INTERACTIVE SCHEMATIC

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 RENR1430-02
April 2007

12H, 140H, and 160H Motor Graders

Standard, NA, and ES Versions
Hydraulic System
XZH1-UP
XZJ1-UP
XZK1-UP
2FM1-UP
5HM1-UP
8JM1-UP
9JM1-UP
4ER1-UP

© 2007 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Component Locations by Versions

Part Number Part Number Part Number Machine Schematic

Description
NA ES STD Location Location

Cylinder Gp -Articulate - Left SEE COMPONENT CHART 1 F-7

Cylinder Gp -Articulate - Right SEE COMPONENT CHART 2 F-7
Cylinder Gp -Blade Lift 132-4929 132-4929 132-4929 3 F-4, F-11
Cylinder Gp -Blade Tip 131-7191 131-7191 ATTACHMENT 4 F-10
Cylinder Gp -Center Shift 6E-1343 6E-1343 6E-1343 5 F-6
Cylinder Gp -Side Shift 112-5575 112-5575 ATTACHMENT 6 F-11
Cylinder Gp -Steering - Left 130-9041 130-9041 130-9041 7 F-8
Cylinder Gp -Steering - Right 130-9042 130-9042 130-9042 8 F-8
Cylinder Gp -Wheel Lean 121-9242 121-9242 121-9242 9 F-5
Motor Gp -Circle Drive 105-3196 105-3196 105-3196 10 F-9
Pump Gp - HMU 102-1501 102-1501 102-1501 11 E-8
Pump Gp - Sec. Steering ATTACHMENT 123-8867 N/A 12 C-6
Pump Gp - Steering / Implement 6E-3137 6E-3137 6E-3137 13 B-8
Swivel Gp 173-1011 173-1011 ATTACHMENT 14 F-10
Tank Gp - Hydraulic 214-1984 214-1984 214-1984 15 B-9

Valve Gp - Check ATTACHMENT 9T-1013 N/A 17 C-6

Valve Gp - Combination 9T-5957 9T-5957 9T-5957 18 C-8
Valve Gp - Left Bank 6E-3038 130-3117 104-8672 19 E-9,
Valve Gp - Relief ATTACHMENT 9T-8071 N/A 20 C-6
Valve Gp - Right Bank 6E-3032 130-3116 124-3325 21 E-4,

Attachments by Versions

Part Part Number Part Number Machine Schematic

Description
Number NA ES STD Location Location

Accumulator Gp - Blade Cushion 162-7450 219-7265 N/A 30 F-5, F-12

Cylinder Gp -Blade Tip STANDARD STANDARD 6E-1549 31 I-2
Cylinder Gp -Ripper 113-7754 113-7754 113-7754 32 I-4, I-7, I-10
Cylinder Gp -Scarifier 165-2510 165-2510 165-2510 33 I-4, I-7.I-11
Cylinder Gp -Side Shift STANDARD STANDARD 112-5575 34 I-3
Pump Gp - Sec. Steering 123-8867 STANDARD N/A 12 C-6
Swivel Gp STANDARD STANDARD 173-1011 14 I-3
Valve Gp - Relief 9T-8071 STANDARD N/A 20 C-6
Valve Gp -Blade Cushion 7T-6517 7T-6517 N/A 35 E-5, E-11
Valve Gp -Blade Tip STANDARD STANDARD 6E-3034 36 H-3

Valve Gp -Check 9T-1013 STANDARD N/A 17 C-6

Valve Gp -Side Shift STANDARD STANDARD 6E-3036 37 H-3
COMPONENT LOCATION
Page 2 of 2

Component Chart
Machine Schematic
Description 12H / 140H 160H
Location Location
Cylinder Gp -Articulate - Left 9T-8784 137-6792 1 F-7
Cylinder Gp -Articulate - Right 6E-1560 137-6790 2 F-7

