d a L FI F2 F3 Fa FS Welding inspection Technology Fundamentals Examination Which of the following metals cannot be efficiently cut with OFC? a. high-carbon steel b. low-carbon steel stainless steel dd. castiron fe. tempered stee! Electrical chnductivity of a part is the primary requirement for which NDE method? a ET b. UT c PT ad RT e, YT The melting point of carbon stee! is approximately: a. 2250°F bv. 2395°F ce. 2780°F 4. 3005°F e, 3333°F Decibel is a term associated with which NDE method? * a pT bo RT c MT f 4 PT «ET Z Which GMAW metal transfer mode results in the least amount of penetration? globular short circuiting spray pulsed spray globular spray Which of the foilowing gas(es) is commonly used as a shielding gas for GTAW? argon carbon dioxide oxygen argorvearbon dioxide Tri-mix epecgeWelding inspection Technology Fundamentals Exemination 7 Fo F10 Ft F12 After a-rejected weld has been repaired, reinspected and found to be acceptable, the welding inspector should: a change the original inspection report to indicate the part's acceptance mark directly on the part fill out a second inspection report tell the foreman to have the part moved to its next operation no further action is required When a metal is alloyed, how are the atonis of the alloy incorporated into. the original metal lattice structure? by inclusion or exclusion substitutianally or fnterstitially by diffusion by becoming martensitic by casting ‘A wire IQ] is used in which NDE method? a pans ul ET RT MT PT In general, which of the following js not commonly used a5 a semiautomatic process? a b. c 4. e, GMAW FCAW ; SMAW . SAW i MIG The performance of which of the following test methods is least affected by high pant temperatures? parce ET RT PT ur \T Crater cracks are most often the result of: a improper technique improper Filler metal improper base metal trapped slag rapped hydrogenft i Welding Inspection Technology 7 Fundamentals Examination | ug F13 The tail of a welding symbol should not be used for: i a. denoting welding process requirements, ©, denoting welding procedure requirements 4 c. denoting welding electrode requirements a 6. denoting welding specification requirements €. denoting groove angle F14, During tempering, as the temperature increases, which of the following are correct? hardness increases hardness decreases elongation decreases , stfength increases ductility decreases pass F15 — InGMAW. the distance from the end of the contact tube to the arc is: | % a arciength tb, electrode extension &.stickout Be a stand off . +2 work angle = F16_ * Of the following, which is not a type of metal transfer in GMAW? 2 spray b. short circuiting : ©. globular ~ gd pulsed are 7 €. —_opencircuiting F17 Ultraviolet light may 52 used with which NDE methods? to pm a VTand UT b, | PTand UT c MT and PT 4 RTand UT e. ETandMT. ‘ FYB — The technique which does not aid in reducing residual stress is : a. peenting b, vibratory stress relief cs therrtal stress relief d. ¢ |. external restraint . preheating toWelding Inspection Technology Fundamentals Examination Fi9 F20 F2t F22, F23 F24 Which of the following may nov be detected with VT? a. large surface crack b. undercut c. Overlap @underfill e. Lamellar tear Heat treatment conditions can be determined using which of the following? a MT b Pr c ET a. RT e LT , Of the foifowing tests, which can be used for the actual determination of @ material's toughness? a’ Charpy test b> MT ¢. chemical analysis 4. tensile test & + bend tese : Which of the following elements are commonly used as alloying elements with tungsten to produce GTAW electrodes? . a, cesium b. thorium — columbium : 4, vanadium chromium For single bevel-groove weld symbols, the line of die AWS weld symbol running perpendicular to the reference tine is always drawn on which side of the weld symbol? a. onthe right b onthe left .