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Project: EXTENSION OF ROYAL HOSPITAL

Consultant: KHATIB & ALAMI

Contractor: OMAN SHAPOORJI COMPANY LLC.

Contact Person: AKASH RAJAN

Hilti Key Account Manager

+968 9973 4176
MAS NUMBER ERH-OSCO-CVL-MAS-0036A-R0 SUBMISSION DATE 12/04/2018

MATERIAL DESCRIPTION Hilti Firestop Sealant – CP606

MANUFACTURER/ SUPPLIER Hilti (Bin Salim Enterprises, Muscat)

Sl.
Description YES NO NA Remarks/ Observations
No.

1 Cover sheet with project details x

2 Material approval sheet x

MAS revision history with comments

3 x
compliance sheet.
Calculations & BOQ shall be quantified
4 Project specification & BOQ copy x after the Hilti Firestop BOQ sheet has
been duly filled and verified.

5 Specification compliance statement x

Copy of relevant codes & standards as

6 x
complied by Supplier (Agent)/ Manufacturer
Calculations & BOQ shall be quantified
Relevant calculations required for the
7 x after the Hilti Firestop BOQ sheet has
proposed materials
been duly filled and verified.
No Hilti accessories required for this
8 Schedule of accessories x
specific product.
Technical data sheet (Technical literature
9 highlighting selected models/ series, all x
accessories highlighted catalogue etc.,)
Manufacturing / Supplier company profile
10 (Contact details, authorized dealership letter x
from Manufacturer)
11 MSDS (Material Safety Data Sheet) x

Test reports (Relevant international

12 standards, ROP, Country of origin, fire x
performance, smoke performance etc.,)

Guarantee/ Warranty confirmation, to be

13 x
complied with the project specification

14 Method statement. x
Project reference list (List of previous RCA
15 Oman project references, other major project x
reference, approval copies, etc.)
Samples with project title, sample description,
16 x Samples shall be provided at site.
location description & date.

Previous commented MAS copy in case of

17 x
resubmission.
 TABLE OF CONTENTS

1. Specification & Compliance

2. Codes & Standards (UL Documents)

3. Technical Data Sheet

4. Company Profile

5. Material Safety Data Sheet

6. Test Reports

7. Warranty Certificate

8. Method Statement

9. Project Reference List

1. Specification & Compliance
 HILTI FIRESTOP COMPLIANCE STATEMENT

CONTRACTOR: OSCO

SUB: COMPLIANCE STATEMENT, SECTION 078400

PROJECT: ROYAL HOSPITAL EXTENSION

S. No. Specification Proposal Remarks

1.1 General instructions: Noted Product selection

Based on the UL
Division 01, General Requirements and Conditions of Tested System
Contract are part of this section and shall apply as if
repeated here.

1.2 Work included:

1.2.1 Hilti CP606 shall

Provide fire-stopping at openings in floors and fire rated be used wherever
walls and partitions to prevent the passage of fire, smoke applicable as per
or toxic gases. the relevant
approvals (UL
1.2.2 documents
The Work of this Section shall include but not be attached). This
limited to the following in accordance with fire submittal mainly
ratings indicated on drawings, the applicable codes, covers the
standards and to the approval of the Engineer:- application for
firestopping of
1.2.2.1 construction
Penetrations for the passage of duct, cable, cable tray, joints.
conduit, piping, electrical raceways through fire-rated
vertical barriers (walls and partitions), horizontal barriers
(floor/ceiling assemblies), and vertical service shaft walls
and partitions.

1.2.2.2
Fire-safing slot gaps between edge of floor slabs and Complied
openings.

1.2.2.3
Fire stopping and smoke seal at building perimeter at Complied
edge of floor slab abutting exterior openings and curtain
wall.

1.2.2.4
Fire stopping and smoke seal at fire rated walls abutting
exterior walls.

1.2.2.5
Fire stopping and smoke seal at gap between top of fire Complied
rated concrete block walls and underside of structure
above (slab or beam soffit).

