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Abstract
Purpose – Electrical energy distribution systems must be low losses systems in order to enhance the
system efficiency. Therefore, it is preferred to distribute electrical energy by bus-ducts in the place of
cables over all energy levels and decrease the losses. The purpose of this paper is to focus on a
comprehensive survey of various aspects of bus-ducts design including electromagnetic, mechanical
and thermal. Advantages and disadvantages of different available design techniques are reviewed.
Design/methodology/approach – Different works on various bus-based power transmission and
distribution systems are reviewed. Generally these are done in three categories including systems
modeling methods, heat transfer in the systems, short circuit and electromagnetic force. The attempt is
made to provide geometrical and materials specifications in order to present the analyzed system well.
Findings – Different types of bus-ducts from used materials, voltage level and insulation types are
reviewed. Bus-duct modeling techniques are introduced which can be easily applied for bus-ducts
design. Electromagnetic field distribution, thermal pattern inside and outside of the bus-duct in normal
and short circuit modes and finally mechanical considerations are dominant factors which must be
taken into account in the bus-ducts design. This leads to an optimal design of bus-ducts which prolong
the life span of the bus-ducts fixed in the installations.
Originality/value – This paper for the first time systematically reviews the latest state of arts in the
design of bus-ducts for efficient electrical energy distribution. It summarizes a variety of design
techniques applicable to bus-ducts design.
Keywords Electromagnetics, Modelling, Thermal modelling, Thermal analysis, Bus-ducts,
Electromagnetic analysis, Modelling methods
Paper type General review
1. Introduction
Bus-ducts have wide applications in industrial complex and large residential buildings.
Beside good safety of these systems, its most important advantages include easy
fixing, suitable maintenance and repairs (Hwang et al., 1998). Generally, bus-duct
system consists of a number of insulated copper or aluminum conductors, normally
surrounded by a earthed enclosures. Due to the wide spread of electrical equipment and
importance of their manufacturing safety, the bus-ducts are covered by electrical
insulation materials. This has a number of advantages; the most important advantage
is that the bus-ducts containing different currents can be placed beside each other. COMPEL: The International
This can reduce the size of electrical distribution system as well as leakage reactance of Journal for Computation and
Mathematics in Electrical and
Electronic Engineering
Vol. 35 No. 1, 2016
This paper was originally accepted for the special issue on “Numerical Field Calculation in pp. 117-136
Electrical Engineering (IGTE 2014)”, Vol. 34, Iss. 5. The authors wish to thank Mapna-Pars © Emerald Group Publishing Limited
0332-1649
Generator Company in Iran for financial support of the bus-duct design project. DOI 10.1108/COMPEL-02-2015-0099
COMPEL the system; this leads to a lower voltage drop (WETOWN BUSWAY Co., 2010).
35,1 Enclosures around conductors prevent the bus-ducts from mechanical damages and dust.
The high voltage (HV) bus-ducts are utilized in the following cases (Sarajcev, 2012):
(1) main circuit;
(2) main transformer connections;
118 (3) auxiliary transformer connections;
(4) station auxiliary circuits;
(5) generator connections;
(6) excitation transformer connections;
(7) current transformers assembly structures;
(8) wall through seal and expansion joint structures;
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separation partition
Figure 1.
Segregated
three-phase bus-duct
with rectangular
cross-section
phase conductor conductor
shield
COMPEL bus-ducts, only there is a force along horizontal axis. In addition, the current
35,1 density along the line using the magnetic equivalent circuit and finite elements (FE)
methods is very close. Other structures of bus systems have been also analyzed and
their impacts upon system behavior have been considered by a factor defined as
geometry factor vs electromagnetic force exerted on the conductors. Advantage of
this analytical method is its simplicity and capability to extend to different bus
120 systems. Various parameters are considered to improve analytical modeling method.
For example, in Coneybeer et al. (1994), skin effect and proximity effect have been
taken into account. In addition, electromagnetic coupling between conductors
and enclosure in two high current bus-ducts with identical cross-section has
been considered.
Equivalent circuit (EC) method is one of the analytical modeling methods used in
electrical devices. In Piatek et al. (2010), the EC method for a three-phase bus-duct has
been introduced. In this case, it is assumed that the enclosure of bus-duct is earthed and
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then the impact of the return current on the induced magnetic fields in the enclosure is
investigated (Figure 2). Ie1, Ie2 and Ie3 are return currents and their amplitudes depend
on many factors such as impedance of return phase current path, the related
phase current and transmission line parameters, particularly the mutual inductance
between the conductors and enclosures. In Figure 2, mutual inductances between
phases 2 and 3 have been eliminated and Zg is the earth inductance. Since enclosures
may be connected directly or through the earth, the return current path and its
related phase current are not identical and consequently unique impedance cannot be
introduced for phase system.