— oneither side, depending on company policy 4. onthe side in which the straight side actually appears in the joint ¢ does not mater The portion of the groove face within the joint root is ealfed: 2. weld imerface faying surface groove weld edge root face groove angle pang — — — — a _— — —_— aq a ca F28 F29 F30 Welding Inspection Technology Fundamentals Examination Which of the fotfowing are common cases of undercut when using SMAW? a. weld current too high b. improper electrode manipulation c. welding electrode (oo large 4. improper electrade angle e all of the above NDE technicians are usually qualified in accordance with the requirements of a AWSDIT b. APT I104 ASNT SNT-TC-1A a. ASME Section VIL ¢. ASME Section IX 7 Which of the factors listed below has the least amount of effect on the residual stress and distortion that results from welding? a. heat input 7 phase changes ¢. welding position tensile strength : €. coefficient of thermal éxpansion Capillary action plays a vote in which NDE method? a ET b. UT c RT a Pr e (MT inspector should: If a welder is continually turning out rejectable work, the Weldin a. inspect his work more critically b. ask that the welder be fired ¢. require that the welder be retested for qualification Gd. instruct the welder in the proper techniques e. ask that the welder use another process Which of she following tests would be least effective for judging the soundness of a weld in the as-welded condition? a nick break b, side bend c. face bend d. radiography e. straigiit beam UTWelding Inspection Technology | Fundamentals Examination F31 Arc blow can not be caused by: ‘ 2. magnetic field distortion S l b. improper worklead (ground) focation « ©. welding at the end of a joint : @. welding in comers : 1 c. welding on AC | 1 ! 2 F382. Which of the foljowing shielding gases is used for GMAW spray transfer on steel? q 2. cagbon dioxide—100% . * b.— argor—100% ° ©. helium—100% i ; onygen—2%. orz0n—98% e. argon 75%, carbon dioxide—25% + F383. Developing is one of the steps in which NDE method” a a [TandeT b. RT and PT , © PTand MT i & MTand ET : ¢. VT and PT EF - F834 Which discontinuity below will provide the shamest MT indication? + I a. susface porosity surface crack : 1 subsurface crack 1 b. . & Subsurface porosity a indications will be identical for all of the above * 35 In SMAW, an inctease in arc Jength results : a. increased current; increased voltage b, decreased current: increased voltage : c. "increased heat input; decreased voltage i d. decreased current; decreased voltage i + €. decreased current; increased heat input { F36 Weld inspection reports should always: 7 a. be completed in ink, or typewritten and signed be done in pencil so mistakes can be easily corrected be filled ovt only if the weld is rejected retyped by a clerk so that everything is readable fication b. c a 4 ¢ include the welder's id37 F38 F38 F40 Fay Faz ‘Which of the following is trely a volumetric test method? Welding Inspection Technology Fundamentals Examination ‘The ability to be cyclically loaded without faiting is reiaced to which of the following properties of a metal? a. hardness b. toughness cc. — tensile strength . fatigue strength . ductility In GMAW, the type of metal transfer requiring a special pewer source is: a. spray 6. globuter c. pulsed are d shorn circuiting ‘ €—openare a, RT bo, UT e° VT a. MT e PI Use of preheat will result in: a faster coofing rate and wider heat-affected zone b. a faster cooling rate and narrower heat-affecied zone ¢. _aslower cooling rate and wider heat-affected zone 4. a slower cooling rate and narrower heat-affected zone none of the above ely (0 use a transducer to scan for flaws? For plain carbon steels, how are hardness and tensile strength related? increase hardness; decrease tensile stre increase hardness; increase tensile strength decrease hardness; increase tensile strength hardness and tensile strength can both be increased by tempering hardness and suength are not relatedWelding Inspection Technology Fundamentals Examination F43 Fad P45 F46 Far a8 In GMAW, the welding variable controlled by the wire feed speed is a pens arc length voltage current stickout (ravel speed The welding variables used to calculate heat input are: eaog voliage and current : current and travel speed voltage. current and (ravel speed travel speed, preheat temperature and voltage voltage. current and preheat temperature As the temperature of the base metal ig increased: ppage impact swrength decreases * tensile strength decreases dustitity decreases hardness increases tensile strength increases During RT, which of the following provides the best protection from radiation for a given thickness? 