INDEX

1 NDT WELDING CLASSES CHART

2 PIPEWELDING METHOD STATEMENT
3 WELDING PROCEDURE SPECIFICATION
4a PROCEDURE QUALIFICATION REPORT
4b PROCEDURE QUALIFICATION REPORT
5 WELDER EVALUATION
6 NDT CLEARANCE
7 PIPEWELDING TRAVEL SHEET
8 DAILY WELDING REPORT
9 WELDING REPAIR RECORD
10 WELDING BRACKETS
11 WELDING STRUCURAL STEEL
12 WELDING NDT REPORT
13 WELDER TESTING
Rev.0 Dated 2001 COPANY QA/QC DEP
TABLE 1 - INDEX OF CLASSES AN
LINE INSPECT
SERVICE VISUAL
CLASS CLASS RT

WPS PQR Butt welds

A0A B Hydrogen and Hydrogen containing Hydrocarbon 100% 5%

A0B B Process liquid & Gas, fuel oil,fuel gas, flare,gasoli 100% 5%
A0C B Caustic 100% 5%
A0D B Steam,SteamCondensate, Water 100% 5%
A0E B Inert gas,Plant air, steam condensate, steam wate 100% 5%
A0F A Cooling or Utility water ( underground ) 100% No
A0G A Potable water,Instrument air 100% No.
A0H B Low Pressure Dilution Steam, Quench Water, Sou 100% 5%
A0J A Cooling or utility water ( above ground ) 100% No.
A0K B Caustic 100% 5%
A0L A Fixed firewater spray & Dilute foam System Abov 100% No
Ground (FM/UL Approved)
AIA B Liquid and Gas (Low Temp) 100% 5%
A2A C Process liquid and gas 100% 15%
HP Steam Vents (Pipe only)
A3A C Process Liquid and Gas (Low Temp) 100% 15%
A3B B Process liquid and gas, demin, water,sulpholane, 100% 5%
A3C B 5 % hot caustic & spent caustic salts & Ozone 100% 5%
A9A B Dilute Sulphuric acid & 96% sulphuric acid 100% 5%
B0A B Hydrogen and Hydrogen containing Hydrocarbon 100% 5%
B0B B Process liquid and gas fuel oil, fuel gas 100% 5%
B0C B Caustic 100% 5%
B0D B Steam, steam condensate, water 100% 5%
B0E B Dilution steam, quench water 100% 5%
B0F B Raw water pipeline 100% 5%
B1A B Process liquid and gas and hydrogen (Low Temp. 100% 5%
B2A C Process liquid and gas and hydrogen 100% 15%
B3A C Process liquid and gas Hidrogen ( Low Temp.) 100% 15%
B3B B Process liquid and gas 100% 5%
B3C B Process liquid and gas 100% 5%
D0A B Boiler feed water and steam 100% 5%
D0B B Fuel oil 100% 5%
D2A C Steam and steam condensate 100% 15%
D3B B Phosphate 100% 5%
F0A C Boiler feed water anad steam 100% 15%
F3A C Steam sampling 100% 15%
G2A D Steam and steam condensate 100% 100%
A23J B Inert gas, plant air, steam,steam condensate (fur 100% 5%
A33A B Process (Furnace) 100% 5%
B15X B Process (Furnace) Note Class B Temp Under 400 100% 5%
 C Process (Furnace) Note Class C Temp over 400 100% 15%
B33A B Process (Furnace) 100% 5%
D15X B Process (Furnace) Note Class B Temp under 400 100% 5%
C Process (Furnace) Note Class C Temp over 400 100% 15%
F25A C Boiler Feed Water, Steam, (Furnace) 100% 15%
F25E D Steam (Furnace) 100% 100%
J25L D Steam (Furnace) 100% 100%
Note: 1. First Production joint for each welder : 100% RT 2. Inspection Class B (for each Isometric Drawings)
* PWHT & Hardness Test is required for thickness greater than 19.05 mm Butt welds up to 7 Joints = NO
8 ~ 25 Joints = 1 Joint
above 26 Joints = 2 Joints
PANY QA/QC DEPARTMENT
X OF CLASSES AND NDT REQUIREMENT
HARDNESS TEMP MATERIAL COMM
PWHT RATING MATERIAL SPEC
PT TEST RANGE NAME CODE
Temporary
Branch
Attachment Socket
Connection
s
100% 5% 5% * * 150lb -29 to 4270C A 53 Gr-B / A672, C60 CL13
CS CB
100% 5% 5% * * 150lb -29 to 427 C 0
CS53 Gr-B / A672, C60 CL13
A CB
100% 5% 5% * * 150lb - A 53 Gr-B / A672, C60 CL13
CS CB
100% 5% 5% * * 150lb 260 to 4270C A 53 Gr-B / A672, C60 CL13
CS CB
100% 5% 5% * * 150lb 0 to 2600c A 53 Gr-B / A672, C60 CL13
CS CB
100% No No No No 125lb 0 to 149 C
0
A 53 Gr-B / A672, C60 CL13
CS UC
100% No. No. No No 150lb 0 to 380C CS Galv A 53 Gr.B CG / CB
100% 5% 5% * * 150lb -29 to 3000C A 53 Gr-B / A672, C60 CL13
CS CB
100% No. No. No No 125lb 0 to 1490C CS53 Gr-B / A672, C60 CL13
A CB
100% 5% 5% Yes Yes 150lb - A 53 Gr-B / A672, C60 CL13
CS CB
100% No No No No 125lb 0 to 660C CS Galv A53 Gr.B CG / CB