To study the magnetic field of the circular cross-section of high current bus-ducts,
an analytical model considering geometric mean distance has been introduced in
Coneybeer et al. (1994). In this model skin effect, proximity effect, mutual impacts of
conductors and enclosure effect have been taken into account in order to enhance the
accuracy of the model. This model also is used in GIL systems. The most important
problem in an analytical modeling method of bus-duct is determining correct current
distribution in the system. The accuracy of remaining parameters and elements of the
model depends on the current distribution. This method is based on filament method in
I1 Z11
L1
Ze1 Z1e1
Ie1
Z1e2 Z12
I2 Z22
L2
Ie2 Ze22
Z1e3 Z13
I3 Z33
L3
Figure 2.
Equivalent circuit of Ie3 Ze33
a high current three-
phase bus-duct with
I1L Zg
earthed enclosure
which each conductor is divided into a set of smaller wires. There are the following Bus-ducts
assumptions in this method: design
• current passes along filaments;
• electrical resistance and magnetic permeability are identical along filaments; and
• all filaments are in series and this is the base for skin effect estimation.
Structure of a three-phase bus-duct system has been given in Imamura et al. (1998).
121
The dimensions of conductor of each phase are: 5 mm thickness, and 50 mm width and
required length. The space between the phases conductor is 70 mm.
In Imamura et al. (1998), ac and dc magnetic fields due to a three-phase bus-duct
system are estimated in order to model an optical transformer. Figure 3 shows the
magnetic field distribution due to dc current in open conductor and conductor with
fence. In this case, 424 A dc current pass through two lateral buses and 848 A pass
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through the middle conductor. As shown in Figure 3, in the first case the center of the
magnetic loops in two lateral buses is displaced from the bus center due to the current
passing the middle conductor where there is an enclosure around each bus and center
of magnetic field loops coincide with the bus center. Magnetic field components for
different types of dc and ac supplies in a bus system having two conductors with
enclosure and with no enclosure close to the buses have been investigated in Imamura
et al. (1998).
Impact of particles and metal contents in the gas isolated bus-ducts upon the
efficiency of these bus-ducts has been examined by Nageswara Rao (2012). Around
20 percent of the reported faults in this type of bus-ducts are caused by metal particles.
Impact of the metal particles dimensions on their movements in different electrical
fields in the bus-ducts has been investigated. The thinner particles more likely lead to
electrical discharge. Also aluminum particles are more than copper particles under
influence of voltage level.
3. Thermal analysis
It is essential to inspect the losses, thermal analysis and temperature of bus-ducts.
Ohmic losses in bus-ducts are important from some aspects. First, Ohmic losses due to
passing current through different conductors in various operating conditions must
be considered. Second aspect in losses discussion is related to eddy current in the
enclosure around the bus-duct. Magnetic field generated by bus-duct conductors
current induces eddy currents in the enclosure; these eddy currents cause Ohmic losses
in the bus-duct enclosure. Importance of Ohmic losses in heat dissipation and
(a) (b)
Figure 3.
Magnetic field
distribution due to
Notes: (a) Open conductor; (b) conductor with fence dc current
Source: Adapted from Imamura et al. (1998)
COMPEL temperatures rise in different parts of bus-ducts are very clear. In Hwang et al. (1998),
35,1 heat dissipation in bus-duct has been examined. In addition to the mechanical and
physical protection role of the external enclosure, it also plays an important role in the
heat dissipation. These losses have been estimated using FEM in a bus-duct
where cross-section (Figure 4), specifications, material properties and heat transfer
coefficients have been given in Table I (Hwang et al., 1998).
122 Losses density due to the eddy current in the upper layer of bus-duct enclosure is in
y-direction, and in middle axis of upper layer is minimal. The reason is that considering
the symmetry between phases, induced eddy current in this region is lower and
consequently the Ohmic losses is smaller; while the eddy current losses in the lateral
sheets close to the buses is maximal. Figure 5 shows the temperature distribution in the
bus-duct cross-section.
Temperature of the outer bus is only 0.5°C lower than that of the middle bus.
