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ProfiDrive®
Year
Speed
Fuel consumption
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ProfiDrive®
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ProfiDrive®
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ProfiDrive®
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ProfiDrive®
ensuring that you have the right tyres for the job;
watching the rolling behaviour and checking the tyre
wear pattern (correct track setting);
checking the rims for excessive heat development
(indicates that brake shoes are sticking);
checking the tyre pressure at regular intervals
(with tyres cold)
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ProfiDrive®
Single tire
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Axle load (kg) ProfiDrive®
Tire size
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ProfiDrive®
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ProfiDrive®
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ProfiDrive®
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ProfiDrive®
Griem
Computersimulation
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ProfiDrive®
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ProfiDrive®
T = 10°C
T = 20°C
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ProfiDrive®
In a truck with a 324 kW (440 hp) engine and a gross weight of 40 t Rolling
the tractive resistances are divided up as follows (driving without resistance
Drag
acceleration on the flat):
Surplus power
55,6 kw
(75,6 hp)
78 kw 94,4 kw
8,4 kw
(106 hp) (128 hp)
(11,4 hp)
19,8 kw
(27 hp)
260 kw 226 kw 188,4 kw
(307 hp) (256 hp) 41,2 kw
(353 hp)
(56 hp)
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ProfiDrive®
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ProfiDrive®
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ProfiDrive®
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ProfiDrive®
Buttons (+/-):
The engine speed is set
with the vehicle
stationary, the road
speed when the vehicle is
in motion.
OFF button:
Here the current function
can be deactivated.
MEM button:
This resumes the last
function used without your
MAN Nutzfahrzeuge AG ProfiDrive® Economy having30.09.2011
to start and reset 31
Road speed control with the multifunction
steering wheel
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ProfiDrive®
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ProfiDrive®
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The following are pre-selected when the ignition is switched on: ProfiDrive®
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Lenkstockhebel neu ProfiDrive®
With the rocker switch you can switch between road speed regulator (FGR) and road speed limiter (FGB).
With switch 2 FGB / FGR can be switched off and switched on again with the last speed saved.
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Cruise control
ProfiDrive®
would accelerate
here
Manual 75km/h,
1400/min. From here
100 with cruise
control
Change in altitude
again
Up to here
85 km/h
with cruise
1500/min.
control,
85 km/h
1500/min.
Brake
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Route
Cruise control
would set pump
to full power
here Route profile
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ProfiDrive®
42.0 ltr./100 km
36.0 ltr./100 km
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Time Consumption Distance Gearshifts
ProfiDrive®
Only full gears from 2nd in low range 43 s 0.65 ltr. 450 m 7
2 ▼ > 1800 1/min > 4 ▼ > 1800 1/min > 5 ▲ > 1800 1/min > 7 ▼ > 1600 1/min > 8 ▼ > 1400 1/min > 8 ▲
Further possibilities:
2 ▼ > 1800 1/min > 4 ▼ > 1600 1/min > 5 ▼ > 1600 1/min > 6 ▼ > 1600 1/min > 7 ▼ > 1600 1/min > 8 ▼ >
1400 1/min > 8 ▲
2 ▼ > 1600 1/min > 3 ▼ > 1600 1/min > 4 ▼ > 1800 1/min > 5 ▲ > 1800 1/min > 7 ▼ > 1800 1/min > 8 ▲
Please consider :
start without gas
2 gears “jump” only in the lower range (gears 1 - 4)
in the upper range (gears 5 - 8) maximally 1½ gears “jump”
the ComfortShift button leave pressed to the shifting process are terminated
for light upward gradients + 100 1/min (for example: 1700 1/min + 100 1/min = 1800 1/min)
for stronger gradients ½ gear, if possible 1 gear at 1900 1/min
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300 110 51 266 20 57 8 16 4 240 ProfiDrive®
250
200
150
100
50
ng
g
g
g
an
an
an
an
an
an
an
an
ga
G
ts
1.
2.
3.
4.
5.
6.
7.
8.
är
kw
üc
R
Number of starts with a grossweigth of 65 ts.
MAN Nutzfahrzeuge AG ProfiDrive® Economy 30.09.2011 43
Effect of the starting gear to the service life
of the clutch
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ProfiDrive®
100
90
80
Service life of the clutch %
70
60
50 100
40
30 62
20 42
30
10 21 17
0
2. 2. 3. 3. 4. 4.
