Supply to the compressor must be maintained during operation at all times.
• Compressor operation must be stopped if the required oil level switch is open for 5 continuous seconds.
• Oil supply solenoid valve must be closed during 'OFF' cycles.

Oil Filter Differential Pressure


• Compressor operation must be stopped if the pressure differential measured between the entering and leaving oil
filter locations exceeds 2 bars.
• The oil filter supply tubing design should apply valves to allow for the isolation and replacement of the filter without
removing the system refrigerant charge.

Motor Temperature Limitation


• Motor temperatures must be continuously monitored during compressor operation.
• Motor temperatures must not exceed 275 F.

Compressor Short Cycling


• Control must provide for a minimum of 10 minutes time delay before restarting the Paragon compressor.
• The maximum number of compressor 'start' cycles per hour is 6.

Maximum Discharge Gas Temperature


• Discharge gas temperatures must not exceed 210 F.
• Control must prevent compressor operation when discharge gas temperatures exceed this maximum.

Maximum Oil Temperature


• Oil Temperatures must not exceed 210 F.
• Control must prevent compressor operation when oil temperatures exceed this maximum.

Run-Proof
• Current must be monitored to detect welded contacts on a contactor or single-phase condition.
• Oil flow must be resumed if a contactor is determined to be welded shut.
• Compressor must be shut down if a single-phase condition is detected.

Liquid Line Solenoid / Economizer


• A liquid line solenoid valve is required to shut off liquid flow to the compressor during 'OFF' cycles.
• Controlling this valve allows for additional capacity reduction during low load conditions.

Unloading Control
• Control must be provided to the two unloader coils. These coils position the slide valve mechanism within the
compressor and allow for infinite unloading valve positioning.

Unloaded Shutdown
• It is recommended that the compressor operate for 30 seconds fully unloaded prior to shut down.
This ensures fully unloaded re-start will occur.

14
2.0 Oil Management System
Oil supply system components are shown in Fig. 12. 2.2 Oil Separator Recommendations
The Paragon compressor will require an oil separator.
OIL
SEPARATOR The combined oil capacity of the oil separator sump, the
OIL HEATER oil reservoir and the oil cooler, should be greater than val-
FILTER (BOTTOM)
ues shown table below:
OIL
LEVEL MODEL MINIMUM OIL CAPACITY
SWITCH
(BOTTOM) TS 5.50 Gallons (20.8 Liters)
OIL
OIL SHUTOFF TT1 and TT2 6.25 Gallons (23.7 Liters)
SOLENOID VALVE
VALVE TT3 6.75 Gallons (25.6 Liters)
TU and TV 7.50 Gallons (28.4 Liters)
CHECK a06-1685
VALVE
The separator should be selected to provide a maximum
Fig. 12 — Oil Supply System Components oil carryover leaving the separator required by that sys-
tem/application. Approximate oil flow versus compressor
pressure differential (Discharge Pressure - Suction Pres-
2.1 Oil Pressure Requirements sure) is shown in Fig. 13.

System pressure is used to generate the oil pressure


required to lubricate bearings and provide the oil that 6
acts as a seal between the screw rotors and the bores.
Typical Oil Flow Rate (GPM) 5
Oil pressure is monitored continuously during compres-
sor operation. The oil pressure must meet the following 4
criteria, based on PDISCHARGE, PSUCTION and POIL, as
3
shown in Fig. 13:
A/C, W/C
1. POIL > [0.7 x (PDISCHARGE – 0.5 bar) + PSUCTION] 2

1
2. POIL > [PSUCTION + 0.5 bar] 15 seconds after start
0
[PSUCTION + 1.0 bar] 45 seconds after start
0 50 100 150 200 250 300
(Air-Cooled models; A in fifth digit of model number)
a06-1673 Discharge - Sucon Pressure (PSID)
[PSUCTION + 1.0 bar] 75 seconds after start
(Water-cooled models; W in 5th digit of model number)
Fig. 13 — Oil Supply at Compressor
The unit control system must monitor the oil pressure dif-
ferential, as well as the operating condition, so the com-
pressor can be shut down if the minimum requirements 2.3 Oil Heater Recommendations for
are not met for any duration exceeding 15 seconds. This
time delay has two functions: First, to avoid nuisance trip- Air-Cooled Models
ping during normal and transient operation, and second, For the typical oil separators used with the Paragon com-
to allow the system sufficient time to develop pressure pressor, a 500 watt flexible strip heater is recommended.
differential during start-up. The heater should be wired to operate when the com-
The compressor must be shut down and prevented from pressor is OFF. This minimizes the migration of refriger-
restarting when the low oil pressure safety is tripped. ant to the oil stored in the sump. Figure 7 shows the
The safety should be a manual reset type that locks out minimum oil temperatures that must be maintained when
compressor operation until the system is serviced. the compressor is not operating based on the Outdoor
Ambient Temperature (OAT). If the application will allow
refrigerant to collect in the compressor, then a heater
must be installed on the compressor. Running unit water
that is at least 20 F (11 C) below OAT, if possible, can be
used to prevent refrigerant from collecting in the com-
pressor. Carlyle recommends that the oil temperature be
monitored in warm climate applications and that the oil
separator heater be cycled off if oil temperatures reach
190 F.