The reason is that the heat dissipation close to the heat exchange surface is better and it
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X
Top surface
Spacing Busbar
Bottom Surface
Side Surface
125 mm
Side Surface
Figure 4.
Cross-section of 340 mm
proposed bus-duct
Source: Adapted from Imamura et al. (1998)
68.777
67.993
67.208
66.424 Min
Figure 5.
Temperature
distribution
in bus-duct
cross-section
Source: Adapted from Hwang et al. (1998)
90
85
80
Temperature (°C)
75
K1=0.2
70 K2=0.25
K3=0.3
65
Figure 6.
60
Temperature
55 distribution along
y-axis for different
50 types of insulations
−150 −100 −50 0 50 100 150
with different heat
Location along Y - axis (mm)
transfer conduction
Source: Adapted from Hwang et al. (1998)
Heat dissipation in the air-isolated high current bus-ducts has been considered by
Bachorec et al. (2004) in which two Ansys-Emag and Ansys-Flotran softwares have
been coupled. In addition, three types of three-phase bus-ducts consisting of insulated
three-phase bus-duct, no segregated three-phase bus-duct and segregated three-phase
bus-duct have been investigated.
COMPEL Figure 7 shows the schematic of insulated three-phase bus- duct. Simulations
35,1 and tests have been carried out at rated current of 8.4 kA, frequency of 50 Hz
and environment temperature of 16°C. Figure 8 shows the thermal analysis of the
insulated three-phase bus-duct in which mutual impacts between phases from
electromagnetic and thermal point of views are minimal because of insulated
enclosure. Losses density as output of the electromagnetic analysis is the input
124 of thermal analysis. Figure 9 shows 2D heat distribution in an insulated three-phase
bus-duct.
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Figure 7.
Schematic of
insulated three-phase
bus-duct
Source: Courtesy of Pars Generator
1
NODAL SOLUTION
ANSYS 7.0
STEP = 35
SUB = 1
TEMP
SMN = 15.406
SMX = 56.785
!0.8 m
Figure 8.
Thermal analysis
of an insulated
15 17.5 20 22.5 25 27.5 30
three-phase bus-duct
Source: Courtesy of Pars Generator
1
AVG ELEMENT SOLUTION ANSYS 7.0
Bus-ducts
STEP = 1 design
SUB = 1
FREQ = 50
PLOSSO2 (AVG)
SMN = 28.443
SMX = 0.101E+08
125
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Figure 9.
0 10,000 20,000 30,000 40,000 50,000
Heat distribution of
an insulated three-
Insulated three-phase duct: Joule heat per unit volume
phase bus-duct
Source: Courtesy of Pars Generator
(a) (b)
Z
Hw
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X(γ,θ) R2
Figure 10. I1 Je1
Je1
Eddy current in θ I2
e
conductor enclosure Je2 Y
due to magnetic field Je1 µ0 γ1 R1
due to: (a) conductor
R3
itself and (b)
R4
adjacent conductor
d v
(a) (b)
× 10−3 × 10−3
5 5
Current (A)
Current (A)
0 0
Figure 11. −5
10 20 30 40 50 60 70 80 90 100
−5
10 20 30 40 50 60 70 80 90 100
Effective induced Time (ms) Time (ms)
current
Notes: (a) Lower face; (b) lateral of bus-duct enclosure
Tank
Conductor SF6
Conductor Figure 12.
(a) A bus system
Tank Flux
and its eddy
Q1 = q 1rad + q 1conv, Q1 + Q2 = q 2rad + q 2conv currents; (b) heat
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exchange of system
Source: Adapted from Bachorec et al. (2004)
convection and radiating types. The power losses (heat) and estimated exchange
coefficient have been given in Table III. According to Table IV, losses in the conductors
are higher than that of the enclosure of bus system. Table V summarizes the measured,
analytically estimated and numerically (FEM) estimated temperature of different parts
of the system. As shown in Table III, losses in conductors are higher than that of bus
system enclosure.
According to Kim et al. (2005), the estimated temperature in different parts of the
system such as conductors and tank using FEM, analytical method and measured are
agreed well. It is also seen that the temperature in an enclosure of bus system is lower
than that of conductors of heat dissipation. Eddy current, magnetic field and heat
Table IV.
Comparison of
Temperature (°C) Analytic method FEM Measured calculated and
measured
Conductor 43.75 41.44 42.6 temperature of
Tank 24.31 21.82 20.3 system
(a) (b)
Z Z
Y
X
X
Y
Figure 13.
