HALFEN bolts

The Advantages at a Glance

1

HTA / HZA channels

H alfen bolts with a patented,
S-shaped head for even ffi
cia
lly

34

o
-
more reliable attachment: 1.4
Z -2
No
The new shape of the head p.
Ap

ed
ov
appr
ensures enhanced protection Model HS
against screw slippage in the
2
channel Smooth HALFEN bolts

HALFEN bolts
for all type HTA profiles

• Load bearing in 2 directions

• Identified at shank tip by
Model HS 1 marking notch
3

HGB channels
Model HSR

HALFEN bolt with nib 4

HTU channels
• For hot-rolled profiles only:
HTA 40/22, 50/30, 52/34, 72/48
Model HSR • For regular steel only: WB and FV
• Load bearing in all directions
• Load bearing in longitudinal
channel direction per expert report 5
• Identified at shank tip by

Roof and Wall

2 marking notches

Nip c ia
l ly
ffi
...
o

-
1.4
Z -2
No
Ap
p.
6
ed

ov
Model HZS appr
Curtain Wall

Model HZS Toothed HALFEN bolts

• Toothing ensures positive load

bearing even in the longitudinal
direction. Any risk of slippage is 7
eliminated.
• Identified at shank tip by
Accessories

2 marking notches
Teeth

© 2009 HALFEN - B 09 - E - www.halfen.com 27

 HA LF E N BOL TS
Product Range

HALFEN bolts
1 Fits HTA HTA HTA HTA HTA HTA
HTA / HZA channels

profile 72/48, 72/49 72/48 55/42 55/42, 52/34, 54/33, 50/30, 49/30 52/34, 50/30 40/22, 40/25
Bolt HS 72/48 HSR 72/48 HS 50/30 HS 50/30 HSR 50/30 HS 40/22
58 58
,5
41 41 41 32
Bolt
size

l
l

l
l
l

l
2
l [mm] M 20 M 24 M 27 M 30 M20 M 24 M10 M 12 M 16 M 20 M16 M20 M 10 M 12 M 16
HALFEN bolts

15
20
GVs4.6 GVs4.6
25

A4-50 A4-50 A4-50 A4-50 A4-50

30
FV4.6 FV4.6
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6
3
35
GVs4.6
HGB channels

A4-50 A4-50 A4-50 A4-50 A4-50

FV4.6 FV4.6 FV8.8
40
GVs4.6 GVs4.6 GVs4.6 GVs4.6
GVs8.8 GVs4.6 GVs8.8 GVs4.6
A4-50
45 GVs4.6
GVs8.8 GVs8.8 GVs8.8 GVs8.8
HCR-50
4 50
A4-50 A4-50 A4-50 A4-50 A4-50
A4-50
A4-50L
FV4.6 FV4.6 FV4.6 FV4.6 FV4.6
FV8.8
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6
HTU channels

A4-50
55 FV4.6
GVs4.6

A4-50 A4-50
60 FV8.8
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6
GVs8.8 GVs8.8 GVs8.8 GVs8.8 GVs8.8 GVs8.8 GVs8.8
5 65 GVs4.6
70
Roof and Wall

72
FV4.6 FV4.6 FV4.6 FV4.6 FV4.6 A4-50
75 FV8.8 FV8.8 GVs4.6
GVs8.8 GVs8.8
HCR-50
A4-50 A4-50 A4-50
80 A4-50L A4-50L A4-50L
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6
6 GVs8.8 GVs8.8 GVs8.8 GVs8.8 GVs8.8
87 A4-70T A4-70T
A4-50 A4-50 A4-50T A4-50 A4-50
A4-50
Curtain Wall

FV4.6 FV4.6 FV4.6 FV4.6 GVs4.6 FV4.6 FV4.6 FV4.6

100
FV8.8 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6
GVs8.8 GVs8.8 GVs8.8 GVs8.8 GVs8.8
A4-50
125 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6

A4-50 A4-50 A4-50 A4-50

7 150 FV4.6 FV4.6 FV4.6
FV4.6
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6
GVs8.8
GVs8.8
Accessories

175
A4-50
200 FV4.6 FV4.6 FV4.6
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6
250 FV4.6 GVs4.6
300 GVs4.6 GVs4.6 GVs4.6
L = left-hand thread; T = partial thread Notes - → next page

