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PCN ADA1720030

CUSTOMER DRAWING LIST


TRANSFORMER DIVISION DRG. No. 41CL1085 R4

CUSTOMER : M/s.ENRICH ENERGY PVT LTD.

PO NO.: EEPL_PO_D_17-18_0139 DATED :- 11.10.2017

PROJECT NAME : 20MW-SOLAR PV POWER PROJECT

RATING : 5000kVA 33/4x0.380KV 3 PHASE TRANSFORMER

SHEET.
DESCRIPTION DRG. No. REVISION STATUS
No.

1 GA OF TRANSFORMER 31GA1923 R2 THIRD SUBMISSION

2 RATING & DIAGRAM PLATE 31RD1613 R2 THIRD SUBMISSION

3 HV BUSHING DETAIL 31CD4249 R2 THIRD SUBMISSION

4 LV CABLE BOX 31CD4250 R2 THIRD SUBMISSION

5 MARSHALLING BOX ASSLY 31CD4251 R2 THIRD SUBMISSION

6 MARSHALLING BOX WIRING DIAGRAM 31CD4252 R3 FORTH SUBMISSION

7 FOUNDATION DETAIL 31CD4253 R2 THIRD SUBMISSION

8 GTP ADA1720030 R3 FORTH SUBMISSION

9 MAKE LIST ADA1720030 R1 SECOND SUBMISSION

10 CALCULATION ADA1720030 R0 FIRST SUBMISSION

11 LV BUSHING DETAIL 31CD4279 R1 SECOND SUBMISSION

12 HV CABLE BOX WITH D.C 31CD4280 R2 THIRD SUBMISSION

13 VALVE SHEDULE PLATE 31CD4278 R1 SECOND SUBMISSION

14 TRANSPORT DETAIL 31CD4281 R1 SECOND SUBMISSION

15 CABLE ARRGT, FOR LV CABLE BOX 31CD4306 R0 FIRST SUBMISSION

4 Sr. No. 6 & 8 REVISED 21.11.17 TP


3 Sr. No. 7 & 12 REVISED 16.11.17 MJ/SP
ALL Sr. No. Revised Except 9 10 & Sr. 15 Prepared Checked Approved
2 09.11.17 MJ/SP
added VKP TP/MBA SP
Sign
1 Sr. No. 1 To 6,8,9 Revised & 7, 10 To 14 Added 01.11.17 SKK/TP SD/- SD/- SD/-
Rev.no Revision Note Date sign Date 18.10.17 18.10.17 18.10.17
PCN - ADA1720030
Date - 21-11-17
Rev - 03
Consultant :- Mitcon Consultancy & Engineering Services Ltd
EPC Contractor :- Enrich Energy Pvt Ltd
Project :- Proposed 20 MW Solar PV Project at Karnataka, India
End Customer :- Shri Keshav Cements & Infra Ltd
TECHNICAL SPECIFICATIONS Doc. No.: QMS/FOR/D&E/25
INVERTER DUTY TRANSFORMER Rev. No/ Date: 00/ 01.03.2017
Sr no Description Requirements
1 Manufacturer Name Raychem RPG (P) Ltd
***2 Manufacturer's type designation Inverter Duty transformer
3 Type of installation Outdoor
4 Type of mounting Ground mounted
5 Suitable for rated system frequency 50 Hz
6 Rated Voltage -LV 0.380 kV
Rated Voltage -HV 33kV
7 Voltage Ratio 33/0.380 kV
8 No. of phases 3
9 No. of windings 5
10 Type of cooling ONAN
11 MVA rating corresponding to cooling system
a) ONAN cooling 5MVA
b) ONAF cooling NA
12 Method of connection (HV / LV) Delta-star
13 Connection Symbol (Vector group) Dy11y11y11y11
HV-Neutral unearth
14 System earthing
LV- Unearthed
Percentage Impedance voltage on normal tap and at rated MVA with 10% tolerance
* 15
applicable
a) HV-LV (LV1,LV2,LV3,LV4) 6.5% (+/- 10%)
b) Between LV - LV >8%
16 Anticipated continuous loading of windings HV and LV As per IS 6600
* 17 Tap changing gear
i) Type Off circuit tap switch
ii) Provided on HV side
iii) Tap range +10% TO 10%
iv) Step voltage 2.5% each
v) No. of steps 8 steps 9 position
Max. flux density in any part of core and yoke at rated MVA, frequency and normal
* 18 < 1.7 T
voltage (Tesla)
19 Current density of HV / LV windings 3 A/sqmm at CMR
20 Insulation levels for windings
a) 1.2 / 50 micro second wave shape impulse withstand (KVp) HV-170KV (peak) LV-NA
b) Power frequency voltage withstand (KV rms) HV-70KV (rms) LV-3kV
21 Type of winding insulation
a) HV winding Double paper covering
b) LV winding Double paper covering
System short circuit level and duration for which the transformer shall be capable to
**22 25KA for 3 sec
withstand thermal and dynamic stresses (KA rms / sec)
23 Noise level at rated voltage and frequency As per NEMA TR-1
24 Permissible temperature rise over ambient temp. of 50 Deg.C
i) Of top oil measured by thermometer 50°C
ii) Of winding measured by resistance 55°C
* 25 Minimum clearance in air (mm)
a) HV
a) Phase to phase 351mm
b) Phase to ground 222mm
b) LV
a) Phase to phase 25mm
b) Phase to ground 25mm
26 Bushing rating
HV 630A, 36kV
LV 3150A, 1.1kV