100% 5% 5% No No 150lb -46 to 2600C A LT333

ITCSGr.6 / A671 CC60 CL13
CCS2
100% 15% 15% Yes Yes 150lb -29 to 538 C11/4Cr
0
A335-P11
1/2Mo / A691-1.25 Cr CL22
DQ

100% 15% 15% No No 150lb -196 to -460C 304

A 312-TP
SS 304 / A 358-304
ESCL1
/ ET
100% 5% 5% No No 150lb -29 to 400 C 0
304
A 312-TP
SS 304 / A 358-304 ES
CL1
100% 5% 5% No No 150lb 0 to 1490C 316LSS A 312-TP 316 L FL
100% 5% 5% No No 150lb 0 to 930C Alloy 20
B 464 UNS NO 8020 WA
100% 5% 5% * * 300lb -29 to 427 C 0
A 53 Gr-B / A672, C60 CL13
CS CB
100% 5% 5% * * 300lb -29 to 4270C CS53 Gr-B / A672, C60 CL13
A CB
100% 5% 5% * * 300lb - A 53 Gr-B / A672, C60 CL13
CS CB
100% 5% 5% * * 300lb 0 to 4270 C A 53 Gr-B / A672, C60 CL13
CS CB
100% 5% 5% * * 300lb -29 to 3000C A 53 Gr-B / A672, C60 CL13
CS CB
100% 5% 5% * * 300lb 0 to 48 C
0
A 53 Gr-B / A672, C60 CL13
CS CB
100% 5% 5% No No 300lb -46 to 2600C LT
A 333
ITCS
Gr.6 / A671 C 60 CL13
CCS2
100% 15% 15% Yes Yes 300lb -29 to 5380C11/4Cr
A 335-P11
1/2Mo / A 691-1.25 Cr CL
DQ22
100% 15% 15% No No 300lb -196 to -460C 304SS
A 312-TP 304 / A 358-304
ESCL1
/ ET
100% 5% 5% No No 300lb -29 to 400 C 0
304SS
A 312-TP 304 / A 358-304 ES
CL1
100% 5% 5% No No 300lb 260 to 7600C 304HSS
A 312-TP 304 / A 358-304
EHCL1
/ EX
100% 5% 5% * * 600lb -29 to 4270C A 53 Gr-B / A672, C60 CL13
CS CB
100% 5% 5% * * 600lb -29 to 4270C A 53 Gr-B / A672, C60 CL13
CS CB
100% 15% 15% Yes Yes 600lb -29 to 5380C11/4Cr
A 335-P
1/2Mo
11 A / 691-1.25 Cr CL
DQ22
100% 5% 5% 600lb -29 to 4000C 304SS
A 312-TP 304 / A 358-304 ES
CL1
100% 15% 15% * * 1500lb -29 to 4270C ACS
53 Gr-B / A 672, C 60 CL13
CB
100% 15% 15% No No 1500lb 0 to 350 C
0
304SS A 312-TP 304 ES
100% 100% 100% Yes Yes 2500lb 5200C 21/4Cr
A 335-P
1Mo22 / A 691-2.25 Cr CL22
DT
100% 5% 5% * * 150lb 00 to 2600C CS
A106-B / A 672 C 60 CL 13
CB
100% 5% 5% * * 300lb -29 to 4270C CS
A106-B / A 672 C 60 CL 13
CB
100% 5% 5% No No 300lb 260 to 760 C 304HSS
0
A 312-TP 304 H / A 358-304
0
EH CL1
/ EX
 100% 15% 15% No No 300lb 2600 to 7600C 304HSS EH CL1
A 312- TP 304 H / A358-304 / EX
100% 5% 5% * * 300lb -29 to 4270C CS
A106-B / A 672 C 60 CL 13
CB
100% 5% 5% No No 600lb 260 to 760 C 304HSSA 312 - TP 304 H
0 0
EH
100% 15% 15% No No 600lb 2600 to 7600C 304HSSA 312 - TP 304 H EH
100% 15% 15% * * 1500lb 00 to 4270 C KCS A106-B CB
100% 100% 100% Yes Yes 1500lb 00 to 5380C 11/4Cr 1/2Mo A 335-P11 DQ
100% 100% 100% Yes Yes 2500lb 3500 to 5380C21/4Cr 1Mo A 335-P11 DT
or each Isometric Drawings) 3. Inspection Class C (for each Isometric Drawings)
Joints = NO Butt welds up to 3 Joints = NO
Joints = 1 Joint 4~6 Joints = 1 Joint
Joints = 2 Joints 7 ~ 15 Joints = 2 Joints
above 16 Joints = 3 Joints
ISSUE

