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JH PILLAR- RED TAG ANNEXURE

Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
1 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Scrubber bellows damaged RED Machine 24-Aug-2017 G.Sudhakar Murali SAFETY Mech. Purch 14-Jan-2018 11-Mar-2018 OPEN 272 AMALRAJ
2 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Control panel upper cooling fan not working RED Machine 26-Aug-2017 Tapas/Velu Murali LOW PRIORITY Electrical Purch 14-Jan-2017 7-Jan-2018 CLOSED 250 mm DIA panel cooling fan 230V - AC AMALRAJ
3 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Wire routing inside control panel not proper RED Machine 26-Aug-2017 Tapas/Velu Murali LOW PRIORITY Elec Int Serv 30-Mar-2018 11-Feb-2018 CLOSED PVC gland , 1/2 inch(10 nos), 3/4 inch (10 nos) AMALRAJ
4 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Furnace thermocouple improper covering of wire RED Machine 9-Dec-2017 Amalraj Murali LOW PRIORITY Electrical Purch 30-Jan-2018 CLOSED AMALRAJ
5 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Panel board lock not available RED Machine 18-Sep-2017 Velu Murali SAFETY Electrical Purch 10-Feb-2018 12-Jan-2018 CLOSED AMALRAJ
6 BRAZING FURNACE CAMLAW - ATPL/SPM/44 FM-1 adjusting knob NA RED Machine 18-Sep-2017 Sudhansu operator LOW PRIORITY Mech. Purch 18-Apr-2018 CLOSED AMALRAJ
7 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Total flow meter cover screw NA RED Machine 18-Sep-2017 Sudhansu Tapas LOW PRIORITY Mech. Purch CLOSED AMALRAJ

8 BRAZING FURNACE CAMLAW - ATPL/SPM/44 WHITE LOW PRIORITY Mech. Purch CLOSED
Machine 18-Sep-2017 Sudhansu Tapas 17-Dec-2017 17-Dec-2017 AMALRAJ
9 BRAZING FURNACE CAMLAW - ATPL/SPM/44 flow meter 7 cover screw not fixed properly WHITE Machine 18-Sep-2017 Sudhansu Tapas LOW PRIORITY Mech. Int Serv 17-Dec-2017 CLOSED AMALRAJ
10 BRAZING FURNACE CAMLAW - ATPL/SPM/44 flow meter 8 cover screw not fixed properly WHITE Machine 18-Sep-2017 Sudhansu Tapas LOW PRIORITY Mech. Int Serv 17-Dec-2017 CLOSED AMALRAJ
11 BRAZING FURNACE CAMLAW - ATPL/SPM/44 flow meter 9 cover screw not fixed properly WHITE Machine 18-Sep-2017 Sudhansu Tapas LOW PRIORITY Mech. Int Serv 17-Dec-2017 CLOSED AMALRAJ
Planned to do along with Cooling chamber
12 BRAZING FURNACE CAMLAW - ATPL/SPM/44 RED CLOSED
Zone - 3 top thermocouple PTFE cover insulation NA Machine 11-Apr-2017 Sudhansu Murali LOW PRIORITY Mech. Ext Serv 28-Jan-2018 11-Mar-2018 replacement AMALRAJ
13 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Curtain box cover bolt NA WHITE Machine 24-Nov-2017 Amalraj Tapas QUALITY Mech. Purch CLOSED AMALRAJ
14 BRAZING FURNACE CAMLAW - ATPL/SPM/44 N2 flow meter checking light is not available RED Machine 4-Dec-2017 G.Sudhakar Murali LOW PRIORITY Elec Int Serv 17-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
N2 pipeline couling leakage ( Inlet Flange Coupling Need to shutdown furnace. Planning to do it
15 BRAZING FURNACE CAMLAW - ATPL/SPM/44 RED OPEN
from Main line before Regulator) Machine 4-Dec-2017 G.Sudhakar Murali QUALITY Mech. Ext Serv 24-Dec-2017 10-Feb-2018 during cooling chamber replacement 170 AMALRAJ
16 BRAZING FURNACE CAMLAW - ATPL/SPM/44 N2 leakage in Regulator RED Machine 4-Dec-2017 G.Sudhakar Murali QUALITY Mech. Int Serv 24-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
17 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Electric board for weighing machine lying down RED Machine 12-Jan-2017 Sudhanshu Murali SAFETY Elec Int Serv 17-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
18 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Primary air knife Blower cover bolt missing WHITE Machine 11-Sep-2017 Sudhanshu Opt LOW PRIORITY Mech. Purch 17-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
19 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Primary air knife bellow joint nut missing WHITE Machine 11-Sep-2017 Amalraj Murali PRODUCTIVITY Mech. Purch 17-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
20 DRY-OFF OVEN - ATPL/SPM/43 DO exhaust duct broken RED Machine 20-Aug-2017 Sudhansu Murali LOW PRIORITY Mech. Ext Serv 15-Feb-2018 11-Mar-2018 CLOSED AMALRAJ
DO muffle carrying handle bolt improper , Alen bolt
21 DRY-OFF OVEN - ATPL/SPM/43 WHITE LOW PRIORITY Mech. Purch CLOSED
and hexagon bolt Machine 9-Apr-2017 Sudhansu Sudhansu 2-Dec-2017 2-Dec-2017 AMALRAJ
22 DRY-OFF OVEN - ATPL/SPM/43 DO main drive motor wire not routed RED Machine 18-Sep-2017 Sudhansu Murali LOW PRIORITY Elec Int Serv 17-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
23 DRY-OFF OVEN - ATPL/SPM/43 DO lpg pressure gauge to be replaced RED Machine 18-Sep-2017 Sudhansu Murali QUALITY Mech. Purch 30-Dec-2017 1-Jan-2018 CLOSED AMALRAJ
24 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer window rubber sealing hardened and damaged RED Machine 22-Feb-2016 Vinoth Sudhanshu SAFETY Mech. Ext Serv 25-Jan-2018 11-Mar-2018 OPEN 821 AMALRAJ
SS ROD CHAINLINK (SS ROD LENGTH: 1015 mm, Dia 17,
25 FLUX SPRAY CONVEYOR - ATPL/SPM/42 RED LINE STOPPAGEMech. Purch 02-Feb-2018 CLOSED Spocket width - 35, chain link len: 48, width 23, thick ness
Fluxer conveyor belt bend & damage link Machine 8-Dec-2017 Sudhansu Murali 24-Dec-2017 15-Jan-2018 4 mm.) AMALRAJ
High Fluxer tank rotating agitator should be well
26 FLUX SPRAY CONVEYOR - ATPL/SPM/42 RED SAFETY Mech. Int Serv 19-Dec-2017 CLOSED
guarded for safety purpose Machine 21-Sep-2017 Sudhansu Murali 24-Dec-2017 AMALRAJ
27 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer low flux pump inlet ball valve leakage RED Machine 10-Jun-2017 tapas LINE STOPPAGEMech. Kaizen 17-Dec-2017 CLOSED AMALRAJ
28 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer emergency switch broken and not working RED Machine 10-Jun-2017 Sudhakar op Murali SAFETY Elec Int Serv 17-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
29 FLUX SPRAY CONVEYOR - ATPL/SPM/42 DM water flow meter checking not easy RED Machine 10-Jun-2017 Sudhakar op Murali LOW PRIORITY Mech. Ext Serv 17-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
30 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Low flux nozzle closing valve not available(1 no) RED Machine 10-Jun-2017 yuvraj Murali LOW PRIORITY Mech. Int Serv 17-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
31 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer tank opening hinge joint broken WHITE Machine 23-Nov-2017 Amalraj Sudhanshu LOW PRIORITY Mech. Int Serv 13-Jan-2018 CLOSED AMALRAJ
32 FLUX SPRAY CONVEYOR - ATPL/SPM/42 DM water line low flux pipeline ball valve leakage RED Machine 24-Nov-2017 Murali LOW PRIORITY Mech. Int Serv 17-Dec-2017 04-Feb-2018 28-Jan-2018 CLOSED AMALRAJ
33 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer 2nd air line nozzle leakage RED Machine 24-Nov-2017 Murali LOW PRIORITY Mech. Int Serv 7-Jan-2018 CLOSED AMALRAJ
34 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer low flux flange at upper end bolt not available WHITE Machine 21-Nov-2017 Tapas Murali LOW PRIORITY Mech. Purch 17-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
35 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Unwanted wires near fluxer tank RED Machine 11-Oct-2017 Sudhanshu Murali SAFETY Elec Int Serv 15-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
leakage at low flux flange coupling in between
36 FLUX SPRAY CONVEYOR - ATPL/SPM/42 WHITE CLOSED
accumulator and filter Machine 12-Feb-2018 Tapas Murali LINE STOPPAGE Int Fabrication 11-Feb-2018 AMALRAJ
37 THERMAL DEGREASER 1 - ATPL/SPM/41 TD outlet exhaust duct valve damage RED Machine 10-Jun-2017 velu Murali LOW PRIORITY Mech. Ext Serv 17-Dec-2017 17-Dec-2017 CLOSED AMALRAJ
38 THERMAL DEGREASER 1 - ATPL/SPM/41 TD inlet left side plummer block set screws NA WHITE Machine 22-Nov-2017 B. Sudakar B. Sudakar LOW PRIORITY Mech. Purch 17-Dec-2017 CLOSED AMALRAJ
39 THERMAL DEGREASER 1 - ATPL/SPM/41 TD inlet left side 2nd plummer block set screws NA WHITE Machine 22-Nov-2017 B. Sudakar B. Sudakar LOW PRIORITY Mech. Purch 17-Dec-2017 CLOSED AMALRAJ
40 THERMAL DEGREASER 1 - ATPL/SPM/41 TD LPG line manifold cover bolt NA RED Machine 11-Sep-2017 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 17-Dec-2017 10-Jan-2018 11-Feb-2018 CLOSED AMALRAJ
41 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Control panel inside bar light tube not available RED Machine 13-Dec-2017 Sudhanshu Murali LOW PRIORITY Electrical Purch 25-Jan-2018 11-Mar-2018 11-Mar-2018 CLOSED Awaiting for material AMALRAJ
Furnace inlet LHS water jacket opening should be
42 RED
BRAZING FURNACE CAMLAW - ATPL/SPM/44 arrested( 1no) Machine 14-Dec-2017 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 20-Jan-2018 11-Feb-2018
CLOSED AMALRAJ
43 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Eurotherm controller Z4 loose RED Machine 13-Dec-2017 Sudhanshu Murali LINE STOPPAGE Elec Int Serv 17-Dec-2017
CLOSED AMALRAJ
44 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Job inlet sensor not working RED Machine 16-Dec-2017 Sudhanshu Murali QUALITY Elec Int Serv 16-Dec-2017 16-Dec-2017
CLOSED AMALRAJ
45 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Job inlet sensor value not reading in recorder RED Machine 28-Dec-2017 Sudhanshu Murali QUALITY Elec Int Serv 3-Dec-2017 3-Jan-18 CLOSED AMALRAJ
46 BRAZING FURNACE SECO - ATPL/SPM/149 Curtain cover clamp not available RED Machine 11-Dec-2015 Sudhakar Murali QUALITY Mech. Purch 19-May-2018 OPEN Clamp procured Need to be fixed 894 45*45*10mm MS square pieces.5 nos AMALRAJ
47 FLUXER 2 - ATPL/SPM/207 Fluxer outlet plummer block cover opened RED Machine 15-Jul-2016 Udhaya Murali LOW PRIORITY Mech. Int Serv 11-Mar-2018 CLOSED AMALRAJ
Planned to do along with Cooling chamber
48 RED
BRAZING FURNACE SECO - ATPL/SPM/149 DO exhaust hood seal broken Machine 15-July-2016 Udhaya Murali LOW PRIORITY Mech. Ext Serv OPEN replacement 677 AMALRAJ
49 BRAZING FURNACE SECO - ATPL/SPM/149 DO more vibration RED Machine 18-July-2017 Amalraj Murali LOW PRIORITY Mech. Int Serv CLOSED AMALRAJ
Fluxer inlet guiding roller driving belt needs to be fixed
50 RED
FLUXER 2 - ATPL/SPM/207 properly Machine 18-July-2017 Tapas Murali LOW PRIORITY Mech. Kaizen 10-Feb-2018 11-Mar-2018 11-Mar-2018 CLOSED AMALRAJ
53 BRAZING FURNACE SECO - ATPL/SPM/149 DO burner cover N/A RED Machine 18-July-2017 Sudhansu Murali SAFETY Mech. Int Serv 11-Feb-2018 CLOSED AMALRAJ
54 FLUXER 2 - ATPL/SPM/207 Cracking of Fluxer air knife delivery duct surface RED Machine 8-Dec-2017 Sudhansu Murali LOW PRIORITY Mech. Int Serv 17-Dec-2017 CLOSED AMALRAJ
Low flux DM water valve N/A( positioning also not
55 RED
FLUXER 2 - ATPL/SPM/207 mentioned Machine 8-Dec-2017 Sudhansu Murali LOW PRIORITY Mech. Purch 11-Feb-2018 CLOSED AMALRAJ
56 THERMAL DEGREASER 2 - ATPL/SPM/208 TD Capsule gauge working limit not marked WHITE Machine 20-Aug-2017 Sudhansu Murali LOW PRIORITY Mech. Int Serv CLOSED AMALRAJ
57 THERMAL DEGREASER 2 - ATPL/SPM/208 TD Gas pipe pressure gauge limit not marked WHITE Machine 20-Aug-2017 Sudhansu Murali LOW PRIORITY Mech. Int Serv CLOSED AMALRAJ
58 FLUXER 2 - ATPL/SPM/207 Flux spilling at fluxer inlet RED Machine 20-Aug-2017 Sudhansu Murali SAFETY Mech. Kaizen CLOSED AMALRAJ
59 THERMAL DEGREASER 2 - ATPL/SPM/208 TD control panel cover lock NA RED Machine 20-Aug-2017 Sudhansu Murali LOW PRIORITY Mech. Purch 10-Mar-2018 09-Mar-2018 CLOSED To be given by maintenance AMALRAJ
60 BRAZING FURNACE SECO - ATPL/SPM/149 wire organizer behind the control panel not fixed RED Machine 20-Aug-2017 Sudhansu Murali LOW PRIORITY Mech. Int Serv CLOSED AMALRAJ
61 BRAZING FURNACE SECO - ATPL/SPM/149 N2 FM 5&6 working limit not marked WHITE Machine 20-Aug-2017 Sudhansu Murali LOW PRIORITY Mech. Int Serv CLOSED AMALRAJ
Furnace press side unwanted wire organiser should be
62 RED
BRAZING FURNACE SECO - ATPL/SPM/149 removed Machine 9-Dec-2017 Tapas Murali LOW PRIORITY Mech. Int Serv 12-Jan-2018 CLOSED AMALRAJ
63 BRAZING FURNACE SECO - ATPL/SPM/149 Furnace wiring cover bolt NA RED Machine 9-Dec-2017 Amalraj Murali LOW PRIORITY Mech. Purch 12-Jan-2018 CLOSED AMALRAJ
64 BRAZING FURNACE SECO - ATPL/SPM/149 Thermocouple wiring should be properly covered RED Machine 9-Dec-2017 Amalraj Murali LOW PRIORITY Elec Int Serv 12-Jan-2018 CLOSED AMALRAJ
65 BRAZING FURNACE SECO - ATPL/SPM/149 DO Plummer block nipple not available WHITE Machine 9-Dec-2017 Tapas Murali LOW PRIORITY Mech. Purch OPEN 165 AMALRAJ
66 BRAZING FURNACE SECO - ATPL/SPM/149 Furnace Emergency stop switch not easy to access RED Machine 9-Dec-2017 Sudhanshu Murali SAFETY Electrical Kaizen 12-Jan-2018 CLOSED AMALRAJ
67 BRAZING FURNACE SECO - ATPL/SPM/149 DO pressure gauge working limit not marked WHITE Machine 9-Dec-2017 Tapas Murali LOW PRIORITY Mech. Purch CLOSED AMALRAJ
68 BRAZING FURNACE SECO - ATPL/SPM/149 Wire inside DO burner panel is not routed RED Machine 9-Dec-2017 Tapas Murali LOW PRIORITY Elec Int Serv 11-Feb-2018 CLOSED AMALRAJ
69 BRAZING FURNACE SECO - ATPL/SPM/149 DO thermocouple cover opened RED Machine 9-Dec-2017 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 12-Jan-2018 CLOSED AMALRAJ
70 BRAZING FURNACE SECO - ATPL/SPM/149 DO burner guard not fixed properly RED Machine 9-Dec-2017 Tapas Murali SAFETY Mech. Int Serv 11-Feb-2018 CLOSED AMALRAJ
71 BRAZING FURNACE SECO - ATPL/SPM/149 DO exhaust hood motor wire not routed RED Machine 9-Dec-2017 Tapas Murali LOW PRIORITY Elec Int Serv 11-Feb-2018 CLOSED AMALRAJ
Furnace zone -1 bottom thermocouple needs to be
72 RED
BRAZING FURNACE SECO - ATPL/SPM/149 fixed correctly Machine 9-Feb-2018 Amalraj Murali SAFETY 11-Mar-2018 CLOSED AMALRAJ
Furnace zone -2 bottom thermocouple needs to be
73 RED
BRAZING FURNACE SECO - ATPL/SPM/149 fixed correctly Machine 9-Feb-2018 Amalraj Murali SAFETY 11-Feb-2018 CLOSED AMALRAJ
Furnace zone -3 bottom thermocouple needs to be
74 RED
BRAZING FURNACE SECO - ATPL/SPM/149 fixed correctly Machine 9-Feb-2018 Amalraj Murali SAFETY 11-Feb-2018 CLOSED AMALRAJ
75 FLUXER 2 - ATPL/SPM/207 Fluxer door rust and craked RED Machine 9-Dec-2017 Sudhanshu Murali LOW PRIORITY Mech. Ext Serv CLOSED AMALRAJ
Low flux pump not working within the working limit
76 (working only at exact 2 bar which is causing the pump RED
FLUX SPRAY CONVEYOR - ATPL/SPM/42 stop frequently) Machine 28-Jan-2018 Sudhanshu Murali LINE STOPPAGE Mech. Int Serv 2-Feb-2018 CLOSED AMALRAJ
77 FLUX SPRAY CONVEYOR - ATPL/SPM/42 High flux pump Bolt is not tightened RED Machine 30-Jan-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 11-Feb-2018 CLOSED AMALRAJ
78 DRY-OFF OVEN - ATPL/SPM/43 CAB-1 dry off oven pressure switch wire is open RED Machine 31-Jan-2018 Sudhanshu Murali LINE STOPPAGE Elec Int Serv 11-Feb-2018 CLOSED AMALRAJ
79 FLUXER 2 - ATPL/SPM/207 Fluxer outlet wire panel open and not arranged RED Machine 31-Jan-2018 Sudhanshu Murali SAFETY Elec Int Serv 11-Feb-2018 CLOSED AMALRAJ
80 FLUXER 2 - ATPL/SPM/207 Unwanted wire lying near fluxer RED Machine 31-Jan-2018 Sudhanshu Murali LOW PRIORITY Elec Int Serv 11-Feb-2018 CLOSED AMALRAJ
81 BRAZING FURNACE SECO - ATPL/SPM/149 Outlet emergency switch should be provided RED Machine 31-Jan-2018 Sudhanshu Murali SAFETY Elec Int Serv 1-May-2018 CLOSED AMALRAJ
82 FLUXER 2 - ATPL/SPM/207 Fluxer control panel push botton light not working RED Machine 31-Jan-2018 Sudhanshu Murali LOW PRIORITY Elec Int Serv CLOSED AMALRAJ
Zone 4 thermocouple mounting pipe has no PTFE
83 RED
BRAZING FURNACE SECO - ATPL/SPM/149 insulation on it Machine 31-Jan-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 11-Mar-2018 11-Mar-2018 CLOSED AMALRAJ
Fluxer belt,Agitator sometimes stops suddenly and
84 does not get on even after pressing the control panel RED
FLUXER 2 - ATPL/SPM/207 switch Machine 31-Jan-2018 Sudhanshu Murali QUALITY Elec Int Serv CLOSED AMALRAJ
CAB-1 DO Oven LPG Leakage in the pipeline joint near
85 RED
DRY-OFF OVEN - ATPL/SPM/43 to the pressure switch(bubble observed) Machine 11-Mar-2018 Sudhanshu Murali SAFETY Mech. Int Serv OPEN 73 AMALRAJ
86 BRAZING FURNACE SECO - ATPL/SPM/149 Seco controll panel temperature more that 30 deg C RED Machine 11-Mar-2018 Sudhanshu Murali LOW PRIORITY Elec Int Serv 7-May-2018 CLOSED 73 AMALRAJ
87 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Cab-1 control panel alarm mute button not working RED Machine 12-Mar-2018 Sudhanshu Murali QUALITY Elec Int Serv 11-Mar-2018 CLOSED 72 AMALRAJ
Make- Ideal Signal Lamp
Model-1101J
88 RED Volts-(DC12V/DC24V/AC110/220V)