4. lead shielding 6. steel shiefding concrete shielding copper shielding & wood shielding A weld inspection pian shoutd be developed: 2. before welding begins b. during welding fe. afier welding is completed 4. before shipping the work only when there is a problern If tine weid symbol straddtes the reference fine, it means: page weld both sides weld arrow side first weld oxker side first weld has no side significance the symbol was drawn incorrectly a i t q n i ! I 1 1 I ! d I ]= 7 u a u Fag Fs0 Fs F53 F54 Welding inspection Technology Fundamentals Examination Which of the fotiowing represents the proper eve protection for SAW? a welding helmet with filter lens of the appropriate shade clear safety glasses no eye protection is required because there is no visible arc tinted safety glasses a full face shield with a shade #5 minimum pense ‘An E7018 SMAW electrode exhibits which of the following characteristics? low hydrogen; use on AC only; iron powder low hydrogen; use on AC and DCED fow hydrogen; AC and DCEP; iron powder rutile; DCEP rutile: DCEP: iron powder * epegee Piezoelgcwricity is a material property used by which NDE method? a UT vb ET ‘ c RT a MT e PT 7 A thermal treatment that foliows quenching and restores some of the metal’s ductility is referred toas: a. stress relief b. tempering hardening 4, sormatizing €. — postheat Which of these mettads is most often used to eliminate the high residual stress created by welding? a. prebending b, shot blastn; © quenching rapidly after welding 4. postweld heat treating e. preheating ‘The physica’ principle that permits the migration of liquid penetrant into very fine surface discontinuities is: i 2. magnetic permeability b. optical Nuorescence © capillary action a emulsification e. solubilityWelding Inspection Technology Fundamentals Examination F5S FS6 FS7 F58 F59 F60 The process whereby a large gap is filed with braze material without the help of capillary action is: : torch brazing arc brazing braze welding dip brazing floW brazing Which of the following contains ferrous base metal specifications? AWS D1.2 S ASME Section I, Part C AWS AS.1 ASME Section V ASME Section II, Part A ppoge Which of the following is considered (0 be the most portable method of magnetization when conducting a magnetic paricle test? AC coil AC yoke DC coil : DC pred : Head Shot eeoge Advantages of MT inctude: the detection of surface flaws b. both AC and D\7 methods ¢. the detection of surface flaws tightly closed by carbon, slag or contaminants. d. the fact thavitis faster than PT €. _allof the above In general, an increase in the carbon equivalent of a carbon ste! will result in an increase in its: a. ductitity b, hardness defects d. toughness €. allof the above A wélding process commonly used to join light gage stainiess steel tubing for critical applica- Bons a SMAW b GMAW © GTAW a. OFW e. FCAW toame me oS = So oe li tl ES Se & = = Fe1 F62 “F63 Fea FOS F668 Welding inspection Technology Fundamentals Examination Hydrogen in the molten weld metal can cause: a. undercut and overlap b. cracking and porosity c. incomplete penetzation and incomplete fusion d. porosity’ and slag inclusions €. hydrogen will diffuse during weiding and will mot cause problems Which of the following results from improper termination of the SMAW electrode and shrinking of the molten weld pool during welding? a, porosity b slag i c. delayed cracking a) crater cracking. fe. > incomplete fusion ions, Enirapped slag can result when using all of the following except: a. SMAW b SAW c. FCAW : da ESW e GMAW oa The material property that best describes its ability to withstand a static load is: a. hardness toughness tensile strength fatigue strength torsional strength The presence of paint on the surface of @ part will most greatly affect the results of which NDE. method? a. PT and MT. b. RT and UT. c. MT and ET a. UTand ET e ET and VT f no information appears to the left of a groove weld symbol, this means: no weld is required on that side the weld is to be complete