4
4
4
3
4
3
4
3
3
2
2

3
4

4
4
3
3
4
4
3
4
4
3
4
4
4
3
4
3
1
4
3
3
3
3
4
4
4
4
3
2
2
3
4
4
 METHOD STATEMENT
PIPE WELDING INSPECTION FOR SITE PROJECT IMPLEMENTATION
DESIGN CODE ANSI B 31.3 & ASME SECTION IX

start note: check dimension of pipe spool prior to welding

material checking note: in accordance with colour coding specification

Check pipe caps are securly attached
checking beveled end go no go

cleaning of beveled end

inside pipe

cleaning inspection
internal/external

acc reject

line up

preparation for
back shielding gas

fit up & note:check internal/external missalignment

tack welding transition 1/4 slope 30 degree
Check preheating for Hydrogen controlled welding electrode
Review Quality Procedure------
use pipe clamp
no arc striking on pipe surfaces
inspection of
root gap

note: indicate welder identification on both sides of pipe

reject accept

repair of welding note: minimum of two passes before leaving the joint to go cold
fit up max welding weave 3x D electrode (filler capping)
finishing of weld surface complete as per the approved welding procedure
repair
note 100% visual welding
VT INSP inspection
grinding
radiographic
test repair
note: repair max two times (2x)
complete welding summary sheet (DIC-WSS-02)
PT inspection repair

stress relief
NDT inspection PWHT note: complete welding summary sheet (DIC-WSS-02)
hardness complete prformance report by RT
test

radiographic
test note: 1. Install end caps after completion of spools
2 .lay down spools on wood protect, machines raised
lay down area for flange faces
pipe spool

Reviewed by: Reviewed by: Date

Rev 0
 Welding Procedure Specification (WPS)

Job No
PROJECT NAME
Contract

General Data / xxx Page 1 / 3

WPS No. Date Further Job Related Information
xxx xxx xxx
Supporting Qualification Test Coupon No.
xxx
Supporting PQR No. Date
xxx xxx
Welding Process (es)
xxx
Automatic, Manual, Machine or Semi-Automatic.
xxx
Joint (QW - 402) / xxx
Joint Design
xxx
Backing : Yes No
xxx xxx xxx
Backing Material (Type)
xxx
Metal : Non Fusing Metal :
xxx xxx
Nonmetalic : Other :
xxx xxx
Sketch with details such as Joint Design, Layer and Bead Sequence, Root Spacing etc.
xxx

Base Metals (QW - 403) / xxx

P - No. Group No. To P - No. Group No.
xxx xxx xxx xxx
Specification Type and Grade To Specification Type and Grade
xxx xxx
Chemical Analysis and Mechanical Properties : To Chemical Analysis and Mechanical Properties :

xxx xxx

Thickness Range (Base Metal) / xxx

Groove : Fillet :
xxx xxx
Pipe Diameter Range / xxx
Groove : Fillet :
xxx xxx
Other Details :
xxx