Permanent move in a gear to high could reduce the service life of your clutch more than 80 %
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ProfiDrive®
100
90
80
Service life of the clutch %
70
60
50 100
40
30 60
20 40
10
0
Idlingspeed EDC 800 - 1000 1/min 1000 - 1200 1/min
Permanent starting with the engine speed to high could reduce the service life of your
clutch more than 60 %
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ProfiDrive®
Splitter switch
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ProfiDrive®
ComfortShift button
Splitter switch
Range switch
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ProfiDrive®
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4 Range-change group slow ProfiDrive®
– bars 4 and 5 full: range-change group shifted
(picture shows slow range)
5 Range-change group fast
– bars 4 and 5 not full: pre-selected range-change group
(picture shows fast range)
6 - figure: ger engaged
N: Neutral
R: Reverse
–: No gear engaged
7 Splitter group fast
– Triangles 7 and 8 full: splitter group shifted (picture shows
e.g. slow splitter group)
For reversing change without fail into the low range-change group
(risk of clutch damage)
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ProfiDrive®
D Driving forwards
DM Shunting forwards (2 speeds)
N Neutral
R Driving in reverse (2 speeds)
RM Shunting in reverse (2 speeds)
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ProfiDrive®
D1 – D5 Driving forwards
DM Shunting forwards (2 speeds)
N Neutral
R1 Driving in reverse (2 speeds)
RM Shunting in reverse (2 speeds)
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ProfiDrive®
D Driving forwards
DM Shunting forwards (2 speeds)
N Neutral
R Driving in reverse (2 speeds)
RM Shunting in reverse (2 speeds)
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ProfiDrive®
D1 – D5 Driving forwards
DM Shunting forwards (2 speeds)
N Neutral
R1 Driving in reverse (2 speeds)
RM Shunting in reverse (2 speeds)
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In automatic mode, when the vehicle
ProfiDrive
stationary or in motion, the gear engaged can be
®
+
AUTO / MAN
Shifting up several
+ gears:
• Tap several times or
+ • Hold lever
Shifting up 1up for
approx. 0.5
gear: sec
• Tap upwards
once
Shifting down 1
gear:
Tap downwards
•Shifting down
once
several gears:
• Tap several times
or
• Hold lever down for
approx. 0.5 sec
MAN Nutzfahrzeuge AG ProfiDrive® Economy 30.09.2011 55
Climbing resistance
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ProfiDrive®
Gradient;
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ProfiDrive®
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ProfiDrive®
Remember :
Every interruption of traction leads to a loss of speed
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Climbing resistance: ProfiDrive®
-1 ?
8. 1370
?
?
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Climbing resistance: ProfiDrive®
-1 ?
12. Gear 1400
?
?
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ProfiDrive®
Performance lines
320 PS / E4
360 PS / E4
400 PS / E4
400 PS / E5
440 PS / E4
440 PS / E5
480 PS / E4
480 PS / E5
540 PS / E5
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Consumption ProfiDrive®
Gradient [%]
60 Brake frequent
50 gearshifts.
40 Shift from 8th (h) Shift from 8th (l) 1100/min Shift from 7th (h)
Entering gradient
30 1100/min to 8th (l) to 7th (h) 1300/min 1100/m to 7th (l)
in 8th gear (h),
20 1300/min Loss approx. 3km/h 1300/min
1300 rpm
10 Loss approx. 3km/h Loss approx. 3km/h
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
Route
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1 % gradient
0,8 % gradient
ProfiDrive®
0,5 % gradient
Case in point:
40 t semitrailer train travelling on the flat
meets an uphill gradient at a speed of 80 km/h.
2 s shifting time
1 s shifting time
Gradient (%)
14
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ProfiDrive®
12,0
12 Aufpumpen einer
inflate a leaky undichtenair unit
compressed
Druckluftanlage-blattgefederter
sheet-fitted with springs course Zug
Aufpumpen einer
inflate a leaky undichtenair unit of
compressed
10 a air-fitted with springs course Zug
Druckluftanlage-luftgefederter
9,0
engine
Motor imwhile
Standstationary
von 0 aufof30
0 to 30
Grad
degrees to warm
warmlaufen lassen up leave
8 7,0 Beheizen des Fahrerhauses
heat the driving mit dem
cab with the vehicle
engine for 1 hour
Fahrzeugmotor 1Std.
Kühlen des
cool the Fahrehauses
driving mit air
cab with the der
6 conditioning
Klimanlage 1Std.system for 1 hour
Arbeiten
work withmit NA
the z.B. Baustoffzug
auxiliary drive of a 1Std.
building material truck for 1 hour
4 3,0
Arbeiten mit
work with NA
the z.B. Silozug
auxiliary 1Std.
drive of a silo
2,0 truck for 1 hour
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ProfiDrive®
Too little air in the fuel-air mixture leads to incomplete combustion. In this context one talks about a rich
mixture.
Incidentally :
1 liter diesel fuel requires, depending on supercharging, between 10,000 and 20,000 liters of air for
combustion
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ProfiDrive®
Too much air in the fuel-air mixture leads to non-utilisation of the available air capacity. In this context one
talks about a lean mixture.
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ProfiDrive®
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ProfiDrive®
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Starting: ProfiDrive®
Accelerating:
Shifting:
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ProfiDrive®
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ProfiDrive®
Stopping:
Brake sensitively.
Switch off engine only when it is idling without accelerating as you do so.
When loading/unloading the vehicle always switch off the engine – also for
environmental reasons.
Breaks:
When vehicle is stationary do not heat the cab with the vehicle engine. Use the
auxiliary heater (if fitted).