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FOR
AND/OR
MECHANICAL NON-CONVERTING
AND
CONVERTING MODULES
(RPB-01)
1.0 Scope 2
2.0 Definitions 2
3.0 References 3
4.1 Standards 3
4.2 Equipment 3
5.0 Non-conformance 4
6.1 General 4
6.2 Markings 4
6.3 Meter Construction and Condition 4
7.1 General 5
7.2 Ambient Temperature Conversion Test 5
7.3 High and Low Temperature Conversion Test 7
7.4 Pulse Verification 9
7.5 Unconverted Volume Verification 10
RPB-01-1/33:1
1.0 SCOPE
This is a final inspection procedure for the Romet RM rotary meter bodies and/or the
mechanical modules, registering in either imperial or metric units of measurement. The rotary
meter body is adaptable to accept the following counter or instrument drive modules, with or
without pulsers.
2.0 DEFINITIONS
Certified – a measurement standard having a valid calibration certificate issued by
Measurement Canada’s Calibration Service Laboratory or by a calibration facility recognized by
Measurement Canada.
True – Registered or derived value from a certified standard with a valid Measurement Canada
calibration certificate.
Vs = Vr x Tm ------------------------------ Eq. –1
Integral Sealing – a module and rotary meter body are treated as one integral device that is
sealed together.
RPB-01-2/33:0
Theoretical Count (Tc) – a calculated value for the theoretical movement of the TC drum,
derived from the gear ratio and the temperature value of a certified standard.
Refer to Appendix 4.
Temperature multiplier (Tm) – A temperature multiplier derived from a certified temperature
standard, using the following formulas:
Imperial Metric
519.67 °R 288.15 °K
Tm = or Tm = ------------------- Eq. –2
(Tga + 459.67 °R) (Tga + 273.15 °K)
3.0 REFERENCES
a) Electricity and Gas Inspection Act and Electricity and Gas Inspection Regulations.
b) Measurement Canada Notice of Approval AG-0316, AG-0495 and AG-0549.
c) Measurement Canada specification LMB-EG-08.
d) Maintenance Manual, Romet 50ft³ Bell Prover and Romet DTS (RPB-02).
e) Romet Bulletin “DTS-01”.
f) Romet Limited Quality System Manual including S-A-01.
g) Maintenance Manual, Romet 40000 CFH/1100 CMH Transfer Prover (RPB-07).
4.2 EQUIPMENT
a) Measurement Canada authorized Romet “DTS” drive apparatus for TC and TCID
modules.
RPB-01-3/33:3
b) Blower test bench.
a) Meter body(s) of a type and size that is compatible with the STD CTR, STD ID,
DCID, TC, TCID module(s) to be inspected (to verify module).
b) STD ID or DCID module with any meter body(s) to be inspected (to verify the meter
body).
5.0 NONCONFORMANCE
Any nonconformance or deficiency of a device under inspection will result in rejection and shall
be processed by the Sealing Inspector per the Assembly Procedures Manual, A-201 of the
Romet Limited Quality System Manual.
a) If a meter (meter body with the associated module) is presented, determine whether
it is to be sealed integrally or non-integrally.
c) Any non-conformance or defect found during the static inspection will result in
rejection of the meter body and/or module. In case of a non-conformance refer to
Section 5.
6.2 MARKINGS
Shall comply with the work order and the requirements in Appendix # 2.
a) The meter body and /or module shall be free of any physical damage, which could
affect the performance.
b) The meter body and /or module shall be free of dirt, debris, and other foreign
substances.
RPB-01-4/33:1
7.0 DYNAMIC INSPECTION
7.1 GENERAL
Minor adjustments to the test equipment or the device being inspected may be made. These
adjustments do not constitute a nonconformance (Section 5). In the event that an adjustment is
required during or after a test, the test must be repeated. Any component change within the
device being tested is not permitted. If the adjustment does impact the metrological
performance of the device, the dynamic inspection procedure (Section 7) must be performed in
its entirety after completing the adjustment.
If the dynamic inspection procedure is not completed in the same day in its entirety, the devices
being inspected are to be tagged “Device(s) under inspection. Do not touch” and placed in
the bell prover room. Each test procedures that comprise the dynamic inspection must be
completed within the same day.
Receiver:
RPB-01-5/33:0
2. This test must be completed during the same day to be valid.
3. TC and TCID meters may be tested individually or “ganged” together horizontally (up to a
total of six meters of equal size) or vertical stacking (up to three meters maximum). Check
work order to determine orientation for testing.