THERMAL DEGREASER 2 - ATPL/SPM/208 Cab2 TD control panel siren is broken Machine 15-Sep-2017 Sudhanshu Murali LOW PRIORITY Electrical Purch OPEN 250 AMALRAJ
89 THERMAL DEGREASER 2 - ATPL/SPM/208 Cab2 TD control panel lock is not available RED Machine 15-Sep-2017 Sudhanshu Murali SAFETY Mech. Purch OPEN 250 AMALRAJ
90 THERMAL DEGREASER 2 - ATPL/SPM/208 Cab2 TD cooling vent broken RED Machine 15-Sep-2017 Sudhanshu Murali LOW PRIORITY Mech. Purch OPEN 250 JAINSON brand.Dimension-83*83mm AMALRAJ
91 FLUXER 2 - ATPL/SPM/207 Fluxer door acrylic sheet broken RED Machine 3-Dec-2017 Sudhanshu Murali LOW PRIORITY Mech. Ext Serv OPEN Planned to replace the acrylic sheet with aluminium 171
sheets.Responsible-Sudhanshu
210*325mm transparent acrylic sheet AMALRAJ
92 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer Door broken RED Machine 15-Mar-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 13-May-2018 CLOSED 69 Door hinges of 95mm length 10 nos.(For other doors that are
AMALRAJ
rusted)
93 BRAZING FURNACE SECO - ATPL/SPM/149 Cab-2 DO inlet emergency switch not fixed RED Machine 15-Mar-2018 Sudhanshu Murali SAFETY Elec Int Serv 18-Mar-2018 CLOSED AMALRAJ
94 BRAZING FURNACE SECO - ATPL/SPM/149 DO inlet air gun wire should be routed/removed RED Machine 15-Mar-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 18-Mar-2018 CLOSED AMALRAJ
95 BRAZING FURNACE SECO - ATPL/SPM/149 Cab-2main drive system area to be cleaned WHITE Machine 19-Mar-2018 Sudhanshu Operator LOW PRIORITY OPEN Hard To access due to safety issue as belt is running 65
24 hr AMALRAJ
96 FLUXER 2 - ATPL/SPM/207 Cab-2 fluxer main control panel lock system broken RED Machine 19-Mar-2018 Sudhanshu Murali SAFETY Electrical Purch OPEN 65 To be given by maintenance AMALRAJ
97 RED
BRAZING FURNACE SECO - ATPL/SPM/149 Cab-2 outlet conveyor drive guard broken Machine 19-Mar-2018 Sudhanshu Murali SAFETY Mech. Int Serv OPEN 65 380*345 mm acrylic sheet AMALRAJ
98 BRAZING FURNACE SECO - ATPL/SPM/149 Cab-2 outlet conveyor chain guard broken RED Machine 19-Mar-2018 Sudhanshu Murali SAFETY Mech. Int Serv OPEN 65 65*2560 mm acrylic sheet AMALRAJ
99 FLUX SPRAY CONVEYOR - ATPL/SPM/42 High fluxer tank motor guard loose RED Machine 19-Mar-2018 Sudhanshu Murali SAFETY Mech. Int Serv 7-May-2018 CLOSED 65 AMALRAJ
100 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Low flux pump mounting nut bolt not available RED Machine 19-Mar-2018 Sudhanshu Murali PRODUCTIVITY Mech. Int Serv 25-Apr-2018 CLOSED AMALRAJ
Low flux pump mounting nut bolt loose ,Retightening
101 RED
FLUX SPRAY CONVEYOR - ATPL/SPM/42 not possible due to flux jam on the nut bolt Machine 19-Mar-2018 Sudhanshu Murali PRODUCTIVITY Mech. Int Serv OPEN 65 AMALRAJ
102 FLUXER 2 - ATPL/SPM/207 Cab-2 fluxer back side wire panel to be routed properly RED Machine 15-Mar-2018 Sudhanshu Murali LOW PRIORITY Elec Int Serv 18-Mar-2018 CLOSED AMALRAJ
103 THERMAL DEGREASER 2 - ATPL/SPM/208 Discoloration of Cab-1 TD hood due to oil dripping RED Machine 21-Mar-2018 B Sudhakar Murali LOW PRIORITY Mech. Ext Serv OPEN 63 AMALRAJ
104 THERMAL DEGREASER 2 - ATPL/SPM/208 Cab-2 TD top side wire frame support NA RED Machine 21-Mar-2018 B Sudhakar Murali LOW PRIORITY Mech. Int Serv OPEN 63 To be given by maintenance AMALRAJ
105 FLUXER 2 - ATPL/SPM/207 Cab-2 fluxer belt is not running at 300mm/min RED Machine 21-Mar-2018 B Sudhakar Murali PRODUCTIVITY Elec Int Serv OPEN 63 AMALRAJ
Cab-2 fluxer control panel push bottom indicator light
106 RED
FLUXER 2 - ATPL/SPM/207 not working Machine 21-Mar-2018 B Sudhakar Murali LOW PRIORITY Elec Int Serv OPEN 63 To be given by maintenance AMALRAJ
107 BRAZING FURNACE SECO - ATPL/SPM/149 Seco outlet emergency switch not accessible RED Machine 21-Mar-2018 B Sudhakar Murali SAFETY Elec Int Serv 1-May-2018 CLOSED 63 AMALRAJ
108 BRAZING FURNACE SECO - ATPL/SPM/149 Oxygen analayzer back side wire not routed RED Machine 21-Mar-2018 B Sudhakar Murali LOW PRIORITY Elec Int Serv 29-Apr-2018 CLOSED AMALRAJ
109 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Cab-2 fluxer inner fin air nozzle more leakage RED Machine 15-Mar-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 18-Mar-2018 CLOSED AMALRAJ
110 BRAZING FURNACE CAMLAW - ATPL/SPM/44 SSB panel near Cab-1 wall side has no lock system RED Machine 27-Mar-2018 Sudhanshu Murali SAFETY Electrical Purch OPEN 57 To be given by maintenance AMALRAJ
111 THERMAL DEGREASER 1 - ATPL/SPM/41 TD burner inlet discoloration RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Int Serv OPEN 38 AMALRAJ
112 THERMAL DEGREASER 1 - ATPL/SPM/41 TD pressure switch wire connection is not proper RED Machine 15-Apr-2018 Nitesh Murali SAFETY Mech. Int Serv OPEN 38 AMALRAJ
113 THERMAL DEGREASER 1 - ATPL/SPM/41 Top side Agitatormotor cover screw N/A RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Int Serv OPEN 38 AMALRAJ
114 THERMAL DEGREASER 1 - ATPL/SPM/41 TD exhaust hood support N/A RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Int Serv OPEN 38 2 sets of (23mm & 15mm) length MS angle is required + welding&Drilling
AMALRAJ
115 THERMAL DEGREASER 1 - ATPL/SPM/41 TD OULET-PTFE curtain burnt RED Machine 15-Apr-2018 Nitesh Sudhanshu QUALITY Mech. Purch 1-May-20183 CLOSED Was planned on 22-04-18,could not be done due to production plan AMALRAJ
116 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer inlet roller for core transfer not working RED Machine 15-Apr-2018 Nitesh ganesh Kumar PRODUCTIVITY Mech. Int Serv OPEN 38 AMALRAJ
117 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer outlet plummer block cover not fixed WHITE Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Int Serv OPEN 38 AMALRAJ
118 FLUX SPRAY CONVEYOR - ATPL/SPM/42 LF pump mounting bolt N/A RED Machine 15-Apr-2018 Nitesh Murali SAFETY Mech. Int Serv CLOSED AMALRAJ
119 FLUX SPRAY CONVEYOR - ATPL/SPM/42 HF pump agitator safety-guard loose WHITE Machine 15-Apr-2018 Nitesh Operator SAFETY Mech. Int Serv 1-May-2018 CLOSED AMALRAJ
120 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer outlet core transfer roller not working RED Machine 15-Apr-2018 Nitesh Ganesh Kumar LINE STOPPAGE Mech. Int Serv OPEN 38 AMALRAJ
121 FLUX SPRAY CONVEYOR - ATPL/SPM/42 v-belt wornout ( Belt No: 13*1120A-44) RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Purch 1-May-2018 CLOSED AMALRAJ
122 FLUX SPRAY CONVEYOR - ATPL/SPM/42 driving pulley broken RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Purch OPEN Decision to be taken bymurali whether to change or38
keep it as it is. AMALRAJ
123 FLUX SPRAY CONVEYOR - ATPL/SPM/42 inner fin flux line leakage RED Machine 15-Apr-2018 Nitesh Murali PRODUCTIVITY Mech. Int Serv OPEN 38 AMALRAJ
124 FLUX SPRAY CONVEYOR - ATPL/SPM/42 inner fin air line leakage RED Machine 15-Apr-2018 Nitesh Murali PRODUCTIVITY Mech. Int Serv OPEN 38 AMALRAJ
125 DRY-OFF OVEN - ATPL/SPM/43 DO INLET-PTFE curtain burnt WHITE Machine 15-Apr-2018 Nitesh Murali QUALITY Mech. Purch OPEN 38 AMALRAJ
126 DRY-OFF OVEN - ATPL/SPM/43 belt guide roller N/A ,removed by maintenance RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Purch 22-Apr-2018 CLOSED AMALRAJ
127 DRY-OFF OVEN - ATPL/SPM/43 inlet hood bolt N/A WHITE Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Purch OPEN 38 AMALRAJ
128 DRY-OFF OVEN - ATPL/SPM/43 muffle flange wornout and bend RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Int Serv OPEN 38 AMALRAJ
thermocouple bolting is not proper,bolt has not
129 WHITE
DRY-OFF OVEN - ATPL/SPM/43 crossed nut dia Machine 15-Apr-2018 Nitesh Murali PRODUCTIVITY Mech. Int Serv OPEN 38 AMALRAJ
130 DRY-OFF OVEN - ATPL/SPM/43 pressure switch wire connection is not proper RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Int Serv OPEN 38 AMALRAJ
131 DRY-OFF OVEN - ATPL/SPM/43 exhaust hood bend & bolt N/A RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Int Serv OPEN 38 AMALRAJ
132 BRAZING FURNACE CAMLAW - ATPL/SPM/44 inlet curtainbox nut bolt non uniform WHITE Machine 15-Apr-2018 Nitesh Sudhanshu LOW PRIORITY Mech. Int Serv OPEN 38 AMALRAJ
133 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Outlet curtain box nut and bot not uniform WHITE Machine 15-Apr-2018 Nitesh Sudhanshu LOW PRIORITY Mech. Int Serv OPEN 38 AMALRAJ
134 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Heating zone top side wire box open RED Machine 15-Apr-2018 Nitesh Murali QUALITY Mech. Int Serv OPEN 38 AMALRAJ
Planned to correct this during Cooling chamber
135 RED
BRAZING FURNACE CAMLAW - ATPL/SPM/44 Z-4 thermocouple N/A Machine 15-Apr-2018 Nitesh Murali QUALITY Mech. Purch OPEN correction work 38 AMALRAJ
136 BRAZING FURNACE CAMLAW - ATPL/SPM/44 oxygen analyser wiring not proper RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Int Serv 29-Apr-2018 CLOSED 38 AMALRAJ
137 BRAZING FURNACE CAMLAW - ATPL/SPM/44 N2 flow meter cover not bolted properly due to offset RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Int Serv OPEN 38 AMALRAJ
138 BRAZING FURNACE CAMLAW - ATPL/SPM/44 N2 flow meter adjusting knob position not straight RED Machine 15-Apr-2018 Nitesh Murali LOW PRIORITY Mech. Int Serv OPEN 38 AMALRAJ
139 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Tube light for N2 flow meter is not working RED Machine 19-Apr-2018 Sudhanshu Murali LOW PRIORITY Elec Int Serv OPEN 34 AMALRAJ
Flux accumulation inside TD muffle causing quality
140 RED
THERMAL DEGREASER 1 - ATPL/SPM/41 defects during power cuts Machine 18-Apr-2018 Sudhanshu Murali QUALITY Mech. Int Serv Open 35 AMALRAJ
Flux accumulation inside DO Oven muffle causing
141 RED
DRY-OFF OVEN - ATPL/SPM/43 quality defects during power cuts Machine 18-Apr-2018 Sudhanshu Murali QUALITY Mech. Int Serv OPEN 35 AMALRAJ
142 DRY-OFF OVEN - ATPL/SPM/43 Cab-1 dry off oven conveyor belt damage RED Machine 19-Apr-2018 Uday Kumar Murali LINE STOPPAGE Mech. Int Serv 22-Apr-2018 CLOSED AMALRAJ
143 DRY-OFF OVEN - ATPL/SPM/43 Cab-1 Dry off oven belt loose ,tension free RED Machine 19-Apr-2018 Uday kumar Murali PRODUCTIVITY Mech. Int Serv OPEN 34 AMALRAJ
144 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer outlet plummer block worn out RED Machine 11-Mar-2018 Sudhansu Murali LINE STOPPAGE Mech. Int Serv OPEN 73 AMALRAJ
145 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Fluxer tank inside rusted RED Machine 19-Mar-2018 Sudhanshu Murali QUALITY Mech. Ext Serv OPEN 65 AMALRAJ
146 THERMAL DEGREASER 2 - ATPL/SPM/208 TD driving unit safety guard N/A RED Machine 23-Apr-2018 Sudhanshu Om prakash,Suresh
SAFETY
Kumar Mech. Ext Serv OPEN 30 AMALRAJ
147 THERMAL DEGREASER 2 - ATPL/SPM/208 inlet main drive dust accumulated WHITE Machine 23-Apr-2018 Sudhanshu Operator LOW PRIORITY Mech. Int Serv 1-May-2018 CLOSED AMALRAJ
148 THERMAL DEGREASER 2 - ATPL/SPM/208 plummer block not lubricated RED Machine 23-Apr-2018 Sudhanshu Sudhanshu LOW PRIORITY Mech. Int Serv OPEN 30 AMALRAJ
149 THERMAL DEGREASER 2 - ATPL/SPM/208 TD conveyor belt deformation to U shape RED Machine 23-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv OPEN 30 AMALRAJ
150 THERMAL DEGREASER 2 - ATPL/SPM/208 burner down side wire not organized RED Machine 23-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv OPEN 30 AMALRAJ
151 THERMAL DEGREASER 2 - ATPL/SPM/208 thermocouple cover not fixed properly RED Machine 23-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv OPEN 30 AMALRAJ