28 © 2009 HALFEN - B 09 - E - www.halfen.com

HA LF E N BOL TS
Product Range

HTA HTA 38/17, 38/17-K HTA 28/15 HZA HZA HZA HZA HZA Fits 1

HTA / HZA channels

40/22 HZA 38/23 HZA 29/20 29/20 38/23 29/20 38/23 41/22 profile
HSR 40/22 HS 38/17 HS 28/15 HZS 29/20 HZS 38/23 HS 29/20 HS 38/23 HZS 41/22 Bolt
5
,5 34,
32 29 20 29 29
21
Bolt
size

l
l

l
l
l

2
M16 M 10 M 12 M 16 M6 M8 M 10 M12 M 12 M12 M16 M12 M16 M12 M16 l [mm]

HALFEN bolts
GVs4.6 GVs4.6 GVs4.6 15
A4-70
20
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6
A4-70 A4-50 A4-70
25
GVs4.6 GVs4.6 GVs4.6
HCR-50
A4-70 A4-70 A4-50 A4-70 A4-70
30
FV4.6 FV4.6 FV4.6 FV4.6
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs8.8 GVs8.8 GVs8.8 GVs4.6 GVs4.6
A4-50 A4-50
3
35
FV8.8

HGB channels
HCR-50
A4-70 A4-70 A4-50 A4-70
40
FV4.6 FV8.8
GVs8.8 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs8.8 GVs8.8 GVs8.8 GVs4.6 GVs4.6

45

HCR-50
A4-70 A4-70 A4-50
A4-50L A4-50L
A4-70
A4-50L A4-50 A4-50 50
4
FV4.6 FV4.6 FV4.6 FV8.8 FV8.8
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs8.8 GVs8.8 GVs8.8 GVs4.6 GVs4.6

HTU channels
55

HCR-50
A4-70 A4-70 A4-50 A4-70 A4-70
FV8.8 FV8.8 60
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6
GVs8.8 GVs8.8 GVs8.8 GVs8.8 GVs8.8 GVs8.8 GVs8.8
65 5
FV8.8 70

Roof and Wall

A4-70T 72

75

A4-70
A4-70
A4-50L
A4-50 A4-70 A4-70 A4-50
A4-50L 80
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6
GVs8.8 GVs8.8 GVs8.8 6
87
A4-50 A4-50 A4-50
Curtain Wall

FV4.6 FV8.8
100
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs8.8 GVs8.8 GVs8.8 GVs4.6 GVs4.6
A4-50
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 125
GVs8.8 GVs8.8 GVs8.8
A4-50 A4-50 A4-50

GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6

150 7
GVs8.8 GVs8.8 GVs8.8
Accessories

175
A4-50 A4-50 A4-50
200
GVs4.6 GVs4.6 GVs4.6 GVs8.8 GVs8.8
GVs8.8 250
GVs8.8 GVs8.8 300
L = left-hand thread; T = partial thread Notes - → next page

© 2009 HALFEN - B 09 - E - www.halfen.com 29

 HA LF E N BOL TS
Bolt Identification and Lengths

Identifying the HALFEN bolts

1
HTA / HZA channels

Nomenclature on bolt head Manufacturer

HALFEN
H4.6
4.6 H 4.6 (for individual dimensions)
strength grade or material grade

HALFEN HALFEN
H 4.6
4.6 Strength grade 4.6 H 4.6
A4-50 Material grade A4 - 50
2 galvanised or hot- stainless steel
H 4.6
4.6 dip galvanised
HALFEN bolts

marking notches at shank tip:

HALFEN Strength grade 8.8 Material grade A4 - 70
H 4.6
8.8 HALFEN
H 4.6
HS all types HSR all types galvanised or hot-dip A4-70 stainless steel
HZS 41/22 HZS 38/23 galvanised
H 8.8
4.6
3 HZS 29/20
HGB channels