4. If the meter size is an RM5000/RM140 or smaller, adjust the blower motor so that the Q max
rating of the meter is not exceeded. Flow rate can be obtained by “clocking” the
unconverted counter of the meter and using the following formula:
Where:
Volume (cf or m3) is the reading taken from the unconverted counter wheel.
5. An initial inspection for irregular noise and visual operation (i.e. counters/drives, etc.) shall
be performed for each meter body and or module under test with the blower operating for a
minimum period of 15 seconds.
6. If the meter and module operate satisfactorily, continue to run the blower until the
temperature is stable of all of the meters under test.
7. The Ambient/Blower TC test shall be performed with a certified thermometer located in the
inlet differential port of each meter body. The temperature reading after passing
approximately 25% of the test volume is to be recorded and used for the error calculation.
The temperature reading for the duration of the test may not deviate by more than
0.5°F/0.3°C from the temperature value recorded.
8. The test duration shall be determined by the lowest resolution of either the unconverted
(NC) or converted (TC) counter
9. The start of the test shall commence when the second wheel from the right on the converted
counter moves to zero (black bar if no digits are present) and the right hand counter wheel
stops moving. The unconverted counter shall be recorded immediately, followed by the
converted counter (before it moves again). For the TC modules where the right most
position of unconverted counter is not graduated. Remove the access plug from the counter
and install an external index that has a graduated drum and markings from 0 to 9. The
converted counter can be read to a resolution of 0.1cf or 0.001m3 by reading the value of
right hand digit from the graduated TC drum. The flow to test meter may be interrupted or
temporarily reduced to take the readings.
RPB-01-6/33:2
10. The readings shall be taken at the completion of the test in the same manner as detailed in
step 9.
11. The flow capacity for the meter body is not to be exceeded during the test.
12. The following calculation is performed using the TC and NC counter volumes.
Error Calculation
13. Refer to Appendix 1 for the allowable error specification. Any non-conformance found will
result in the rejection of the module. In case of a non-conformance, refer to Section 5.
7.3 HIGH AND LOW HORIZONTAL TEMPERATURE CONVERSION TEST (TC &
TCID MODULES ONLY)
DTS™
3. Set the two low temperature stations to 32°F 4 F/0°C 2°C and the two high temperature
stations to 86°F 4 F/30°C 2°C.
RPB-01-7/33:1
4. A minimum of 5 minutes is required to allow the test station temperature to stabilize. Fine
tuning may be necessary using the +/- temperature control knobs.
5. Exercise the module a minimum of one complete revolution of the graduated TC test drum.
6. Record the graduated test drum reading of each module and the value of the certified
temperature standard for each station prior to starting the test.
Note: The certified temperature standard reading for each station shall not deviate during a test
by more than 0.5°F/0.3°C from the temperature value (T1) recorded at the start of the
test. The T1 value is to be corrected to true using the Measurement Canada certificate.
Any non-conformance terminates the test and the Assembly Supervisor shall be notified.
7. Commence the test by turning “ON” the meter drive and adjust the speed to not exceed the
flow capacity of the meter type.
8. Complete 10 cycles of the striker arm and count the drum revolutions. Stop the test and
record the graduated test drum reading
9. Perform the calculation using the formula below to obtain the true error for temperature
conversion of the module.
Error Calculation
D2 – D1 + (No. of Full Drum Revolutions X 10)
% True Error = -1 x 100
Tc
Note: If the final drum reading is less than the initial test drum reading then add 10 to the final
test drum reading
Where:
D1 – initial test drum reading
D2 – final test drum reading (+10 if D2 is less than D1) (Example (2))
Tc – theoretical count of 10 cycles – refer to the applicable table in Appendix # 4
RPB-01-8/33:2
Note: For an RM5000 TCID module with a 100CF drive use the TC table for an RM3000.
11. Move the module to the high or low temperature station in order to complete the remaining
temperature test point.
13. Remove the module from the DTS and ensure that the striker arm is free of the cam.
14. Refer to Appendix 1 for the allowable error specification. Any non-conformance found will
result in the rejection of the module. In case of a non-conformance, refer to Section 5.
The verification of the pulse output of a module is performed on the blower test bench and, in
the case of TC and TCID modules, it can be performed in conjunction with the ambient
temperature conversion test (refer to Section 7.2). Each pulse output is to be verified by a
counter.
2. Determine the number of pulse outputs to be verified from the Romet Work Order. Each
pulse output must be verified.
3. Determine the specific digit for the unconverted and/or converted counter from the following
chart.
