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Review
This work is dedicated to Prof. Dr. Georges Guiochon on the occasion of his 75th birthday. In particular, U.T. wants to thank him for his prominent role as
scientific advisor and mentor, as well as for his friendship over the past decade.
Abstract
This review is concerned with the analysis of flow regimes in porous media, in particular, in fixed beds of spherical particles used as reactors
in engineering applications, or as separation units in liquid chromatography. A transition from creeping via viscous-inertial to turbulent flow is
discussed based on macro-scale transport behaviour with respect to the pressure drop–flow rate dependence, in particular, the deviation from
Darcy’s law, as well as direct microscopic data which reflect concomitant changes in the pore-level hydrodynamics. In contrast to the flow
behaviour in straight pipes, the transition from laminar to turbulent flow in fixed particulate beds is not sharp, but proceeds gradually through
a viscous-inertial flow regime. The onset of this steady, nonlinear regime and increasing role of inertial forces is macroscopically manifested
in the failure of Darcy’s law to describe flow through fixed beds at higher Reynolds numbers. While the physical reasons for this failure still
are not completely understood, it is not caused by turbulence which occurs at Reynolds numbers about two orders of magnitude above those
for which a deviation from Darcy’s law is observed. Microscopic analysis shows that this steady, nonlinear flow regime is characterized by the
development of an inertial core in the pore-level profile, i.e., at increasing Reynolds number velocity profiles in individual pores become flatter
towards the center of the pores, while the velocity gradient increases close to the solid–liquid interface. Further, regions with local backflow and
stationary eddies are demonstrated for the laminar flow regime in fixed beds. The onset of local fluctuations (end of laminar regime) is observed
at superficial Reynolds numbers on the order of 100. Complementary analysis of hydrodynamic dispersion suggests that this unsteady flow
accelerates lateral equilibration between different velocities in fixed beds which, in turn, reduces spreading in the longitudial (macroscopic flow)
direction.
© 2006 Elsevier B.V. All rights reserved.
Keywords: Porous media; Fixed beds; Sphere packings; Darcy’s law; Flow regimes; Inertial flow; Turbulent flow; Velocity profiles; Critical Reynolds number;
Hydrodynamic dispersion; Zone spreading; Lateral equilibration; Liquid chromatography; Turbulent flow chromatography; Review
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
2. Fluid dynamics at the macroscopic scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3. Fluid dynamics at the microscopic scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4. Flow regimes and longitudinal dispersion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5. Flow regimes and liquid chromatography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6. Summary and conclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
∗ Corresponding author. Tel.: +49 391 61 10465; fax: +49 391 67 12028.
E-mail address: ulrich.tallarek@vst.uni-magdeburg.de (U. Tallarek).
0021-9673/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.chroma.2006.06.011
D. Hlushkou, U. Tallarek / J. Chromatogr. A 1126 (2006) 70–85 71
1. Introduction ments, coloured water was introduced along the axis of a tube
(glass pipe) at a smooth inlet connected to a reservoir of pure
Turbulence is one of the most important and, at the same time, water. Variation of Re was realized by changing the pipe diam-
yet least understood problem in fluid dynamics. It is known eter, flow velocity, and viscosity of the water (via temperature).
that all flows of liquids can be divided into two strictly dif- For small values of Re, the coloured water took the form of a
ferent types: those referred to as laminar flows in which the thin jet indicating laminar flow. As Re increased, at the instant
fluid moves in layers or laminas gliding smoothly over adja- of passing through its critical value, the form of the coloured
cent ones with only molecular interchange of momentum, and jet suddenly changed. At a rather small distance from the inlet
their opposite, turbulent flows in which all fluid mechanical towards the pipe, the jet spread out and waves appeared in it.