Official approvals
Halfen
Langenfeld
Halfen
Langenfeld
Halfen
Langenfeld •Z - 21.4 - 34: HALFEN cast-in channels HTA and associated HALFEN bolts HS
•Z - 21.4 - 145: HALFEN cast-in channels HZA 41/22 and associated HALFEN bolts HZS
•Z - 21.4 - 1691: HALFEN cast-in channels HZA DYNAGRIP and associated HALFEN bolts HZS
HTA, HS HZA, HZS HZA, HZS DYNAGRIP
4
Determining the bolt length l erf for HALFEN bolts
HTU channels

lerf
s l erf = t fix + i + s + vmin Dimensions Vmin
i tfix vMIN
Bolt diameter vmin = m + ü [mm]

5 M6 11,0
HALFEN l erf = required bolt length M8 12,5
bolt
Roof and Wall

t fix = clamping thickness of M10 14,5

attached part M12 17,0

i = height of profile lip M16 20,5

s = washer thickness page 74 M20 26,0

vmin =m+ü M24 29,0

M27 31,5
6 m = height of nut EN ISO 4034
M30 33,5
ü = projection approx. 5 (7 as from M20) mm
Curtain Wall

Dimensions, profile lip i

Channel profile 28/15 29/20 38/17 38/23 40/22 40/25 41/22 49/30 50/30 52/34 54/33 55/42 72/48 72/49
i [mm] 2,3 5,0 3,0 5,5 6,0 6,0 7,2 7,5 8,0 11,5 7,5 12,9 15,5 10,0

7
Notes re pages 28-29
Accessories

M10, M12 matching profile 38/23 M6, M8, M10 matching profile Can only be used when no load
Can only be used when no load 29/20. Can only be used when no component acts on channel in its
component acts on channel in its load component acts on channel in longitudinal direction.
longitudinal direction. its longitudinal direction. Length ending

30 © 2009 HALFEN - B 09 - E - www.halfen.com

 l ly
c ia
ffi
...
HA LF E N BOL TS

o
-
1.4
Z -2
No
p.
Dimensioning Ap

ed
ov
appr

Load capacity design ratings F Rd and M Rd

1

HTA / HZA channels

Bolt type HS - Design ratings FRd and MRd
Grade 4.6 Grade 8.8 Stainless steel A4-50. HCR-50 Stainless steel A4-70

Bending moment Bending moment Bending moment Bending mo-

per bolt per bolt per bolt ment per bolt

Thread FRd [kN] MRd [Nm] FRd [kN] MRd [Nm] FRd [kN] MRd [Nm] FRd [kN] MRd [Nm]
M6 3.1 2.8 — — — — — — 2
M8 5.6 7.0 — — 5.6 6.2 7.7 13.2

HALFEN bolts
M10 9.0 14.0 18.6 34.9 9.0 12.2 12.2 26.2
M12 13.0 24.5 27.2 61.2 13.0 21.4 17.6 45.9
M16 24.2 62.2 50.5 155.4 24.2 54.3 33.0 116.6
M20 37.8 121.1 79.0 — 37.8 106.0 — —
M24 54.3 209.6 113.7 — 54.3 183.3 — —
M27 70.7 310.7 148.4 — — — — —
M30 86.4 419.9 — — — — — — 3
Available thread sizes for the various profiles → page 28-29

HGB channels
Bolt Type HZS - Design ratings FRd and MRd Changing bending stress:
For facade veneers subjected to va-
Grade 8.8 Stainless steel A4-50, HCR-50
riable flexural stress conditions (e.g.
Bending moment Bending moment
per Bolt per Bolt
due to temperature change), the
alternating stress amplitude must
Bolt Type FRd [kN] MRd [Nm] FRd [kN] MRd [Nm] not exceed a value of σA = ± 50 N/
29/20 - M12 27.2 61.2 — — mm2 (γ =1,0) by the mean value σM,
4
38/23 - M12 27.2 61.2 — — relative to the stressed cross section

HTU channels
38/23 - M16 50.5 155.4 33.0 * 116.6 * of the bolt.
41/22 - M12 27.2 61.2 13.0 21.4
41/22 - M16 50.5 155.4 24.2 54.3
FRd = Load capacity design rating of the
* Material stainless steel A4-70 bolt
Observe load-bearing capacity of the MRd = 42 Nm. MRd = Design rating of the absorbable
bending moment
profile! In case of a difference in the load- For profile HTA 38/17 with a channel
NEd = Design rating of the existing tensile
5
bearing capacity between the bolt and the length L > 250 mm the bending moment of
HALFEN cast-in channel, use the smaller load component
the bolt must be reduced to MRd = 101 Nm