joint penetration the weld is to be continuous for the entire tength of the joint bevelling is not required weld size is to be determined by the welder "5 ’ a Welding Insper In Technalogy Fundamentals Examination = 67 « * 1 F68 yi 4, ’ i F69 , 1 : fou 18 1 i F70 Fre ] ] 1 mn ] J J Which of the following is not easily detected using RT that is perpendicular to the weld center line? : a. Uwoaterack + porosity side wall incomplete fusion at a bevel angle of 35° a crack with its depth paralle! to radiation beam incomiplere joint penetration pee Dv ime i aterm associated with which NDE method? a MT. ba bo PT ¢ RT Hee ; : oot €. UT - ‘The material property expressed in terms of an endurance limit is: a. fatigue strength D..., Woyghness: Coy og. tensile sirdngth d. ductility e. hardness Fracuire coughness results will often be expressed in terms of: a.“ “breakingenergy be .,, tepsileisueength't <<" * 6." percent elongation 4. endurance limite €. reduction of area “Shielding of the molten pool in OFW is accomplished by: a. a granular ux chemical reaction an inert 29s a vacuum chamber a flux paste pace ‘The welding inspector is usually not responsible for which of the following? checking for proper electrode storage b. verification of a welder’s qualification c. witnessing all repairs, dl. reinspecting repairs, checking fit up t2 1 4 t 1 q i! t i ! i I t ! l I I ! ] I I— F73 F74 F75 F76 77 F78 Welding Inspection Technotoay Fundamentals Examination The last digit of an SMAW electrode designation is an indic tensile strength of the weld deposit a. b. position the welder is qualified to weld in . Operating characteristics . impact strength of the weld deposit fe. —positiais suitable for efectrode use ET can be used to detect which of the following? a, amatetial'’s conductivity b, aamaterial’s hardness cc, a thin material's thickness, 4, a material's heat treatment "all of the above For an SMAW electrode designation B60X3 the “X™ refers to” a. the tensile strength of the weld deposit b. the position in which the electrode can be used # che iype of coating, 4. "the recommended type of current flux chemistry « The property of & material that best felates to its resistance to impact loading is 2. — endurance limit b. fatigue strength c. fracture toughness 4. tensile strength ductility Of the following discontinuities, which is most likely ¢o be a flaw caused during the manufacture of steel? a. porosity Bb. tamination undercut crack : e. inclusion slag Which of the following is considered to be an advantage of VT? discontinuities can be located and noted when they occur itis capable of detecting subsurface discontinuities welders can accept their own work equipment can be expensive ean determine material strength eaoge a Cn soe ee oe i oer ei el eo) mm mrWelding inspection Technology Fundamentals Examination F79 FeO F8t Fa2 F83 Fed Which of the following is considered to be part of the welding inspector's responsibility to the public? i a. undertaking only those assignments for which the inspector is qualified b. making public statements as (0 the quality of a weldment ©. signing for all inspections on the job 4. reporting all discontinuities €. verify conformance based on past experience Which of the following processes is performed primarily in the flat and horizontal positions? a SAW b. -OAW c. GTAW, a. GMAW.S sw A groove weld symbol with no information appearing to the right means: a, the weld is to be complete joint penetration ‘no weld is required on that side the weld is to be continuous for the entire joint length no weld joint preparation is required e. ‘weld Jength can be determined by the welder ‘The welding process that requires 2 tubular electrode is. a SMAW b GMAW c FCAW SAW e ESW The property relating to a metal’s resistance to indentation is: a. tensile strength bd: ductility c. hardness d toughness €. fatigue strength LT js the abbreviation for: a. leak testing b. liquid penetrant testing, c. liquid test inspection ‘ e lithium testing lender test method 14F90 Filler metal specifications are found in which of the following documents? a b, © 4 e ‘The flux covering on an SMAW electrode provides which of the following? a, paog