Magnetic flux
distribution in
(upper) conductors
and (lower)
enclosures at peak
current of phase B
Source: Courtesy of Pars Generator Co.
(a) (b)
S
S S
Figure 14. H
H
Two horizontal (a)
and vertical (b) plate d plate d
structures of buses
Source: Adapted from Xu et al. (2007)
In Sarajec (2011), thermal capacity of buses in steady-state and transient modes has Bus-ducts
been addressed using different models (Figure 15). Estimated results are obtained by: design
T ðt Þ$T 1
¼ 1$e$t=t (1)
T 2 $T 1
Figure 15 are well agreed with the test results. The results are valid only for step
change. Also in Coneybeer et al. (1994), a simple method has been introduced using 129
algebraic equations instead of partial differential equations which studied the thermal
analysis in non-steady case. Results of this modeling method have been compared with
the measured values which confirm the model.
In Del Vecchio (2003), thermal analysis of bus with industrial loads has been done
using magneto-thermal method by applying analytical magneto-dynamic method.
The results obtained by this method are in good agreement with the industrial data as
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such that the minimum and maximum temperatures in the analytical method are very
close to the measured data. One of the advantages of this method is considering the
magneto-dynamic coupled with electrical circuit equations.
(a) (b)
hforced ht
ht hs
hfree hs
hs
hs hs hs ht ht
hs hs
Figure 15.
hs hb hs hb Surface areas used
with Nusselt number
Tubular Rectangular Angular Tubular Rectangular Angular correlations
Free convection situations Forced convection situations
COMPEL mesh type takes 98 iterations. Obviously, more iteration needs longer CPU time and
35,1 this is 638 s for CDT mesh type compared with 289 s for LIG mesh type. The maximum
difference between the CDT and LIG types is around 10 percent.
In Xu et al. (2007), a 3D non-linear model has been introduced for electromagnetic
forces analysis due to short circuit in a three-phase gas insulated bus system. In this
modeling, skin effects and non-linear permeance of materials have been considered.
130 In Kim et al. (2005) and Tasic (2000), electromagnetic analysis in short circuit of
buses has been carried out. In Triantafyllidis et al. (2003), the mentioned force with
eddy current and magnetic field distribution have been analyzed using FEM in
insulated phase bus (IPB); then a point having the highest impact, from electromagnetic
force caused by short circuit, has been determined. Figure 16 shows IPB cross-section.
Figure 17 shows the magnetic flux lines and flux density in IPB cross-section. When
short circuit occurs, magnetic flux density increases. Also in Figure 17, the impact of
bus-duct enclosure, which has no considerable effect on the internal magnetic field,
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upon the environment, is observed. As expected, short circuit causes the increase of the
magnetic field density particularly around bus-duct conductor. Figure 18 presents the
induced eddy current in bus-duct enclosure during the short circuit fault. The phase
induced current in the enclosure has phase difference with the current passing the
conductor due to the inductance of the enclosure. Also amplitude of this current is
lower than the current passing the corresponding phase conductors. Figure 19 presents
the force exerted on the conductors at the time of short circuit fault.
Electromagnetic force exerted on the conductor and bus-duct enclosure is identical.
Frequency of the electromagnetic force oscillations is equal to the supply current
frequency (50 Hz). After approaching this force to its peak value it damps in 1 s.
Figure 16.
Cross-section Shell Conductor
of a typical IPB
Source: Adapted from Del Vecchio (2003)
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cross section
lines and (b) flux
(a) Magnetic flux
design
density in IPB
Figure 17.
131
COMPEL (a) × 105
35,1 5
−5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
132 (b)
× 105
Shells Currents (A)
−5
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
(c) × 105
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4
2
Figure 18. 0
Induced eddy −2
current in bus-duct −4
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
enclosure during
Time (Sec)
short circuit fault
Source: Courtesy of Pars Generator Co.
(a)
1,000
X Component
Y Component
0
−1,000
Forces on Conductors (N)
−2,000
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
(c)
500
0
Figure 19.
Force exerted on −500
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
conductors at time of
Time (Sec)
short circuit fault
Source: Courtesy of Pars Generator Co.