Prd by - TP 1 of 2 Apprd by - SP
PCN - ADA1720030
Date - 21-11-17
Rev - 03
Consultant :- Mitcon Consultancy & Engineering Services Ltd
EPC Contractor :- Enrich Energy Pvt Ltd
Project :- Proposed 20 MW Solar PV Project at Karnataka, India
End Customer :- Shri Keshav Cements & Infra Ltd
TECHNICAL SPECIFICATIONS Doc. No.: QMS/FOR/D&E/25
INVERTER DUTY TRANSFORMER Rev. No/ Date: 00/ 01.03.2017
Sr no Description Requirements
27 Cooling Equipments
a) Number of Banks As per GA Drg
b) No. of fans NA
28 Insulation level of bushings (As per IS3347 and IS 2099)
a) Lightning impulse withstand(KVP) HV-170KV (peak) LV-NA
b) Switching impulse withstand (KVP) NA AS per IS 2099
c) 1 Minute power frequency withstand voltage (KV rms) HV-70KV (rms) LV-3kV
d) Creepage distance (mm) 25mm/kV
** 29 Current Transformer details (HV1 & HV2 WTI)
a) Make As per make list
b) Type Ring Type , Tape wound
c) Ratio 48/3A
d) Burden 7.5VA
e) Accuracy Cl-3
30 Maximum no load loss (Iron loss) at rated voltage and at rated frequency in KW 5
31 Maximum load loss at rated current at rated frequency at 75 °C in KW 50
* 32 Terminal Arrangement
i) HV side Cable box with D.C
ii) LV side Cable box
33 Approx Weight
A.Core & winding in kg 6600
B.Tank & Fitting in kg 5200
C.Oil in kg 3100
D.Oil volume in ltr 3780
E. Total Weight in kg 14900
34 Approx. Overall Dimensions
A.Length 4620
B.Width 4300
C.Height 3200
35 Type of winding construction HV & LV Crossover & Spiral
36 Efficiency at Unity / 0.9(lag) / 0.8(lag) PF at 75 deg C
At 125 % 98.67 / 98.52 / 98.34
At 100 % 98.90 / 98.78 / 98.63
At 75 % 99.12 / 99.02 / 98.90
At 50 % 99.30 / 99.13 / 99.13
37 Maximum efficiency % & load 99.36 at 31.62%
38 Regulation at unity / 0.9 / 0.8 PF at 75 deg C % 1.2 / 3.84 / 4.75
39 Thickness of Tank (side/top/bottom) in mm 6/8/8
* 40 Shield between LV & HV winding ( dv/dt filter) Provided
* 41 Phase to Phase clearance in oil 18 mm
* 42 Magnetising current at 100% & 110% 1.5% & 4% (Approx)
*** 43 Winding material (HV & LV) Electrolytic Copper
*** 44 CRGO Grade & thickness Moh, 0.27
Note 1. Performance figures guaranted above are subject to tolerances as per IS 2016, Except losses
2. Efficiency and regulation values are calculated based on nominal values of NLL,LL & %Z.
3. Weights and dimensions are subject to +/- 10% tol
*4. Two CCA of 2.5 MVA each in one tank