When a weld joint preparation is found t6 be defective. she inspector should: allow welding (0 proceed if he feels that the welder can produce a satisfactory weld ingcruct che wetder in how to overcome the problem report the deficiency to the proper supervisory personnel require that the parts be disassembled and properly assembled a The orientation ofthe probing energy source with expect to that ofa flaw is considered to be 2 AWS A3.J through 45.30 ASME Section Il, Part A AWS A3.0 AWS A2.4 AWS D1.1 Section 2 ‘285 shielding for the molten poo! are, stabilization alloying deoxidation all of the above one of the above significant variable for which NDE method? a eaog Information that appears to the left of the weld symnbat refers to a ’. c a. € Which process uses a granular flux that can be manually added to the weld pool? a RT ur ET mr all of the above the weld length the weld size the electrode size the number of passes required tion of the above _ SMAW GTAW ESw sw FCAW 15 Welding Inspection Technology Fundamentals Examinationey La boy io] to ta Welding Inspection Technology Fundamentals Examination F91 Of those microstructural constituents listed below, the hardest is: 2 martensite bd. ferrite cc bainite d. austenite © pearlite F92___Inradiography. the image on the film of a completely through-cracked weld will: “a, appear as a well-defined, low density, lightly shaded, sharp line b.¥ appear as a well-defined, high density, darkly shaded, sharp line &. 'y appear as a row of tow density fight spots or dots 4. appear, as a row of high density dark spots or dots, e ite Hine appear as 2 w F932 A material's ductility is commonly expressed in terms of: 2, percent elongation and reduction of area b. width and thickness. tensile strength and yield strength c 8. toughness € fatigue F94 Who is responsible for verifying welding procedures have been properly qualified? a. independent test lab b. contractor ~ c.— welding inspector 4. architect e. engineer F95 What MT technique could be used for the discovery of longitudinal flaws? a. coil shot bciteular magnetization cc. fongitudinal magnetization . parallel magnetism €._ using a central conductor F96 Which code gives prequalified status to certain weld joint configurations? 2. APLI04 b. AWSDI « AWSDI7! ANSI B31 . AWS 82.1 16 r A q 1 I h q fl f I I I I I } I 1 ] ] }Welding Inspection Technology Fundamentals Examination F97 Information that appears to the right of the weld symbol refers co (he: 2. process to be used type of electrode to be used Tength of weld required size of weld required required joint configuration mort rs F98 When clerical mistake is made while completing an inspection report, the inspector should: a, erase the error and fill in the correct information 8. cross out the error and supply the proper information Tine out the error with a single line, supply the proper information, and initial and date the occurrence in ink 4. * attach a note 10 the report explaining the reason for the change €.. erase the error or use white Out, initial, and date the occurrence in black ink ve. F99 The rapid. quenching of a high carbon steel! from the austenitizing range will result in the fotmation of: moe ep a. pearlite b. martensite cc cementite a ferrite fe. austenite F100 When an austenitized carbon stee! is cooled to room temperature, an increase in the cooling fate L will result in: 2. an increase in hardness and a decrease in ductility - b. an increase in tensile strength and 2 decrease in hardness +c. adecrease in tensile strength and an increase in hardness i d. an increase in ductility and a decrease in hardness fe. adecrease in hardness and an increase in ductility F101 Which of the following is least affected by the surface finish of the specimen? a. tensile strength b. fatigue strength ; . ¢. impact strength nick break test fe. macroetch - ‘The heat treatment in which a carbon steel’s temperature is raised to the austenitizing range. held 7 for a prescribed time and then allowed to coo] to room temperature while remaining in the = {i furnace is referred to as: a. ‘stress relief e a b. anneal ~ l] normalizing ¢.temperit . ©. austenitizing ~ w = <= =1 Welding Inspection Technology "Fundamentals Examination peepee F103 In which direction does a rolled plate of carbon steel usually exhibit its least amount of ductitity? parallel to the rolling direction transverse to the rolling direction in the through thickness direction in the direction of welding rolling direction has no significance regarding ductility + F104 When a weld has been rejected by a qualified NDE technician, the welding inspector should: a . b, review she test results and maintain the test record reinspect to verify the defect accept the weld if its visual appearance is in compliance with the applicable code or specification require another inspection by a third party accept the weld since it is in a low stress region + F105 If equal thicknesses of steel, cast iron, aluminum, tead, and copper are radiographed using the same exposure conditions, which material will result in the darkest radiograph? penge lead steel aluminum copper cast iron, F106 The welding process that uses a nonconsumable efectrode is: eaoge GMAW SAW GTAW FCAW sMAW F107 The heat treatment in which the metal’s temperature is raised to the austenitizing range, held for 4 prescribed time and then allowed to cool to room temperature in still ar is referred to as: austenitizing normalizing annealing quenching tempering F108 ina guided bend test, the bend radius iv: a b alway as specified in the appropriate code er specification 05 in 0.65 in. as stated on the MTR 8 a I 0 1 0 } q dl 1 q q I I I I I I I J |Welding Inspection Technology Fundamentals Examination F109 An ETIT-1 electrode designation is for which welding process? a PAW FCAW : SMAW GMAW SAW F110 The AWS Certified Welding Inspector is responsible for : welding performing PT. positively identifying base materials supervising welding determining the disposition of a radiographed part F141 A break in the arrow line of a welding symbol has what significance? Welding must first be done on the arrow side Welding must first be done on the other side Welding must be done alternately on both the arrow and the other sides The broken arrow line segment points to that member which receives preparation an intermittent weld is required gangs F112 _Itis discovered that a GMAW mild steel weld was produced with a shielding gas containing excess moisture. To deteimine the extent of the surface and subsurface porosity that resulted, which NDE method would be most effective? MT RT vr Pr ET pangs F113 Which welding process utilizes a vertical joint orientaiion with welding occurring in the flat position? a. ESW b SAW c. SMAW ¢ FCAW e OFW F114 The heat treatment for carbon steels in which the metal’s temperature is raised to just below the lower transformation temperature and held for a prescribed time before allowing # to cool at a controlled rate is referred to as: 2. tempering b. — austenitizing siress relieving ror — ee com rebe ee Re wo Welding Inspection Technology Fundamentals Examination Fs F116 FUT F118 F119 F120 ‘The position on a metal's stress-strain curve referring to its ‘change in behavior from elastic to plastic is the: a. yield point b. modulus of elasticity ©. endurance limit 4d, transformation temperature Young's Modulus Low-hydrogen electrodes can be properly identified by which digit of a classification number? first digit b. second digit c. first and second together d. second to last digit e.— last digit All welding symbol information referring to the arrow side of the joint is found: a, in the tail b. above the reference line ©. below the reference line d. ina note e. to the left of the weld symbol The marking of a rejectable weld should: a. be clear and understandable to all involved b._be made with a steel impression stamp c._ note the proper repair procedure always be in red ¢. always include the welder’s identification MT can be used effectively to inspect which of the following metals? a. welds on A36 steel b, steel welds on stainless steel plate cc. welds on atumirum d, Welds on all atloy materials ¢. materials properly qualified for use with E308 electrodes Of the welding processes listed below. the one most commonly having the highest deposition rate is: a OAW b. FCAW 7 c SAW d SMaAW 2. GMAW 20 fl q q M A