1.2.2.6
Fire stopping and smoke seal of joints in fire rated Complied
concrete block walls.

1.2.2.7
 Fire stopping and smoke seal at mechanical
penetrations, pipes, HVAC ducts, where they pass
through fire rated walls and floor slabs.

1.2.2.8
Fire stopping and smoke seal at electrical penetrations
where they pass through fire rated walls and floor slabs.

1.2.2.9
Fire stopping and smoke seal at top of fire rated
plastered wall partitions.

1.2.2.10
Fire stopping and smoke seal at intersection of fire rated
walls.

1.3 Related works specified elsewhere:

1.3.1
Section 03 30 00 - Cast in Place Concrete

1.3.2
Section 04 22 00 - Concrete Unit Masonry.

1.3.3
Section 07 21 00 - Thermal Insulation.

1.3.4
Section 07 92 00 - Joint Sealants. Complied

1.3.5
Section 08 44 13 - Aluminum Curtain Wall.

1.3.6
Section 08 51 13 - Aluminium Doors and Windows

1.3.7
Section 09 21 13 - Plaster Assemblies

1.3.8
Division 22 Plumbing for fire stopping and smoke
seals within mechanical items of work (e.g. ducts and
dampers).

1.3.9
Division 23 Heating, Ventilating and Air Conditioning
(HVAC)

1.3.10
Division 26 ELECTRICAL: for fire-stopping and smoke
seals within electrical items and assemblies (eg. bus
ducts).

1.4 Quality Assurance:

Application is as
1.4.1 Noted per contractor’s
Qualifications: The work of this Section shall be scope. Hilti shall
performed by a qualified and experienced Installer, with provide the
a proven experience record of similar works for firestop materials
minimum of 5 years, acceptable to the Engineer. The in its portfolio and
term "Installer", as used herein, shall mean a firm of shall give training
established reputation; which has been trained by the to the applicators
Manufacturer in the proper installation of fire safing & provide
materials and which is regularly engaged in, and relevant
maintains a regular force of workmen skilled in the documents
installation of fire safing materials of the type specified. wherever
necessary.
 1.4.2
Before proceeding with the work, provide documented Contractor’s
proof of the above for the approval of the Engineer. scope

1.4.3
Source Limitations: Obtain fire-stop through-penetration Noted.
and joint systems from a single manufacturer. Contractor’s
scope
1.4.4
A manufacturer's representative (not distributor or
agent) to be on-site during initial installation of fire-stop Complied
systems to train concerned personnel in proper selection
and installation procedures. This should be done as per
manufacturer's written recommendations published in
their literature and drawing details.

1.5 Warranty:

1.5.1
Refer to Conditions of Contract and Sections of Division Noted
01.

1.5.2
Submit a written comprehensive warranty for the Works Complied. Warranty
of this Section, stating that the Fire Stopping Works are document
warranted against materials, workmanship, performance attached.
defects for a period ten (10) years.

1.5.3
If any part of the Works of this Section, including design, Contractor’s
fabrication or installation are subject to any third party, scope
such party shall provide a collateral warranty
equivalent to the warranty for the Works of this Section.

1.6 Codes & Standards: Complied. CP606 shall be

(UL) used as per UL
American Society for Testing and Materials (ASTM): standard
documents as per
ASTM E119: Test Methods for Fire Tests of Building project
Construction and Materials. specification.
Relevant
ASTM E814: Test Method for Fire Tests of Through- documents are
Penetration Fire Stops. attached.

British Standards Institution (BSi):

BS 476, Part 20: Method for Determination of the Fire

Resistance of Elements of
Construction (General Principles).

BS 5889: Specification for One Part gun-grade Silicone

Based Sealants.

Underwriters' Laboratories Incorporated (ULI):

ULI 263: Fire Tests of Building Construction Materials.

ULI 1479: Fire Test of Through Penetration Fire-stops.

Test Requirements: UL 2079, "Tests for Fire Resistance

of Building Joint Systems" (July 1998.)

NFPA Codes

Muscat /Oman Civil Defence Authorities (ROP)

Regulations.
 DafStb guidelines for the protection and repair of
concrete building components, Part 4, Section 2.4.5.6,
with subsequent fire age testing to ensure long term
functionality not less than 30 years .