properties (velocity, pressure, temperature, etc.) fluctuate with Further on, separate eddies were formed, and towards the end
extremely irregular spatio-temporal pattern. This complicated of the pipe the whole liquid became coloured. It was also found
structure of turbulent flows affects many properties of liquid that the value of Recrit corresponding to the transition from lam-
transport which differ substantially in the laminar and turbulent inar to turbulent flow depends on the degree of disturbance in
cases. The difference between laminar and turbulent regimes is the fluid while entering the pipe. Recrit is the smaller the greater
revealed in a number of phenomena which are of great signifi- the intensity of the disturbance. Subsequent experimental stud-
cance for many engineering problems. For instance, the presence ies on flow regimes in pipes and tubes have shown that Re in
of irregular fluctuations of the fluid velocity in turbulent flows itself is not a unique demarcation criterion for transition to tur-
leads to a sharp increase in mixing of the fluid, often con- bulence in open channels [11–13]. For instance, in the case of a
sidered as the most characteristic feature of turbulent motion. tube with a sharp entrance, pushed through the plane wall of the
In turn, due to a far more efficient radial mixing, the veloc- reservoir, the end of the tube creates a significant disturbance
ity profile in turbulent flow is considerably more uniform than and Recrit is about 2800. By contrast, onset of turbulence in flow
in laminar flow. Based on this fact Giddings in 1965 [1] sug- through a straight pipe can be delayed up to Recrit of 105 [13]
gested that “velocity equalization” in turbulent flow through an if special means are employed for damping flow disturbances at
open capillary is advantageous for chromatographic separation the entrance of the tube.
efficiency which he verified experimentally in 1966 [2]. Subse- Though the characterization of liquid transport occurring
quently, turbulent flow has been studied in gas chromatography within porous media is of fundamental importance for under-
[3–6], but did not demonstrate great potential for retained solutes standing numerous processes in natural and engineering sci-
[7]. ences, the existence of turbulent flow in porous media has been
Though the existence of two sharply different flow regimes addressed experimentally only in the second half of the 20th
was pointed out in the first half of the 19th century [8], the century [14–18]. As porous media used in engineering applica-
first theoretical approach to studying turbulence came only with tions and modern liquid chromatography like particulate fixed
the pioneering works of Osborne Reynolds published in 1883 beds [19] often have small interstitial pores and low hydraulic
and 1895 [9,10]. In these studies Reynolds focused his atten- permeabilities, and because fluid velocity is relatively small,
tion, in particular, on the conditions under which laminar flow the predominant regime is the laminar flow regime. Mean-
of fluid in pipes is transformed into a turbulent one and pro- while, high-speed flow may lead to turbulent flow, that is, highly
posed a general criterion for dynamic similarity of flows of a unsteady chaotic flow within the interstitial pore space. In packed
viscous incompressible fluid in geometrically similar systems. beds, viscous and inertial loss terms are additive, an effect com-
Dynamic similarity of flows was proposed to be identified with pletely at odds with the observed flow behaviour in straight pipes.
the coincidence of the Reynolds number, Re = ud/ν, calculated Evidently, something other than simple laminar and turbulent
for pipes, where u is the characteristic scale of velocity, d the flow takes place in fixed beds. Compared to pipe flow the repre-
diameter of the pipe, and ν is the kinematic viscosity of the sentative dimension of the largest flow eddy in a porous medium
fluid. The Reynolds number can be also viewed as a parameter is limited by the pore dimension, usually much smaller than the
expressing the ratio between inertial forces (related to accel- macroscopic dimension of the system (pipe or column diame-
eration or deceleration of fluid) and viscous (frictional) forces ter). Investigations of flow through porous media [20–27] allow
acting within the fluid. Viscous forces assist in the equalization to conclude that (i) the transition from laminar to turbulent flow
of velocities at neighbouring points, i.e., in smoothing out small- is gradual and (ii) Recrit based on average interstitial pore dimen-
scale heterogeneities in the flow. By contrast, inertial forces sions is several times lower than for flow through a straight pipe.