15
2.4 Oil Level Safety Switch 2.5 Oil Filter
An oil level safety switch must be installed in the sump of Provisions should be made to isolate the oil filter using
the oil separator or the oil reservoir, depending on the some combination of shutoff valves and/or check valves.
system design. A float style switch which opens a circuit if This will allow for the filter element to be replaced without
the oil level falls below a safe point is recommended. removing or isolating the charge in the unit.
Enough oil should remain in the sump when the switch is
Because of the long bearing life requirements, filtration
opened for the compressor to operate for at least one
for this compressor is very stringent. The Beta Ratio for
minute before completely running out of oil.
this filter is greater than or equal to 200 for a five micron
To reduce the possibility of false oil level alarms, Carlyle particle size evaluated using ISO 16889 ((5)200).
recommends that the oil level safety switch should be Filter areas must also be sufficient to avoid premature
open continuously for five seconds prior to initiating com- clogging of the filter during normal operation. The Carlyle
pressor shutdown. supplied filters have a filtration area of > 5000 cm2. An
alarm in the controls should be signaled any time the
pressure drop across the filter (PDISCHARGE – POIL)
exceeds 2 bar (29 psid) indicating the filter needs to be
replaced. See Fig. 13.

16
3.0 Design Pressures
3.1 Compressor Requirements 3.2 Design Pressures
The compressor is designed to meet the UL and Pressure Relief Valve
ASHRAE safety code for refrigeration compressors. The
manufacturing facilities for the compressor conduct pres- The internal relief valve is designed to open when the
sure burst tests in accordance with ASHRAE-15, UL pressure differential between suction and discharge pres-
safety codes and the Pressure Equipment 97/23/CEE sure is greater that 27.6 bar (400 psid) for R-134a. The
directive. valve will close and seal again after the pressure differ-
ence falls below the set value.
Hydrostatic Design Pressures
The design pressures for the compressor castings are
listed in the table below:

Compressor Design Pressures

PRESSURE TYPE APPLICATION DISCHARGE ECONOMIZER SUCTION


Hydrostatic Burst R-134a Water-Cooled 950 psig (6.6 MPa) 540 psig (3.7 MPa) 440 psig (3.0 MPa)
Test Pressure (BURST) R-134a Air-Cooled 1470 psig (10.1 MPa) 610 psig (4.2 MPa) 440 psig (3.0 MPa)
R-134a Water-Cooled
Proof Test Pressure (TP) 460 psig (3.2 MPa)
R-134a Air-Cooled
Maximum Operating R-134a Water-Cooled 190 psig (1.3 MPa) 108 psig (0.7 MPa) 61 psig (0.4 MPa)
Pressure (MOP) R-134a Air-Cooled 294 psig (2.0 MPa) 122 psig (0.8 MPa) 51 psig (0.4 MPa)
Leak Test Pressure R-134a Water-Cooled
310 psig (2.1 MPa)
(AP) R-134a Air-Cooled
UL60335-2-34 Design R-134a Water-Cooled 190 psig (1.3 MPa) 108 psig (0.7 MPa) 88 psig (0.6 MPa)
Pressure (DP) R-134a Air-Cooled 294 psig (2.0 MPa) 122 psig (0.8 MPa) 88 psig (0.6 MPa)

NOTE: All pressures listed are gage pressures. Add 14.7 psi (0.1 MPa) to obtain absolute pressure, if necessary.