The fire stop material to be tested according to the EN

1366-3

1.7 Submittals:

1.7.1
Shop Drawings Contractor’s
scope
1.7.1.1
Submit shop drawings for all work of this Section; Contractor’s
approval shall be obtained before materials are scope
fabricated or delivered to the site.

1.7.1.2 Contractor’s
Shop drawings shall indicate the locations and types of scope
the various fire-stopping materials to be used throughout
the building, and materials and methods of installation of
damming for the floor, wall and ceiling construction.
Details of damming shall be large scale and shall indicate
materials and methods of installation.

1.7.1.3
List of Conditions: Submit with the shop drawings a list of Contractor’s
all conditions to be expected. Reference the applicable scope
UL Test Numbers for each condition.

1.7.2
Samples: Samples shall be
Complied provided to site
1.7.2.1 office
Submit samples of materials specified in this Section.

1. 7.2.2
A sample of each type of fire stopping and sealing
material, being incorporated into the Works, shall be Contractor’s
formed for Approval, in a location determined by the scope
Engineer and shall be subsequently retained for the
purposes of Quality Control until directed otherwise by
the Engineer.

1.7.3
Product Data: Submit manufacturer's technical data and Complied Attached
installation instructions.

1.7.3.1
Submit safety data sheets in accordance with Conditions Complied Attached
of the Contract and Sections of Division 01 for inclusion
with project record documents. Keep one (1) copy of
safety data sheets on Site for reference by workers.

1.7.3.2
Quality assurance certificates:

1. 7.3.2.1 Complied Attached

Submit quality assurance certificates in accordance
with the Conditions of the Contract and Sections of
Division 01, stating that the manufacturer is and will be
for the duration of the Works of this Section, ISO 9001
and ISO 9002 registered.

1.7.3.2.2
 Submit Material safety data sheet of the firestoping Complied Attached
material and VOC have to be less than 150 g/l.

1.7.3.2.3
Submit the test certificate to indicate that the fire stop Complied Attached
materials are anti Mould &
mildew growth.

1.7.3.3
Inspection and testing reports:

1. 7.3.3.1 Complied All Hilti products

Submit inspection and testing reports in accordance with are tested by
the Conditions of the Contract and Sections of Division third party UL
01 demonstrating that firestopping and smoke seal laboratories and
assemblies have been inspected and tested by an test documents
independent testing agency and they meet or exceed are attached
the specified UL design criteria for the location(s) of herewith.
installation(s).

1.8 Performance requirements:

1.8.1
Provide fire stop materials that are hygiene and do not Complied
allow growth of mould and mildew.

1.8.2
Provide products that upon curing, do not re-emulsify, Complied
dissolve, leach, breakdown or otherwise deteriorate
over time from exposure to atmospheric moisture,
sweating pipes, pending water or other forms of moisture
characteristic during and after construction. Provide fire-
stop sealants sufficiently flexible to accommodate motion
such as pipe vibration, water hammer, thermal expansion
and other normal building movement without damage to
tile seal.

1.8.3
Pipe insulation shall not be removed, cut away or
otherwise interrupted through wall or floor openings. Contractor’s
Provide products appropriately tested for the thickness scope
and type of insulation' utilized.

1.8.4
Fire rated pathway devices shall be the preferred product Contractor’s
and shall be installed in all locations where frequent cable scope
moves, add-ons and changes will occur,

1.8.5
When mechanical cable pathways are not practical,
openings within walls and floors designed to Contractor’s
accommodate voice, data and video cabling shall be scope
provided will re-enterable products specifically designed
for retrofit.

1.8.6
Penetrants passing through fire-resistance rated
floor-ceiling assemblies contained within chase wall Contractor’s
assemblies shall be protected with products tested by scope
being fully outside of the chase wall.

1.8.7
Provide fire-resistive joint sealants designed to
accommodate a specific range of movement and tested Complied
for this purpose in accordance with a cyclic movement
 lest criteria as outlined in Standards, ASTM E-1399,
ASTM E-1966 or ANSI! UL 2079.