WPS Number : Continued / xxx Page 2 / 3

Filler Metals (QW - 404) / xxx
Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted. CPC-MF-16-A-0200
 Welding Procedure Specification (WPS)

Job No
PROJECT NAME
Contract

For Welding Process (es)

xxx
For Weld Layer (s)
xxx
Spec. No. (SFA)
xxx
AWS No. (Class)
xxx
Filler Metal (F-No.)
xxx
Weld Metal Analysis (A-No.)
xxx
Size of Filler Metals
xxx
Groove
Weld Metal - Thickness Range
xxx
Fillet
xxx
xxx
Electrode - Flux (Class) / xxx
Flux Trade Name :
xxx
Consumable Insert :
xxx
Guide Analysis of Deposited Weld Metal :
xxx
Other Details :
xxx
Drying of Filler Metals and Keeping at Temperature / xxx
Drying (Deg. C), per hour
xxx
Holding Temperature (Deg. C)
xxx
Positions (QW - 405) / xxx
Groove (s) / xxx Fillet (s) / xxx
Welding Position (s)
xxx
Up / xx Up / xx
Welding Progression / xxx Down / xx Down / xx
Other / xx Other / xx

Preheat (QW - 406) / xxx

Preheat Temp (min) / xxx : Interpass Temp (max) :
Preheat Maint' by / xxx :
Postweld Heat Treatment (QW - 407) / xxx
Temperature Range / xxx : Heating Rate / xxx :
Time Range / xxx : Cooling Rate / xxx :
Gas (QW - 408) / xxx
% / Percentage Composition / xxx
Gas (s) / xxx Mixture / xxx Flow Rate / xxx Other / xxx
Shielding / xxx
Trailing / xxx
Backing / xxx

WPS Number : Continued / xxx Page 3 / 3

Welding Parameters (QW - 409 & 410) / xxx
Weld Layer Welding Filler Metal / xxx Current / xxx Travel Wire Feed
Volt Range
(Sequence) Process AWS-No. Diameter Polarity Amp Range Speed Speed

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted. CPC-MF-16-A-0200
 Welding Procedure Specification (WPS)

Job No
PROJECT NAME
Contract

xxxxxxxxxxx
xxx xxx xxx xxx xxx xxx xxx xxx
xxxxxxx

Remarks / xxx :

Technique (QW - 410) / xxx

String or Weave Bead / xxx :
Orifice or Gas Cup Size / xxx:
Contact Tube to Work Distance / xxx :
Tungsten Electrode Size and Type / xxx :
Mode of Metal Transfer (GMAW) / xxx :
Initial and Interpass Cleaning / xxx :
Method of Back Gouging / xxx :
Oscillation / xxx :
Multipass or Single Pass (per side) / xxx :
Multiple or Single Electrodes / xxx :
Other / xxx :
Preparation, Review and Approval / xxx
Prepared / xxxx Reviewed and Approved / xxxx
Name / xxx

Date / xxx

Company / xxx

Title / xxx

Signature / xxx

Stamp / xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted. CPC-MF-16-A-0200
 Procedure Qualification Record (PQR)

Job No
PROJECT NAME
Contract

General Data / xxx Page 1 / 4

PQR No. Date Further Job Related Information
xxx xxx xxx
Supporting WPS No:
xxx
Supporting Qualification Test Coupon No. Date
xxx xxx
Welding Process (es)
xxx
Automatic, Manual, Automatic or Semi-Automatic.
xxx
Record of Joint (QW - 402) / xxx
Sketch of welded joints of Test Coupon with details such as joint design, layer and / or bead sequence, root spacing etc.
For combination qualification, the deposited weld metal thickness shall be recorded for each filler metal or process.
xxx
xxx

Record of Base Metals (QW - 403) / xxx

P - No. Group No. To P - No. Group No.
xxx xxx xxx xxx
Specification Type and Grade To Specification Type and Grade
xxx xxx
Chemical Analysis and Mechanical Properties : To Chemical Analysis and Mechanical Properties :

xxx xxx

Thickness of Test Coupon : Diameter of Test Coupon :

xxx xxx
Other Details :
xxx

PQR Number : Continued / xxx Page 2 / 4

For Welding Process (es)
xxx
Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted. CPC-MF-17-A-0200
 Procedure Qualification Record (PQR)