152 THERMAL DEGREASER 2 - ATPL/SPM/208 thermocouple guard not fixed properly RED Machine 23-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 1-May-2018 CLOSED AMALRAJ
153 THERMAL DEGREASER 2 - ATPL/SPM/208 TD bexhaust blower driving unit abnormal sound RED Machine 23-Apr-2018 Sudhanshu Murali PRODUCTIVITY Mech. Int Serv 22-April-2018 CLOSED AMALRAJ
154 THERMAL DEGREASER 2 - ATPL/SPM/208 exhaust blower main drive v-belt loose RED Machine 23-Apr-2018 Sudhanshu Murali PRODUCTIVITY Mech. Int Serv OPEN 30 AMALRAJ
155 THERMAL DEGREASER 2 - ATPL/SPM/208 exhaust hood discolouration RED Machine 23-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv OPEN 30 AMALRAJ
control panel wiring support N/A ,currently supported
156 RED
THERMAL DEGREASER 2 - ATPL/SPM/208 by a brick Machine 23-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv OPEN 30 AMALRAJ
TD outlet roller not avalable causing a gap which again
157 RED
THERMAL DEGREASER 2 - ATPL/SPM/208 damaging the cores Machine 23-Apr-2018 Sudhanshu Murali QUALITY Mech. Ext Serv OPEN 30 AMALRAJ
158 THERMAL DEGREASER 2 - ATPL/SPM/208 plummer block not lubricated RED Machine 23-Apr-2018 Sudhanshu Sudhanshu LOW PRIORITY Mech. Int Serv 1-May-2018 CLOSED AMALRAJ
159 FLUXER 2 - ATPL/SPM/207 fluxer inlet door acrylic sheet broke RED Machine 23-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv OPEN 30 AMALRAJ
Flux agaitator motor support mounting not proper so
160 RED
FLUXER 2 - ATPL/SPM/207 bend Machine 23-Apr-2018 Sudhanshu Murali PRODUCTIVITY Mech. Int Serv OPEN 30 AMALRAJ
water line leakage at the entrance of both the fluxer
161 RED
FLUXER 2 - ATPL/SPM/207 tanks,sealed with cottons Machine 23-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv OPEN We have to confirm it by openeing the cottons. 30 AMALRAJ
Wire organizer behind the DO Oven is broken and in
162 RED
BRAZING FURNACE SECO - ATPL/SPM/149 bad shaped due to no support Machine 24-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv OPEN 29 MS angle is required.Dimension to be given by maintenanceAMALRAJ
Solenoid valve near DO burner is hanging(fixed with
163 RED
BRAZING FURNACE SECO - ATPL/SPM/149 binding wire to the burner system) Machine 24-Apr-2018 Sudhanshu Murali SAFETY Mech. Int Serv OPEN 29 AMALRAJ
164 BRAZING FURNACE SECO - ATPL/SPM/149 DO Burner abnormal sound RED Machine 24-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv OPEN 29 AMALRAJ
165 BRAZING FURNACE SECO - ATPL/SPM/149 DO burner wiring junction is not coverd at one place RED Machine 24-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv OPEN 29 AMALRAJ
166 BRAZING FURNACE SECO - ATPL/SPM/149 DO LPG main line pressure gauge shaking RED Machine 24-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv OPEN 29 AMALRAJ
DO agitator motor driving unit vibration and abnormal
167 RED
BRAZING FURNACE SECO - ATPL/SPM/149 sound Machine 24-Apr-2018 Sudhanshu Murali LINE STOPPAGE Mech. Int Serv OPEN 29 AMALRAJ
PO released for SCADA modification. This will be
168 RED
BRAZING FURNACE SECO - ATPL/SPM/149 Job inlet sensor is not reflected in SCADA visuals Machine 24-Apr-2018 Sudhanshu Murali QUALITY Mech. Int Serv OPEN captured in that 29 AMALRAJ
169 BRAZING FURNACE SECO - ATPL/SPM/149 wire box at the top of the heating muffle is open RED Machine 25-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 1-May-2018 CLOSED 28 AMALRAJ
170 BRAZING FURNACE SECO - ATPL/SPM/149 CAB-2 N2 flowmeter cover screw N/A RED Machine 25-Apr-2018 Sudhanshu Sudhanshu LOW PRIORITY Mech. Int Serv OPEN 28 AMALRAJ
171 BRAZING FURNACE SECO - ATPL/SPM/149 wiring behind O2 analyser setup not proper RED Machine 25-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 29-Apr-2018 CLOSED 28 AMALRAJ
172 BRAZING FURNACE SECO - ATPL/SPM/149 unwanted wires behind O2 analyser setup RED Machine 25-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 29-Apr-2018 CLOSED 28 AMALRAJ
173 BRAZING FURNACE SECO - ATPL/SPM/149 wire organizer of heating muffle is not fixed RED Machine 25-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 1-May-2018 CLOSED 28 AMALRAJ
174 BRAZING FURNACE SECO - ATPL/SPM/149 wire box behind O2 analyser setup is broken RED Machine 25-Apr-2018 Sudhanshu Murali LOW PRIORITY Mech. Int Serv 1-May-2018 CLOSED 28 AMALRAJ
175 BRAZING FURNACE SECO - ATPL/SPM/149 Unidetified alarm is triggered repeatedly RED Machine 30-Apr-2018 Sudhanshu Murali LINE STOPPAGE Elec Int Serv CLOSED 23 AMALRAJ
176 THERMAL DEGREASER 1 - ATPL/SPM/41 Cab1 TD conveyor tensioner loose/open RED Machine 1-May-2018 Sudhanshu Murali PRODUCTIVITY Mech. Int Serv 3-May-2018 CLOSED 22 AMALRAJ
177 FLUXER 2 - ATPL/SPM/207 Cab-2 Low flux pump Leakage RED Machine 10-May-2018 sudhakar B Murali LINE STOPPAGE Mech. Int Serv 10-May-2018 CLOSED 13 AMALRAJ
178 FLUX SPRAY CONVEYOR - ATPL/SPM/42 Cab-1 fluxer inner fin nozzle crack RED Machine 8-May-2018 sudhakar B Murali LINE STOPPAGE Mech. Purch OPEN 15 AMALRAJ
179 DRY-OFF OVEN - ATPL/SPM/43 Rubber sealing of the wire box is melted RED Machine 8-May-2018 Sudhanshu Murali LOW PRIORITY Mech. Purch OPEN 15 AMALRAJ
Two open wire present inside the wire box of CAB-1
180 RED
DRY-OFF OVEN - ATPL/SPM/43 DO Oven Machine 8-May-2018 Sudhanshu Murali SAFETY Elec Int Serv OPEN 15 AMALRAJ
181 BRAZING FURNACE CAMLAW - ATPL/SPM/44 Open wire inside CAB-1 wire box near to zone-4 RED Machine 8-May-2018 Sudhanshu Murali SAFETY Elec Int Serv OPEN 15 AMALRAJ
FLUXER 2 - ATPL/SPM/207 FRL Unit pressure gauge broken RED Machine 21-May-2018 Sudhanshu Maintenance QUALITY Electrical Purch OPEN 2 AMALRAJ
182 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 LHS caterpillar belt tube stoper damage RED Machine 18-Dec-2017 sampath selva QUALITY Mech. Int Serv 25-Dec-2017 20-Dec-2017 CLOSED
183 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Fin sensor in conveyer unit damage RED Machine 18-Dec-2017 mohan selva LOW PRIORITY Electrical Purch 30-Dec-2017 OPEN 156
184 50 TON POWER PRESS LAMBA - ATPL/P/118 Decoiler jaw play to be corrected RED Machine 21-Aug-2017 RM Velmurugan LOW PRIORITY Mech. Ext Serv 17-Jan-2018 15-Jul-2018 OPEN New Decoiler with Servo feeding project 275 KUMAR
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
185 50 TON POWER PRESS LAMBA - ATPL/P/118 Electrical wires are not routed properly RED Machine 21-Aug-2017 Raja Velmurugan LOW PRIORITY Elec Ext Serv 5-Feb-2017 15-Jul-2018 OPEN Plan for full panel rewiring with Zen PLC 275 KUMAR
186 50 TON POWER PRESS LAMBA - ATPL/P/118 Coil supporting plate uneven RED Machine 21-Aug-2017 RM LOW PRIORITY Mech. Int Serv 15-Jul-2018 OPEN New Decoiler with Servo feeding project 275 KUMAR
stroke adjustment cylinder's piston material started
187 RED
50 TON POWER PRESS LAMBA - ATPL/P/118 wornout Machine 19-Dec-2017 BABU VELMURUGAN QUALITY Mech. Int Serv 15-Jul-2018 OPEN New Decoiler with Servo feeding project 155
188 50 TON POWER PRESS LAMBA - ATPL/P/118 Cylinder is disturbing during coil feeding RED Machine 21-Aug-2017 RM Suresh kumar PRODUCTIVITY Mech. Int Serv 20-Jan-2018 20-Jan-2018 CLOSED KUMAR
189 50 TON POWER PRESS LAMBA - ATPL/P/118 4 rubber nylon rollers are damaged RED Machine 22-Aug-2017 RM Velmurugan/sureshkumar
QUALITY Mech. Ext Serv 2-Jan-2018 3-Feb-2018 10-Mar-2018 CLOSED KUMAR
Guiding roller to the rubber rollers are difficult to
190 RED
50 TON POWER PRESS LAMBA - ATPL/P/118 adjust and No proper guiding to the cutting unit Machine 22-Aug-2017 Raja Velmurugan PRODUCTIVITY Mech. Ext Serv 2-Jan-2018 3-Feb-2018 10-Mar-2018 CLOSED KUMAR
191 50 TON POWER PRESS LAMBA - ATPL/P/118 There is no standard for oil level(No identification) RED Machine 23-Aug-2017 Nrushing Karthik LOW PRIORITY Mech. Int Serv 16-Dec-2017 10-Dec-2017 CLOSED KUMAR
192 50 TON POWER PRESS LAMBA - ATPL/P/118 No proper routing insde the control panel RED Machine 24-Aug-2017 Raja Murali LOW PRIORITY Elec Ext Serv 31-Mar-2018 OPEN Plan for full panel rewiring with Zen PLC 272 KUMAR
193 50 TON POWER PRESS LAMBA - ATPL/P/118 Control box is shaking and gets opened. RED Machine 24-Aug-2017 RM Velmurugan LOW PRIORITY Mech. Int Serv 31-Jan-2018 20-May-2018 22-Apr-2018 CLOSED Locking pin is to be purchased. 272 KUMAR
194 50 TON POWER PRESS LAMBA - ATPL/P/118 Manual Ram oil unit leaking RED Machine 24-Aug-2017 Raja operator LOW PRIORITY Hyd. Ext Serv 20-Dec-2017 26-Feb-2018 CLOSED KUMAR
195 50 TON POWER PRESS LAMBA - ATPL/P/118 Tubelight switching - safety issue and hta RED Machine 25-Nov-2017 Raja karthik/Haridev SAFETY Elec Int Serv 22-Dec-2017 11-Feb-2018 11-Mar-2018 CLOSED KUMAR
196 50 TON POWER PRESS LAMBA - ATPL/P/118 oil leakage at bottom of tank RED Machine 5-Dec-2017 RM Velmurugan/HaridevLOW PRIORITY Mech. Purch 26-Dec-2017 27-May-2018 OPEN 169 KUMAR
197 50 TON POWER PRESS LAMBA - ATPL/P/118 Air leakage in gripping unit. RED Machine 6-Dec-2017 Raja Velmurugan LOW PRIORITY Pneu. Int Serv 26-Dec-2017 15-Feb-2018 1-Jan-2018 CLOSED 168 KUMAR
198 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Decoiler budding cylinder shaft bend-air leak RED Machine 22-Aug-2017 Karthik Sathiyajith LOW PRIORITY Mech. Purch 17-Jan-2018 31-Jan-18 25-Jan-18 CLOSED RUPENDU
199 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Dimple front bearing got rust RED Machine 22-Aug-2017 Karthik Sathiyajith LINE STOPPAGE Mech. Int Serv 26-Dec-2017 25-1-2018 1-Jan-2018 CLOSED RUPENDU
200 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Coil feeding for dimple unit is dancing RED 22-Aug-2017 Karthik Sathiyajith QUALITY Mech. Int Serv 9-Dec-2017 9-Dec-2017 CLOSED RUPENDU
201 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Cutter guiding unit not properly working RED Machine 24-Aug-2017 Karthik Sathiyajith SAFETY Pneu. Int Serv 30-Dec-2017 30-Dec-2017 CLOSED RUPENDU
202 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Need to change the place for fluxer stand RED Machine 24-Aug-2017 Karthik Sathiyajith LOW PRIORITY Mech. Int Serv 9-Dec-2017 12-Dec-2017 CLOSED need to check with next setting RUPENDU
203 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Main panel touch screen not working RED Machine 24-Aug-2017 Karthik Sathiyajith LOW PRIORITY Electrical Purch 2-Jan-2018 CLOSED Alternate solution of keyboard and mouse. RUPENDU
204 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 stipper air nozzle not properly getting fit to tool RED Machine 18-Nov-2017 Karthik Sathiyajith LOW PRIORITY Mech. Purch 26-Dec-2017 28-Dec-2017 CLOSED RUPENDU
205 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Need to do proper routing for whole oil tank RED Machine 18-Nov-2017 Karthik Sathiyajith LOW PRIORITY Mech. Int Serv 9-Dec-2017 9-Dec-2017 CLOSED RUPENDU
206 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 54 station belt teeth teared 14-15 RED Machine 29-Nov-2017 Karthik Sathiyajith/HaridevLINE STOPPAGE Mech. Purch 23-Dec-2017 30-Jan-2018 31-Jan-2018 CLOSED RUPENDU
Main pulley belt under main panel display starts
207 RED
TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 wornout Machine 29-Nov-2017 Karthik Sathiyajith LOW PRIORITY Mech. Purch 30-Dec-2017 CLOSED belt quality issue..spare available RUPENDU
208 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 54 MM stopper rubber worn out in stacker unit WHITE Machine 29-Nov-2017 Karthik suresh kumar.Er QUALITY Mech. Purch 30-Dec-2017 3-Feb-2018 1-Feb-2018 CLOSED Diagram handover with supplier , will expect within 15 days RUPENDU