17
4.0 Compressor Electrical Data
4.1 Allowable Voltage Range 1 a06-1674
(U1)
The motors for the Paragon compressor are designed to
function in the voltage ranges listed in the table below. 2
(V1) S1
Compressor Motor Voltage Range
3
(W1)
VOLTAGE 60 Hz 50 Hz C
CODE NOMINAL MIN MAX NOMINAL MIN MAX 6
(W2)
400 342 440
S 460 396 506 4 S2
690* 592 762 (U2)
T 575 518 633 — — — G
5
380 342 418 (V2)
W — — —
690* 592 762
X 230 198 253 200 180 220 Fig. 14 — Terminal and Sensor Pin Layout
Z 200 180 220 — — — JAM NUT “S”
(FIELD INSTALLED)
* For Wye connected motors only.
WIRE LUG

4.2 Electrical Connection Require-


3MM GAP
ments
JAM NUT “S”
(FACTORY INSTALLED) WIRE LUGS
Power Connections SEE WARNING BELOW

The compressor terminals are copper feed-through pins


with M12 metric threads for all models (except for low-
voltage versions of the 06TU and 06TV model types,
TERMINAL PIN TERMINAL PIN
which have M16 metric threads). (ALTERNATE)
WARNING
Torque specifications are as follows: DISTURBING THIS NUT CAN
JEOPARDIZE THE SEAL
INTEGRITY OF THE TERMINAL PIN
• 15 to 20 lb-ft (20-27 Nm) on the TS, TT, TU and TV DO NOT DISTURB!
compressors with 12 mm pins
Fig. 15 — Terminal Pin Cross Section
• 20 to 25 lb-ft (27-34 Nm) on low voltage (< 375 V) TU
and TV compressors with 16 mm pins
The Paragon compressor is approved for use with
Power wires are connected to the terminal pins using ring across-the-line, open, and closed transition Wye-delta
terminals and jam nuts. The power connection system is applications.
designed for nominal line voltages up to 575 volts. The
Across-the-Line Starting
motor temperature thermistors and a separate 12 mm
grounding lug connection are located in the terminal pin The table below shows the wiring configuration for an
area. Terminal and sensor pin layout on the compressor across-the-line (XL), delta configuration.
is shown in Fig. 14 and 15.
Across-the-Line, Delta Configuration Wiring

TIE
CONNECTION L1 L2 L3
TOGETHER
1, 6 2, 4 3, 5
Start (delta) —
(U1, W2) (V1, U2) (W1, V2)
Run (delta)
1, 6 2, 4 3, 5
(same as —
(U1, W2) (V1, U2) (W1, V2)
start)

18
Wye-Delta Starting (Open Transition) Resistance vs Temperature
There are two critical timing parameters associated with
TEMPERATURE RESISTANCE
starting the Paragon compressor with an open transition
wye-delta starter. The first is the maximum duration of
C ±C F ohms
–30 .35 –22 88480.0
running in the wye connection. It is recommended that
–25 .33 –13 65205.0
the duration of the wye connection be 5 seconds. The
–20 .30 –4 48536.0
duration of the wye connection can be longer but in no
–15 .28 5 36476.0
case should exceed 10 seconds. This is necessary to
–10 .20 32 27663.0
limit the potential for excessive heating of the motor.
–5 .20 32 16325.0
The second critical timing parameter is the duration of the 5 .20 41 12696.0
power interruption from when the wye connection is bro- 10 .20 50 9949.5
ken to when the delta connection is made. It is recom- 15 .20 59 7855.5
mended that the duration of this interruption not exceed 20 .20 68 6246.0
the values given in the table below for single compressor 25 .20 77 5000.0
circuits. A shorter duration may be required if compressor 30 .20 86 4028.4
must start against head pressure. Starter selections 35 .20 95 3265.7
should be made such that this limit is not exceeded. Lon- 40 .20 104 2663.2
ger interruption times could lead to excessive decelera- 45 .20 113 2184.2
tion during the power interruption. Low running speed at 50 .20 122 1801.2
transition will result in inrush currents similar to the delta 55 .20 131 1493.1
locked rotor current. 60 .20 140 1243.9
65 .20 149 1041.4
Maximum Transition Time
70 .20 158 875.8
75 .23 167 739.7
MODEL MAXIMUM TRANSITION TIME 80 .26 176 627.6
TS 0.035 seconds 85 .29 185 534.9
TT 0.055 seconds 90 .32 194 457.7
95 .35 203 393.3
TU 0.060 seconds
100 .38 212 339.3
TV 0.060 seconds 105 .41 221 293.8
The table below shows the wiring configuration for an 110 .44 230 255.3
open transition wye-delta start configuration. 115 .47 239 222.6
120 .50 248 194.8
Wye-Delta Start Configuration Wiring