Job No
PROJECT NAME
Contract

For Weld Layer (s)

xxx
Spec. No. (SFA)
xxx
AWS No. (Class)
xxx
Filler Metal (F-No.)
xxx
Weld Metal Analysis (A-No.)
xxx
Size of Filler Metals
xxx
Electrode - Flux (Class)
xxx
Flux Trade Name :
xxx
Weld Metal Thickness
xxx
Other Details :
xxx

Record of Drying Filler Metals and Keeping / xxx

Drying (Deg. C), per hour
xxx
Holding Temperature (Deg. C)
xxx
Record of Positions (QW - 405) / xxx
Groove (s) / xxx Fillet (s) / xxx
Welding Position (s)
xxx
Up / xx Up / xx
Welding Progression / xxx Down / xx Down / xx
Other / xx Other / xx

Preheat (QW - 406) / xxx

Preheat Temp (min) / xxx : Interpass Temp (max) :
Preheat Maint' by / xxx :
Records of Postweld Heat Treatment (QW - 407) / xxx
Temperature Range / xxx : Heating Rate / xxx :
Time Range / xxx : Cooling Rate / xxx :
Equipment Used / xxx
Gas (QW - 408) / xxx
% / Percentage Composition / xxx
Gas (s) / xxx Mixture / xxx Flow Rate / xxx Other / xxx
Shielding / xxx
Trailing / xxx
Backing / xxx

PQR Number : Continued / xxx Page 3 / 4

Welding Parameters (QW - 409 & 410) / xxx
Weld Layer Welding Filler Metal / xxx Current / xxx Travel Wire Feed
Volt Range
(Sequence) Process AWS-No. Diameter Polarity Amp Range Speed Speed

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted. CPC-MF-17-A-0200
 Procedure Qualification Record (PQR)

Job No
PROJECT NAME
Contract

xxxxxxxxxxx
xxx xxx xxx xxx xxx xxx xxx xxx
xxxxxxx

Remarks / xxx :

Technique (QW - 410) / xxx

String or Weave Bead / xxx :
Orifice or Gas Cup Size / xxx:
Contact Tube to Work Distance / xxx :
Tungsten Electrode Size and Type / xxx :
Mode of Metal Transfer (GMAW) / xxx :
Initial and Interpass Cleaning / xxx :
Method of Back Gouging / xxx :
Oscillation / xxx :
Multipass or Single Pass (per side) / xxx :
Multiple or Single Electrodes / xxx :
Other / xxx :
Tensile Tests (QW-150) / xxx
Specimen No. Width Thickness Area (mm2) Max. Load / xxx Max. Stress / xxx Failure Type
xxx xxx xxx xxx kN lb N/mm2 psi xxx

Guided Bend Tests (QW-160) / xxx

Specimen Number Type and Figure Number Result
xxx xxx xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted. CPC-MF-17-A-0200
Procedure Qualification Record (PQR)
XXXXX

Job No
Project
PROJECT NAME Name
Contract

PQR Number : Continued / xxx Page 4 / 4

Toughness Test (QW-170) / xxx
Notch Toughness Tests / xxx
Specimen Lateral Expansion Drop Weight
Notch Test Impact xxx
Number Notch Type Shear %
Location Pressure Values xxx
xxxx
xxxxxx mm Mils Break No Break
xxx xxx xxx xxx xxx
xxx xxx xxx xxx

Fillet Weld Test (QW-180) / xxx

Rusults Satisfactory : Yes / xxx No / xxx Remarks / xxx
Penetration into Parent Metal : Yes / xxx No / xxx
Macro Result : Accept / xxx Reject / xxx
Additional Test if Required / xxx
Base Metal HAZ Weld Metal
Hardness Test Result xxxxx xxx xxx xxx

Weld Metal Analysis Element / xxx

xxx %
Other Test Results :
xxx

Welders Data / xxx

Welders Name / xxx :
Clock No. / xxx :
Stamp No. / xxx :
Final Statement / xxx
Name and Address of Test Laboratory :
xxx :
Laboratory Test Number :
xxx :
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with
the requirements of Section IX of the ASME Code.

xxxxxxxxxxxxxxxxxxxxxx
Laboratory Manufacturer Reviewed and Approved
xxx xxx xxx
Name
xxx
Date
xxx
Signature
xxx

Stamp / xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted. 386929546.xls
Procedure Qualification Record (PQR)
XXXXX

Job No
Project
PROJECT NAME Name
Contract
Stamp / xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted. 386929546.xls
Initial Welder Evaluatuion

Job No. PROJECT NAME

Contract.