1.9 Delivery storage & handling:

1.9.1
Comply with manufacturer's ordering instructions and Contractor’s
lead-time requirements to avoid construction delays. scope

1.9.2
Deliver materials in manufacturer's original, Contractor’s
unopened, undamaged containers with identification scope
labels including UL label intact.

1.9.3
Store materials protected from weather and Contractor’s
damage and at temperature conditions in compliance scope
with manufacturer's requirements.

1.9.4
Before handling, read product data sheets and material
safety data sheets for compliance with them. Do not use Contractor’s
damaged or expired materials. scope

2.1 Products

Provide product as appropriate for the situation and as Complied Hilti CP606
detailed on the Drawings and to the approval of the
Engineer. The products shall include, but not be limited
to, the following:

2.2 Fire Resistant Intumescent Expansion Foam

2.2.1
Foam shall conform to a two hour fire rating in
accordance with the requirements of NFPA Codes and
ASTM E 119. Foam shall also conform to UL Standard
1479: "Standards for Fire Tests of Through Penetration
Fire Stops".

2.2.2
The foam shall provide a fire resistance equal to the
construction into which it is installed; in accordance with
"Through Penetration Firestop Systems (XHEZ)" in the
Underwriters Laboratories "Fire Resistance Directory".

2.2.3
Dams: Provide dams as recommended by the
manufacturer, as required for proper installation and for
required fire rating.

2.2.4
Intumescent firestop Foam, Expanding material Fire
Seal foaming agent (CFC) and solvent- free, g a s t i g h t ,
permanent seal with reinstallation possibility to provide
up to 2 hours integrity when subject to test conditions of
BS 476 Pt 20/prEN 1366 and after age testing to
DafStb guidelines

2.3 Firestopping (Lightweight) Mortar

Provide Portland cement / fly ash mortar with an air-dried

density of 650 to 850 kg/m3. Mortar shall be classified
for both flame and temperature ratings under ASTM E
814. Mortar shall be always used in conjunction with an
intumescent putty as specified herein.
2.4 Mineral Fibre Fire-Safing Insulation

2.4.1
Provide mineral fibre fire sating insulation of density Not in Hilti Minimum 64
65 kg/m3 (4 pcf), and thickness to suit condition. portfolio kg/m3 density
mineral wool to
2.4.2 be used.
Provide 20 gauge minimum metal plate where required -
for firesafing support to comply with fire ratings.

2.4.3
Do not use fibrous sating insulation unless it is in
conjunction with a compatible smoke seal as specified
herein. -

2.5 Mineral Wool / Rock Wool

2.5.1
Rock wool/Mineral wool for fire stop applications shall be -
of minimum 45 kg/m3 density and rated non-combustible
when tested according to ASTM E136 and shall be free
from asbestos and glass-fibre.

2.6 Silicone sealant

2.6.1
Elastic Firestop silicone sealant One part, low Complied Hilti CP606
modulus, moisture activated capable of withstanding
high movement in compression and extension, Sealant
to provide+/- 25% MAF in tension ,water and gas seal
and sound Insulation and approved by the Engineer.

2.7 Mastic

2.7.1
Mastic shall be Sprayable Latex based dispersion with -
50% movement capability suitable for construction/
movement joints due to seismic, wind sway or thermal
expansion conditions.

2.8 Intumescent Putty

2.8.1
Intumescent putty shall be a putty based on graphite and -
shall have a 5-bar expansion pressure and shall be
tested to ASTM E184 and relevant standards and
approved by the Engineer.

2.9 Backing foam

2.9.1
Backing foam shall be a one component, ready to -
use, polyurethane based adhesive expanding sprayed
foam. It shall be fire tested to relevant standards and
exhibit one hour integrity rating.