TIE
CONNECTION L1 L2 L3
TOGETHER
Start (wye) 1 2 3 4, 5, 6
(5 seconds) (U1) (V1) (W1) (U1, V2, W2)
1, 6 2, 4 3, 5
Run (delta) —
(U1, W2) (V1, U2) (W1, V2)

Motor Windings Thermistor


The motor winding thermistor is embedded directly into
the windings of the motor. The thermistor is an NTC type
with a standard resistance of 5000 ohms at 77 F (25 C).
All Paragon compressor motors are supplied with a spare
thermistor to be used if the primary thermistor fails. The
following table lists the resistance versus temperature
characteristics. Additional information regarding this
sensor can be obtained from Carlyle Application
Engineering.

19
4.3 Motor Data
06TS Air-Cooled Motor Data

CFM MOTOR SIZE MOTOR VOLTAGE LRA MODEL NUMBER


6TH-8TH 10TH HP 9TH OPERATING RLA
DIGITS DIGIT (60 Hz) DIGIT V-PH-HZ WYE DELTA 1ST-10TH DIGIT
460-3-60 89 162 505
S 400-3-50 86 160 500 06TSA137SG
690-3-50 50 289 —
T 575-3-60 68 130 404 06TSA137TG
137 G 60 380-3-60 103 196 611
W 06TSA137WG
690-3-60 59 353 —
230-3-60 178 324 1010
X 06TSA137XG
200-3-50 163 320 1000
Z 200-3-60 196 373 1162 06TSA137ZG
460-3-60 100 174 545
S 400-3-50 96 170 530 06TSA155SJ
690-3-50 58 306 —
T 575-3-60 76 139 436 06TSA155TJ
155 J 75 380-3-60 116 211 660
W 06TSA155WJ
690-3-60 67 381 —
230-3-60 200 348 1090
X 06TSA155XJ
200-3-50 183 340 1060
Z 200-3-60 220 400 1254 06TSA155ZJ
460-3-60 116 174 545
S 400-3-50 112 170 530 06TSA186SJ
690-3-50 65 306 —
T 575-3-60 89 139 436 06TSA186TJ
186 J 75 380-3-60 135 211 660
W 06TSA186WJ
690-3-60 783 381 —
230-3-60 233 348 1090
X 06TSA186XJ
200-3-50 213 340 1060
Z 200-3-60 256 400 1254 06TSA186ZJ
LEGEND
CFM — Cubic Feet per Minute
HP — Horsepower
LRA — Locked Rotor Amps
RLA — Rated Load Amps

20
06TT Air-Cooled Motor Data

CFM MOTOR SIZE MOTOR VOLTAGE LRA MODEL NUMBER


6TH-8TH 10TH HP 9TH OPERATING RLA
DIGITS DIGIT (60 Hz) DIGIT V-PH-HZ WYE DELTA 1ST-10TH DIGIT
460-3-60 165 298 930
S 400-3-50 159 303 945 06TTA266SP
690-3-50 92 546 —
T 575-3-60 126 238 744 06TTA266TP
266 P 120 380-3-60 191 361 1126
W 06TTA266WP
690-3-60 105 650 —
230-3-60 330 596 1860
X 06TTA266XP
200-3-50 303 606 1890
Z 200-3-60 363 685 2139 06TTA266ZP
460-3-60 187 382 1190
S 400-3-50 181 388 1210 06TTA301SS
690-3-50 105 699 —
T 575-3-60 143 306 952 06TTA301TS
301 S 150 380-3-60 217 462 1441
W 06TTA301WS
690-3-60 120 832 —
230-3-60 375 764 2380
X 06TTA301XS
200-3-50 344 776 2420
Z 200-3-60 412 879 2737 06TTA301ZS
460-3-60 226 382 1190
S 400-3-50 218 388 1210 06TTA356SS
690-3-50 126 699 —
T 575-3-60 173 306 952 06TTA356TS
356 S 150 380-3-60 262 462 1441
W 06TTA356WS
690-3-60 144 832 —
230-3-60 452 764 2380
X 06TTA356XS
200-3-50 414 776 2420
Z 200-3-60 497 879 2737 06TTA356ZS
LEGEND
CFM — Cubic Feet per Minute
HP — Horsepower
LRA — Locked Rotor Amps
RLA — Rated Load Amps