producing mixing of different fluid volumes which move with Another fundamental characteristic of turbulent flow in
different velocities result in a transfer of energy from large- to porous media is the distinction between microscopic and macro-
small-scale components and, as a consequence, assist in the for- scopic turbulence. The only experimental evidence of turbulence
mation in the flow of heterogeneities characterizing turbulent in a three-dimensional porous medium is that of microscopic
flow. turbulence where turbulent flow was detected by point-wise
One of the fundamental results formulated in Reynolds’ work probes within the pores of the medium, as pointed out by Antohe
is that flow will be laminar as long as Re does not exceed a crit- and Lage [28]; there has been no attempt to volume-average
ical value, while for Re > Recrit it will be turbulent. The first local signals in a representative volume to obtain a signature
experiments for verifying this criterion and actually measuring of macroscopic turbulence. It is possible that by averaging a
Recrit were conducted by Reynolds himself. In these experi- large number of local (random) signals in a representative ele-
72 D. Hlushkou, U. Tallarek / J. Chromatogr. A 1126 (2006) 70–85
mentary volume the microscopic turbulence is smoothed out also for flow through porous media, Re = ud/ν, but here d refers
and, thus, turbulent flow might not endure on a macroscopic to some length dimension of the material. For packed par-
level. ticulate beds, it is common to employ for d either the mean
In view of these characteristics, this review of the transition particle diameter (dp ) or d = (k/φ)1/2 , where φ is the interstitial
from creeping via viscous-inertial to turbulent mobile phase porosity.
flow in fixed beds is organized as follows. We begin by ana- Referring to the recent work of Panfilov and Fourar [30] we
lyzing the fluid dynamics in packed, i.e., particulate beds on a address only some of the possible physical origins responsible
macroscopic scale in view of pressure drop–flow rate behaviour. for the deviations from Darcy’s law which are discussed in a
The transition from laminar to turbulent flow is discussed in number of papers. In particular, they are related to interstitial
view of deviations from Darcy’s law at increasing Reynolds pore space curvature [31] and macro-roughness of the pores
number. Macroscopic analysis is complemented by microscopic [32], the formation of a viscous boundary layer [33], kinetic
data which, based on various measurement approaches, provide energy losses in restrictions and constrictions [34], microscopic
direct insight into the pore-scale behaviour which contributes inertial forces manifested in the interstitial drag force [35], the
to macro-scale transport. Then, we analyze longitudinal hydro- singularity of streamline patterns and/or microscale flow nonpe-
dynamic dispersion in fixed beds depending on Péclet number riodicity [36], and the variation of integral viscous dissipation
in order to retrieve effects of the different flow regimes in the due to a deformation of streamline patterns [30]. It should be
dispersion characteristics. We close by addressing the issue of mentioned that some authors explain the onset of the deviation
turbulent flow in liquid chromatography. from Darcy’s law with the inhomogeneity of the porous medium
and by a resulting gradual start of turbulence in larger pores
2. Fluid dynamics at the macroscopic scale with higher local fluid velocity [37,38]. However, a number of
experimental observations at the pore level, discussed in detail
Up to the present days one of the commonly used macro- in the next section of the paper where microscopic aspects of
scopic approaches in describing fluid flow through a homoge- the flow regimes are considered indicate, following Bear [39],
neous porous medium is to characterize the system in terms of that “. . . turbulence occurs at Re values at least one order of
its hydraulic resistance to flow. In the middle of the 19th cen- magnitude higher than the Re at which deviation from Darcy’s
tury, Henry Darcy in his investigations of water flow through law is observed.” It must be emphasized that, though inertial
sand filters [29] found that under certain conditions the velocity forces dominate in turbulent flow, caution is advised not to iden-
was proportional to the pressure drop across the system in the tify a deviation from Darcy’s law with the onset of turbulence;
flow direction. This empirical relationship, known as Darcy’s see also remarks by Nield [40] and Niven [41]. This issue was
law, can be represented in the following form carefully pointed out in several textbooks on fluid transport in
porous media [39,42–44].
p µu
= = αu, (1) For instance, as mentioned by Dullien [44], it is a serious
L k misinterpretation of the phenomenon to attribute the failure of
where p is the pressure drop over a porous medium of length Darcy’s law to the onset of turbulence. Furthermore, in fol-
L in the macroscopic flow direction, µ the dynamic viscosity lowing Happel and Brenner [43], “. . . failure of Darcy’s law
of the fluid, u the superficial velocity (i.e., the mean interstitial results when the distortion that occurs in the streamlines owing
fluid velocity times the interstitial porosity of the medium), and to changes in the direction of motion is great enough that iner-
k is assumed to be a constant depending on porous medium tial forces become significant compared with viscous forces.