WELDERS NAME : WELDERS ID ( Stamp No. )

JOINT 1 / xxxxxx JOINT 2 / xxxxxx

Line No. Line No.

Weld No. Weld No.
Date : Date :

Accept Reject Accept Reject

ADDITIONAL JOINT 1
ADDITIONAL JOINT 2 ADDITIONAL JOINT 3 ADDITIONAL JOINT 4
xxxxxx xxxxxx xxxxxx xxxxxx
Line No. Line No. Line No. Line No.
Weld No. Weld No. Weld No. Weld No.
Date : Date : Date : Date :

Accept Reject Accept Reject Accept Reject Accept Reject

RESULT / XXX : REMARKS / XXXXXXX : NAME & SIGNATURE / XXXXXXXXX :

ACCEPTED / XXXXXXXX

REJECTED / XXXXXXXX
 NDE Clearance

Job No.
PROJECT NAME
Contract

P & ID No. : Date : Page 1 of 1

Line Identification : Isometric No :
Test Pack No. : Piping Class :
Reference Drawing No. : Other :
Partial System test Full System Test Equipment Included :- Yes No

The following documents are attached for reference :

P & ID marked up to show the boundaries of test

List of equipment included in the test

Prior to testing, clearance is required for the following :

RT MPI PWHT

DPI UT Hb

The attached welding inspection recorded is providedf for reference, all original NDE and PWHT reports are
available for inspection.

Welding Inspection Record No. : Number of Pages : Date of Issue :

The welds, piping and fittings associated with the above referenced piping section have been subject to the
required NDE and are acceptable to the requirements of the contract documents. The piping section may be
subject to pressure testing.

Approved by : Date : / / Signature :

Approved by : Date : / / Signature :

Approved by : Date : / / Signature :

 SHEET : 1 OF RELEASE FOR HYDROTEST NDT REQUIREMENTS ; % FINAL ACCEPTANCE
ENCLOSED DOCUMENTS
MAIN
DATE : CONTRACTOR CLIENT CONTRACTO CLIENT
CONTRACTO
RT UT MT PT

Subject :
ISOMETRIC DWG. 1. ISO. DWG COMPANY

Contract No.
LINE NO. 2. MATERIAL CERT. SIGNAT.

EQUIPMENT 3. NDT REPORTS NAME

ARRANG. DWG. NO. 4. PWHT DATE

REMARKS
WELDING NDT REPORTS

P.T. OR M.T. R.T. OR U.T.

P.W.H.T. BRINELL
( DATE OF TEST ) ( DATE OF TEST )
TYPE VISUAL
JOINT WPS WELDER
OF CHECK ACCEPT DATE DATE
PREHEAT ACC. REJ. ACC. REJ. ACC. REJ. ACC. REJ. ACC. REJ.
WELD TRAVEL SHEET

SET UP ACCEPTED ACCEPTED

NO. NO. NO.
JOINT SIGNATURE
PROJECT NAME

Ref. :
Milestone No.
Rev.
Date

Page

sheet number
Daily Welding Report
XXXXX

Job No
PROJECT NAME
Contract

Fit-up
Line No. Iso Dwg No. Weld No. Pipe Dia. Shop/Field Joint Type Root Pass Fill / Cap Repair Remarks
Inspection
xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx

Name Signature Date

CPC-MF-09-A-0200
xxx xxx xxx

CPC-MF-09-A-0200
 Welding Repair Record
XXXXX

Job No
PROJECT NAME

Area Line No. Iso No. Weld No. Dia. Material Date RT Rep No. MT Rep No. PT Rep No. UT Rep No. Date Accept Remarks
Repaired Report no
xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx

Status as of ________________ Page of CPC-MF-11-A-0200

 Welding Repair Record
XXXXX

Job No
PROJECT NAME

Area Line No. Iso No. Weld No. Dia. Material Date RT Rep No. MT Rep No. PT Rep No. UT Rep No. Date Accept Remarks
Repaired Report no
xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx xxx

