BILL OF MATERIALS-1

for 11 kV DP structure Kit as per Drg No. SIC/DL/WSO 18/29-7-85

20 mm Clamps made
16 mm
SL. Total wt/set Class 'A' G.I out of
Particulars M.S Angle/Flat in mm Qty Hexogonal Qty
No in kgs Pipe in 50x6 mm
Bolt & Nut
Length M.S. flat

1 2 3 4 5 6 7 8

175 mm 120 mm,

2 27.14 6 type-CDP-1
long 2 nos
1 H.T power x-arm out of 65x65x6 size 2.34 mtrs long 2 Nos.
2.16 kg/set
60 mm,
50 mm long 6
3 Nos

type-CDP-2
Brace X-arm (Horizontal member) 50x50x6 size 1.6 mtrs
2 2 14.4 65 mm long 8 2 Nos.
long
2.56 kg/set

3 Brace X-arm (cross member) 50x50x6 size 2.9 mtrs long 2 25.2 50 mm long 5

6 mm thick
4 Strain Plate 50x8 size 0.375 mtrs long 3 3.49
washer 1No.

Note :
1. All holes are of 18 mm for 16 mm bolts
2. All Sllotted holes are of 18x35 mm long
3. The weights given are for raw materials as per ISI structural steel hand book

Page 1
 BILL OF MATERIALS -2

FOR 100 TO 300 kVA TRANSFORMER CORE KIT ( For double pole TC Structure)

20 mm
16 mm dia dia. Class
Length/
SL. Particulars Qty
MS Angle Flat
piece in
total wt/set in Hexaganal Qty in 'A' G.I
No in mm kgs Bolt & Nut No. Pipe
mm x Nos
Length in mm Length in
mm/Qty

50x6 2,700 X 2 31.2 175 4 0

1 H.T Power Cross arm & strain plate 1 Set
65x65x6 375 X 3 2.7 50 6 0

45x45x6 2,350 X 2 18.8 75 4 0

40x40x5 340 X 2 2.04 0 0 0

2 a) G.O.S Frame 1 No.
40x40x5 70 X 4 0.84 0 0 0

40x40x5 60 X 6 1.08 0 0 0

b) Pin insulator support 1 Set 50x6 400 X 3 2.88 0 0 0

50x50x6 2,350 X 1 10.58 0 0 0

c) L. A. Fixing X-arm 1 Set
45x45x6 70 X 2 0.56 0 0 0

65x65x6 1,025 X 2 11.86 0 0 0

d) G.O.S & L.A Support X-arm & Clamp for fixing on to the pole 1 Set
50x6 436 X 2 2.15 65 4 0

e) G.O.S & L.A Supporting Brace 1Set 45x45x6 1,260 X 2 10.08 50 4 0

2,350 X 1
65x65x6 13.63 0 0 0
f) H.G Fuse Fixing X-arm 1 Set
65x65x6 70 X 2 10.08 85 2 0

Page 2
 65x65x6 925 X 2 10.73 0 0 0
g) H.G Fuse support X-arm & Clamp for fixing on to pole 1 Set
50x6 496 X 2 2.27 65 4 4

45x45x6 1,360 X 2 10.88 0 0

h) G.O.S , L.A & HG Fuse supporting brace & clamp for fixing to pole 1 Set 50x6 463 X 1 2.41 0 0 4

0 285 X 2 1.37 65 4

45x45x6 2,700 X 2 21.6 0 0

3 Transformer belting angle Clamp for fixing on to pole 1 Set 45x45x6 500 X 2 4 40 4 0

50x6 493 X 2 2.44 65 4

100x50 2,700 X 2 49.69 225 7 185 mm

a)Transformer seating channel supporting cleat X-arm & clamp for fixing
4 1 Set 65x65x6 310 X 2 3.6 0 0 3 No.
on to pole G.O.S

50x6 523 X 2 2.44 65 4 0

65x65x6 1,150 X 1 5.89 0 0 0

5 a) G.O.S Handle supporting X-arm & clamp for fixing on to pole G.O.S 1 Set
50x6 548 X 1 1.32 65 2 0

45x45x6 0
1800 X 1 0 0
50x6 4 1.34 0
b)Handle supporting X-arm brace & clamp for fixing on to pole 1 Set 560 X 1 0 0
0.77
320 X 1 65 0
50x6 2
Note :
1) The bill of materials are prepared as per Dgr No..KEB/SIC/WS/022/date :12.9.86

2) The weights given are for raw materials as per ISI structural Hand book.

3) All holes are of 18 mm & solt holes 18x35 mm to suit 16 mm unless otherwise stated
4) Bolts required to fix LA's & G.O.S down take off pipe are not included as the same are to be supplied along with equipments,

5) LT.4 pin X-arm & clamp are also not included as they are readily available.