21
06TU Air-Cooled Motor Data

CFM MOTOR SIZE MOTOR VOLTAGE LRA MODEL NUMBER


6TH-8TH 10TH HP 9TH OPERATING RLA
DIGITS DIGIT (60 Hz) DIGIT V-PH-HZ WYE DELTA 1ST-10TH DIGIT
460-3-60 314 578 1800
S 400-3-50 303 587 1828 06TUA483SW
690-3-50 175 1055 —
T 575-3-60 240 462 1440 06TUA483TW
483 W 225 380-3-60 363 700 2179
W 06TUA483WW
690-3-60 200 1258 —
230-3-60 628 1156 3600
X 06TUA483XW
200-3-50 576 1174 3656
Z 200-3-60 691 1329 4140 06TUA483ZW
460-3-60 360 578 1800
S 400-3-50 347 587 1828 06TUA554SW
690-3-50 201 1055 —
T 575-3-60 275 462 1440 06TUA554TW
554 W 225 380-3-60 417 700 2179
W 06TUA554WW
690-3-60 230 1258 —
230-3-60 720 1156 3600
X 06TUA554XW
200-3-50 660 1174 3656
Z 200-3-60 792 1329 4140 06TUA554ZW
LEGEND
CFM — Cubic Feet per Minute
HP — Horsepower
LRA — Locked Rotor Amps
RLA — Rated Load Amps

22
06TU Water-Cooled Motor Data

CFM MOTOR SIZE MOTOR VOLTAGE LRA MODEL NUMBER


6TH-8TH 10TH HP 9TH OPERATING RLA
DIGITS DIGIT (60 Hz) DIGIT V-PH-HZ WYE DELTA 1ST-10TH DIGIT
460-3-60 199 408 1270
S 400-3-50 186 414 1290 06TUW483ST
690-3-50 108 745 —
T 575-3-60 159 326 1016 06TUW483TT
483 T 160 380-3-60 240 494 1537
W 06TUW483WT
690-3-60 132 888 —
230-3-60 397 816 2540
X 06TUW483XT
200-3-50 371 828 2580
Z 200-3-60 457 938 2921 06TUW483ZT
460-3-60 223 408 1270
S 400-3-50 209 414 1290 06TUW554ST
690-3-50 121 745 —
T 575-3-60 179 326 1016 06TUW554TT
554 T 160 380-3-60 270 494 1537
W 06TUW554WT
690-3-60 149 888 —
230-3-60 447 816 2540
X 06TUW554XT
200-3-50 417 828 2580
Z 200-3-60 514 938 2921 06TUW554ZT
LEGEND
CFM — Cubic Feet per Minute
HP — Horsepower
LRA — Locked Rotor Amps
RLA — Rated Load Amps

23
06TV Water-Cooled Motor Data

CFM MOTOR SIZE MOTOR VOLTAGE LRA MODEL NUMBER


6TH-8TH 10TH HP 9TH OPERATING RLA
DIGITS DIGIT (60 Hz) DIGIT V-PH-HZ WYE DELTA 1ST-10TH DIGIT
460-3-60 280 578 1800
S 400-3-50 261 587 1828 06TVA680SW
690-3-50 151 1055 —
T 575-3-60 224 462 1440 06TVA680TW
680 W 225 380-3-60 338 700 2179
W 06TVA680AW
690-3-60 186 1258 —
230-3-60 559 1156 3600
X 06TVA680XW
200-3-50 522 1174 3656
Z 200-3-60 643 1329 4140 06TVA680ZW
460-3-60 310 578 1800
S 400-3-50 289 587 1828 06TVA753SW
690-3-50 168 1055 —
T 575-3-60 248 462 1440 06TVA753TW
753 W 225 380-3-60 375 700 2179
W 06TVA753AW
690-3-60 206 1258 —
230-3-60 619 1156 3600
X 06TVA753XW
200-3-50 579 1174 3656
Z 200-3-60 712 1329 4140 06TVA753ZW
460-3-60 330 578 1800
S 400-3-50 308 587 1828 06TVA819SW
690-3-50 179 1055 —
T 575-3-60 264 462 1440 06TVA819TW
819 W 225 380-3-60 400 700 2179
W 06TVA819AW
690-3-60 220 1258 —
230-3-60 660 1156 3600
X 06TVA819XW
200-3-50 617 1174 3656
Z 200-3-60 759 1329 4140 06TVA819ZW
LEGEND
CFM — Cubic Feet per Minute
HP — Horsepower
LRA — Locked Rotor Amps
RLA — Rated Load Amps

24
5.0 Compressor Accessories
5.1 Oil Separators
CARLYLE COMPRESSOR USAGE
PART
NUMBER 06TSA137 06TSA155 06TSA186 06TTA266 06TTA301 06TTA356 06TUA483 06TUA554

1BSB000301 X X X
1BTB000302 X X
1BTB000303 X
1BUB000304 X X

NOTE: One oil separator is required for each compressor.