Roof and Wall

value
For profile HTA 28/15 with a channel
Length L > 250 mm the bending mo-
ment of the bolt must be reduced to
MEd = Design rating of the existing
Bending moment relative to the upper edge bending moment
of the profile or concrete. In case of flexure
and additional centric or diagonal tensile NEd ≤ FRd · (1 - MEd / MRd)
stress the strain values must be added up:

Tightening Torque for HALFEN bolts 6

Curtain Wall

Tightening Torque [Nm]

Bolt type HS A4-50
Material / Grade HS HS HSR HZS 41/22 HZS 41/22 HZS 38/23 HZS 38/23 HZS 29/20
HS A4-70
4.6 8.8 8.8 8.8 A4-50 8.8 A4-70 8.8
Thread HS HCR-50
M6 3 — — — — — — — —
M8 8 — 8 — — — — — —
M10 15 48 15 — — — — — — 7
M12 25 70 25 — 50 50 80 — 80
Accessories

M16 60 200 60 200 120 80 120 120 —

M20 120 400 120 400 — — — — —
M24 200 680 200 — — — — — —
M27 300 1000 — — — — — — —
M30 400 — — — — — — — —

© 2009 HALFEN - B 09 - E - www.halfen.com 31

 HA LF E N BOL TS
Dimensioning

Design load-carrying capacity F Rd [kN]

1
HTA / HZA channels

Channel nut GWP Bolt type HSR

Grade 8.8
28/15 - M10

38/17 - M10

38/17 - M12

40/22 - M10

40/22 - M12

50/30 - M10

50/30 - M12

50/30 - M16

72/48 - M12

72/48 - M16

72/48 - M20
FRd in longitudinal
28/15 - M6

28/15 - M8

38/17 - M6

38/17 - M8

40/22 - M6

40/22 - M8

50/30 - M8
channel direction

according to expert report

Bolt HSR [kN]
40/22 - M16 7.0
2 galvanised
(GV)
2.7 3.9 4.2 3.1 5.6 5.7 8.0 3.1 5.6 9.0 13.0 5.6 9.0 13.0 13.0 13.0 24.2 30.8
50/30 - M16 7.0
HALFEN bolts

Stainless 50/30 - M20 10.5

steel 2.7 3.9 4.2 3.1 5.6 5.7 8.0 — 5.6 9.0 13.0 5.6 9.0 13.0 13.0 13.0 24.2 30.8
A4 72/48 - M20 10.5

Rec. max.Design load-carrying capacity per HALFEN bolt HS in the longitudinal channel direction [kN]

For supporting structures exposed

3 for steel profiles for stainless steel profiles
to stress in the longitudinal channel
direction, use hot-rolled HALFEN
HGB channels

Bolt type HS with strength class

cast-in channels in conjunction with
Thread Ø 4.6 8.8 A4-50 A4-70
toothed HALFEN bolts type HSR, or
M6 0.14 0.56
toothed HALFEN cast-in channels HZA
M8 0.28 0.98 0.28
in conjunction with toothed HALFEN
M 10 0.42 1.54 0.42
bolts type HZS.
4 M 12 0.70 2.24 0.70
In cases of load support involving fric-
M 16 1.26 4.20 1.26
M 20 1.96 6.58 1.96 tion, the maximum design ratings are
HTU channels

M 24 2.80 9.52 2.80 shown in the table on the left (tigthe-

M 27 3.64 12.46 ning torque → see page 31)
M 30 4.48 15.26

Direct attachment Spaced attachment

5
Surface-flush Non-flush installation
Roof and Wall

installation Shim
see Note

Square -
Distance

washer
6
Curtain Wall

For spaced attachment always install a

7 Note (non-flush installation) square washer
If the front edge of the channel is set In the case of transverse stress, add
Accessories

back from the concrete surface, the the bolt flexure to the tensile force. Example:
attached structure must be shimmed see footnote page 31 HALFEN cast-in channel: HTA 49/30
using the washer VUS, provided for HALFEN bolt: HS 50/30 - M16
spaced attachment (→ page 74 ). Washer: VUS 49/30 - M16
Bending moment MRd : page 31

32 © 2009 HALFEN - B 09 - E - www.halfen.com