209 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Dimple glass door joint removed RED Machine 26-Dec-2017 Karthik karthik SAFETY Mech. Int Serv 31-Dec-2017 06-Jan-2018 CLOSED Anabond 202 Anabond 202 RUPENDU
210 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Decoiler error : Loop before unit sensor at top position RED Machine 23-Dec-2017 Karthik Sathiyajith PRODUCTIVITY Electrical Purch 31-Dec-2017 20-Jan-2018 22-Jan-2018 CLOSED RUPENDU
211 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Cutter unit air leakage arresting with improper fitting RED Machine 17-Jan-2018 karthik Sathiyajith LOW PRIORITY Pneu. Purch 20-Jan-2018 24-Jan-18 CLOSED
212 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Oil leakages in Dimple unit (fitting no:4 & 10) RED Machine 12-Apr-2018 sampath sathiyajith LOW PRIORITY Pneu. Purch 20-Apr-2018 OPEN 41 RUPENDU
213 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Transport belt 1 damage RED Machine 6-Apr-18 jaiganesh Sathiyajith PRODUCTIVITY Mech. Int Serv 15-Apr-2018 OPEN 47 RUPENDU
214 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 54 Station 8-11 Apnomal sound coming RED Tooling 6-Apr-18 loganathan Remesh/murali PRODUCTIVITY Mech. Int Serv 15-Apr-2018 OPEN 47 RUPENDU
215 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Dimple cam bearing rusted RED Machine 24-Apr-18 sampath Remesh/murali QUALITY Mech. Int Serv OPEN 29 RUPENDU
216 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Decoiler 2 break air leakage RED Machine 29-Apr-2018 jaiganesh sathiyajith PRODUCTIVITY Pneu. Int Serv OPEN 24
217 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Decoiler loching some time problem RED Machine 30-Apr-2018 jaiganesh sathiyajith PRODUCTIVITY Pneu. Int Serv OPEN 23
218 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 54 type station 14-15 belt teeath damage RED Tooling 2-May-2018 jaiganesh sathiyajith PRODUCTIVITY Mech. Int Serv OPEN 21
219 RIC CONVEYOR - ATPL/SPM/162 Alarm signal not working RED Machine 23-Jan-2017 PEER Suresh SAFETY Electrical Purch 7-Dec-2017 21-Dec-17 CLOSED DIWAKAR
220 RIC CONVEYOR - ATPL/SPM/162 Socket pin not available RED Machine 24-Jan-2017 PEER Ganesh PRODUCTIVITY Mech. Purch 10-Dec-2017 13-Mar-18 CLOSED DIWAKAR
221 RIC CONVEYOR - ATPL/SPM/162 Push botton not working properly RED Machine 3-Oct-2017 PEER Suresh PRODUCTIVITY Elec Int Serv 5-Dec-2017 12-Dec-17 CLOSED DIWAKAR
222 RIC CONVEYOR - ATPL/SPM/162 Setting problem RED Machine 21-Mar-2017 PEER Thirupathi LINE STOPPAGE PLC/Serv Int ser 5-Dec-2017 OPEN 428 DIWAKAR
223 RIC CONVEYOR - ATPL/SPM/162 Wires are not stick to the panel board RED Machine 29-Mar-2017 PEER Suresh LOW PRIORITY Elec Int Serv 10-Dec-2017 27-Dec-2017 CLOSED DIWAKAR
224 RIC CONVEYOR - ATPL/SPM/162 Nut runner not working properly RED Machine 5-May-2017 PEER Ganesh PRODUCTIVITY Mech. Purch 10-Dec-2017 CLOSED DIWAKAR
225 RIC CONVEYOR - ATPL/SPM/162 Oil leakage RED Machine 13-Aug-2017 PEER Suresh SAFETY Mech. Kaizen 7-Jan-2018 17-Jan-2018 CLOSED DIWAKAR
226 RIC CONVEYOR - ATPL/SPM/162 Door clamp was broken RED Machine 11-Apr-2017 PEER Suresh LOW PRIORITY Mech. Int Serv 10-Dec-2017 19-Dec-17 CLOSED DIWAKAR
227 RIC CONVEYOR - ATPL/SPM/162 Machine outer side door not covered RED Machine 11-Apr-2017 PEER Suresh SAFETY Ext Fabrication 30-Dec-2017 20-May-2018 OPEN 407 DIWAKAR
Remove all additional wires,which was clamped on
228 RED
RIC CONVEYOR - ATPL/SPM/162 pipes Machine 11-Apr-2017 PEER Suresh LOW PRIORITY Elec Int Serv 10-Dec-2017 12-Dec-17 CLOSED DIWAKAR
229 RIC CONVEYOR - ATPL/SPM/162 Wires are not clamped properly RED Machine 11-Apr-2017 PEER Suresh LOW PRIORITY Elec Int Serv 10-Dec-2017 30-Dec-2017 01-Jan-2018 CLOSED DIWAKAR
230 RIC CONVEYOR - ATPL/SPM/162 Chain adjuster was loosen RED Machine 11-Jul-2017 PEER Suresh LINE STOPPAGE Mech. Int Serv 12-Dec-2017 12-Dec-17 CLOSED DIWAKAR
231 RIC CONVEYOR - ATPL/SPM/162 Earthing wire was not clamped properly RED Machine 20-Nov-2017 PEER Suresh SAFETY Elec Int Serv 10-Dec-2017 30-Dec-2017 CLOSED DIWAKAR
232 RIC CONVEYOR - ATPL/SPM/162 Foam condition not ok WHITE Machine 20-Nov-2017 PEER Suresh QUALITY Mech. Ext Serv 20-Dec-2017 7-Jan-2018 20-Jan-18 CLOSED DIWAKAR
233 RIC CONVEYOR - ATPL/SPM/162 Hose pipes are not arranged properly RED Machine 21-Nov-2017 PEER Suresh LOW PRIORITY Pneu. Int Serv 10-Dec-2017 30-Dec-2017 28-Dec-17 CLOSED DIWAKAR
Hose pipes are not clamped properly near DLT
234 RED
RIC CONVEYOR - ATPL/SPM/162 machine Machine 12-Feb-2017 PEER Suresh SAFETY Pneu. Int Serv 10-Dec-2017 12-Dec-17 CLOSED DIWAKAR
235 RIC CONVEYOR - ATPL/SPM/162 Rigs was not rigid properly RED Machine 12-Apr-2017 PEER Suresh SAFETY Mech. Purch OPEN services work is going on 406 DIWAKAR
236 RIC CONVEYOR - ATPL/SPM/162 Hose pipe was damaged RED Machine 12-Jul-2017 PEER Suresh LINE STOPPAGE Pneu. Int Serv 30-Dec-2017 28-Dec-17 CLOSED DIWAKAR
237 RIC CONVEYOR - ATPL/SPM/162 Outer guard for chain RED Machine 12-Aug-2017 PEER Suresh SAFETY Mech. Kaizen 31-Jan-2018 20-May-2018 OPEN 284 DIWAKAR
Operating switch box is open to the atmosphere.
238 RED
100 TON POWER PRESS (LAMBA) - ATPL/P/95 Oil and dust are getting inside Machine 7-Jun-2017 Senguttuvan Velmurugan SAFETY Electrical Purch 30-Dec-2017 10-Feb-2018 11-Mar-18 CLOSED
239 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Machine top side ram up/down cylinder air leakage RED Machine 26-Oct-2017 Senguttuvan Velmurugan QUALITY Pneu. Purch 24-Dec-2017 25-Dec-2017 CLOSED
240 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Lubrication oil pressur gauge glass damage RED Machine 27-Oct-2017 sivakumar Sampath/Haridev LOW PRIORITY Hyd. Purch 24-Dec-2017 15-Feb-2018 5-Mar-2018 CLOSED
241 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Ram up/down motor cooling fan damage RED Machine 11-Jan-2018 Babu Velmurugan LOW PRIORITY Electrical Purch 24-Dec-2017 20-May-2018 OPEN 132
242 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Stroke counter proper not working RED Machine 11-Oct-2017 Senguttuvan Velmurugan/Haridev
LOW PRIORITY Elec Int Serv 30-Jan-2018 15-Feb-2018 07-05-2018 CLOSED 224
243 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Air tank fixing screw broken RED Machine 22-Nov-2017 sivakumar TMS SAFETY Mech. Int Serv 5-Dec-2017 11-Feb-2018 CLOSED
244 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Lubrication oil line leakage RED Machine 22-Nov-2017 sivakumar Velmurugan SAFETY Mech. Ext Serv 30-Dec-2017 29-Jan-2018 27-Dec-2018 CLOSED
Ram up/down motor base mounting screw not
245 RED
100 TON POWER PRESS (LAMBA) - ATPL/P/95 available Machine 27-Feb-2018 sampath velmurugan PRODUCTIVITY Mech. Int Serv 6-Mar-2018 4-Apr-2018 CLOSED
246 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Ram rotating side bolt loose RED Machine 19-Mar-2018 babu velmurugan SAFETY 5-Apr-2018 CLOSED
247 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Switch box back side screw not avaliable RED Machine 19-Mar-2018 babu velmurugan SAFETY 5-Apr-2018 CLOSED
248 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Switch box machine bed not in center RED Machine 19-Mar-2018 banu velmurugan PRODUCTIVITY 25-Mar-2018 CLOSED
249 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Machine total wireing not properly RED Machine 19-Mar-2018 kumar velu/thilk SAFETY Mech. Ext Serv OPEN Full Panel rewiring with Zen PLC - Project 65
250 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Main air line air leakage RED Machine 15-Apr-2018 sampath Sampath/Haridev PRODUCTIVITY Pneu. Int Serv 24-Apr-2018 17-Apr-2018 CLOSED 38
251 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Air tank gate valve handle not available RED Machine 18-Apr-2018 sampath Sampath/Haridev LOW PRIORITY Mech. Ext Serv 20-May-2018 25-May-2018 OPEN 35
252 100 TON POWER PRESS (LAMBA) - ATPL/P/95 main air valve open/close handle RED Machine 18-Apr-2018 sampath Sampath/Haridev LOW PRIORITY Mech. Ext Serv 20-May-2018 25-May-2018 OPEN 35
253 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Ram balancing cylinder not avaliable RED Machine 24-Apr-2018 sampath suresh QUALITY Mech. Ext Serv 27-May-2018 25-May-2018 OPEN 29
100 TON POWER PRESS (LAMBA) - ATPL/P/95 Machine lamp not proper RED Machine 15-May-2018 Senguttuvan suresh PRODUCTIVITY Elec Int Serv 30-May-2018 20-May-2018 OPEN
Operator panel manual selection switch to be replaced
254 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 (side clinching) Machine 24-May-2015 Thirupathi SAFETY Electrical Purch 31-Jan-2018 11-Feb-2018 CLOSED
Operator panel manual selection switch to be replaced
255 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 (end clinching) Machine 24-May-2015 Project Thirupathi SAFETY Electrical Purch 31-Jan-2018 11-Feb-2018 CLOSED
RHS 2nd clinching pad twist - due to the bottom
256 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 locating pin bend Tooling 25-Aug-2017 Venkatramana Hari Kumar QUALITY Mech. Int Serv 25-Dec-2017 10-Jan-2018 CLOSED Material arrived on 9-1-18
257 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 Hydraulic hose proper routing platform covering RED Machine 11-Sep-2017 Shashank Shashank LOW PRIORITY Ext Fabrication 1-Oct-2017 21-Jan-2018 CLOSED Covering plotform partially completed
Shadow box development for the spare tools in the Box made. 2S provisions also done but locking
258 WHITE
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 area- 11-Sep-2017 Diwakar Shashank LOW PRIORITY Int Fabrication 13-Jan-2018 CLOSED system not implemented due to TPM guidelines.
259 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 Air leak from the pneumatic fitting(Front vertical cyl-) RED Machine 19-Sep-2017 Venkatramana Thirupathi PRODUCTIVITY Pneu. Purch 6-Jan-2018 CLOSED
Oil from FRL(Lubrication unit) coming in the pneumatic
260 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 pipelines- Machine 11/10/2017 Venkatramana Thirupathi LOW PRIORITY Pneu. Int Serv 7-Oct-2017 6-Jan-2018 CLOSED
Bolt thread and head worn out(2 nos- in bed and 1 in
261 WHITE
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 end cl-) Machine 30-Oct-2017 Venkatramana Shashank LOW PRIORITY Mech. Purch 6-Jan-2018 CLOSED
262 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 Fan cover not available in the control panel(inside) RED Machine 31-Oct-2017 Shashank Thirupathi LOW PRIORITY Electrical Purch 17-Dec-2017 CLOSED
Pneumatic hose extra channel to be provided for final
263 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 routing Machine 8-Nov-2017 Shashank Thirupathi LOW PRIORITY Pneu. Purch 3-Dec-2017 24-Dec-2017 31-Dec-2017 CLOSED
Dummy switch needed in end clinching operator panel
264 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 box. Machine 2-Nov-2017 Shashank Thirupathi LOW PRIORITY Electrical Purch 10-Dec-2017 24-Dec-2017 8-Jan-2018 CLOSED
Lamp switch not functioning/Switch not available in -
265 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 side clinching main operating panel. Machine 8-Nov-2017 Shashank Thirupathi LOW PRIORITY Electrical Purch 6-Dec-2017 31-Dec-2017 24-Dec-2017 CLOSED purchased items
Right side 2 pin CFL light not working - Side clinching
266 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 machine Machine 11-Sep-2017 Shashank Thirupathi SAFETY Electrical Purch 10-Dec-2017 31-Dec-2017 8-Jan-2018 CLOSED