Counter Multiplier
Pulse Multiplier x1 x 10 x 100 x 1000 x 10000
x 0.1 1 1 1 1 1
x1 1 1 1 1 1
x 10 2 1 1 1 1
x 100 3 2 1 1 1
x 1000 4 3 2 1 1
x 10000 5 4 3 2 1
RPB-01-9/33:1
4. Complete a minimum of two increments of the specific digit, verifying that the pulse occurs
simultaneously with the incrementing of the specific digit. Refer to Appendix 1.
The verification of the accuracy of the unconverted volume is performed on the Bell Prover or
Transfer Prover. In the event that one of the two test loops for the bell prover is removed from
service (maintenance, nonconformance), the remaining loop may be used to verify meters.
1. All meter bodies and/or modules are to acclimatize in the test room for a minimum of 2 hours
before commencing this test procedure. Refer to Section 7.2, step 1
2. The module/meter shall be tested at the test points as specified by Appendix 1. Also refer to
the Work Order for any additional test points.
3. This test must be completed during the same day to be valid.
4. All meters having max. capacity 16000CFH or more must be verified at 40000 CFt Transfer
Prover, S/N 0501. Only when this Transfer Prover is out of service, these particular meters
can be tested on Bell Prover, S/N 56-5772, at max. attainable flow rate. All other meters
with max. capacity less than 16000CFH must be verified at Bell Prover, S/N 56-5772.
5. TC & TCID meter/or modules shall be verified by optically sensing a tacho-adapter that is
coupled to the unconverted counter. STD ID & DCID meter/or modules shall be verified with
an optic sensor mounted to the instrument drive. For meters with a 100-cft/Rev or 1000-
cft/Rev mechanical drive, the meter shall be proved by optically sensing an optical reflector
(black/white disc) that is coupled to the impellers. The module is verified simultaneously by
optically sensing an adapter to the unconverted counter or instrument drive that confirms the
gear ratio. The gear ratio displayed must be verified against the gear ratio specified in
Appendix 5; for modules only record the gear ratio on the certificate. Electronic meter/or
module shall be verified by connecting to the pulse output to the prover and placing the
electronic meter/module in the proving mode.
RPB-01-10/33:4
6. Refer to Appendix 1 for the allowable error specification. In case of a non-conformance
refer to Section 5.
7. The test results for the unconverted error shall be recorded on the ACCEPTANCE
CERTIFICATE under “Press. Body % Error”.
8. The direction of rotation of the instrument drive (STD ID, DCID & TCID only) shall be verified
to ensure that it is the same as specified on the work order.
a) DCID counter – complete one rotation of the instrument drive and verify that the
unconverted counter registered the same volume as the instrument drive. If the counter
wheel is blank, start and finish the test using the “zero” bar on the wheel of the counter.
Otherwise, start and finish the test at the same digit.
b) TCID instrument drive – verify that the TC counter drum and instrument drive registered
the same volume for one complete movement, as mentioned above.
Note: The sequence of the testing operation does not affect the meter’s performance and will
be considered flexible and “operator controlled” based on production.
RPB-01-11/33:2
8.0 SEALING AND ACCEPTANCE
Refer to the Romet Limited Quality System Manual, Sealing Criteria Procedures Manual, SC-
701. After verifying that the meter and/or module has passed all of the test requirements of
Sections 6,7 and 8 apply a wire seal by one of two methods (refer to the Work Order).
A single sealing wire is passed through one of the cross-drilled cap screws that secures the
module to the meter body and one of the cross-drilled cap screws that secures the magnetic
housing to the meter body.
a) Meter body – A single sealing wire is passed through the two cross-drilled cap screws
that secure the magnetic housing to the meter body.
b) Module – A single sealing wire is passed through the cross-drill studs that extend out
from the module cover.
RPB-01-12/33:1
An ACCEPTANCE CERTIFICATE (refer to SC-701, Section 5) shall be issued as the formal
record of the device’s verification or re-verification.
A – Temperature cam
B
B – Unconverted (NC) counter
C – Striker Arm C
D – Temperature converted
(TC) counter D
The TC graduated test drum (E) is marked with 10 major divisions numbered 0 to 9, each of which is
marked with 5 minor divisions allowing a reading to the nearest 0.1 (based on half a minor divisions).
The reading taken from the graduated drum represents the lowest significant units of the register.
Note: Romet TC modules manufactured prior to June 16,1983 are not approved for the (quick test)
graduated test drum index and have a metallic unmarked drum. The drums are to be removed
and replaced with graduated test drums. Refer to nonconformance procedure.
RPB-01-13/33:1
TEMPORARILY BLANK PAGE
RPB-01-14/33:1
APPENDIX 1 TEST POINTS AND TOLERANCES
Note: Flow rate capacity may be limited to the maximum stable flow capacity of the Prover.