Page 3
 BILL OF MATERIALS-3

3 Pole Structure for Transformer

Length
Sl. MS Angle
Particulars Unit /Nos in Wt / Set
NO Flat in mm
mm

1 2 3 4 5 6

50x50x6
1280 X 3 17.28
1 HT Side power Cross-arm and strain plate 1 Set
463 X 2 2.22
50x6

65x65x6
2000 X 2
2 GOS Support Cross arm & Clamp for fixing on to the pole 1Set 23.2 2.09
463 X 2
50x6
45x45x5/6
2350 X 4
45x45x5/6 37.6 4.96
310 X 4
3 GOS Frame 2 Nos 2.24
70 X 8
45x45x5/6 2.28
60 X 12
45x45x5/6

45x45x5/6 1360 X 4
21.76
4 GOS Supporting Cross arm and Clamp 1 Set 50x6 498 X 2
2.39 1.37
50x6 285 X 2

65x65x6
2000 X 1
a) GOS Handle Supporting Cross arm Brace and Clamps 1 No 11.6 1.26
423 X 2
50x6
5
45x45x5/6 1000 X 2
8.00 1.34
b) GOS Handle Supporting Cross arm brace and Clamps 50x6 50 X 1
0.77
50x6 320 X 1

50x50x6
2700 X 2 24.3
6 Brace Cross Member and Clamps 1 Set
493 X 2 2.31
50x6

Page 4
 BILL OF MATERIALS-4
FOR 25 TO 63 kVA TRANSFORMER CENTRE KIT

Length/ 16 mm dia 20 mm
Sl. MS Angle/ Total Wt/Set
Particulars Qty Piece in mtr Hexgonal Qty class 'A'
No Flat in kgs No.Bolt & Nut
x No GI pipe

1 Set
1 HT + LT side power X-arm 65x65x6 2.7 X 2 31.32 175 7 120
2 No

2.7 X 2
2 P.I support X-arm 1 No 50x50x6 12.96 65 4 **
(0.06x3)

1 Set 45x45x6 2.7 x 2 50 4 **

3 Belting cross arm and belting support X-arm 21.6 4.5
4 No 50x50x6 0.5 x 2 65 4 **

7
1 Set 2.7 x 2 **
4 Transformer Seating and Transformer seating angle support X-arm 65x65x6 31.32 3.19 12 50
4 No 0.285 x 2 160
4
5 Distribution box Fixing Clamps ** ** ** ** 120 **

6 G.I Pipe ** 20x5 ** ** 160 **

7 H Frame Set ** 1 No ** ** ** **
Note :
1. The bill of materials are prepared as per DRG No.SIC/WS/017/date 28.6.85.

2.The weights given are for raw materials as per ISI structural steel Hand book.

3. All holes are of 18 mm for 16 mm bolts.

4. All slotted holes are of 18x35 mm long.

5. Bolts required to fix Las are not included as the same are to be supplied along with LAs

6 Since the D.O.L.O cut out is being fixed on the pervious support of the T.C and depending on whether it is single support & DP structure provision for D.O.L.O fixing X
Estimate, Separately as the same is not include in the Kit.

Page 5
 BILL OF MATERIALS-5
H.FRAME

Sl. MS Angle Length in

Particulars Unit Wt/kg
No Flat in mm mm

1 2 3 4 5 6

1350 x 1
1 GOS- H Frame Fixing Cross-Arm No 65x65x6 5.933
1200 x 1

2 GOS Frame Set 45x45x5 2350 x 2 15.98

310 x 2 2.108

70 x 4 0.95

60 x 6 1.227

3 GOS Handle Frame Fixing Cross-arm No 45x45x5 1100 x 1 3.74

45x45x5
1360 x 2 9.248
473 x 2 2.27
4 GOS H Frame Fixing Cross arm Clamps Brace Fish Plate Set 50x6
503 x 2 2.41
50x6
285 x 2 1.368
45x45x5
50x6
1000 x 1 3.4
GOS Handle Frame Fixing Cross set arm Brace Clamps Fish 548 x 1 1.315
5 Set 50x6
Plate 558 x 1 1.339
50x6
320 x 1 0.768
50x6

Page 6
 BILL OF MATERIALS - 6
LT Kit for use in Metering and Distribution Box for 250 kVA TC using 2 pole
structure

Sl. Quantity/
Particulars
No. Length

Single core 240 sq. mm 1100 Volts, PVC Al LT Lead 5 mtrs.

a
with crimped CU lug at both ends for TC to distribution box 7 Nos.
via Metering Box (2 ckt) (two leads per phase and one 35.0 mtrs
nuetral)

Single core 240 sq. mm 1100 Volts, PVC Al LT Lead 6 mtrs.