properties and is called hydraulic conductivity or permeability. The incidence of turbulence will occur at much higher Reynolds
Commonly, one refers to liquid motion satisfying Darcy’s law numbers.” The above assertion has been confirmed with exper-
as creeping flow or Darcy flow. For particulate packed beds or imental studies of fluid flow through porous media, collating
fibres another way to express the resistance of the medium to flow velocities at which a deviation from Darcy’s law appears
flow is by the introduction of the friction factor fp (as revealed by macroscopic analysis) and those at which turbu-
dp p lence begins (as revealed by microscopic analysis) [17,45–49].
fp = , (2) For example, as mentioned by Bear [39], Chauveteau and
ρu2 L
Thirriot [47] made experiments in several two-dimensional mod-
where dp is the average particle or fibre diameter and ρ is the els which allowed the visualization of streamlines. For Re < 2
density of the fluid. flow is in agreement with Darcy’s law; streamlines remain fixed.
It has been shown by numerous experimental investigations As Re increases, streamlines start to shift and fixed eddies begin
that if the flow rate through a porous medium is raised pres- to appear in diverging areas of the model. At Re = 75 turbulence
sure drop becomes no longer proportional to fluid velocity. starts and begins to spread out as Re increases. Turbulence cov-
Though it is generally admitted that this deviation from Darcy’s ers about 50% of the flow domain at Re = 115 and 100% of it
law with increasing fluid velocity is due to a more prominent at Re = 180. Deviation from Darcy’s law, on the other hand, is
role of inertial forces, physical origins of these forces are still observed already at Re = 2–3.
unknown. It should be noted that similar to flow through straight Forchheimer in 1901 [50] suggested that flow through a
pipes a dimensionless group characterizing the ratio of iner- porous medium can be described, in contrast to linear Darcy’s
tial and viscous forces, the Reynolds number, can be assigned law, by a higher order empirical relationship between pressure
D. Hlushkou, U. Tallarek / J. Chromatogr. A 1126 (2006) 70–85 73
p (1 − φ)2 µu (1 − φ) ρu2
=A + B , (5)
L φ3 dp2 φ3 dp
Table 1
Superficial Reynolds numbers characterizing the onset of fluctuations and tur-
bulence in fixed beds
Authors Mean Onset of Onset of
porosity of fluctuations (end turbulence
fixed bed of laminar regime)
Fig. 5. Visualization of water flow through a staggered bank of 24-mm diameter tubes. Values of the Reynolds number are calculated on the basis of hydraulic
diameter and superficial velocity. From Masuoka et al. [80], Copyright® 2002, reproduced by permission from Taylor & Francis Group, LLC.
pores and an increasing velocity gradient in the fluid close to the Although Johns et al. [81] did not observe an indication
solid–liquid interface. Fig. 6 shows selected profiles of absolute for flow instability or turbulence even at the highest flow rate
and normalized velocity in an individual pore [81]. (Resf = 14.52), the obtained distribution of local fluid velocity
In order to quantify the observed trend in pore-scale velocity components in the superficial flow direction (Fig. 8) indicates the
profiles for increasing Resf Johns et al. [81] defined the variance presence of regions with countercurrent flow even at Resf = 0.84,
of the shape of normalized profiles as the sum of differences i.e., in the creeping flow regime. The fraction of countercurrent
squared between each point in the profile and the maximum fluid increased with flow velocity (Fig. 8c). This observation of
in the profile, divided by the number of points in that profile. time-independent local backflow in packed beds (even at small
As the inertial core grows in the profiles and curves become values of Resf ) is in agreement with results of other experimen-
flatter around the maximum, the variance defined by this way tal investigations [82–85]. In particular, Kutsovsky et al. [82]
should decrease. In Fig. 7, the change in variance for velocity employed NMR methods for studying spatially resolved veloc-