2.10 Preformed Pipe Seals

2.10.1
Provide preformed graphite based intumescent wrapped
metal collars Material: Prefabricated steel jacket with
a graphite based intumescent wrap to all flammable -
plastic pipes, the jacket to exert an expansion pressure of
2 bar to provide 4 hours integrity classified for both flame
and temperature under ASTM E
814.
2.11 Accessories:

2.11.1 Noted.
Provide anchorage assemblies with Fire tested
certificates and complying with
U.L. designs and other components and accessories as
needed.
3.1 Inspection:

3.1.1
Examine all surfaces to which the firestopping materials Contractor’s
are to be applied, and notify the Engineer in writing of scope
any conditions detrimental to the proper and expeditious
installation of the work. Starting of work within an
area shall be construed as acceptance of the conditions
of that area.

3.1.2
Thoroughly clean all surfaces to receive firestopping Contractor’s
materials to eliminate mill scale, dirt, grime, oil, grease, scope
dust, loose rust or paint, and all other foreign material.

3.1.3
Cleaning shall be accomplished just prior to application of Contractor’s
firestopping materials. scope

3.2 Installation / General:

3.2.1
The Contractor shall select the material and UL test
assemblies to be used as may be required for each type
of material, location, rating and penetration or hole size. Complied
Do not proceed with the work until all submittals have
been fully approved.

3.2.2.
Materials and equipment shall be as approved by the
manufacturer. Application procedures shall be in strict Noted
accordance with the manufacturer's directions and
specifications. Only experienced, skilled mechanics
approved by the materials manufacturers shall be
allowed to place the materials.

3.2.3
Provide fire stopping materials and thicknesses as
required to provide indicated ratings. Where not Complied UL documents
otherwise indicated, comply with U.L. standard designs. attached
In multiple layer work, offset joints by at least 150 mm.

3.2.4
Anchor fire stopping using manufacturers'
recommended system and in compliance with U.L. -
standard designs.

3.2.5
Install fire stopping without gaps and voids of any kind.
Do not use damaged materials. Remove and replace -
non fitting or disturbed work. Do not use fire safing
materials containing solvents.

3.3 Foam-In-Place Fire-stopping:

3.3.1
Apply foam-in-place fire-stopping material in depths -
required to meet the fire ratings indicated or required.
Provide clips or other approved means to contain the
foam in place material which will enable the foam to
 solidly fill the areas intended. Mixing and application
shall be in strict accordance with the manufacturer's
written instructions.

3.3.2
Foam fire-stopping may be used in lieu of sealant or
mortar materials at the Contractor's option, provided -
details conform to manufacturer's recommendations for
maintaining the integrity of the assembly in question, and
the manufacturer submits applicable test results of similar
configurations.

3.4 Fire-stopping (Lightweight) Mortar

3.4.1
Mortar may be used to firestop all large, non-moving
openings in fire rated assemblies, including multiple -
openings in floor slabs.

3.4.2
Mix mortar with clean water in accordance with the
manufacturer's printed instructions. Wet all surfaces with
water prior to application of mortar. Apply by hand or
pump and vibrate in penetrations to prevent voids from
forming.

3.5 Mineral Sating Insulation:

3.5.1
Apply in continuous lengths, using manufacturer's
standard safing clips. Compress insulation until stable Noted
without movement. Mineral wool to
be applied as per
3.5.2 UL documents
Mineral safing insulation must be used in conjunction with
a sealant or foam fire stop to ensure a continuous smoke Noted
seal.

3.6 Silicone Sealant:

3.6.1
Use silicone sealant at narrow joints at fire rated floor and Complied Hilti CP 606
wall penetrations, and at penetrations subject to vibration
or movement. Typical penetrations requiring sealant are
plumbing and HVAC piping, electrical conduit, and
ductwork.

3.6.2
Where openings are large enough, use mineral safing Complied Application as per
insulation in thicknesses required to dam the joint, and UL documents
apply 15 mm minimum depth of sealant, or as required to
achieve the rated assembly.

3.7 Preformed Pipe Seals:

3.7.1
Use preformed pipe seals for fire stopping non-
metallic pipes or conduit penetrating rated assemblies.
Preformed metal collars with graphite based intumescent -
wrap may be surface mounted or embedded in firestop
mortar as space permits to seal PVC or ABS pipe
penetrations. Size selection and installation shall be in
strict accordance with manufacturer's written instructions.
3.8 Field Quality Control

3.8.1.
Coordinate installation of firestopping work with other Contractor’s
work to minimize cutting and removal of installed scope
firestopping. As work of other trades is completed, review
fire stopping work and repair or replace work which
has been damaged or removed. Inspections will be
performed to verify compliance with requirements.