5.2 Compressor Components Kit


CARLYLE PART COMPRESSOR USAGE
NUMBER TS TT TU TV
6BSA000320 X
6BTA000321 X
6BUA000322 X NOTE 2

NOTES:
1. One kit is required for each compressor.
2. Contact Carlyle Applications Engineering for appropriate kit.
Compressor component kit contains following items:
6BSA000320
(1) Economizer Flange Kit (P/N 6BTA000309)
(1) Terminal Box Kit (P/N 6BTA000323)
(1) Jam Nut Kit (P/N 6BTA000318)
(1) Oil Supply Tubing Kit (P/N 6BSA000325)
(4) Oil Separator Flange Bolts (P/N AA06MS322)
(1) Oil Separator Flange Gasket (P/N 1BSB000305)
6BTA000321
(1) Economizer Flange Kit (P/N 6BTA000309)
(1) Terminal Box Kit (P/N 6BTA000323)
(1) Jam Nut Kit (P/N 6BTA000318)
(1) Oil Supply Tubing Kit (P/N 6BTA000326)
(4) Oil Separator Flange Bolts (P/N AA06MS322)
(1) Oil Separator Flange Gasket (P/N 1BSB000306)
6BUA000322
(1) Economizer Flange Kit (P/N 6BTA000310)
(1) Terminal Box Kit (P/N 6BUA000324)
(1) Jam Nut Kit (P/N 6BTA000318, Alt. P/N 6BUA000319 for Low Voltage Models)
(1) Oil Supply Tubing Kit (P/N6BUA000327)
(4) Oil Separator Flange Bolts (P/N AA06MS322)
(1) Oil Separator Flange Gasket (P/N 1BSB000307)

25
5.3 Oil Accessories Kit
CARLYLE PART COMPRESSOR USAGE
NUMBER TS TT TU TV
6BTA000300 X X X X

NOTE: One kit is required for each compressor.

Oil accessories kit contains following items:


(1) Oil Level Switch (P/N 8BTB000311)
(1) Oil Separator Heater (P/N HT38KN007)
(1) Oil Filter (P/N 8BTB000312)
(1) Oil Solenoid Valve (P/N 8BTB000313, coil not included)
(1) Oil Line Check Valve (P/N 8BTB000314)
(1) Oil Line Ball Valve (P/N EP71BA233)
(1) Economizer Line Muffler (P/N 8BTB000315)
(1) Oil Supply / Filter Fittings Kit (P/N 6BTA000308, for supply oil line / oil filter connections)

26
5.4 Service Valves and Service Flanges
Suction/Discharge Service Valve Package
Flanged Union, Solder Type, Cast Iron Valve Body

CARLYLE PART NOMINAL TUBE COMPRESSOR USAGE


NUMBER SIZE (in.) TS TT TU
06TT660064 5 D
2 /8
06TT660065 3 1/8 S D
06TT660066 4 1/8 S D

LEGEND
D — Discharge
S — Suction
NOTE: In most Paragon medium temperature R-134a applications, the oil separator is connected directly to the
compressor. Discharge service valves are not applicable in this type of design and a separate discharge line shut-off
valve may be required to isolate the compressor.

Suction/Discharge Service Flange Package


4 and 8-bolt flange packages includes flange, flange adapter (when applicable), bolts and gasket

CARLYLE PART NOMINAL TUBE COMPRESSOR USAGE


NUMBER SIZE (in.) TS TT TU TV
8BTB000286 5 D
2 /8
8BTB000287 3 1/8 S D
8BTB000288 4 1/8 S D
8BTB000289 5 (weld neck type) S D
8BTB000290 5 (socket type) S D
8BTB000291 5 (slip-on type) S D
8BTB000292 6 (weld neck type) S
8BTB000293 6 (socket type) S
8BTB000294 6 (slip-on type) S

