FUEL SUPPLY

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 13B-1

FUEL SUPPLY
CONTENTS

FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Fuel Pump Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

13B-2 FUEL SUPPLY – Fuel Tank

FUEL TANK
REMOVAL AND INSTALLATION
Pre-removal Operation Post-installation Operation
D Fuel Draining D Fuel Supplying.
D Reduce the Inner Pressure of Fuel Line and Hose D Checking for Fuel Leaks
(Refer to GROUP 13 – On-vehicle Service.) D Rear Propeller Shaft Installation
D Center Exhaust Pipe Removal (Refer to GROUP 25.)
(Refer to GROUP 15.) D Center Exhaust Pipe Installation
D Rear Propeller Shaft Removal (Refer to GROUP 15.)
(Refer to GROUP 25.)

10 2 – 3 Nm
5
6 16
15
11
20 10
12
23 21 5 9
4
2 – 3 Nm

19 13
17 18
22
2 – 3 Nm 7
12
2 – 3 Nm 14
3
19

1
8

13 – 16 Nm

Removal steps
1. Parking brake cable clamp 12. Vapour hose
mounting nut 13. Fuel check valve
2. Filler hose 14. Fuel tank harness
3. Leveling hose 15. Fuel pump module
"AA 4. High pressure tube connection 16. Retainer plate
5. Vapour hose connection 17. Packing
6. Return hose connection 18. Pipe and gauge assembly
7. Harness connector connection 19. Valve assembly
8. Fuel tank assembly 20. Fuel filler cap
"AA 9. High pressure tube 21. Filler neck protector
10. Return hose 22. Filler neck assembly
"AA 11. Suction tube 23. Packing
 FUEL SUPPLY – Fuel Tank 13B-3
INSTALLATION SERVICE POINT
A
SUCTION TUBE/HIGH PRESSURE TUBE
CONNECTION
Caution
After the connection, pull the high pressure tube and
suction tube gently in the direction of removal to check
that they are firmly connected.

Fuel pump INSPECTION

Fuel hose module
FUEL PUMP MODULE/PIPE AND GAUGE ASSEMBLY
Fuel tube Fuel tube REPLACEMENT
1. Remove the rear seat cushion.
2. Remove the service hole cover.
3. Disconnect the harness connector, fuel hose and tube.
4. Unscrew the mounting nuts, and then remove the pipe
and gauge assembly and fuel pump module.
5. Install the pipe and gauge assembly and fuel pump module.
Harness
connector Tighten the mounting nuts to the specified torque.
Specified torque: 2 – 3 Nm
Fuel tube Fuel hose 6. Connect the fuel hose, fuel tube and harness connector.
Caution
After the connection, pull the high pressure tube and
suction tube gently in the direction of removal to check
that they are firmly connected.
7. Install the service hole cover.
Pipe and
gauge 8. Install the rear seat cushion.
Harness assembly
connector

FUEL GAUGE UNIT CHECK

Refer to GROUP 54 – Combination Meter.
13B-4 FUEL SUPPLY – Fuel Tank

DISASSEMBLY AND REASSEMBLY

FUEL PUMP MODULE

13

2
12
7
10
11
6

9
7

1
8
5

Disassembly steps
1. Fuel gauge unit 9. Stopper
2. Gauge harness 10. Fuel pressure regulator
3. Bracket (low-pressure) and assist pump
4. Cushion assembly
5. Fuel pump (low-pressure) A
11. O-ring
6. Fuel tube 12. Fuel hose
A
7. Grommet 13. Fuel filter assembly
8. Housing

REASSEMBLY SERVICE POINT

A
O-RING/GROMMET INSTALLATION
Apply a fuel to O-ring and grommet before installing them,
to prevent them from being damaged or twisted.
13B-2 FUEL SUPPLY – General/Fuel Tank

GROUP 13B
FUEL SUPPLY
GENERAL
OUTLINE OF CHANGES
The following service procedures have been established due to the addition of the vehicles with 4G93-MPI
engine.

FUEL TANK
REMOVAL AND INSTALLATION
Pre-removal Operation Post-installation Operation
D Fuel Draining D Fuel Supplying.
D Reduce the Inner Pressure of Fuel Line and Hose D Checking for Fuel Leaks
(Refer to GROUP 13C – On-vehicle Service.) D Rear Propeller Shaft Installation
D Center Exhaust Pipe Removal D Center Exhaust Pipe Installation
(Refer to GROUP 15.) (Refer to GROUP 15.)
D Rear Propeller Shaft Removal
 FUEL SUPPLY – Fuel Tank 13B-3
2.5 ± 0 .5 N · m
10
6 16
15 11
20
21 5 12 9
23 4 2.5 ± 0 .5 N · m

12
13 18
22 17
19 12
2.5 ± 0 . 5 N · m
7
3 19 14
2.5 ± 0 . 5 N ·m

1 8
15 ± 1 N ·m

Removal steps
1. Parking brake cable clamp 12. Vapour hose
mounting nut 13. Fuel check valve
2. Filler hose 14. Fuel tank harness
3. Leveling hose 15. Fuel pump module
"AA 4. High pressure tube connection 16. Retainer plate
5. Vapour hose connection 17. Packing
6. Return hose connection 18. Pipe and gauge assembly
7. Harness connector connection 19. Valve assembly
8. Fuel tank assembly 20. Fuel filler cap
"AA 9. High pressure tube 21. Filler neck protector
10. Return hose 22. Filler neck assembly
11. Suction hose 23. Packing

INSTALLATION SERVICE POINT

"AA HIGH PRESSURE TUBE CONNECTION
Caution
After the connection, pull the high pressure tube gently
in the direction of removal to check that is firmly
connected.
13B-4 FUEL SUPPLY – Fuel Tank

INSPECTION
Return hose
FUEL PUMP MODULE/PIPE AND GAUGE ASSEMBLY
Suction REPLACEMENT
hose
1. Remove the rear seat cushion.
2. Remove the service hole cover.
3. Disconnect the harness connector, fuel hose and tube.
4. Unscrew the mounting nuts, and then remove the pipe
High and gauge assembly and fuel pump module.
pressure 5. Install the pipe and gauge assembly and fuel pump module.
tube Harness
connector Tighten the mounting nuts to the specified torque.
Fuel pump
module Tightening torque: 2.5 ± 0.5 N⋅m
Suction hose 6. Connect the fuel hose, fuel tube and harness connector.
Caution
After the connection, pull the high pressure tube and
suction tube gently in the direction of removal to check
that they are firmly connected.
Pipe and 7. Install the service hole cover.
gauge 8. Install the rear seat cushion.
Harness assembly
connector
 FUEL SUPPLY – Fuel Tank 13B-5
DISASSEMBLY AND REASSEMBLY
FUEL PUMP MODULE
13

12

2
7

11
10 6
1

9
5

8 4

Disassembly steps
1. Fuel gauge unit 8. Housing
2. Gauge harness 9. Stopper
3. Bracket 10. Assist pump assembly
4. Cushion 11. Fuel hose (suction)
5. Fuel pump 12. Fuel hose (return)
6. Fuel tube 13. Fuel filter assembly
"AA 7. Grommet

REASSEMBLY SERVICE POINT

"AA GROMMET INSTALLATION
Apply a fuel to grommet before installing them, to prevent
them from being damaged or twisted.
NOTES