RPB-01-15/33:2
APPENDIX 2 MARKINGS
Meter body
- Manufacturer name
- Model number
- Measurement Canada approval number
- Serial number
- Capacity (flow)
- Pressure rating
- Flow direction
- Contractor’s badge
Note: Serial badge to employ red markings for a TC meter body.
Modules
Note: Base Temperature Readout Plate to employ red markings for a TC or TCID modules only.
RPB-01-16/33:1
APPENDIX 3 ADDITIONAL FORMULA
RPB-01-17/33:1
APPENDIX 4 THEORETICAL COUNT TABLES
RM2000 TC/TCID
10 AND 100 CF DRIVE
THEORETICAL COUNT OF 10 CYCLES @ 60°F T BASE
28 459.67 + 60
TC = ——— x ————––––– x 100
44 459.67 + Tga
RPB-01-18/33:1
RM2000 TC/TCID
10 AND 100 CF DRIVE
THEORETICAL COUNT OF 10 CYCLES @ 60°F T BASE
28 459.67 + 60
TC = ——— x ————––––– x 100
44 459.67 + Tga
RPB-01-19/33:1
RM3000 TC/TCID
RPB-01-20/33:1
RM3000 TC/TCID
RM3000 TC/TCID 10 CF DRIVE
THEORETICAL COUNT OF 10 CYCLES @ 60°F T BASE
24 459.67 + 60
TC = ——— x ————––––– x 100
72 459.67 + Tga
RPB-01-21/33:1
RM5000 TC/TCID
10 CF DRIVE
THEORETICAL COUNT OF 10 CYCLES @ 60°F T BASE
30 459.67 + 60
TC = ——— x ————––––– x 100
56 459.67 + Tga
RPB-01-22/33:1
RM5000 TC/TCID
10 CF DRIVE
THEORETICAL COUNT OF 10 CYCLES @ 60°F T BASE
30 459.67 + 60
TC = ——— x ————––––– x 100
56 459.67 + Tga
RPB-01-23/33:1
RM7000 TC/TCID 11000 TC/TCID 16000 TC/TCID 23000 TC/TCID
10 AND 100 CF DRIVE
THEORETICAL COUNT OF 10 CYCLES @ 60°F T BASE
30 459.67 + 60
TC = ——— x ————––––– x 100
70 459.67 + Tga
RPB-01-24/33:1
RM7000 TC/TCID 11000 TC/TCID 16000 TC/TCID 23000 TC/TCID
10 AND 100 CF DRIVE
THEORETICAL COUNT OF 10 CYCLES @ 60°F T BASE
30 459.67 + 60
TC = ——— x ————––––– x 100
70 459.67 + Tga
RPB-01-25/33:1
RM11000 TC/TCID
UP TO 1990
10 & 100 CF DRIVE
THEORETICAL COUNT OF 10 CYCLES @ 60°F T BASE
40 459.67 + 60
TC = ——— x ————––––– x 100
70 459.67 + Tga
RPB-01-26/33:1
RM11000 TC/TCID
UP TO 1990
10 & 100 CF DRIVE
THEORETICAL COUNT OF 10 CYCLES @ 60°F T BASE
40 459.67 + 60
TC = ——— x ————––––– x 100
70 459.67 + Tga
RPB-01-27/33:1
RM55 TC/TCID
THEORETICAL COUNT OF 10 CYCLES @ 15ºC TBASE
32 273.15 + 15
TC = ——— x ————––––– x 100
56 273.15 + Tga
RPB-01-28/33:1
RM85 TC/TCID RM 140 TC/TCID
THEORETICAL COUNT OF 10 CYCLES @ 15ºC TBASE
28 273.15 + 15
TC = ——— x ————––––– x 100
56 273.15 + Tga
RPB-01-29/33:0
RM200 TC/TCID
THEORETICAL COUNT OF 10 CYCLES @ 15ºC TBASE
28 273.15 + 15
TC = ——— x ————––––– x 100
70 273.15 + Tga
RPB-01-30/33:0
RM300 TC/TCID RM450 TC/TCID RM650 TC/TCID
THEORETICAL COUNT OF 10 CYCLES @ 15ºC TBASE
30 273.15 + 15
TC = ——— x ————––––– x 100
72 273.15 + Tga
RPB-01-31/33:0
APPENDIX 5 GEAR RATIOS
RPB-01-32/33:2
SOFT METRIC METERS: READOUT PER REV. = 0.1 m³
RPB-01-33/33:1