fl A fl fl ll Ml q f I J I IFiat Q t F122 fl fh. Bo tes t i F124 f I : 1 F126 f I F126 I i Welding Inspection Technology Fundamentals Examination The use of preheat on a medium carbon steel weld test plate will perform all of the following except: reduce distortion reduce the possibility of hydrogen cracking result in the formation of martensite produce a wide heat-affected zone diffuse hydrogen eaoge ‘The tensile test can be used to provitle values for which of tie followin a. yield point b. ultimate tensile surengih c. _riodulus of elasticity a. elastic limit e. all of the above Which of the following is not an acceptable method for controf of raw materials? a. color coding b. alpha-numeric coding cc. _first in, first out location segregation barcoding In what document are the duties and responsibifities of a CWT described?: a. AWSDILI bv. AWS A3.0 c. ANS! ZA9.1 dd AWSQC-1 2. AWS QC-7 All welding symbols require which of the following basic elements in their construction? a. reference line. arrow. and tail fb. reference line and arrow c. reference line. arrow: and weld symbol d. reference line. arrow, weld symbol, dimensions. and supplement reference line only The size of the weld represented in Figure 1 a. is not important b. cannot be determined ditectly from the symbol ccm be determined from the symbol 4d. isnot specified therefore may be determined be the pels Figure 1 e. must be found in the WPS] J ] Welding irispection Technology Fundamentals Examination F127 F128 F129 F130 Frat F132 ‘Welding symbol information provided in Figure 1 requires: gangs field welding weld-all-around a fillet weld the use of shielded metal arc welding all of the above A SMAW weld was produced in which the welder failed to properly clean between passes in a multipass weld. Which nondestructive test would best reveal the flaws that may be present in the completed wild? RT VT MT Pr ET SMAW is typically used in which type of application? b. c. a e, What position is depicted in Figure 2? b. «. 4. e Using the appropriate conversion factor ‘provided in the chart on page 41, determine the 1 semiautomatic machine manual automatic mechanical RESTRICTION FING Test WELD 6G 5G OF 6GR a SGR approximate diameter in inches for an electrode that measures |. mm. Underbead cracki cance 0.047 in, 47in. 0.0097 in. 0.47 in. 47.2in. is primarily caused by: a'source of hydrogen 7 restraint excessive preheat fatigue excessive loading 22 aes Figure 2 y a q tl1 1 f ot 0 Qo { ' I I 1 t I F133, F134 F135 F136 F137, F138 Welding Inspection Technology Fundamentals Examination Which of the following is correct statement about brazing? a. the base metal is not melted b. the filler metal melts at a temperature below 800°F ¢. it must be done in an inert gas atmosphere 4. inorder to achieve capillary action large root opening is required €. inert gases may be substituted for oxygen Which ofthe following welding processes commonly use constant current power source? a GMAW and FCAW b. SMAW and GTAW «. GTAW and GMAW d. FCAW and SMAW e SAW and SMAW ‘The first operation required by the symbol in Figure 3 is: a. ultrasonic inspection of the base metal b. visual inspection of joint preparation Welding a V-groove fram the other-side of the joint 4. welding a backing weld from the arrow-side of the joint fe. — backgouging and back welding from the arrow-side of the 7 joint Figure 3 For Figure 3, ultrasonic inspection is to be performed: ‘on the back weld only on the entire length of the other side weld cn 10% of the weld length from the arrow side on the single’ groove, from the arrow side Which of the following discontinuities are associated with shrinkage stresses in the through thickness direction of thick plate? a. crater cracks b.