Attachments - NA Version
Machine Schematic
Description 12H 140H / 160H
Location Location
Valve Gp -Plow Angle N/A 115-1007 40 E-2
Valve Gp -Plow Dozer 107-0547 107-0547 41 E-2
Valve Gp -Ripper 107-0545 107-0545 42 H-7
Valve Gp -Scarifier 107-0543 107-0543 43 H-7
Valve Gp -Snow Wing Lift N/A 137-8106 44 H-9
Valve Gp -Snow Wing Tilt N/A 137-8104 45 H-8

Attachments - ES Version
Machine Schematic
Description 12H 140H / 160H
Location Location
Valve Gp -Plow Angle N/A 130-3111 40 F-2
Valve Gp -Plow Dozer 107-0547 107-0547 41 F-2
Valve Gp -Ripper 119-9550 119-9550 42 H-10
Valve Gp -Scarifier 119-9549 119-9549 43 H-10
Valve Gp -Snow Wing Lift N/A 137-8106 44 H-11
Valve Gp -Snow Wing Tilt N/A 137-8104 45 H-11

Attachments - STD Version

Machine Schematic
Description 12H 140H / 160H
Location Location
Valve Gp -Plow Dozer 124-2885 124-2885 40 C-2
Valve Gp -Ripper 107-0545 107-0545 41 H-4
Valve Gp -Scarifier 107-0543 107-0543 42 H-4
Valve Gp -Snow Wing Lift N/A 137-8106 43 H-5
Valve Gp -Snow Wing Tilt N/A 137-8104 44 H-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 (32) CYLINDER GP (33) CYLINDER (32) CYLINDER GP (34) CYLINDER GP
GP (32) CYLINDER GP (31) CYLINDER GP
SNOW WING SNOW WING RIPPER RIPPER (33) CYLINDER GP SIDE SHIFT
SNOW WING RIPPER BLADE TIP
LIFT (HEEL) TILT (TOE) 113-7754 SCARIFIER 113-7754 (33) CYLINDER GP NA:STANDARD
TILT (TOE) SCARIFIER 113-7754
(44) VALVE (45) VALVE 165-2510 (44) SNOW WING SCARIFIER SE:STANDARD NA:STANDARD
(45) VALVE 165-2510
GP GP (42) VALVE LIFT (HEEL) 165-2510 STD:112-5575 SE:STANDARD
(43) VALVE VALVE GP GP (42) VALVE SNOW WING STD:6E-1549
12H:N/A 12H:N/A GP (43) VALVE SNOW WING
GP 12H:N/A 12H:N/A GP TILT (TOE) (36) VALVE GP
140H/160H: 140H/160H: 107-0545 GP LIFT (HEEL)
119-9549 140H/160H: 140H/160H: 107-0545 (44) VALVE NA:STANDARD
137-8106 137-8104 119-9549 (43) VALVE
137-8104 GP (41) VALVE (37) VALVE GP (14) SWIVEL GP SE:STANDARD
137-8106 GP (42) VALVE
12H:N/A GP NA:STANDARD NA:STANDARD STD:6E-3034
12H:N/A GP
140H/160H: 107-0545 SE:STANDARD SE:STANDARD
140H/160H: 119-9549
137-8104 STD:6E-3036 STD:173-1011
137-8106

ATTACHMENTS - ES ATTACHMENTS - NA

ATTACHMENTS - STD

(40) VALVE
GP
(41) VALVE GP PLOW ANGLE
(4) CYLINDER GP PLOW DOZER 12H:N/A
(6) CYLINDER GP BLADE TIP (5) CYLINDER GP (9) CYLINDER GP 107-0547 140H/160H:
SIDE SHIFT (10) MOTOR GP WHEEL LEAN 130-3111
NA:131-7191 CENTER SHIFT
NA:112-5575 CIRCLE DRIVE STEERING 121-9242
SE:131-7191 (8) CYLINDER GP 6E-1343
(3) CYLINDER SE:112-5575 105-3196
STD: ATTCH (7) CYLINDER GP RIGHT STEERING
GP STD: ATTCH (3) CYLINDER
LEFT STEERING 130-9042
BLADE LIFT GP
130-9041 BLADE LIFT
132-4929
132-4929