267 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 01IC231 pad(RH 2nd pad) lip broken Tooling 13-Nov-2017 Venkatramana Hari Kumar QUALITY Mech. Int Serv 20-Dec-2017 6-May-2018 OPEN Wrong spare given for RH instead of LH. 191

Air leakage from the seal in the Right side pneumatic


268 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 RED 22-Nov-2017 Shashank Thirupathi LOW PRIORITY Pneu. Purch 31-Jan-2018 20-Apr-2018 27-Apr-2018 CLOSED New spare pneumatic cylinder replaced - 2nos
cylinder in end clinching machine
Machine 182
269 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Panel cooler air flow cover missing RED Machine 5-Jul-2017 Rupendu Selva LOW PRIORITY Mech. Purch 10-Feb-2018 15-Feb-2018 26-Apr-2018 CLOSED 322 RUPENDU
270 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Die cleaning nozzle not avaliable RED Machine 16-Sep-2017 Sampath Selva/Haridev QUALITY Mech. Purch 11-Dec-2017 31-Jan-2018 OPEN 249 RUPENDU
271 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Pusher bottom side grease nipple not avaliable RED Machine 4-Oct-2017 Sampath Selva LOW PRIORITY Mech. Int Serv 25-Dec-2017 26-Jan-2018 OPEN 231 RUPENDU
272 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Machine process indication lamp not working RED Machine 4-Oct-2017 Sampath Sampath LOW PRIORITY Electrical Purch 25-Dec-2017 17-Dec-2017 CLOSED 231 RUPENDU
273 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 die cleaning solenoid valve not working RED Machine 12-Nov-2017 selva Selva PRODUCTIVITY Pneu. Purch 25-Dec-2017 17-Dec-2017 CLOSED 192 RUPENDU
274 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Endless belt not avaliable RED Machine 4-Dec-2017 Mohan Selva QUALITY Mech. Purch 17-Dec-2017 28-Dec-2017 1-Jan-2018 CLOSED 170 RUPENDU
275 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Pusher area encoder wire not proper mounted RED Machine 4-Dec-2017 Mohan Selva PRODUCTIVITY Elec Int Serv 15-Dec-2017 28-Dec-2017 20-Dec-2017 CLOSED 170 RUPENDU
276 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Blow off nozzle damage RED Machine 4-Dec-2017 Niranjan Sampath/Haridev PRODUCTIVITY Mech. Purch 15-Dec-2017 31-Jan-2018 3-Feb-2018 CLOSED 170 RUPENDU
277 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Die open sensor loosed RED Machine 4-Dec-2017 Niranjan Selva PRODUCTIVITY Mech. Int Serv 19-Dec-2017 14-Jan-2018 21-Jan-2018 CLOSED 170 RUPENDU
278 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Fin blow off nozzle pressure gauge not working RED Machine 5-Dec-2017 Mohan Sampath/Haridev QUALITY Pneu. Purch 28-Dec-2017 5-Feb-2018 10-Feb-2018 CLOSED 169 RUPENDU
279 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Fin hold down nozzle pressure gauge damage RED Machine 5-Dec-2017 Swain Sampath/Haridev QUALITY Pneu. Purch 28-Dec-2017 5-Feb-2018 10-Feb-2018 CLOSED 169 RUPENDU
280 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Pusher back side guide rod broken WHITE Machine 11-Dec-2017 Mohan Selva LOW PRIORITY Mech. Int Serv 30-Dec-2017 2-Jan-2018 CLOSED 163 RUPENDU
281 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 pusher back side spring not avaliable RED Machine 11-Dec-2017 Mohan Selva QUALITY Mech. Purch 30-Dec-2017 15-Jan-2018 12-Jan-2018 CLOSED 163 RUPENDU
282 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Tube stacking area bottom sersor stand broken RED Machine 21-Dec-2017 Sampath Selva LOW PRIORITY Mech. Int Serv 30-Dec-2017 22-Dec-2017 CLOSED 153 RUPENDU
Fin clamp cylinder pressure abnormality observed
283 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 RED 18-Jan-2018 Sampath sampath LOW PRIORITY Mech. Ext Serv 28-Jan-2018 21-Mar-2018 CLOSED RUPENDU
while running at specified air pressure Machine 5-Feb-2018 125
Pusher cylinder up and down problem by mounting 4
284 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 RED 18-Jan-2018 Rupendu Selva PRODUCTIVITY Mech. Int Serv 28-Jan-2018 5-Feb-2018 CLOSED RUPENDU
screws. With one screw motion is ok. Machine 125
Pusher mounting plate not aligned properly. Washer
285 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 RED 18-Jan-2018 Sampath Selva QUALITY Mech. Ext Serv 28-Jan-2018 30-Apr-2018 CLOSED RUPENDU
used to make the pusher alignment of pusher finger Machine 125
286 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Calibration cylinder not in standard screw not avaliable WHITE 18-Jan-2018 Sampath sampath LOW PRIORITY Mech. Ext Serv 18-Jan-2018 18-Jan-2018 CLOSED RUPENDU
Machine 125
287 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Die closed sensor loosed RED 23-Jan-2018 Sampath selva PRODUCTIVITY Mech. Int Serv 31-Jan-2018 OPEN RUPENDU
Machine 120
288 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Buffer cylinder incoming air splider air leak RED Machine 26-Feb-2018 Swain selva LOW PRIORITY Mech. Int Serv 28-Feb-2018 CLOSED 86 RUPENDU

289 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 LHS Buffer cylinder up/down problem RED Machine 26-Feb-2018 Swain Selva/Haridev PRODUCTIVITY Mech. Ext Serv OPEN 86 RUPENDU

290 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Flow off air nozzle damagaed RED Machine 6-Mar-2018 Mohan Selva/Haridev PRODUCTIVITY Mech. Purch 2-May-2018 CLOSED 78 RUPENDU

291 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Finstoper cylinder proper not working RED 9-Mar-2018 Swain selva PRODUCTIVITY Mech. Purch 18-Mar-2018 CLOSED
Machine
292 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Tube calibration cylinder open/close not proper RED 15-Mar-2018 Swain selva PRODUCTIVITY Mech. Int Serv 25-Mar-2018 CLOSED
Machine
293 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Pusher safety sensor not working RED 20-Mar-2018 mohan selve QUALITY Mech. Int Serv 15-Apr-2018 OPEN
Machine 64
294 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Cooler not working RED 29-ar-2018 swin Selva/Haridev PRODUCTIVITY Elec Ext Serv 15-Apr-2018 OPEN
Machine

295 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 FRL Unit proper not working RED 6-Mar-2018 Mohan Selva/Haridev PRODUCTIVITY Mech. Ext Serv 13-Apr-2018 26-Apr-2018 CLOSED
Machine

296 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Finstoper cylinder sensor wire slew damage RED 25-Apr-2018 sampath selve LOW PRIORITY Elec Int Serv 15-May-2018 OPEN
Machine

Air leakage from the pneumatic fitting in the 1st


297 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 RED 22-Nov-2017 Shashank Thirupathi LOW PRIORITY Pneu. Purch 31-Jan-2018 20-Apr-2018 OPEN
cylinder in the side clinching machine
Machine 182
298 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 Shake in the core stopper in the end clinching machine RED Tooling 22-Nov-2017 Shashank Hari Kumar QUALITY Mech. Int Serv 31-Jan-2018 31-01-18 CLOSED
299 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 HP resting block bend in the end clinching machine Tooling 22-Nov-2017 Shashank Hari Kumar QUALITY Mech. Int Serv OPEN Old one not rectify new one making 182
Electric panel not properly closed and not fixed to the
300 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 machine frame Machine 22-Nov-2017 Shashank Thirupathi LOW PRIORITY Electrical Purch 7-Jan-2018 CLOSED
301 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 Signal light not working in side clinching machine RED Machine 22-Nov-2017 Shashank Thirupathi LOW PRIORITY Electrical Purch 20-Dec-2017 13-Jan-2018 11-Jan-2018 CLOSED PO given wait for material
302 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 Signal light not working in end clinching machine RED Machine 22-Nov-2017 Shashank Thirupathi LOW PRIORITY Electrical Purch 20-Dec-2017 13-Jan-2018 11-Jan-2018 CLOSED PO given wait for material
Cover for pneumatic tank holder cylinders-End
303 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 clinching(Unsafe) Machine 27-Nov-2017 Shashank Thirupathi SAFETY Ext Fabrication 20-Dec-2017 31-Dec-2017 31-Dec-2017 CLOSED Mesh guard PO processing
Cover for side clinching machine clinching pads - LH
304 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 side(Unsafe) Machine 27-Nov-2017 Shashank Thirupathi SAFETY Ext Fabrication 30-Dec-2017 7-Jan-2018 CLOSED Mesh guard PO processing
Cover for side clinching machine clinching pads - RH
305 RED
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 side(Unsafe) Machine 27-Nov-2017 Shashank Thirupathi SAFETY Ext Fabrication 30-Dec-2017 7-Jan-2018 CLOSED Mesh guard PO processing

306 RED Safety sensor available. Fixing work pending due


CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 Safety sensor for End clinching machine Machine 27-Nov-2017 Shashank Thirupathi SAFETY Electrical Purch 30-Dec-2017 31-Dec-2018 CLOSED to mesh guard work.
307 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 Circlips for the connecting rod - 16 & 14 dia. RED Tooling 27-Nov-2017 Shashank Hari Kumar QUALITY Mech. Purch 30-Dec-2017 CLOSED Circlip purchased fixing pending
Tool setting for the clinching pad for changing ball
308 RED
CINCHING MACHINE (SCHOLER) - ATPL/SPM/102 locking screw Tooling 10-Oct-2017 Shashank Hari Kumar QUALITY Mech. Int Serv 22-Apr-2018 CLOSED
Not need FRL to change FR only due to only one
309 RED
CINCHING MACHINE (SCHOLER) - ATPL/SPM/102 FRL unit fitting oil leak Machine 8-Nov-2017 Shashank Thirupathi LOW PRIORITY Pneu. Int Serv 12-Dec-2017 20-Jan-2018 11-Feb-2018 CLOSED compact cylinder used
310 CINCHING MACHINE (SCHOLER) - ATPL/SPM/102 Support Pad crack in R1 and F2 clinching pads RED Tooling 18-Nov-17 Shashank Hari Kumar LOW PRIORITY Mech. Ext Serv 16-Jan-2018 22-Apr-2018 CLOSED Welding done and 1 no. spare maintained.