Status as of ________________ Page of CPC-MF-11-A-0200

Status as of ________________ Page of CPC-MF-11-A-0200
 COMPANY NAME
PROJECT NAME
Sheet______ of ______

INSULATION PIPING BRACKETS Erection Constructor :

WELD TRAVELLER SHEET SS2
Date _____________ Ref No.____________ Milestone No: _______________ Area ________________

1. Welder's Name/No. Pipe Support No: _________________________

2. Weld Procedure No. Equipment No: _________________________
3. Drawing No. Joint No: _________________________
4. Base Materials ___________________________________________
5. Consumable Type Size ___________________________________________

Welding Notes :
Example : 1 Check Cleanliness of base metal before welding, grind to base metal
2 Check Set up and tacking (qualified tack welder only)
3 Visual Inspection Weld
4 Welder to mark identification number on each fillet weld
5 No arc strikes on pipe (Penetrant Test Inspect)
6 Remove slag and undercut, do not grind into base metal
7 Avoid welding brackets directly on to pipe weld seams

Remarks :

NOTES :
1. Support ring material (lug) made from
mild steel flat bar THK 6mm,
L=20 mm for insulation thickness 25mm,
L=45mm for insulation thickness 50mm. Inspected by: Subcon QC Inspector Inspected by: Prime QC Inspector
Lugs to be equally spaced around the
circumference of the pipe and to be welded to
be pipe before hydrotastic test. Sign: ____________________ Sign: ____________________
2. General notes : support to be put on
- all vertical section, lower case Name: ____________________ Name: ____________________
eg sweep bend above well pad
- all slopes 20 ° Date: _____________________ Date: _____________________
- insulation support ringto be welded
to pipe before hydrotastic test

Rev. 0 2001
Rev. 0 2001

Sheet______ of ______
Percentage of N. D. T. Testing
VT PT MPI RT UT HT
1. Welder's Name/No.
2. Weld Procedure No.
3. Drawing No.
4. Base Materials
5. Consumable Type Size
Welding Parameters
1 Check Cleanliness
2 Check Set up and Clamping
3 Visual Inspection Weld
4 Radiography Test
5 M. P. I. Test
6 Penetrant Test
7 Ultrasonic Test
Welding Inspection scetch joint
Rev 1 20 Nov 98 JP
COMPANY NAME
PROJECT ADDRESS
WELD TRAVELLER SHEET SSI Erection Contructor:
Structural Steel
Date _____________ Ref No.____________ Mileston No: _______________ PS Str. Stl. ________
Pipe Support No: _________________________
Equipment No: _________________________
Joint No: _________________________
___________________________________________
___________________________________________
Acc. Date Sign Erection Contractor Inspection Remarks Cut Edge Praparation Enclosed N.D.T. Reports
Remarks: ________________ 1 ______________________
_________________________________________ ________________ 2 ______________________
_________________________________________ ________________ 3 ______________________
_________________________________________ ________________ 4 ______________________
_________________________________________ ________________ 5 ______________________
_________________________________________ ________________ 6 ______________________
_________________________________________ ________________ 7 ______________________
Weld Progression Remarks :
Inspected by: Subcon QC Inspector Inspected by: Prime QC Inspector
Sign: ____________________ Sign: ____________________
Name: ____________________ Name: ____________________
Date: _____________________ Date: _____________________
 COMPANY NAME )
WELDERS CONTROL SHEET BY RADIOGRAPHIC EXAMINATION (EVERY WEEK)
PERIOD : TO :

WELDERS NAME No. Of No. Of ACCPETANCE

ACCEPT REJECT REMARKS C P SL LOF IP UC Other Total
& STAMP NO. Joints Film RATIO (%)

Note : C = Crack, P = Parosity, SL = Slag, LOF = Lack of Fusion, IP = Incomplete Penetration, UC = Undercut Rev. 0, Date
 Company Name WELDER QUALIFICATION TEST WQTAR NO. PAGE:

ATTENDANCE REQUISITION (WQTAR) TEST DATE TIME

PROJECT NAME : SUBCON. :

APPLICANT PROCESS BACKING
NAME WPS NO BASE METAL FILLER METAL CURRENT Position Remarks
ID NO. ROOT CAP STRIP

REMARKS :

SIGN/DATE PREPARED BY : REVIEWED BY : APPROVED BY :

Rev.0