LEGEND
D — Discharge
S — Suction

Flange Bolt Torque Specifications


ACCEPTABLE TORQUE RANGE
FASTENER TS TT TU TV
lb-ft (Nm) lb-ft (Nm) lb-ft (Nm) lb-ft (Nm)
Suction Flange / Valve Bolts 155-162 (211-220) 155-162 (211-220) 290-310 (393-420) 290-310 (393-420)
Economizer Flange Bolts 90-110 (122-149) 90-110 (122-149) 90-110 (122-149) 90-110 (122-149)
Discharge Flange / Valve Bolts 155-162 (211-220) 155-162 (211-220) 155-162 (211-220) 290-310 (393-420)

27
5.5 Unloader and Oil Solenoid Control Coils
Unloader Control Solenoid Coils
CARLYLE PART
VOLTAGE
NUMBER
EF19ZE120 120-1-50/60
EF19ZE240 208/230-1-50/60
EF19ZE024 24-1-50/60
06DA509584 24 VDC

NOTES:
1. Two coils of the correct voltage are required for each compressor.
2. Unloader coils are not interchangeable with oil solenoid coils.

Oil Solenoid Valve Coils


CARLYLE PART
VOLTAGE
NUMBER
8BTB000297 120-1-50/60
8BTB000298 208/230-1-50/60
8BTB000295 24-1-50/60
8BTB000296 24 VDC

NOTES:
1. One coil of the correct voltage is required for each compressor.
2. Unloader coils are not interchangeable with oil solenoid coils.

5.6 Economizers
CARLYLE COMPRESSOR USAGE
PART
NUMBER 06TSA137 06TSA155 06TSA186 06TTA266 06TTA301 06TTA356 06TUA483 06TUA554

LL01SB040 X X
LL01SB042 X
LL01SB046 X X
LL01SB050 X
LL01SB054 X
LL01SB056 X

NOTES:
1. One economizer is recommended for each compressor.
2. Economizers shown are selected based on standard air conditioning duty conditions. For other conditions, econo-
mizer capacity will need to be verified.

28
5.7 Motor Protection Devices
MOTOR
COMPRESSOR MOTOR CARLYLE CURRENT
RLA OVERLOAD
MODEL VOLTAGE PART # RANGE
SETPOINT
200-3-50 163 102 06EA907187 50-200
200-3-60 196 123 06EA907187 50-200
230-3-60 178 111 06EA907187 50-200
380-3-60 103 64 06EA907186 25-100
06TSA137
400-3-50 86 54 06EA907186 25-100
460-3-60 89 56 06EA907186 25-100
575-3-60 68 43 06EA907186 25-100
690-3-60 59 37 06EA907186 25-100
200-3-50 183 114 06EA907187 50-200
200-3-60 220 138 06EA907187 50-200
230-3-60 200 125 06EA907187 50-200
380-3-60 116 73 06EA907186 25-100
06TSA155
400-3-50 96 60 06EA907186 25-100
460-3-60 100 63 06EA907186 25-100
575-3-60 76 48 06EA907186 25-100
690-3-60 67 42 06EA907186 25-100
200-3-50 213 133 06EA907187 50-200
200-3-60 256 160 06EA907187 50-200
230-3-60 233 146 06EA907187 50-200
380-3-60 135 84 06EA907186 25-100
06TSA186
400-3-50 112 70 06EA907186 25-100
460-3-60 116 73 06EA907186 25-100
575-3-60 89 56 06EA907186 25-100
690-3-60 78 49 06EA907186 25-100
200-3-50 303 189 06EA907187 50-200
200-3-60 393 246 N/A N/A
230-3-60 330 206 N/A N/A
380-3-60 191 119 06EA907187 50-200
06TTA266
400-3-50 159 99 06EA907187 50-200
460-3-60 165 103 06EA907187 50-200
575-3-60 126 79 06EA907186 25-100
690-3-60 105 66 06EA907186 25-100
200-3-50 344 215 N/A N/A
200-3-60 412 258 N/A N/A
230-3-60 375 234 N/A N/A
380-3-60 217 136 06EA907187 50-200
06TTA301
400-3-50 181 113 06EA907187 50-200
460-3-60 187 117 06EA907187 50-200
575-3-60 143 89 06EA907186 25-100
690-3-60 120 75 06EA907186 25-100