Rev 1 Revised as per comment on R0 & mark by '*'


Rev 2 Revised as per comment on R1 & mark by '**'
Rev 3 Revised as per comment on R1 & mark by '***'

Prd by - TP 2 of 2 Apprd by - SP
Date 01-11-2017
PCN ADA1720030 Rev 01
Rating 5000 KVA, 33/4 x 0.38KV 3 PHASE TRANSFORMER
Customer Enrich Energy Pvt Ltd

Make List
Sr no Fitting & assc Make
1 HV bushing (Porcelain) Genesis
*2 LV bushing (EPOXY) BARODA BUSHING
*3 Buchhloz relay VIAT/Atvus
4 Radiator Minar/Tarang/PE GURURAJ Radiatos Fresco Engg. CTR
5 Radiator valve Sarvodaya
6 Valves New Man Valve GEE CEE OSWAL GG VALVES
7 PRV T3 Sukrut VIAT/Atvus
8 MOG Sukrut VIAT/Atvus
9 OTI / WTI PECON Precimeasure
10 Breather Yogya Enterprises
11 NCT/WTI CT Starlite Electricals Bharati Electricals Trans Power Tech
12 OCTC Giriraj Electricals
* 13 Oil APAR Savita
14 Terminal in marshalling box Connectwell Elmax
15 Thermostat & Heater GIRISH(SAIEGO) POWER HEAT EGO
* 16 LV Busbar Raychem RPG

Prd by : TP 1 of 1 Apprd by : SP
COOLING AREA AND HEAT DISSIPATION CALCULATION

Consultant :- Mitcon Consultancy & Engineering Services Ltd


EPC Contractor :- Enrich Energy Pvt Ltd
Project :- Proposed 20 MW Solar PV Project at Karnataka, India
End Customer :- Shri Keshav Cements & Infra Ltd

RATING 5000kVA, 33 / 4 X 0.380 KV, OIL FILLED TRANSFORMER


PCN No. ADA1720030

No Load Loss 5000 Watts


Load Loss at 75 Deg C at - 10% tap 55000 Watts
Total Losses to be disssipated 60000 Watts

Max allowable temp rise of top oil 50 Deg C

Heat Dissipation from tank walls


Tank Length 3120 mm
Tank width 650 mm
Tank Height 1670 mm
Surface area of side walls in SQM 12.59 sqm
Heat dissipated from tank surface per square meter 500 Watts
Heat dissipated from tank side wall surface 6296 Watts
( Top & bottom wall ignored)

Heat to be dissipated by radiators 53704 Watts


Heat dissipated 520 mm width radiator fin with center distance
1400mm 468 Watts

Total correction factor 0.782


CF due to thermal head, no of fins , distance between rads
Corrected heat dissipation by radiator fin 366.0 Watts

No of Fins required 146.7 Nos

Total No. of fins used 168 Nos

Radiator Size - 520 W x 1400 H x 28 fins, 6 nos

HENCE SURFACE AREA PROVIDED IS SUFFICIENT FOR DISSIPATE TOTAL


LOSSES AT 100 % LOAD
PCN : ADA1720030
REV. NO. : R0
DATE : 01.11.2017

Consultant :- Mitcon Consultancy & Engineering Services Ltd


EPC Contractor :- Enrich Energy Pvt Ltd
Project :- Proposed 20 MW Solar PV Project at Karnataka, India
End Customer :- Shri Keshav Cements & Infra Ltd