311 RED
CINCHING MACHINE (SCHOLER) - ATPL/SPM/102 Pressure guage relocation for operator visibility Machine 27-Nov-17 Shashank Thirupathi LOW PRIORITY Hyd. Kaizen 12-Dec-2017 25-Feb-2018 21-Mar-2018 CLOSED
Cracks observed on the hydraulic hose(at the bottom
312 RED
CINCHING MACHINE (SCHOLER) - ATPL/SPM/102 of front door) Machine 2-Dec-17 Shashank Thirupathi LOW PRIORITY Hyd. Purch 31-Dec-2017 31-Jan-2018 11-Feb-2018 CLOSED purchased items
Locally searching for cylinder(same setup). Part
313 RED
CINCHING MACHINE (SCHOLER) - ATPL/SPM/102 Minor Oil leakage from the tank holder hyd cylinder. Machine 2-Dec-17 Shashank Thirupathi LOW PRIORITY Hyd. Purch 10-Feb-2018 20-Apr-2018 OPEN not available. 172
314 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Name plate for all the sensor WHITE Machine 9-Dec-17 dharmendra ganesh LOW PRIORITY 10-Jan-2018 OPEN Quotation recevied 165
315 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Belt tensioner roller shaft nut worn out. RED Machine 9-Dec-17 subrat ganesh LOW PRIORITY Mech. Int Serv 15-Jan-2018 OPEN Drawing pending 165
316 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 motor pulley wobbling RED Machine 9-Dec-17 subrat ganesh LOW PRIORITY Mech. Int Serv 10-Jan-2018 4-Jan-2018 CLOSED
317 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 timing bolt worn out RED Machine 9-Dec-17 niranjan ganesh LOW PRIORITY Mech. Purch 20-Jan-2018 OPEN Drawing taken 165
318 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Cam pulley handle bush damaged RED Machine 9-Dec-17 himansu ganesh LOW PRIORITY Mech. Ext Serv 16-Dec-2017 20-Jan-2018 OPEN Drawing taken 165
319 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Main motor abnormal sound RED Machine 9-Dec-17 dharmendra ganesh LINE STOPPAGE Elec Int Serv 5-Jan-2018 CLOSED
320 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Main motor not aligned properly RED Machine 9-Dec-17 dharmendra ganesh LOW PRIORITY Mech. Int Serv 10-Jan-2018 4-Jan-2018 CLOSED
321 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Machine outer cover screw not available. RED Machine 22-Nov-17 Suman das Thirupati LOW PRIORITY Mech. Int Serv 19-Dec-2017 CLOSED DIWAKAR
322 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Machine outer door not available. RED Machine 8-Dec-17 Suman das Thirupati SAFETY Ext Fabrication 24-Dec-2017 8-Jan-2018 CLOSED guard make DIWAKAR
323 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Improper rooting of wires. RED Machine 25-Aug-2017 Suman das Thirupati LOW PRIORITY Elec Int Serv 18-Dec-2017 CLOSED DIWAKAR
324 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Machine outer cover screw not tightened properly. RED Machine 25-Aug-2017 Suman das Thirupati LOW PRIORITY Mech. Purch 18-Dec-2017 CLOSED DIWAKAR
325 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Argon gas flow nob missing RED Machine 29-Aug-2017 Suman das Thirupati SAFETY Mech. Purch 18-Dec-2017 CLOSED DIWAKAR
326 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Switch was not function properly RED Machine 6-Nov-2017 Suman das Thirupati LOW PRIORITY Elec Int Serv 18-Dec-2017 CLOSED DIWAKAR
327 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Water level indicator not available RED Machine 25-Aug-2017 Suman das Thirupati LOW PRIORITY Mech. Purch 21-05-2018 24-Dec-2017 OPEN Available but not clear visible, cleaning required 271 DIWAKAR
328 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Machine outer cover screw not available. RED Machine 21-Aug-2017 Suman das Thirupati LOW PRIORITY Mech. Purch 19-Dec-2017 CLOSED DIWAKAR
330 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Hose pipes should be arranged in proper manner RED Machine 6-Nov-2017 SMK Thirupati LOW PRIORITY Pneu. Int Serv 18-Dec-2017 CLOSED DIWAKAR
331 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 switch board broken RED Machine 6-Nov-2017 SMK Thirupati LOW PRIORITY Elec Int Serv 18-Dec-2017 CLOSED DIWAKAR
332 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Improper insulation over the electric joints RED Machine 6-Nov-2017 SMK Thirupati SAFETY Elec Int Serv 18-Dec-2017 CLOSED DIWAKAR
333 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Earthing wire should be arranged properly RED Machine 6-Nov-2017 SMK Thirupati LOW PRIORITY Elec Int Serv 18-Dec-2017 CLOSED DIWAKAR
334 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Improper rooting of wires RED Machine 6-Nov-2017 SMK Thirupati LOW PRIORITY Elec Int Serv 24-Dec-2017 19-Mar-2018 CLOSED DIWAKAR
OPERATING SWITCH BOX AND ITS HOLDING STAND
335 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 DAMAGED Machine 2-Nov-2017 NRUSINGH Velmurugan SAFETY Ext Fabrication 15-Dec-2017 30-Dec-2017 30-Dec-2017 CLOSED KUMAR
PRESSURE ADJUSTMENT GAUGE REGULATOR KNOB
336 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 NOT AVAILABLE Machine 4-Aug-2017 NRUSINGH Velmurugan/Haridev
LOW PRIORITY Hyd. Purch 10-Dec-2017 10-Feb-2018 19-Apr-2018 CLOSED 292 KUMAR
337 100 TON HYDRAULIC PRESS - ATPL/P/11 SIGNAL TOWER IS NOT FUNCTIONING RED Machine 19-Aug-2017 NRUSINGH Velmurugan SAFETY Electrical Purch 30-Dec-2017 19-Dec-2017 CLOSED KUMAR
Pilot operating gauge operating range is very small to
338 observe need a gauge with 70-80 % of its operatng RED
100 TON HYDRAULIC PRESS - ATPL/P/11 range Machine 23-Sep-2017 NRUSINGH Velmurugan LOW PRIORITY Hyd. Purch 15-Dec-2017 10-Feb-2018 19-Apr-2018 CLOSED 242 KUMAR
Ejector pressure operating range is very small to
339 observe need a gauge with 70-80 % of its operatng RED
100 TON HYDRAULIC PRESS - ATPL/P/11 range Machine 23-Sep-2017 NRUSINGH Velmurugan LOW PRIORITY Hyd. Purch 15-Dec-2017 10-Feb-2018 19-Apr-2018 CLOSED 242 KUMAR
Oil leakage from the back side pressure regulator in
340 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 power pack area Machine 23-Sep-2017 NRUSINGH Velmurugan LOW PRIORITY Mech. Int Serv 5-Dec-2017 5-Feb-2018 24-Apr-2018 CLOSED 242 KUMAR
341 100 TON HYDRAULIC PRESS - ATPL/P/11 oil leaking from the Ram Top fixing plate RED Machine 22-Oct-2017 NRUSINGH Velmurugan SAFETY Hyd. Ext Serv 30-Nov-2017 30-Dec-2017 2-Jan-2018 CLOSED KUMAR
342 100 TON HYDRAULIC PRESS - ATPL/P/11 Back side light bolts missing to be fixed properly RED Machine 4-Nov-2017 NRUSINGH Velmurugan LOW PRIORITY Electrical Kaizen 20-Dec-2017 2-Jan-2018 CLOSED KUMAR
Back light is hitting by the top bed of the machine not getting any idea about which type of light will
343 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 safety issue Machine 16-Nov-2017 Kumar Velmurugan/Haridev
SAFETY Electrical Purch 20-Dec-2017 27-May-2018 OPEN fit and where to fix 188 KUMAR
Fan cover for oil cooler not fixed properly (Right side
344 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 bottom bolt missing) Machine 16-Nov-2017 Kumar Velmurugan SAFETY Mech. Int Serv 12-Dec-2017 30-Dec-2017 18-Dec-2017 CLOSED KUMAR
Top Returning hose to the tank was not fixed properly.
345 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 To be fixed by a clamping system Machine 16-Nov-2017 Kumar Velmurugan/sureshkumar
SAFETY Mech. Kaizen 30-Dec-2017 27-May-2018 OPEN 188 KUMAR
346 100 TON HYDRAULIC PRESS - ATPL/P/11 Back side electric board 1 bolt missing RED Machine 16-Nov-2017 Kumar Velmurugan LOW PRIORITY Electrical Purch 5-Feb-2018 24-Apr-2018 CLOSED 188 KUMAR
Oil temperature is too high (Observed Temp-49 to 51
347 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 Degree C) Machine 17-Nov-2017 Kumar Velmurugan LINE STOPPAGE Mech. Purch 30-Dec-2017 14-Jan-2018 07-Jan-2017 CLOSED Under Observation after fixing the oil cooler KUMAR
Machine Bottom Bed all bolts are loosen
348 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 (Front and Back 2 Bolts are missing) Machine 6-Dec-2017 Kumar Velmurugan QUALITY Mech. Purch 17-Dec-2017 18-Dec-2017 CLOSED KUMAR
Operating cycle time increasing from its standard cycle
349 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 time in higher pressure settings Machine 6-Dec-2017 Kumar Velmurugan PRODUCTIVITY Mech. Purch 25-Dec-2017 6-Jan-2018 CLOSED
350 100 TON HYDRAULIC PRESS - ATPL/P/11 Oil Leaking from the bottom of pump RED Machine 4-Jan-2018 Kumar Velmurugan/Haridev
LOW PRIORITY Hyd. Purch 21-Jan-2018 13-May-2018 13-May-2018 CLOSED Pump replaced. 139
351 100 TON HYDRAULIC PRESS - ATPL/P/11 Operating Switch box not fixed properly RED Machine 4-Jan-2018 Kumar Velmurugan LOW PRIORITY Int Fabrication 6-Jan-2018 6-Jan-2018 CLOSED
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
352 100 TON HYDRAULIC PRESS - ATPL/P/11 Oil leaking from the Ram cyllinder-Manifold 2 Oil line. RED Machine 2-Mar-2018 Nrusingh Velmurugan SAFETY Mech. Int Serv 4-Mar-2018 18-April-2018 18-April-2018 CLOSED 82
solenoid valve
353 RED VXE212OV-02-5DL1-B
200 TON HYDRAULIC PRESS - ATPL/P/224 Auto Lubrication oil-solenoid valve is not working Machine 6-Jul-2017 NRUSINGH Velmurugan QUALITY Hyd. Purch 7-Dec-2017 17-Dec-2017 CLOSED SMC KUMAR
354 200 TON HYDRAULIC PRESS - ATPL/P/224 Oil leakage from the back side bottom cyllinder joints RED Machine 23-Sep-2017 NRUSINGH Velmurugan LOW PRIORITY Hyd. Int Serv 2-Dec-2017 14-Jan-2018 14-Jan-2018 CLOSED KUMAR
Water shrinkage from right side ground during
355 RED
200 TON HYDRAULIC PRESS - ATPL/P/224 operation Machine 23-Sep-2017 NRUSINGH NRUSINGH LOW PRIORITY Mech. Ext Serv 20-Dec-2017 5-Jan-2018 5-Jan-2018 CLOSED KUMAR
356 200 TON HYDRAULIC PRESS - ATPL/P/224 Excess Lubrication (Lub-Oil over flow) RED Machine 6-Oct-2017 NRUSINGH Velmurugan LOW PRIORITY Mech. Int Serv 3-Dec-2017 20-Feb-2018 18-Mar-2018 CLOSED KUMAR
Bottom cyllinder sensor to be sharpen like p-11(Point
357 RED
200 TON HYDRAULIC PRESS - ATPL/P/224 sensor nub require) Machine 6-Oct-2017 NRUSINGH Velmurugan LOW PRIORITY Mech. Kaizen 30-Jan-2018 20-Feb-2018 OPEN Kaizen - Small Project 229 KUMAR
358 200 TON HYDRAULIC PRESS - ATPL/P/224 Auto lubrication on-off light cover damaged RED Machine 6-Oct-2017 NRUSINGH Velmurugan LOW PRIORITY Electrical Purch 30-Jan-2018 08-Jan-2018 CLOSED KUMAR
359 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 U3, U7 servo fault in core builder RED Machine 15-Mar-2017 Manickraj Sathish PRODUCTIVITY PLC/Serv Int ser 10-Dec-2017 12-Dec-2017 CLOSED Study undertaken by Maint. Team to address the following problem SOUMYA
Linear rail guide covering bellows damaged(LHS and
360 RED
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 RHS, top and bottom-4 no's) Machine 23-Sep-2017 Atul Sathish LOW PRIORITY Mech. Purch 10-Dec-2017 31-Jan-2018 8-Mar-2018 CLOSED SOUMYA
361 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Electric panel not getting cooled by air cooler RED Machine 23-Sep-2017 Atul Sathish LOW PRIORITY Electrical Purch 30-Jan-2017 15-Apr-2018 CLOSED SOUMYA
Top compress bar proximity sensor to be covered with
362 steel bracket to avoid damages during cleaning or RED
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 lubrication process Machine 11-Feb-2017 Soumya Sathish LOW PRIORITY Int Fabrication 5-Dec-2017 12-Nov-2017 CLOSED SOUMYA
LHS side tool support has only one pneumatic flaring
363 RED
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 cylinder Machine 4-Nov-2017 Atul Sathish PRODUCTIVITY Pneu. Purch 8-Dec-2017 20-Dec-2017 20-Dec-2017 CLOSED SOUMYA
RHS side air leakage from pneumatic cylinder ,ferrule
364 RED
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 damage Machine 5-Dec-2017 Atul Sathish PRODUCTIVITY Pneu. Purch 7-Dec-2017 12-Dec-2017 12-Nov-2017 CLOSED SOUMYA
Air Leakage from air hose from FRL at back side of
365 RED
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 machine Machine 12-Sep-2017 Santosh Sathish PRODUCTIVITY Pneu. Int Serv 12-Dec-2017 12-Nov-2017 CLOSED SOUMYA
U3 & U7 servo fault problem occurs while machine is
366 RED
CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 operating Machine 17-Mar-2017 Biswa Sathish PRODUCTIVITY PLC/Serv Int ser 10-Dec-2017 12-Nov-2017 CLOSED SOUMYA
Machine operating Reset button not operating
367 RED
CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 properly Machine 1-Jul-2017 Uday Sathish PRODUCTIVITY PLC/Serv Int ser 10-Dec-2017 17-Dec-2017 CLOSED SOUMYA
Linear rail guide covering bellows damaged(LHS and
368 RED
CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 RHS, top and bottom-4 no's) Machine 24-Sep-2017 Santosh Sathish LOW PRIORITY Mech. Purch 10-Dec-2017 31-Jan-2018 8-Mar-2018 CLOSED SOUMYA
369 CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 HMI panel locking knob broken RED Machine 24-Sep-2017 Uday Sathish LOW PRIORITY Electrical Purch 10-Dec-2017 15-Dec-2017 16-Nov-2017 CLOSED Not required SOUMYA
370 CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 HMI panel board loose mounting RED Machine 24-Sep-2017 Uday Sathish LOW PRIORITY Elec Int Serv 10-Dec-2017 15-Dec-2017 16-Nov-2017 CLOSED SOUMYA
HMI panel board green push button light switch
371 RED
CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 damage Machine 6-Oct-2017 Pintu Sathish / Haridev PRODUCTIVITY Electrical Purch 25-Dec-2017 25-Jan-2018 4-Feb-2018 CLOSED SOUMYA
372 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Machine outer cover screw not available. RED Machine 7-Oct-2017 VP Thirupati LOW PRIORITY Mech. Purch 19-Dec-2017 CLOSED DIWAKAR
373 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Machine regulating cap not available RED Machine 8-Oct-2017 VP Thirupati LOW PRIORITY Electrical Purch 20-05-2018 21-Jan-2018 OPEN purchased item 227 DIWAKAR
374 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Cap not available on the junction of wires RED Machine 9-Oct-2017 VP Thirupati LOW PRIORITY Electrical Purch 20-05-2018 21-Jan-2018 OPEN purchased item 226 DIWAKAR
376 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Main switch nob was loosen RED Machine 11-Oct-2017 VP Thirupati LOW PRIORITY Elec Int Serv 19-Dec-2017 CLOSED DIWAKAR
377 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Additional earthing wire should be removed RED Machine 12-Oct-2017 VP Thirupati LOW PRIORITY Elec Int Serv 18-Dec-2017 CLOSED DIWAKAR