3.9 Cleaning and Protection:

3.9.1
Upon completion of the work, remove all unused
materials from the site. Clean floors, walls and other Contractor’s
adjacent surfaces that are stained, marred or otherwise scope
damaged by this work. Leave all work and the adjacent
areas in a clean condition.

3.9.2
Protect all completed work from damage, by Noted.
methods recommended by the manufacturer of installed Contractor’s
materials. scope.
2. Codes & Standards (UL Documents)
3. Technical Data Sheet
4. Company Profile
5. Material Safety Data Sheet
6. Test Reports
7. Warranty Certificate
Ref. MOOM-ENGG-2018
Dept. Technical

Hilti Firestop General Warranty Statement

ATTN: To whomever it may concern.

We Hilti hereby confirm that we give a warranty for the Hilti Firestop material until delivered to the customer
that the materials are free of defect in material and workmanship.

Also we would like to inform you that, Fire resistance test reports/approvals/certificates normally do not
contain any information on the service life of a Firestop product / assembly. By carrying out own additional
ageing tests which simulate extreme temperature/humidity conditions, Hilti provides its customers with a
very high level information on product reliability and service life expectancy of the Hilti Firestop systems.
Providing the product is installed in compliance with Hilti recommendations and that the installation has
been approved and designed by a authority having jurisdiction (AHJ) in accordance with a tested or listed
system, and based on the ageing cycles obtained in above test procedures as well as of experience gained
in the field of concrete construction with many project references, it can be assumed that Hilti Firestop
systems have a service life (ageing resistance) of approximately 10 years from date of substantial
completion.

Please note that this expected long-term ageing resistance of Hilti Firestop products, which is given on
the basis of the above-mentioned tests, depends on a number of factors on which Hilti basically has no
influence (e.g. environmental factors such as extreme environmental conditions, e.g. chemicals, etc.) and,
therefore, are subject to the following conditions which must be strictly observed by the user with regard
to the respective Hilti Firestop system:
• Strict adherence to the Hilti’s operating, setting, installing and other technical instructions.
• Strict adherence to storage conditions, check for compatibility, damaged or expired product
• Rigorous compliance with all other conditions set in the Hilti’s operating, setting, installing and
other technical instructions during the lifetime of the Hilti Firestop products, in particular with regard
to regular control and maintenance as well as to foreseeable use under normal climatic condition
in the respective field of application.

Note: For installation warranty please ask for separate Installation warranty letter from the applicator. As
a service gesture Hilti can only provide a random site inspection after the installation & only approve the
places/mock-ups where inspection took place by a Hilti trained representative.

Yours sincerely

Shency Philip
Head of Engineering
Hilti Oman
Mob: +968 99877613

Hilti Oman
Engineering Department

P. O. Box 808 | PC 100 | Oman

T +968 2208 4646| F +968 2208 2627
www.hilti.com.om
8. Method Statement
 METHOD STATEMENT

Product:
HILTI Firestop Sealant CP-606

Proposal:
To close the gap between Penetrants and Concrete wall/floor with Hilti fire
stop sealant CP-606

Installation Instructions of Products:

Step1
Preparation: All Surface must be clean, sound, dry and frost free prior to
application of fire stopping material

Step 2
Mineral wool Packing: Pack in non-flammable mineral wool as back filling
material. Leave minimum 6 mm free at each side of opening

Step 3
Fire Stop mastic: Build up CP-606 in remaining opening gap. Make sure that
applied thickness is 6 mm and flush from both sides of wall

Step 4
Smoothing of mastic: Smooth CP-606 before skin forms using water and a
spatula. The completed system should be undisturbed for 48 hours
Tools
1. Safety equipment:
Gloves, Mask, Helmet, Safety Shoes and Overall
2. Soap water
3. Cutting Knife
4. Masking Tape
9. Project Reference List