profiles extracted from 18 randomly selected pores is shown ity profiles and spatially nonresolved velocity distributions in
[81]. Each line in Fig. 7a shows how the variance evolves as the a packing of 0.25-mm diameter beads in a 10 mm i.d. cylin-
Reynolds number is increased for a particular pore. The variance der (column-to-particle-diameter ratio, 40:1) and in a packing
for each pore has been normalized relative to that which existed of 6-mm diameter beads in a 40 mm i.d. cylinder (column-to-
at the lowest Reynolds number considered (Resf = 0.84) to aid particle-diameter ratio, 6.7:1). Flow rates corresponded to a
the comparison between different pores. Although the variance range of Resf from 2 to 6 and from 14.9 to 44.8 for the 0.25-
for the majority of profiles remains approximately constant, few and 6-mm diameter beads, respectively. The authors found that
pores experience a marked drop in variance which is a strong flow remained locally steady even at Resf = 44.8, while regions
evidence for the developing inertial core. This confirms that there of interstitial pore space with negative axial velocity compo-
is no sudden transition from creeping to viscous-inertial flow nent were seen even at the smallest flow rate (Resf = 2). The
in packed beds. Next, for each velocity profile represented in authors also observed that the shape of pore-space velocity pro-
Fig. 7a, the authors calculated a local Reynolds number Reloc files changed with the flow rate.
with respect to the length of the velocity profile and average Ren et al. [85] studied steady-flow velocity the distribution
velocity calculated from that profile and found a sharp transition and its pattern in columns (19 mm i.d. × 300 mm) packed with
in the slope of the variance as a function of Reloc occurring at glass beads of different diameter (13.8, 7.0, 4.0, 2.0, and 0.6 mm)
Reloc ≈ 30 (Fig. 7b). Consequently, Johns et al. [81] proposed by magnetic resonance imaging and pulsed field gradient nuclear
this value as being critical for the pore-level transition between magnetic resonance. In particular, Fig. 9 shows the obtained
creeping and viscous-inertial flow regimes. axial velocity distribution for an individual cross-section of the
D. Hlushkou, U. Tallarek / J. Chromatogr. A 1126 (2006) 70–85 77
Fig. 9. Velocity-encoded image for water flow through a packing of glass beads,
highlighting negative velocity components in green colour. The resolution of
the image is 195 m × 390 m. From Ren et al. [85]. Copyright© 2005 AIChE,
reprinted with permission of John Wiley & Sons, Inc.
1 d
N
2 (I) Pe < 0.3. Diffusion regime: Convection is so slow that dif-
Dαβ (t) = (αi − βi ) , α, β = x, y, z (8) fusion controls dispersion almost completely.
2N dt
i=1 (II) 0.3 < Pe < 5. Transition regime: Convection contributes to
or as dispersion, but the effect of diffusion is still quite strong.
(III) 5 < Pe < 300. Power-law regime: Convection dominates dis-
t
N persion, but the effect of diffusion cannot be neglected.
1
Dαβ (t) = (vαi (t ) − vαi )(vβi (0) − vβi ) dt , (IV) 300 < Pe < 105 . Pure convection or mechanical dispersion
N 0 i=1
regime: Dispersion is the result of a stochastic velocity field
α, β = x, y, z (9) induced by the randomly distributed pore boundaries.
D. Hlushkou, U. Tallarek / J. Chromatogr. A 1126 (2006) 70–85 81
Fig. 14. Intraparticle stagnant mobile phase mass transfer kinetics for spherical,
porous particles. Stagnant fluid volume fraction inside the porous particles as Fig. 15. Dependence of the (asymptotic) longitudinal dispersion on the Péclet
a function of observation time ∆, normalized by ∆e = τ intra rp2 /2Dm (τ intra is the number in fixed beds of porous and nonporous spherical particles. Reprinted
intraparticle tortuosity factor and rp the particle radius). The respective tortuosity with permission from Kandhai et al. [155], Copyright© 2002 by the American
factor accounts for the pore space morphology of the employed particles and its Physical Society.
influence on effective intraparticle diffusion. Reprinted with permission from
Tallarek et al. [151], Copyright© 1999, American Chemical Society.
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