Damping time differs for different phases. Figure 20 shows the electromagnetic force in
the middle phase conductor at two phase angles of current. As shown in Figure 20,
amplitude of the electromagnetic force varies by variations of the current phase angle,
but these variations have no influence on the force amplitude. Figure 21 shows the
electromagnetic force at the time of short circuit fault in the enclosure with two
1,500
Current Phase Angle = PI/2
Bus-ducts
1,000
Current Phase Angle = PI/3 design
500
Force on Conductor (N)
0 133
−500
−1,000
Figure 20.
Electromagnetic
−1,500 force in middle
phase conductor
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0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
at two phase
Time (Sec)
angles of current
Source: Courtesy of Pars Generator
(a)
1,000 Steel 416
Aluminum
0
−1,000
Forces on conductors (N)
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
(b)
2,000
−2,000
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
(c)
1,000 Figure 21.
0 Electromagnetic
force at time of short
−1,000 circuit fault in
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5
enclosure with two
Time (Sec)
different materials
Source: Courtesy of Pars Generator
different materials. Figure 21 indicates the maximum force for two materials is almost
the same. In the steel, this force reaches its peak earlier and damps quicker and
therefore it applies less stress on the supports.
Aluminum enclosure makes it possible to cut the circuit by protection devices before
approaching the maximum force (Isfahani et al., 2009). Impact of distance between
phases on the electromagnetic force due to short circuit fault is shown in Figure 22
(Hassanpour and Vaezzadeh, 2008).
Increasing distance between the phases has influence on the volume and affects
seriously the electromagnetic force as such that the force decreases largely, but at the
time fault occurring it has no impact on the maximum force. Effect of the enclosure
material on the short circuit force has been shown in Figure 23 in which aluminum
COMPEL alloy having larger resistivity leads to lower amplitude of the electromagnetic force.
35,1 In Triantafyllidis et al. (2003), a method has been introduced to examine the operating
conditions of a bus with several ac conductors. This method is based on the lumped
parameters method assuming linear magnetic material. Table VII summarizes the bus
short SC currents (Labridis and Dokopoulos, 1996).
Asymmetrical current distribution in short circuit case applies large short circuit
134 force (Chiampi et al., 1993). In Ho et al. (2003), magnetic forces in bus-bars with low
current used indoor has been studied. The obtained forces using FEM has been
2,400
2,200
2,000
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1,800
Force (N)
1,600
1,850
1,800
1,750
Force (N)
1,700
1,650
1,600
Ph. no. R1 S1 T1 R2 S2 T2 R3 S3 T3
5. Conclusion
This paper reviewed different types of bus-ducts from used materials, voltage level and
insulation types point of views. Bus-duct modeling methods were proposed and their 135
resultant signals were investigated. Bus-duct design must be based on electromagnetic,
thermal and mechanical considerations and all dominant factors upon these analyses
were introduced in the paper.
References
Bachorec, T., Hosek, J. and Saska, M. (2004), “Heat transfer simulation and experimental
verification of the high-voltage air-insulated bus ducts”, International ANSY Conference,
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current bus ducts”, Electric Power Component and Systems, Vol. 40, pp. 829-844.
Sarajcev, P. and Goic, R. (2010), “Power loss computation in high current generator bus ducts of
rectangular cross section”, Electric Power Component and Systems, Vol. 38, pp. 1469-1485.
Tasic, D. (2000), “A procedure for analysis of non stationary heating states of acsr conductors”,
NIS, Electrics and Energetics, Vol. 13 No. 1, pp. 83-94.
Triantafyllidis, D.G., Dokopoulos, P.S. and Labridis, D.P. (2003), “ Parametric short circuit force
analysis of three phase bus bars- a fully automated finite element approach”, IEEE
Transactions on Power Delivery, Vol. 18 No. 2, pp. 531-537.
WETOWN BUSWAY Co. (2010), “Medium and high voltage bus-way system”, technical note,
catalogue serial number: WTMV, v2010, available at: http://wetownbusway.com
Xu, S., Jin, X. and Pang, F. (2007), “Analysis of vibration and acoustic radiation characteristics of
bus-bar bridge system under electromagnetic force”, Electric Power Component and
System, Vol. 35, pp. 1317-1330.
Further reading
Ho, S.L., Li, Y., Lo, E.W.C., Cheng, K.W.E. and Wong, K.F. (2007), “Calculation of eddy current,
fluid and thermal fields in an air insulated bus-duct system”, IEEE Transactions on
Magnetics, Vol. 43 No. 4, pp. 1433-1436.
Corresponding author
Professor J. Faiz can be contacted at: jfaiz@ut.ac.ir
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