378 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Improper insulation over the electric joints RED Machine 13-Oct-2017 VP Thirupati SAFETY Elec Int Serv 18-Dec-2017 CLOSED DIWAKAR
Improper rooting of all incoming & outgoing electrical
379 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 wires Machine 14-Oct-2017 VP Thirupati LOW PRIORITY Elec Int Serv 18-Dec-2017
CLOSED DIWAKAR
380 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Improper rooting of wires. RED Machine 15-Oct-2017 VP Thirupati LOW PRIORITY Elec Int Serv 18-Dec-2017
CLOSED DIWAKAR
381 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Hose pipes are not clamped properly. RED Machine 25-Aug-2017 VP Thirupati LOW PRIORITY Mech. Int Serv 18-Dec-2017
CLOSED DIWAKAR
382 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Machine outer cover screw not tightened properly. RED Machine 25-Aug-2017 VP Thirupati LOW PRIORITY Mech. Purch 18-Dec-2017
CLOSED DIWAKAR
383 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Dust accumulation over the fan. WHITE Machine 25-Aug-2017 VP Thirupati LOW PRIORITY Mech. Purch 12-Jan-2018
CLOSED Wall mount fan DIWAKAR
384 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Cables are not insulated properly RED Machine 25-Aug-2017 Gopi Thirupati LOW PRIORITY Elec Int Serv 19-Dec-2017
CLOSED DIWAKAR
385 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Provide outer guard for all pipe lines RED Machine 25-Aug-2017 Gopi Thirupati LOW PRIORITY Ext Fabrication 18-Dec-2017
CLOSED DIWAKAR
386 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Bolt not tighten properly. RED Machine 25-Aug-2017 Gopi Thirupati LOW PRIORITY Mech. Int Serv 19-Dec-2017
CLOSED DIWAKAR
387 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Hose pipes are not arranged properly RED Machine 25-Aug-2017 Gopi Thirupati LOW PRIORITY Mech. Purch 30-05-2018 OPEN purchased item 271 DIWAKAR
388 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 There is no proper insulation of welding torch RED Machine 25-Aug-2017 Gopi Thirupati SAFETY Mech. Kaizen OPEN Team discussion 271 DIWAKAR
389 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Water level indicator not available RED Machine 25-Aug-2017 Gopi Thirupati / HaridevLOW PRIORITY Pneu. Purch 30-05-2018 OPEN fittings purchase item 271 DIWAKAR
390 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Improper rooting of cooling hose pipes RED Machine 25-Aug-2017 Gopi Thirupati LOW PRIORITY Mech. Purch 30-05-2018 OPEN purchased item 271 DIWAKAR
391 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Cooling motor outer cover not available RED Machine 26-Aug-2017 Gopi Thirupati LOW PRIORITY Mech. Int Serv 31-Dec-2017 8-Jan-2018 CLOSED New one door make DIWAKAR
392 WELDING MACHINE (LINCOLN TIG) - ATPL/P/128 Machine outer cover not tightened properly RED Machine 27-Aug-2017 Gopi Thirupati LOW PRIORITY Mech. Purch 19-Dec-2017 CLOSED DIWAKAR
Handle available but provision damaged not able
393 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/128 Polarity nob broken Machine 27-Aug-2017 Gopi Thirupati / HaridevLOW PRIORITY Electrical Purch 25-Feb-2018 OPEN to fix 269 DIWAKAR
394 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Machine outer cover screw not available. RED Machine 27-Aug-2017 Krishna Thirupati LOW PRIORITY Mech. Purch CLOSED DIWAKAR
395 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Display guard not available for digital current meter. RED Machine 27-Aug-2017 Krishna Thirupati LOW PRIORITY Mech. Int Serv 19-Dec-2017 CLOSED DIWAKAR
396 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Machine outer cover screw not tightened properly. RED Machine 27-Aug-2017 Krishna Thirupati LOW PRIORITY Mech. Purch CLOSED DIWAKAR
398 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Cables are not insulated properly RED Machine 27-Aug-2017 Krishna Thirupati LOW PRIORITY Elec Int Serv 19-Dec-2017 CLOSED DIWAKAR
399 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Earthing wire should be arranged properly RED Machine 27-Aug-2017 Krishna Thirupati LOW PRIORITY Elec Int Serv CLOSED DIWAKAR
400 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Hose pipes are not clamped properly. RED Machine 27-Aug-2017 Krishna Thirupati LOW PRIORITY Mech. Int Serv 18-Dec-2017 CLOSED DIWAKAR
401 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Welding spark was not uniform RED Machine 27-Aug-2017 Krishna Thirupati LOW PRIORITY Elec Int Serv CLOSED DIWAKAR
402 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Three pin plug was broken RED Machine 27-Aug-2017 Krishna Thirupati LOW PRIORITY Elec Int Serv 19-Dec-2017 CLOSED DIWAKAR
403 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 HF door door not clamped properly RED Machine 27-Aug-2017 Krishna Thirupati LOW PRIORITY Mech. Int Serv 18-Dec-2017 CLOSED DIWAKAR
404 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Water leak was not arrested. RED Machine 27-Aug-2017 Sumanta Thirupati LOW PRIORITY Mech. Int Serv 18-Dec-2017 CLOSED DIWAKAR
405 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Wires are not bonded properly RED Machine 27-Aug-2017 Sumanta Thirupati LOW PRIORITY Elec Int Serv 18-Dec-2017 CLOSED DIWAKAR
406 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Bolt not tighten properly. RED Machine 27-Aug-2017 Sumanta Thirupati LOW PRIORITY Mech. Int Serv 18-Dec-2017 CLOSED DIWAKAR
407 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 2 Machine outer cover screw not available. RED Machine 27-Aug-2017 Sumanta Thirupati / HaridevLOW PRIORITY Mech. Purch 27-05-2018 OPEN Spare machine Screw purchasing pending 269 DIWAKAR
408 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 2 7 RED Machine 27-Aug-2017 Sumanta Thirupati SAFETY Mech. Int Serv 19-Dec-2017 CLOSED DIWAKAR
409 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 2 Cap not available on the junction of wires RED Machine 27-Aug-2017 Sumanta Thirupati LOW PRIORITY Elec Int Serv 30-05-2018 OPEN purchased items 269 DIWAKAR
Wires are connected properly near side door of the
410 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 2 machine Machine 27-Aug-2017 Abhiram Thirupati LOW PRIORITY Elec Int Serv 19-Dec-2017 CLOSED DIWAKAR
Handle available but provision damaged not able
411 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 2 Polarity switch nob broken Machine 27-Aug-2017 Abhiram Thirupati / HaridevLOW PRIORITY Electrical Purch 25-Feb-2018 OPEN to fix 269 DIWAKAR
412 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Machine outer cover screw not available. RED Machine 27-Aug-2017 Abhiram Thirupati LOW PRIORITY Mech. Purch 18-Dec-2017 CLOSED DIWAKAR
Handle available but provision damaged not able
413 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Polarity switch handle not available Machine 27-Aug-2017 Abhiram Thirupati / HaridevLOW PRIORITY Electrical Purch 25-Feb-2018 CLOSED to fix 269 DIWAKAR
414 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Display guard not available for digital current meter. RED Machine 27-Aug-2017 Abhiram Thirupati SAFETY Mech. Int Serv 19-Dec-2017 CLOSED DIWAKAR
415 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Cap not available on the junction of wires RED Machine 27-Aug-2017 SMK Thirupati LOW PRIORITY Electrical Purch 30-05-2018 OPEN purchased item 269 DIWAKAR
417 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 HF door not there RED Machine 25-Aug-2017 SMK Thirupati SAFETY Int Fabrication 24-Dec-2017 29-Jan-2018 CLOSED DIWAKAR
418 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Improper rooting of wires. RED Machine 25-Aug-2017 SMK Thirupati LOW PRIORITY Elec Int Serv 12-Jan-2018 CLOSED DIWAKAR
419 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Machine outer cover screw not tightened properly. RED Machine 25-Aug-2017 SMK Thirupati LOW PRIORITY Mech. Purch 19-Dec-2017 CLOSED DIWAKAR
420 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Cables are not insulated properly RED Machine 25-Aug-2017 SMK Thirupati LOW PRIORITY Elec Int Serv 18-Dec-2017 CLOSED DIWAKAR
421 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Full sleeve cover required for bonding the wires RED Machine 25-Aug-2017 SMK Thirupati LOW PRIORITY Electrical Kaizen OPEN purchased items 271 DIWAKAR
422 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Provide outer guard for all pipe lines RED Machine 25-Aug-2017 SMK Thirupati LOW PRIORITY Mech. Kaizen 18-Dec-2017 CLOSED DIWAKAR
423 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Cooling fan inside panel board broken RED Machine 15-Dec-2017 Dharmendra Ganesh LOW PRIORITY Electrical Purch 15-Jan-2018 12-Jan-2018 CLOSED
424 FIN STAMPING M/C - 5 - ATPL/SPM/222 oil tank level sensor broken RED Machine 15-Dec-2017 Dharmendra Ganesh / Haridev QUALITY Electrical Purch 6-Jan-2018 20-Jan-2018 OPEN 159
425 FIN STAMPING M/C - 4 - ATPL/SPM/157 Cutter mounting bolt missing RED Machine 12-Sep-2017 Subrat Ganesh / Haridev PRODUCTIVITY Mech. Purch 20-Jan-2018 OPEN Existing plate we having 253
426 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 grease tank inlet leaking RED Machine 12-Sep-2017 Dharmendra Ganesh LOW PRIORITY Mech. Int Serv 02-Jan-2018 CLOSED
427 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Motor belt worn out RED Machine 12-Sep-2017 Himansu Ganesh LOW PRIORITY Mech. Int Serv 02-Jan-2018 CLOSED
428 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 oil leaking from the oil roller RED Machine 13-Sep-2017 Dharmendra Ganesh LOW PRIORITY Mech. Int Serv 02-Jan-2018 CLOSED
429 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 one stroke is not ok break not available RED Machine 23-Nov-2017 Dharmendra Ganesh PRODUCTIVITY Electrical Purch 14-Jan-2018 10-May-2018 OPEN Break coil not ready 181
430 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 main motor abnormally rotating during low speed RED Machine 12-Dec-2017 Dharmendra Ganesh PRODUCTIVITY Elec Int Serv 4-Jan-2018 CLOSED
431 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Stripper plate produce noise while machine running RED Tooling 13-Dec-2017 Dharmendra Veerachamy LOW PRIORITY Mech. Int Serv OPEN 161
432 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Guard to be provided to moving parts (motor) RED Machine 20-Dec-2017 Himansu Ganesh SAFETY Ext Fabrication 15-Jan-2018 30-Jan-2018 OPEN 154
433 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 Fin sensor in conveyer unit damage RED Machine 18-Dec-2017 mohan selva LOW PRIORITY Electrical Purch 30-Dec-2017 30-Jan-2018 OPEN 156
434 FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 LHS caterpillar belt tube stoper damage RED Machine 18-Dec-2017 sampath selva QUALITY Mech. Int Serv 25-Dec-2017 20-Dec-2017 CLOSED
435 RIC CONVEYOR - ATPL/SPM/162 Remove one additional chain roller RED Machine 18-Dec-2017 Peer Suresh LOW PRIORITY Mech. Int Serv CLOSED DIWAKAR
436 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Earth Wire hanging RED Machine 18-Dec-2017 Ramesh Thirupati LOW PRIORITY Elec Int Serv 19-Dec-2017 CLOSED DIWAKAR
437 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Provide insulation for hose pipes RED Machine 18-Dec-2017 Ramesh Thirupati SAFETY Mech. Int Serv CLOSED Team discussion 156 DIWAKAR
Pin not available for ensuring the stay hole pitch on
438 RED
RIC CONVEYOR - ATPL/SPM/162 finial assy fixture Tooling 19-Dec-2017 Peer Sai santosh QUALITY Mech. Purch OPEN 155
R 125 HP F III Horrizontal deployement of Setting
439 chenge technique from F-II to F-III (Taking a long time RED
200 TON HYDRAULIC PRESS - ATPL/P/224 to do it) Tooling 19-Dec-2017 Bikash Suresh PRODUCTIVITY Mech. Int Serv OPEN 155
HP/ES coil cutting tool Guiding plate require for proper
440 RED
50 TON POWER PRESS LAMBA - ATPL/P/118 feeding Tooling 19-Dec-2017 V raja Suresh PRODUCTIVITY Mech. Int Serv OPEN not required 155
HP/ES coil cutting tool Letter punch needed for
441 RED
50 TON POWER PRESS LAMBA - ATPL/P/118 identification in HP Tooling 19-Dec-2017 V raja Suresh QUALITY Mech. Int Serv OPEN 155
IC 110 ES F Left front side component impression
442 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 observed Tooling 19-Dec-2017 R BABU Suresh QUALITY Mech. Int Serv 18-Apr-2018 CLOSED
IC 110 ES F Front right bottom side scoring mark
443 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 observed Tooling 19-Dec-2017 R BABU Suresh QUALITY Mech. Int Serv 18-Apr-2018 CLOSED
IC 110 ES F Component butting is uneven in rear side
444 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 of the tool Tooling 19-Dec-2017 R BABU Suresh QUALITY Mech. Int Serv 18-Apr-2018 CLOSED
445 FIN MACHINE-I - ATPL/SPM/34 Squeeze box guide lightly damaged and worn out RED Tooling 5-Dec-2017 Ramesh/ Suresh Kumar
QUALITY Mech. Int Serv OPEN 169
446 FIN MACHINE-I - ATPL/SPM/34 Wire Routing not Proper RED Machine 17-Aug-2017 Murali LOW PRIORITY Elec Int Serv 11-Mar-2018 CLOSED
447 FIN MACHINE-I - ATPL/SPM/34 Decoiler Safety Guide wheel not properly fitted RED Machine 4-Aug-2017 Murali LOW PRIORITY Mech. Int Serv 7-Jan-2018 11-Mar-2018 11-Mar-2018 CLOSED
448 FIN MACHINE-I - ATPL/SPM/34 Control Panel Board Joining place Guard Rubber Torn RED Machine 23-Sep-2017 Murali / Haridev LOW PRIORITY Mech. Purch 30-Jan-2018 11-Mar-2018 OPEN 242
449 FIN MACHINE-I - ATPL/SPM/34 Machine Bed Bottom Area Oil Leakage RED Machine 23-Sep-2017 Murali / HariDev SAFETY Ext Fabrication OPEN 242
450 FIN MACHINE-I - ATPL/SPM/34 At 100% speed decoiler brake not working properly RED Machine 23-Sep-2017 Shivam PRODUCTIVITY Mech. Purch 30-Jan-2018 CLOSED
451 FIN MACHINE-I - ATPL/SPM/34 Control Panel Board Light not working RED Machine 23-Sep-2017 Suresh Kumar / Murali
LOW PRIORITY Electrical Purch 23-Dec-2017 CLOSED
452 FIN MACHINE-I - ATPL/SPM/34 Fin Oil spray nozzle above form roller RED Machine 23-Sep-2017 HariDev/Murali SAFETY Mech. Purch 30-Jan-2018 18-Mar-2018 21-Mar-2018 CLOSED
Decoiler Disk Brake Area air hose jointing place air