4 Nos.
b with crimped CU lug at one end through LT Distribution Box
24.0 mtrs
to LT O/H line (1st Ckt)

Single core 240 sq. mm 1100 volts, PVC aluminium LT Lead

1 Nos.
c 4.0 mts. Long with crimped long body lug at one end. For LT
4.0 Mts
Distribution Box to LT O/H line (2nd Ckt) nuetral.

Single core 240 sq. mm 1100 Volts, PVC Al LT Lead 6.5 mtrs.
3 Nos.
d with crimped long body lug at one end. For LT Distribution
19.5 mtrs
Box to LT O/H line (2nd Ckt)

Single core 240 sq. mm 1100 Volts, PVC Al LT Lead 3 mtrs

1 No.
e with crimped long body lug at one end. For TC to LT O/H
3.0 mtrs
Line (2nd Ckt)

P.G. Clamps suitable for 240 sq.mm to Rabbit ACSR. For

f 8 Nos
One O/H take of lines 1 No./Phase

Fibre glass spacers for LT Al cable support with 2 Nos. 6 mm

g dia 40 mm long (full thread) Hexagonal bolts as per DRG 12 Sets
KEB/SIC/MISC/004 RI dated:26-12-86

Fish plate for fixing spacer to pole (as per drawing

h KEB/SIC/WS/022 RI dt:12-09-86) made out of 40x6 mm MS 8 Nos.
Plate 250 mm long

Bolts 175 mm long 12 mm dia

i 16 Nos

Bolts 65 mm long 12 mm dia (Full thread)

j 8 Nos.

Page 7
 BILL OF MATERIALS - 7

LT Kit for use in Metering and Distribution Box for 100 kVA TC using 2 pole
structure

Quantity/
Sl. Particulars
Length
No.

Single core 120 sq. mm 1100 Volts, PVC aluminium LT Lead

a
5 mtrs. with crimped long body lug at both ends for TC to 7 Nos.
distribution box via Metering Box(2 Ckt) (two leads per phase 35.0 Mts
and one nuetral)

Single core 120 sq. mm 1100 Volts, PVC aluminium LT Lead

4 Nos.
b 6 mtrs. with crimped long body lug at one end through LT
24.0 Mts
Distribution Box to LT O/H line (1st Ckt)

Single core 240 sq. mm 1100 volts, PVC aluminium LT Lead

1 Nos.
c 4.0 mts. Long with crimped long body lug at one end. For LT
4.0 Mts
Distribution Box to LT O/H line (2nd Ckt) nuetral.

Single core 120 sq. mm 1100 Volts, PVC aluminium LT Lead

3 Nos.
d 6.5 mtrs. with crimped long body lug at one end. For LT
19.5 Mts
Distribution Box to LT O/H line (2nd Ckt)

Single core 120 sq. mm 1100 Volts, PVC aluminium LT Lead

1 No.
e 3 mtrs. with crimped long body lug at one end. For TC to LT
3.0 Mts
O/H Line (2nd Ckt)

P.G. Clamps suitable for 120 sq.mm to Rabbit ACSR. For

f one O/H take of lines 1 No./Phase 8 Nos

Fibre glass spacers for LT aluminium cable support with 2

g Nos. 6 mm dia 40 mm long (full thread) Hexagonal bolts as 12 Sets
per DRG KEB/SIC/MISC/004 RI dated:26-12-86

Fish plate for fixing spacer to pole (as per drawing

KEB/SIC/WS/022 RI dt:12-09-86) made out of 40x6 mm MS
h
Plate 250 mm long 8 Nos.

i Bolts 175 mm long 12 mm dia 16 Nos

Bolts 65 mm long 12 mm dia (Full thread)
j 8 Nos.

Page 8
 BILL OF MATERIALS - 8
LT Kit for use in Metering and Distribution Box for 63 kVA TC using 2 pole structure

Quantity/
Sl. Particulars
Length
No.

