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Engine Assembly Master Schedule

Week 1 2 3 4 5 6
Quantity 15 5 7 10 0 15

Gear box requirements


Week 1 2 3 4 5 6
Gross Requirements 15 5 7 10 0 15
Scheduled Receipts 5
Projected Available Balance 2 2 0 0 0 0
Net Requirements 0 0 5 10 0 15
Planned Order Receipt 5 10 15
Planned Order Release 5 10 15 20 10
From E12 for 2 Weeks Lead Time

Input shaft requirements


Week 1 2 3 4 5 6
Gross Requirements 10 20 0 30 40 20
Scheduled Receipts 22
Projected Available Balance 30 32 32 2 0 0
Net Requirements 0 0 0 0 38 20
Planned Order Receipt 38 20
Planned Order Release 38 20 16 4
From F24 for 3 Weeks Lead Time

Part 2
Gear Box
Given Information Number of orders ( count cells with values for planned order
Setup per order= $90.00 Set-up Costs=# of Orders X Setup Costs
Inventory Carrying Cost per unit per period $2.00 (8*90)
Inventory (2+2)*Inventory Carrying Cost
Total

Input Shaft
Given Information
Setup per order= $45.00 Setup Costs=5 orders*45
Inventory Carrying Cost per unit per period $1.00 Inventory=(30+32+32+2)*1
Total
Total Cost
e Assembly Master Schedule
7 8 9 10 11 12
20 10 8 2 160

Gear box requirements


7 8 9 10 11 12
20 10 0 8 2 16 Since Gear box 1 X Engine Assembly, use Master Engine Assem
From Problem
0 0 0 0 0 0 Cell B10, Beg Balance of 17- Gross Requirement of 15
20 10 0 8 2 16 Net Req=Gross Req-Projected Available Balance from prior wee
20 10 8 2 16 Same as row above
8 2 16

nput shaft requirements


7 8 9 10 11 12
0 16 4 32 0 0 Since Input Shaft is 2 X Gear Box, then each week is 2 X Row 13
From Problem
0 0 0 0 0 0 Cell B22, Beg Balance of 40- Gross requirement of 10
0 16 4 32 Net Req=Gross Req-Projected Available Balance from prior wee
16 4 32 Same as row above
32 Planned Order Receipt from 3 weeks in future

with values for planned order release)

$0.00

$0.00
$0.00
embly, use Master Engine Assembly Qty

oss Requirement of 15Cell C10 Carryover


Available Balance from prior week

ox, then each week is 2 X Row 13

oss requirement of 10Week 5 and beyond 0 since no scheduled receipts


Available Balance from prior week

weeks in future
Engine Assembly Master Schedule
Week 1 2 3 4 5 6
Quantity

Lead Time 2
Gear box requirements
Week 1 2 3 4 5 6
Gross Requirements 0 0 0 0 0 0
Scheduled Receipts 5
Projected Available Balance 17 22 0 0 0 0
Net Requirements
Planned Order Receipt
Planned Order Release
From E12 for 2 Weeks Lead Time

Input shaft requirements


Week 1 2 3 4 5 6
Gross Requirements 30 0 0 0
Scheduled Receipts 22
Projected Available Balance 10 32 32 0 0 0
Net Requirements
Planned Order Receipt
Planned Order Release
From F24 for 3 Weeks Lead Time

Part 2
Gear Box
Given Information Number of orders ( count cells with values for planned order
Setup per order= $90.00 Set-up Costs=# of Orders X Setup Costs
Inventory Carrying Cost per unit per period $2.00 3*90)
Inventory (88)*Inventory Carrying Cost
Total

Input Shaft
Given Information
Setup per order= $45.00 Setup Costs=2 orders*45
Inventory Carrying Cost per unit per period $1.00 Inventory=(74)*1
Total
Total Cost
e Assembly Master Schedule
7 8 9 10 11 12

Gear box requirements


7 8 9 10 11 12
0 0 0 0 0 0 Since Gear box 1 X Engine Assembly, use Master Engine Assem
From Problem
0 0 0 0 0 0 Cell B10, Beg Balance of 17- Gross Requirement of 15
Net Req=Gross Req-Projected Available Balance from prior wee
Planned order receipt=projected available balance +net require
Stagger Order Releases to reduce Costs

nput shaft requirements


7 8 9 10 11 12
0 0 0 0 Since Input Shaft is 2 X Gear Box, then each week is 2 X Row 13
From Problem
0 0 0 0 0 0 Cell B22, Beg Balance of 40- Gross requirement of 10
Net Req=Gross Req-Projected Available Balance from prior wee

Planned Order Receipt from 3 weeks in future

with values for planned order release)

sum of projected available balance


$0.00

$0.00
$0.00
embly, use Master Engine Assembly Qty

oss Requirement of 15Next cell, Gross Req-Scheduled Receipts


Available Balance from prior week
ed available balance +net requirements

ox, then each week is 2 X Row 13

oss requirement of 10Week 4 and beyond 0 since no scheduled receipts


Available Balance from prior week

weeks in future