29
Motor Protection Devices (cont)
MOTOR
COMPRESSOR MOTOR CARLYLE CURRENT
RLA OVERLOAD
MODEL VOLTAGE PART # RANGE
SETPOINT
200-3-50 414 259 N/A N/A
200-3-60 497 311 N/A N/A
230-3-60 452 283 N/A N/A
380-3-60 262 164 06EA907187 50-200
06TTA356
400-3-50 218 136 06EA907187 50-200
460-3-60 226 141 06EA907187 50-200
575-3-60 173 108 06EA907187 50-200
690-3-60 144 90 06EA907186 25-100
200-3-50 576 360 N/A N/A
200-3-60 691 432 N/A N/A
230-3-60 628 393 N/A N/A
380-3-60 363 227 N/A N/A
06TUA483
400-3-50 303 189 06EA907187 50-200
460-3-60 314 196 06EA907187 50-200
575-3-60 240 150 06EA907187 50-200
690-3-60 200 125 06EA907187 50-200
200-3-50 660 413 N/A N/A
200-3-60 792 495 N/A N/A
230-3-60 720 450 N/A N/A
380-3-60 417 261 N/A N/A
06TUA554
400-3-50 347 217 N/A N/A
460-3-60 360 225 N/A N/A
575-3-60 275 172 06EA907187 50-200
690-3-60 230 144 06EA907187 50-200

30
6.0 Packaging and Storage Requirements
6.1 Packaging ECONOMIZER SIDE VIEW
W
Packaging for the Paragon screw compressor utilizes a
wooden pallet and shrink-wrap plastic.

6.2 Shipping H

All compressors that are shipped within the U.S. or inter-


nationally will be un-stacked (single layer).

6.3 Storage
L
Although the Paragon compressors are painted to meet a06-1675
the 500 hours salt spray requirement, it is preferable to
store the compressors indoors where they are shielded
from the weather. Outdoor storage is permissible as long
L
as temperatures stay within a temperature range of 40 F
to 176 F (40 C to 80 C).

6.4 Weights and Dimensions H

Compressor weights and dimensions are shown in table


below. See Fig. 16.
W a06-1676
DISCHARGE SIDE VIEW

Fig. 16 — Compressor Dimensions

Basic Compressor Weight and Dimensions (Without Electrical Box and Oil Separator)

BASIC COMPRESSOR WEIGHT AND DIMENSIONS (WITHOUT ELECTRICAL BOX AND OIL SEPARATOR)
DIMENSIONS
WEIGHT
MODEL HEIGHT ‘H’ WIDTH ‘W’ LENGTH ‘L’
lb kg in. mm in. mm in. mm
06TS-137--- 814 369 16 412 19 480 41 1029
06TS-155--- 830 376 16 412 19 480 41 1047
06TS-186--- 867 393 16 412 19 480 43 1091
06TT-266--- 1352 613 19 481 21 536 50 1276
06TT-301--- 1389 630 19 481 21 536 51 1299
06TT-356--- 1460 662 19 481 21 536 53 1347
06TU-483--- 2018 915 21 531 23 591 58 1466
06TU-554--- 2108 956 21 531 23 591 60 1514
06TV-680--- 2585 1173 23 583 24 608 68 1731
06TV-753--- 2608 1183 23 583 24 608 68 1731
06TV-819--- 2626 1191 23 583 24 608 68 1731

31
6.5 Compressor Assembly Drawings

a06-1678

Dimensions shown are in inches

Fig. 17 — 06TSA137 Assembly Drawing

a06-1677

Dimensions shown are in inches

Fig. 18 — 06TSA155 Assembly Drawing

32
a06-1679

Dimensions shown are in inches

Fig. 19 — 06TSA186 Assembly Drawing

a06-1681

Dimensions shown are in inches

Fig. 20 — 06TTA266 Assembly Drawing

33
a06-1680

Dimensions shown are in inches

Fig. 21 — 06TTA301 Assembly Drawing

a06-1682

Dimensions shown are in inches

Fig. 22 — 06TTA356 Assembly Drawing

34
a06-1683

Dimensions shown are in inches

Fig. 23 — 06TUA483 Assembly Drawing

a06-1684

Dimensions shown are in inches

Fig. 24 — 06TUA554 Assembly Drawing

35
Manufacturer reserves the right to discontinue, or change CARLYLE COMPRESSOR DIVISION • © CARRIER CORPORATION 2013 Lit. No. 574-085
at any time, specifications or designs and prices without P.O. Box 4808 • Syracuse, New York 13221 (1/13)
Phone 1-800-532-5031 • Fax 1-315-432-3274
notice and without incurring obligations. In U.S. and Puerto Rico: 1-800-GO-CARLYLE (1-800-462-2759)
In Canada: 1-800-258-1123
In Mexico: 001-800-GO-CARLYLE (001-800-462-2759)

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