LOAD LOSS CALCULATIONS:-

Each LV Phase Current = 1899.17 A

Resistance / ph of each LV winding = 0.000481 mili ohm/ph at 750C

I2R loss of Each LV = 3 x 1899.172 x 0.000481


= 5205 W at 750C
Total I2R loss of LV = 20820 W

Each HV Phase current = 25.25 A


Resistance/ph of each HV winding = 6.37 Ohm/ph at 750C

I2R loss of HV = 3 x 25.252 x 6.37


= 12184 W at 750C
2
Total I R loss of HV = 24368 W

Total I2R loss = 20820 + 24368


= 45188 W at 750C

Eddy+ stray loss = 4518W (10% of I2R)

Total Load Loss = 49706 W (Approx) at 750C

( Max Guaranteed load loss = 50000 W at 750C)

NO LOAD LOSS CALCULATIONS: -

Core weight of one CCA = 1950 Kg

Core grade = Moh , 0.27 mm

No Load Loss = Core wt x W/kg x Building factor


= 1960 x 1.016 x 1.2
= 2389 W
Total No Load Loss = 4778 W (Approx)

( Guaranteed NLL = 5000 W Max. )

Page 1
PCN ADA1720030
Date 02.11.17
Rev 0
CALCULATION OF CROSS SECTIONAL AREA OF COPPER BUS BAR
AS PER IEC:60439(PART-1) 1999, ANNEX-B.

RATING : 5000kVA, 33/4x0.38KV, OIL FILLED TRANSFORMER

2
I t
SP =
κ

Where
2
Sp = Cross sectional area in mm

I = RMS value of a.c. fault current for a fault of negligible impedance = 40000 Amp -LV
25000 Amp -HV

t = Short circuit duration = 3 Sec -LV


3 Sec -HV

k = Factor depend on Material of Bus bar = 176 For Copper

2
Sp = 393.6 mm Required for LV Bus bars

2
Sp = 246.0 mm Required for HV Bus bars

2
Busbar Area provided for LV = 1200 mm

Busbar Area provided for HV = 300 mm2

Page 1 of 1
Customer Enrich Energy Pvt LtdOFFERED TRANSFORMER 5000 kVA, 33 / 4 x 0.380 kV
Calculation Of Dynamic ability of transformer to withstand Short Circuit as per IEEMA guidelines:
Sheet 1 of 2
1) CALCULATION OF FIRST PEAK VALUE OF ASYMMETRICAL SHORT CIRCUIT CURRENT

ISC = K(2)^0.5 X ( Iph / Zp.u. ) in Amp.


where :
K(2)^0.5 values are appended below
X/R= 1 1.5 2 3 4 5 6 8 10 >= 14
K(2)^0.5= 1.51 1.64 1.76 1.95 2.09 2.19 2.27 2.38 2.46 2.55
2.2931
K(2)^0.5= Factore determined from above = 2.2931 X/R = 6.42
Z p.u.= per unit impadance= 0.065
Iph = Rated phase current (HV/LV)= 12.63/1899.18

ISC= 445.57 Amp. h.v.winding


67000.15 Amp. l.v.winding

2) CALCULATION OF ASYMMETRICAL SHORT CIRCUIT AMPERE-TURN :

AMP-TURN S.C = N X ISC (LV)= 737001.63


N X ISC (HV)= 736967.77
N = no. of turn per phase in circuit (HV/LV)= 1654/11

3) HOOP STRESS CALCULATION :


σ mean= K X Iph ^2 X Rdc kg/ cm2
hw X Zpu^2
K ( cu ) = 0.03*( K(2)^0.5/2.55)^2 = 0.02426
hw = winding height in cm = 82.1
Z p.u.= per unit impadance= 0.065
Rdc = D.C. resistance per phase in ohms = 6.37 HV Winding

Rdc = D.C. resistance per phase in ohms = 0.000481 LV winding


σ mean= 71.07 kg/cm2 for h.v.winding

121.34 kg/cm2 for l.v.winding


MAXIMUM PERMISSIBLE VALUE IS 1250 kg/cm^2

4) RADIAL BURSTING FORCE CALCULATION


Fr = 2 X π x σmean X Iph X N / J dc inkg
N= NO. OF TURNS IN WINDING.= 1654/11
Iph = Rated phase current (HV/LV)= 12.63/1899.18
J dc= current density in Amp/cm^2= 338.61 H.V.WINDING
346.57 L.V.WINDING
Fr= 27547.80 kg. FOR H.V.WINDING
45956.52 kg. FOR L.V.WINDING