— lamettar tears c. toe cracks ' d. root eracks none of the above Which of the welding techniques below: describes a welding process in which the filler metal feeding is machine operated while the joint wravel speed and guidance are the responsibility of the welder? a. semiautomatic . b. manual machine a autontatie &. mechanized 23Welding Inspection Technology Fundamentals Examination F139 The welding symbol shown in Figure 4 depicts: a. a backing weld other-side followed by a V-groove weld arrow- side b. a Vegroove weld errow-side followed by a back weld other-side c. a V-groove weld arrow-side with melt-through d. a bevel groove weld made one-half the way around the diameter ; of apipe & V-groove weld arrow-side with the root finished to a convex eqntour Figure 4 — a a a i a | F140 Which of the following symbols correctly describes the joint configuration shown in Figure 5? mea) TAB (Vay va onen vie 718) = 78.70) Figure § ae 76 (ie) d vara) . ql vera) fe. none of the above I 1 F141. The width of the cut produced during a cutting process is referred to as. q a. root opening q b. kerf c bevel q d. bevel angle e. chamfer i: 142 For the 2G position in pipe welding the axis of the pipe is vertical and the plane of the weld is horizontal the aais of the pipe is horizontal and the plane of the weld is vertical ] b. c. the pipe is not fixed id. the axis of the pipe and the plane of the weld are at 45° angles with the vertical plane e the axis of the pipe is itorizontal and the pipe is rotated 24A Welding Inspection Technology Fundamentals Examin: F143 _ During operation, the heat for electroslag welding is provided by: the are the electrical resistance heating of the molten slag the consumable guide tube melting current passing through che base metal . current passing through the filler wire epanee F144 Using the appropriate conversion factor provided in the chart on page 41, determine the approx- imate cupic feet per hour {efhy for a flow rate of 22 liters per minute a. 465efh b. 46.6cfh c. 10.38.¢fh ‘ 4. 103.8 cfh e 4.66cfh F145 Itis suspected that a GMAW weld was produced in an area where there was an excessive draft ‘Which nondestructive test would best revea! the interna) discontinuities which may have resulted? a PT MT c RT 4a UT ‘ €. none of the above F146 The size of the arrow «ile weld in Figure 6 is a. Vain, +b.” SNGin. «Vin, fe [24 ait iy sie | 7 6 €. Lin. deposited every 6 in Figure 6 F147. The length of the other side weld in Figure 6 is: a Vin , ob bins ce Qin a 4in €. continuous dawn the length of the joint F148 The pitch of the other side weld ih Figure 6 is: a V4in, bain. ce 5/6 in. eta : e 6in 25Welding Inspection Technotogy Fundamentals Examination F149. Ie contour symbol is used but the finishing method is not specified on the welding symbot Ya. itis the inspector's choice b. it is the fabricator’s choice c. the desired contour must be as-welded d.__ it'should be found in the code specified e. it is the welder's choice F150 _ In order to lear the exact location of a subsurface flaw in three directions, the best NDE method would be: a RT b, MT c PT Lota ur e VT F181 The surface of a member included in the groove of a weldment best describes: a. rootopening b. groove angle c. weld interface G. groove face ©. none of the above F152 Crater cracks can be the result of: 2. pogg welding technique b. abrupt termination of welding =. €. shrinkage of the molten pool a e underfill of the crater all of the above F153 Figure 7 depicts which welding cover ruse nowt process? aoe Awe ELECTRODE a wxin, b. SMAW poe FROM HOPPER + oc PAW : od GMAW 2 FCAW TE ‘ souniries Smoen | aac BASE METAL WELOMETAL WELD METAL PATH DIRECTION OF TRAVEL > Figure 7 26 BEE rm ae Sa aeWelding Inspection Technology Fundamentals Examination F154 The boundaries indicated by “A” in Figure 8 are: a fusion line b. depth of fusion tt weld interface d. fusion face €. none of the above : F155 The dimension “D” in Figure 8 is referred to as: a. fusion face I b. fusion zone Figure 8 c. depth of fusion > 6, weld interface e. fusion fine F156 The weld interface in Figure 8 is indicated by epepege ‘none of the above F187 Using the appropriate conversion factor provided in the chart on page 41, determine the approx- imate degrees Celsius for a preheat temperature of 225°F. a 225°C I b. 107°C c “a37C “da 107°C F158 Which of the following welds is not considered applicable for a butt joint? I e J0PC t a. Vegroove 7 b. plug c. edge-flange I d. U-groove © groove I F159 The dimension “A” in Figure 9 refers to rs 2, root penetration . b. weld penetration c. _ depth of fusion 4.” joint penetration ¢. ‘Side wall penetration 2