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Home » Production Engineering » Bag Filters types ,working principles & daily maintenance
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07/10/2017 Bag Filters types ,working principles & daily maintenance - INFINITY FOR CEMENT EQUIPMENT
All of the air can be separated dust precipitator apparatus are referred to.
Precipitator classification is as follows:
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07/10/2017 Bag Filters types ,working principles & daily maintenance - INFINITY FOR CEMENT EQUIPMENT
When the dust-laden gas through the filter bag, the mesh cloth is greater
than the gas in the dust particles are separated from the gas retention, the
mesh cloth typically is 10 to 20 microns, if raising the mesh 5 to 10
microns, Therefore, generally above 5 microns may be separated from
dust. Then smaller than dust mesh filter cloth, dust-laden gas through the
filter cloth to the filter cloth lost due to collision inertia force itself, and
adhering to the intake side of the mesh surface. Since the lateral aspect of
the dust accumulation, bridge phenomenon is generated between the
fibers, so that the intake-side layer of cloth dust resistant film is formed
after a few minutes of operation, the dust layer which is made of fine
particles, but also acts to improve the filter cloth filtration, gas0.5Even
micron0.1Micron dust filter can also be almost down.
In front of the bag filter bag requirements were introduced, and baghouse
dust collection efficiency is good or bad with cleaning ability, wind speed,
let’s introduce the bag filter in the cleaning method classification:
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07/10/2017 Bag Filters types ,working principles & daily maintenance - INFINITY FOR CEMENT EQUIPMENT
substantial portion of the running time, the time to stop filtering braid will
account for too much. It is designed to allow the bag to get the best able
to produce “S”Shaped vibration frequency and amplitude of vibration, the
dust falling down.
There are two cases using the reverse flow cleaning of a filter bag for
filtering the outside, the side bag cleaning metal gridlines like supporting
the bag to maintain a certain tension, the use of this cleaning method,
filter bags withstand buckling minimal. Do not use a cloth with blankets.
Another is a dust bag medial layer, such cleaning requires a strong cloth
between 11-45 kg, big difficulties hang the bag, the bag will be a little
slack. When cleaning the knitted fabric bag may be fixed at the lower end
is bent calendar harm, resulting in easy breakage of the filter cloth. In
order to prevent the bag from collapsing after the cloth packed together, to
hold up the bag to use the skeleton, can make dust falling down falls freely
unhindered hopper. Blowback duration of less than one minute.
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07/10/2017 Bag Filters types ,working principles & daily maintenance - INFINITY FOR CEMENT EQUIPMENT
cleaning process, said cleaning cycle, cleaning cycle length depends on the
length of the cleaning interval. Cleaning shortest interval not less than 15
seconds.
The system requires air leakage rate should be less than 30%:
Model Description:
P P D C 32-4
number
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07/10/2017 Bag Filters types ,working principles & daily maintenance - INFINITY FOR CEMENT EQUIPMENT
Use points:It is noted that the main wind speed using a reasonable
choice, and control the concentration of dust-containing gas temperature.
The wind speed is usually set to the level of dust concentration in the 1-3
m/Minute. Of course, the wind speed is also related with cloth material.
Check the high pressure air pipe for leaks, is blocked, or pulse cleaning
fan is working properly, the poppet valve is normal; Note cycle to
check a)
Whether the discharge hopper with a product material, the conveying
member is operating normally;
If the new bag after changing precipitator, opened fan baffle opening
not large opening, is lower than normal, the rapping system start to be
delayed two hours;
Fan baffle opening operation should be less than 40%.
4, stop Note:
Class gas tank in the sewage water once every 4 months while the
cleaning of a water separator, mist should always check to ensure that
the oil reservoir and the fuel injection situation;
Inspection door seal is intact, the fixing bolts are loose;
Check the bag, on the loose, aging, damaged bag processing, replaced.
Solenoid valves, such as pulse valve malfunction, should be excluded,
such as internal impurities, water, should be cleaned, the membrane
damage should be replaced;
Check the cleaning operation controller case (anti-hair, a pulse, a
cylinder, etc.) the accuracy of the cycle;
Periodically tank pressure switches, safety valves, pressure gauge to
check whether it is normal, if the problem in time replacement;
Periodically check air system, ash system operating conditions, and
remove abnormal;
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07/10/2017 Bag Filters types ,working principles & daily maintenance - INFINITY FOR CEMENT EQUIPMENT
Offline cleaning bag filter type, do not breathe source is shut down to
ensure that the poppet valve in an open state;
Delivery system apparatus according to the provisions oil changes,
lubrication;
When operation of the bag filter, the delivery system can not be stopped,
to prevent extrusion hopper filled with dust
hp = × 100%
orhp = × 100%
R1– The percentage of the set of particles into the precipitator total weight
R2– in the precipitator dust collected, the set percentage by weight of particles
R3– in the purge gas, the percentage by weight of particles of the group
R2 ×h
R1
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07/10/2017 Bag Filters types ,working principles & daily maintenance - INFINITY FOR CEMENT EQUIPMENT
Bag Filter
A bag filter using natural fibers or inorganic fibers as a filter cloth, the
filtered dust in the gas purification equipment, since the bag-shaped filter
cloth are made, it is generally referred to as a bag filter. It is a fine dust
collecting efficiency equipment, when properly used, may be0.5Micron dust
collection of more than 99%, because of its high collection efficiency,
reliable operation, less accidents, easy maintenance, small equipment
costs, so widely used.
R1– The percentage of the set of particles into the precipitator total weight
Since reverse flow of cleaning air through the bags must be re-cleaning is
not filtered by the filter bag, so the use of reverse flow cleaning, in
addition to have suspended part of the bag filter for cleaning, but also
increases the overall filter Gas flow. This will increase the filtration rate, or
to Cadogan bag.
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07/10/2017 Bag Filters types ,working principles & daily maintenance - INFINITY FOR CEMENT EQUIPMENT
Pulse in the pulse cleaning bag cleaning side, there are fouling the bag side
of the pulse, the pulse in the bag inside, the outside of the filter bag pulse.
Cleaning bag filter between two pulses referred to the elapsed time
interval. The pulse length of the interval can be adjusted according to the
pressure drop to be maintained, typically about0.5-1Minute pulse cleaning
and automatic control means performs a variety of different configurations.
Each row of filter bag cleaning time is very short, usually about0.1Second,
because of the low ratio of the filtration time and the cleaning time, almost
the entire area of the filter has been at work, so this dust collection bags
pulsed high dust concentration can be processed gas.
Pulse cleaning bag filter type is an efficient bag filter, the use of4.5-7kg /
m2Pulse of compressed air blowing mode, width and pulse period can be
adjusted so that the filter bag to maintain good state. Therefore, a high
filtration velocity of about 3-6 m / min.
Size can be reduced because, while no moving parts, the bag against
mechanical forces, long bag life.
Features air box pulse bag filter is employed for cleaning compartment in
turn, a so-called off-line cleaning. When a cleaning chamber for injection,
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07/10/2017 Bag Filters types ,working principles & daily maintenance - INFINITY FOR CEMENT EQUIPMENT
filtered air flow cut off, avoiding the secondary cleaning dust flying. This
dust collector can trap dust concentrations up to 1000g / Nm3gas.
The gas temperature in the cloth material allows selection between the
maximum temperature and dew point, to prevent condensation, the
general requirements above the dew point temperature filter claim 15 ℃.
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