5) NUMBER OF SUPPORT TO BE PROVIDED IN WINDING


Ns = Dmi/bi X(12*σmean/E)^0.5

2
E = 1.13 X 10^6 kg/cm for copper LV HV
Dmi = mean dia of inside winding in cm (LV/HV)= 30.9 42.4
bi = thickness of inside winding conductor= 0.34 0.218
Ns(HV)= 5.34
Ns(LV) = 2.95 Actual no. of supports provided = 12 + 12 dummy
Customer Enrich Energy Pvt LtdOFFERED TRANSFORMER 5000 kVA, 33 / 4 x 0.380 kV
Calculation Of Dynamic ability of transformer to withstand Short Circuit as per IEEMA guidelines:
Sheet 1 of 2
6) CALCUTATION OF INTERNAL AXIAL COMPRESSION FORCE : Sheet 2 of 2
Fc = ( - ) X 0.034 X Sn/( Zpu X hw ) in kg.
(- ve sign indicates that force is acting towards center)
Sn = Rated KVA 2500
Z p.u.= per unit impadance= 0.065
hw = winding height in cm = 82.1
Fc = 15.928 TONNES
FOR OUTER WINDING = 1/3*Fc = 5309.35 Kg
FOR INNER WINDING = 2/3*Fc = 10618.70 Kg

7) CALCUTATION OF AXIAL IMBALANCE FORCE DUE TO TAPPINGS WITHIN THE WINDING:


Fa = a/2 x (N x Isc) ^ 2 x 10 ^-7 in kg.

a = per unit turns out of circuit in winding = 0.1 (Per unit tapping)
N= NO. OF TURNS IN WINDING.=
Fa = 2715.61

Fa(actual)= 2715.61 kg.

8) CALCULATION OF MAXIMUM COMPRESSIVE PRESSURE IN THE RADIAL SPACER


2
Pi = (Fa + 2/3*Fc)/ Ai in kg/cm for inner winding
2
Po = (Fa + 1/3*Fc)/ Ao in kg/cm for outer winding

2
Ai = Total supported area of inner radial spacer in cm = No of spacer x size of spacer= 93.6
2
Ao = Total supported area of outer radial spacer in cm = No of spacer x size of spacer= 220.8

Pi = 142.46 kg/ cm2


Po = 36.34 kg/ cm2
MAXIMUM PERMISSIBLE LIMIT 500 kg/cm2

9) CALCULATION OF RESISTANCE TO COLLAPSE :


F ( Crit ) = (10.5 X E X Iph^2 X m/(bo X Dmo X J^2 X 10^8)) + ( 450 X Ao X J X bo^3/ Iph )
E= 1.13 X 10^6 kg/cm2 for copper
m= no.of turns/section x no.of parallel condr.per coil = 14
bo = thickness of outer winding condr. in cm = 0.218
Dmo = mean diameter of outer winding in cm = 42.4
bo = RAD.DEPTH H.V cm.= 4.6
Ao= Total supported area of outer radial spacer in cm2 = 220.8
F ( Crit ) = 2.50 + 275.98

278.48 MT

10) CALCULATION OF STRESS IN THE FLITCH PLATE :


PT = Fa - 1/3Fc in kg/cm2
Nf * Af

Nf = NO. OF FITCH PLATE /TIE ROD= 0 8


Af = AREA OF FLITCH PLATE /TIE ROD= 0 3.14

PT = 211.26 kg/ cm2


MAXIMUM PERMISSIBLE LIMIT 2500 kg/cm2

11) CALCULATION OF BENDING STRESS IN CLAMPING RING :

σ max = 6∗π∗F∗D kg/ cm2


8*b*t^2*n^2

F= TOTAL AXIAL FORCE =( FA - 1/3*FC)= -2593.74 KG.


D= DIAMETER OF RING = 47.1
t= THICKNESS OF RING= 2
n= NO. OF JACKING POINTS 4
b= WIDTH OF RING = 9.35
σ max = -481.09 kg/ cm2

MAXIMUM PERMISSIBLE LIMIT 1100 kg/cm2