(30) ACCUMULATOR GP
BLADE CUSHION (30) ACCUMULATOR
NA:162-7450 (1) CYLINDER GP GP
SE:219-7265 LEFT ARTICULATE BLADE CUSHION
(2) CYLINDER GP
STD:N/A 12H/140H:9T-8784 NA:162-7450
(19) VALVE GP RIGHT ARTICULATE
160H:137-6792 SE:219-7265
(14) SWIVEL LEFT BANK 12H/140H:9T-8784
STD:N/A
GP NA:6E-3038 160H:137-6792 ATTACHMENTS - ES
NA:173-1011 SE:130-3117
(35) VALVE GP SE:173-1011 STD:104-8672
BLADE CUSHION STD:ATTCH (35) VALVE GP (40) VALVE
NA:7T-6517 BLADE CUSHION GP
(41) VALVE GP
SE:7T-6517 NA:7T-6517 PLOW ANGLE
PLOW DOZER
STD:N/A (11) PUMP GP SE:7T-6517 12H:N/A
107-0547
HMU STD:N/A 140H/160H:
102-1501 115-1007

S2
S2
ATTACHMENTS - NA
BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATE CENTER SHIFT WHEEL LEAN BLADE LIFT

(21) VALVE GP
S1
RIGHT BANK (40) VALVE GP
NA:6E-3032 PLOW DOZER
(18) VALVE GP S1
SE:130-3116 124-2885
COMBINATION (17) VALVE GP STD:124-3325
9T-5957 CHECK
NA:9T-1013
SE:STANDARD
STD:N/A
S2 V1

(17) VALVE
GP
CHECK
NA:9T-6146
SE:STANDARD
STD:N/A M
ATTACHMENTS - STD
V1 S1 T1 T2

(12) PUMP GP
(20) VALVE GP
SEC. STEERING
RELIEF
NA:123-8867 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
NA:9T-8071 STEERING AND IMPLEMENT PUMP OUTPUT LINE PATTERNS
SE:STANDARD
SE:STANDARD SECONDARY STEERING PUMP OUTPUT
Pressure Line
STD:N/A LOAD SENSING
STD:N/A SUPPLY LINE
DRAIN / RETURN LINE Pilot / Load Sensing Pressure
ARTICULATE CYLINDERS AND VALVES
BLADE LIFT VALVES AND CYLINDERS Drain / Return Lines

(15)TANK GP (13) PUMP GP BLADE TIP CYLINDER AND VALVE

CENTER SHIFT CYLINDER AND VALVE Component Group
HYDRAULIC T1 T2
STEERING AND CIRCLE DRIVE AND VALVE
Attachment
214-1984 IMPLEMENT PLOW ANGLE CYLINDER AND VALVE
PLOW DOZER CYLINDER AND VALVE
6E-3137 RIPPER VALVE AND CYLINDER Air Line
SCARIFIER VALVE AND CYLINDER
SECONDARY STEERING CHECK VALVE CALLOUTS
SIDE SHIFT CYLINDER AND VALVE
SNOW WING LIFT (HEEL) CYLINDER AND VALVE YY Taps (Pressure, Sampling,Sensor) by letter
SNOW WING TILT CYLINDER AND VALVE
STEERING CYLINDERS AND VALVES
WHEEL LEAN CYLINDER AND VALVE

THIS SCHEMATIC IS FOR THE 12H, 140H, 160H MOTOR GRADER STANDARD VERSION HYDRAULIC SYSTEM

MAIN SCHEMATIC
PART #: 6E-3156 CHNG 09
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
MACHINE COMPONENT LOCATION
VIEW ALL CALLOUTS

9 33 10 30 3 35 5 11 19 41 21 37 36 43 42 45

7 8 14 34 6 31 4 40 44 12 17 20 13 18 15 1 2 32

8 9 33 10 14 3 34 6 5 4 31 21 40 41 13 18 15 7

7 35 30 3 43 44 45 19 36 37 42 12 17 20 11 2 1