Single core 95 sq. mm 1100 Volts, PVC aluminium LT Lead 4

mtrs. with crimped long body lug at both ends for TC to LT 6 Nos.
a
Kit via Metering Box(2 ckts) (two leads per phase and one 24.0 Mts
nuetral)

Single core 95 sq. mm 1100 Volts, PVC aluminium LT Lead 3

6 Nos.
b mtrs. with crimped long body lug at both ends through LT Kit
18.0 Mts
to LT O/H line (2 ckts)

Single core 95 sq. mm 1100 Volts, PVC aluminium LT Lead 3

1 No.
c mtrs. with crimped long body lug at one end. For TC to LT
3.0 Mts
O/H Line(1st Ckt) nuetral.

Single core 95 sq. mm 1100 Volts, PVC aluminium LT Lead 5

1 No.
d mtrs. with crimped long body lug at one end. for TC to LT
5.0 Mts
O/H Line via metering Box

P.G. Clamps suitable for Rabbit/Weasel ACSR. For one O/H

e 8 Nos
take off lines 1 No./Phase

Fibre glass spacers for LT aluminium cable support with 2

f Nos. 6 mm dia 40 mm long (full thread) Hexagonal bolts as 4 Sets
per DRG KEB/SIC/MISC/004 RI dated:26-12-86

Page 9
 BILL OF MATERIALS - 9
LT Kit for use in Metering and Distribution Box for 25 kVA TC using 2 pole
structure

Quantity/
Sl. Particulars
Length
No.

Single core 50 sq. mm 1100 Volts, PVC aluminium LT Lead 4

3 Nos.
a mtrs. with crimped long body lug at both ends for TC to LT kit
12.0 Mts
via Metering Box

Single core 50 sq. mm 1100 Volts, PVC aluminium LT Lead 3

3 Nos.
b mtrs. with crimped long body lug at both ends for LT Kit LT
9.0 Mts
O/H line

Single core 50 sq. mm 1100 Volts, PVC aluminium LT Lead 4

1 No.
c mtrs. with crimped long body with lug at one end from TC to
4.0 Mts
O/H line via Metering box

P.G. Clamps suitable for Rabbit/Weasel ACSR. For One O/H

d 4 Nos
take off lines 1 No./Phase

Fibre glass spacers for LT aluminium cable support with 2

e Nos. 6 mm dia 40 mm long (full thread) Hexagonal bolts as 2 Sets
per DRG KEB/SIC/MISC/004 RI dated:26-12-86

Page 10
 BILL OF MATERIALS-10

SINGLE POLE MOUNTED TRANSFORMER STRUCTURAL MATERIALS ON 9 MTRS. LONG RCC POLE ( SQ. SECTION) FOR 25/63 kVA
TC SET.

Part
MS Angle size in mm Length in mm Quantity Wt / Mtr. Weight in kg.
No.

1 50x50x6 850 1 4.5 3.825

2 50x50x6 1150 2 4.5 10.35

3 50x50x6 850 2 4.5 7.65

4 45x45x5 Not Applicable

5 45x45x5 700 2 3.4 4.76

6 45x45x5 1321 2 3.4 8.98

7 8th Plate Not Applicable

8 65x65x6 485 1 5.8 2.784

9 65x65x6 850 2 5.8 9.86

10 65x65x6 485 1 5.8 2.784

11 45x45x5 1230 2 3.4 8.16

12 45x45x5 1000 2 3.4 6.8

13 65x65x6 with cleat welded on both ends of length 65mm 485 1 5.8 2.9

Clamps

50x8 550 2

50x8 480 2

Bolts & Nuts (various sizes)

16x125mm 8

16x50 mm 8 4

16x50 mm 4

Page 11
 BILL OF MATERIALS-11

SINGLE POLE MOUNTED TRANSFORMER STRUCTURAL MATERIALS ON 9 MTRS. LONG RCC POLE ( SQ. SECTION) FOR 100 kVA TC
SET.

Part
MS Angle size in mm Length in mm Quantity Wt / Mtr. Weight in kg.
No.

1 50x50x6 850 3 4.5 11.475

2 50x50x6 1150 4 4.5 20.7

3 50x50x6 850 2 4.5 7.65

4 45x45x5 900 2 3.4 6.12

5 45x45x5 1500 2 3.4 10.20

6 45x45x5 1321 2 3.4 8.98

Not
7 8th Plate
Applicable

8 65x65x6 485 2 5.8 5.568

9 65x65x6 850 2 5.8 9.86

10 65x65x6 485 2 5.8 5.568

11 45x45x5 1350 2 3.4 9.18

12 45x45x5 1000 2 3.4 6.8

13 65x65x6 with cleat welded on both ends of length 65mm 485 1 5.8 2.9

Clamps

50x8 550 2

50x8 480 2

Bolts & Nuts (various sizes)

16x125mm 8

16x50 mm 8 5

16x50 mm 4

Page 12
F MATERIALS-4
TRANSFORMER CENTRE KIT

Clamp
made out
wt/set in
Qty of 50x6 Qty
kgs
mm MS
flat No.

3 ** ** **

** 460 2 2.16

** ** ** **
** 465 2 2.23

** ** ** **
3 465 2 2.23

3 536 2 2.6

3 ** ** **

** ** ** **

on whether it is single support & DP structure provision for D.O.L.O fixing X arm shall have be made in the

Page 13