453 RED
FIN MACHINE-I - ATPL/SPM/34 leakage & bolt missing Machine 23-Sep-2017 HariDev LOW PRIORITY Mech. Purch 7-Jan-2018 20-Jan-2018 11-Feb-2018 CLOSED
454 FIN MACHINE-I - ATPL/SPM/34 Fin Oil Spray nozzle leakage RED Machine 23-Sep-2017 Murali LOW PRIORITY Mech. Purch 7-Jan-2018 10-Jan-2018 CLOSED
455 FIN MACHINE-I - ATPL/SPM/34 Wire Cover PVC Cover Short @ Control Panel Area RED Machine 23-Sep-2017 Shivam/ Murali LOW PRIORITY Electrical Purch 23-Dec-2017 CLOSED
456 FIN MACHINE-I - ATPL/SPM/34 Wire Cover PVC Cover Short @Decoiler Area RED Machine 5-Sep-2017 HariDev LOW PRIORITY Electrical Purch 23-Dec-2017 CLOSED
457 FIN MACHINE-I - ATPL/SPM/34 Wire Cover PVC Cover Short @Decoiler Area RED Machine 5-Sep-2017 HariDev LOW PRIORITY Electrical Purch 23-Dec-2017 CLOSED
M/C During Auto Running Reference not working if
458 RED
FIN MACHINE-I - ATPL/SPM/34 door is opened and closed again Machine 5-Sep-2017 HariDev QUALITY Elec Int Serv 23-Dec-2017 CLOSED
Counter Weight Supporting Angle Plate Bolt Thread
459 RED
FIN MACHINE-I - ATPL/SPM/34 Worn Out. Machine 17-Nov-2017 Murali PRODUCTIVITY Mechanical 26-Dec-2017 CLOSED
Coil Middle Time Counter Weight is fluctuating too
460 RED
FIN MACHINE-I - ATPL/SPM/34 much Machine 17-Nov-2017 Murali PRODUCTIVITY Electrical 7-Jan-2018 10-Jan-2018 CLOSED
Gurad work for all machines project as per
461 RED
FIN MACHINE-I - ATPL/SPM/34 Machine Coil Feeding area safety cover needed Machine 17-Nov-2017 Murali SAFETY Ext Fabrication 14-Jan-2018 31-Mar-2018 OPEN sequence 187
462 FIN MACHINE-I - ATPL/SPM/34 MACHINE LIGHT NOT AVAILABLE RED Machine 28-Nov-2017 HariDev PRODUCTIVITY Electrical Purch 30-Dec-2017 01-Jan-2018 CLOSED
DETERIORATION OF FIN JAM SENSOR WIRE BY FORM
463 RED
FIN MACHINE-I - ATPL/SPM/34 ROLLER PULLEY WHILE RUNNING Machine 30-Nov-2017 Murali SAFETY Elec Int Serv 30-Dec-2017 10-Jan-2018 CLOSED
Planned in Swap body project. All red tag points
464 RED
FIN MACHINE-II - ATPL/SPM/35 COIL OIL SPRAY TRAY NOT PROPER Machine 8-Aug-2017 LOW PRIORITY Ext Fabrication OPEN are addressed in project 288
465 FIN MACHINE-II - ATPL/SPM/35 RUBBER ROLLER DAMAGE RED Tooling 8-Aug-2017 Pandiyan Shivam/ Ramesh LINE STOPPAGE Mech. Purch OPEN 288
466 FIN MACHINE-II - ATPL/SPM/35 FIN JAM SENSOR NOT WORKING PROPERLY RED Machine 8-Aug-2017 Murali / Suresh Kumar
LOW PRIORITY Elec Int Serv 20-Dec-2017 CLOSED
467 FIN MACHINE-II - ATPL/SPM/35 ALL GUIDE ARE NOT IN GOOD CONDITION RED Machine 8-Aug-2017 Suresh Kumar PRODUCTIVITY Mechanical 2-Jan-2018 OPEN 288
468 FIN MACHINE-II - ATPL/SPM/35 FORM ROLLER AIR NOZZLE BROKEN RED Machine 8-Aug-2017 HariDev QUALITY Mech. Purch 30-Jan-2018 3-Jan-2018 CLOSED
469 FIN MACHINE-II - ATPL/SPM/35 DECOILER AREA UNNECESSARY SENSOR AVAILABLE RED Machine 8-Aug-2017 Murali LOW PRIORITY Elec Int Serv 7-Jan-2018 4-Jan-2018 CLOSED
470 FIN MACHINE-II - ATPL/SPM/35 OIL LEVEL SENSOR NOT WORKING RED Machine 8-Aug-2017 Murali PRODUCTIVITY Electrical Purch 28-Jan-2018 4-Jan-2018 CLOSED
471 FIN MACHINE-II - ATPL/SPM/35 CLEANING AIR PAD NOT AVAILABLE WHITE Machine 8-Aug-2017 Suresh Kumar QUALITY Mechanical OPEN 288
472 FIN MACHINE-II - ATPL/SPM/35 ALLEN KEY & TOOLS NOT AVAILABLE WHITE 12-Aug-2017 Dibyansu Shivam 16-Jan-2018 CLOSED
473 FIN MACHINE-II - ATPL/SPM/35 TERMINAL BOX COVER NOT AVAILABLE RED Machine 12-Aug-2017 Murali SAFETY Elec Int Serv 7-Jan-2018 11-Mar-2018 11-Mar-2018 CLOSED
Only two handle(for decoiler support) available. Third
474 RED
FIN MACHINE-II - ATPL/SPM/35 handle need to be fixed back Machine 23-Sep-2017 Suresh Kumar LOW PRIORITY Mech. Int Serv 5-Jan-2018 OPEN Planned to replace new Decoiler 242
475 FIN MACHINE-II - ATPL/SPM/35 WIRE ROUTING NOT PROPER RED Machine 23-Sep-2017 Murali/Shivam LOW PRIORITY Elec Int Serv 14-Jan-2018 OPEN 242
476 FIN MACHINE-II - ATPL/SPM/35 M/C BODY HOLES AVAILABLE OIL LEAKAGE WHITE Machine 23-Sep-2017 karthi Shivam LOW PRIORITY Mech. Kaizen OPEN 242
477 FIN MACHINE-II - ATPL/SPM/35 M/C Door Safety not available RED Machine 15-Nov-2017 Murali/Shivam SAFETY Mech. Kaizen 28-Mar-2018 4-Jan-2018 CLOSED
478 FIN MACHINE-II - ATPL/SPM/35 Fin Cutting Burr Problem RED Machine 15-Nov-2017 Murali QUALITY Mech. Purch 30-Dec-2017 02-Jan-2018 CLOSED
479 FIN MACHINE-II - ATPL/SPM/35 Safety door handle screw hitting in servo drive RED Machine 21-Nov-2017 LOW PRIORITY Mech. Int Serv 01-Jan-2018 CLOSED
480 FIN MACHINE-II - ATPL/SPM/35 Cutter motor screw not corrected RED Machine 22-Nov-2017 Dibyansu LOW PRIORITY Mech. Int Serv 26-Dec-2017 CLOSED
SPACER NEED AT THE WORM WHEEL SIDE TO AVOID
481 WORM HEIGHT VARIATION DUE TO SETTING CHANGE RED
FIN MACHINE-II - ATPL/SPM/35 (FROM IC TO RADIATOR) Tooling 2-Dec-2017 karthi QUALITY Mech. Purch CLOSED
NO LIGHT AVAILABLE IN MACHINE. DIFFICULT DURING
482 RED
FIN MACHINE-II - ATPL/SPM/35 SETTING CHANGE. Machine 29-Nov-2017 Pandiyan HariDev PRODUCTIVITY Electrical Purch 7-Jan-2018 1-Jan-2018 CLOSED
483 FIN MACHINE-II - ATPL/SPM/35 SHAFT DOOR HANDLE SCREW NOT CONNECTED WHITE Machine 22-Nov-2017 karthi HariDev LOW PRIORITY Mech. Int Serv 16-Jan-2018 CLOSED
484 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Core tapping plate not available for smaller cores WHITE Tooling 10-Mar-2017 Sri Ram TOOL ROOM PRODUCTIVITY Mech. Purch 31-Mar-2017 CLOSED SOUMYA
485 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 All 4 new stacking dowel length to be decreased WHITE Tooling 28-Mar-2017 Sriram Tool Room QUALITY Mech. Int Serv 31-Mar-2017 CLOSED SOUMYA
Lip block bolt bend all side(36 & 44 mm) LHS and RHS
486 WHITE
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 side Tooling 28-Mar-2017 Sriram Tool Room QUALITY Mech. Int Serv 26-Aug-2017 CLOSED SOUMYA
487 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 LIP block brass bush NOT AVAILABLE so lip block loose WHITE Tooling 28-Apr-2017 Santosh Toolroom QUALITY Mech. Int Serv 10-Jun-2017 CLOSED SOUMYA
LHS top 90 stopper block TS mounting inner thread
488 WHITE
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 worn out Tooling 10-Jun-2017 Santosh Santosh PRODUCTIVITY Mech. Int Serv 10-Jun-2017 CLOSED SOUMYA
489 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 90 stopper block bolt damaged WHITE Tooling 22-Aug-2017 Manickraj Manickraj PRODUCTIVITY Mech. Int Serv 25-Aug-2017 CLOSED SOUMYA
490 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 90 stopper block bend WHITE Tooling 22-Aug-2017 Manickraj Manickraj QUALITY Mech. Int Serv 25-Aug-2017 CLOSED SOUMYA
491 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Pneumatic Flaring Cylinder mounting bolt damaged WHITE Machine 22-Aug-2017 Santosh Santosh PRODUCTIVITY Mech. Int Serv 27-Aug-2017 CLOSED SOUMYA
492 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Reed switch sensor loose WHITE Machine 22-Aug-2017 Sriram Sriram PRODUCTIVITY Elec Int Serv 27-Aug-2017 CLOSED SOUMYA
493 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Pneumatic flaring cylinder lock nut damage WHITE Machine 22-Aug-2017 Santosh Santosh PRODUCTIVITY Mech. Int Serv 27-Aug-2017 CLOSED SOUMYA
494 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Flaring rod offset(stripper plate) WHITE Machine 22-Aug-2017 Manickraj Manickraj PRODUCTIVITY Mech. Ext Serv 25-Aug-2017 CLOSED SOUMYA
495 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Lip block bolt damaged WHITE Tooling 22-Aug-2017 Santosh Santosh QUALITY Mech. Int Serv 25-Aug-2017 CLOSED SOUMYA
496 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 H/P resting block rubber washer damaged WHITE Tooling 22-Aug-2017 Biswa Biswa LOW PRIORITY Mech. Int Serv 25-Aug-2017 CLOSED SOUMYA
497 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Top compress ball lock unit ball missing WHITE Tooling 22-Aug-2017 Kannan Kannan QUALITY Mech. Int Serv 25-Aug-2017 CLOSED SOUMYA
498 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Top compress ball lock unit screw damaged WHITE Tooling 22-Aug-2017 Kannan Kannan QUALITY Mech. Int Serv 25-Aug-2017 CLOSED SOUMYA
499 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 RHS end limit sensor mounting loose WHITE Machine 22-Aug-2017 Santosh Santosh PRODUCTIVITY Elec Int Serv 25-Aug-2017 CLOSED SOUMYA
500 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Machine fence loose WHITE Machine 22-Aug-2017 Santosh Santosh SAFETY Int Fabrication 25-Aug-2017 CLOSED SOUMYA
44mm tool support flaring punch dowel loose, needs
501 WHITE
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 to be replaced Tooling 1-Sep-2017 Vasanth Santosh QUALITY Mech. Int Serv 3-Sep-2017 CLOSED SOUMYA
502 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 RHS main servo motor timing pulley screw missing WHITE Machine 6-Oct-2017 Santosh Santosh SAFETY Mech. Purch 6-Oct-2017 CLOSED SOUMYA
Modified washers to be provided for L-plate tightening
503 WHITE
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 at stacking table to stop plate damaging Tooling 20-Sep-2017 CEO Atul LOW PRIORITY Mech. Int Serv 6-Oct-2017CLOSED SOUMYA
504 RIC CONVEYOR - ATPL/SPM/162 Chain guideway roller loosen RED Machine 22-Dec-2017 Peer Suresh LINE STOPPAGE Mech. Int Serv CLOSED DIWAKAR
505 RIC CONVEYOR - ATPL/SPM/162 Stay hole mounting pin missing RED Tooling 22-Dec-2017 peer Sai santosh QUALITY Fabrication OPEN 152 DIWAKAR
506 CINCHING MACHINE (SCHOLER) - ATPL/SPM/102 Operator control panel indicator lights not working. RED Machine 29-Dec-2017 Amar HariDev LOW PRIORITY Electrical Purch 21-Jan-2018 20-Apr-2018 OPEN bulb purchased items 145
507 CINCHING MACHINE (SCHOLER) - ATPL/SPM/102 Oil leak from the distribution valve in power pack. RED Machine 29-Dec-2017 Amar Thirupathi QUALITY Hyd. Int Serv 25-Jan-2018 11-Feb-2018 CLOSED ferrules purchased items
508 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Excess cable wires should be remove RED Machine 1-Jan-2018 Binod Thirupathi SAFETY Elec Int Serv 19-Mar-2018 CLOSED DIWAKAR
509 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Gas regulating cap broken RED Machine 1-Jan-2018 susanta Thirupathi LOW PRIORITY Mech. Int Serv 16-Jan-2018 CLOSED old spare replaced DIWAKAR
510 RIC CONVEYOR - ATPL/SPM/162 Unwanted pipe lines should be removed RED Machine 1-Jan-2018 peer Suresh LOW PRIORITY Mech. Int Serv CLOSED DIWAKAR
Flow control ferrules to be provided in pneumatic
511 RED
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 flaring cylinders Machine 3-Jan-2018 Atul HariDev PRODUCTIVITY Pneu. Purch 30-Jan-2018 CLOSED AMALRAJ
Flow control ferrules to be provided in pneumatic
512 RED
CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 flaring cylinders Machine 3-Jan-2018 Atul HariDev PRODUCTIVITY Pneu. Purch 30-Jan-2018 CLOSED AMALRAJ
513 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 Safety sensor out of the operating area. RED Machine 3-Jan-2018 Shashank Thirupathi SAFETY Ext Fabrication 7-Jan-2018 CLOSED
514 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 FRL unit gauge broken RED Machine 4-Jan-2018 Himansu Ganesh LOW PRIORITY Pneu. Purch 4-Jan-2018 CLOSED OMPRAKASH
515 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 FRL unit air leakage in filter boul RED Machine 4-Jan-2018 Himansu Ganesh LOW PRIORITY Pneu. Purch 4-Jan-2018 CLOSED OMPRAKASH
516 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Fix the current as per the CP (220 - 270)amps RED Machine 11-Jan-2018 Krishna Thirupathi QUALITY Elec Int Serv 11-Feb-2018 CLOSED DIWAKAR
517 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Oil regulating valve transparent tube not there RED Machine 12-Jan-2018 Himansu Ganesh LOW PRIORITY Ext Fabrication 25-Jan-2018 OPEN 131
Safety guard to be put on every moving parts (main
518 RED
FIN STAMPING M/C - 3 - ATPL/SPM/156 motor , crossfeeding timing belt) Machine 20-Dec-2017 Dharmendra Ganesh SAFETY Ext Fabrication 30-Jan-2018 OPEN 154
Safety guard to be put on every moving parts (main
519 RED
FIN STAMPING M/C - 4 - ATPL/SPM/157 motor , crossfeeding timing belt) Machine 20-Dec-2017 Dharmendra Ganesh SAFETY Ext Fabrication 30-Jan-2018 OPEN 154
Safety guard to be put on every moving parts (main
520 RED
FIN STAMPING M/C - 5 - ATPL/SPM/222 motor , crossfeeding timing belt) Machine 20-Dec-2017 Dharmendra Ganesh SAFETY Ext Fabrication 30-Jan-2018 OPEN 154
Safety guard to be put on every moving parts (main
521 RED
FIN STAMPING M/C - 6 - ATPL/SPM/223 motor , crossfeeding timing belt) Machine 20-Dec-2017 Dharmendra Ganesh SAFETY Ext Fabrication 30-Jan-2018 OPEN 154
522 FIN STAMPING M/C - 6 - ATPL/SPM/223 oil leaking from the oil roller RED Machine 12-Jan-2018 Deepti Ganesh LOW PRIORITY Ext Fabrication 29-Jan-2018 OPEN 131
523 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Grease is not coming to the top stamping pillars RED Machine 15-Jan-2018 himansu Ganesh LOW PRIORITY Mech. Int Serv 30-Jan-2018 OPEN 128
Strip air pressure automatically increases which leads
524 RED
FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 to fin twist. Machine 18-Jan-2018 Amit Ganesh QUALITY Pneu. Int Serv OPEN 125
525 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 Air leaking from the grease inlet pipe. 15-Mar-2018 Mech. Ext Serv OPEN 69
526 RIC CONVEYOR - ATPL/SPM/162 Improper fitment of chain guide way RED Machine 27-Jan-2018 Peer Suresh LINE STOPPAGE Mech. Int Serv 04-Feb-2018 CLOSED DIWAKAR
527 RIC CONVEYOR - ATPL/SPM/162 Improper mounting of motor RED Machine 27-Jan-2018 Peer Suresh LINE STOPPAGE Mech. Int Serv 04-Feb-2018 CLOSED DIWAKAR
528 FIN MACHINE-I - ATPL/SPM/34 Worm Wheel Mounting Thread Wornout RED Machine 3-Jan-2018 suresh shivam LOW PRIORITY Mech. Int Serv 04-Jan-2018 CLOSED
529 FIN MACHINE-I - ATPL/SPM/34 form rolller strip valve oil leakage RED Machine 13-Jan-2018 suresh murali LOW PRIORITY Pneu. Purch CLOSED
530 FIN MACHINE-I - ATPL/SPM/34 CUTTER SERVO MOTOR WIRE BAD CONDITION RED Machine 13-Jan-2018 suresh murali PRODUCTIVITY Mech. Int Serv CLOSED
531 FIN MACHINE-I - ATPL/SPM/34 FORM ROLLER OIL SPRAYING GUN DAMAGE RED Machine 13-Jan-2018 suresh shivam LOW PRIORITY Pneu. Purch OPEN 130
RUBBER ROLLER COUNTING SENSOR LOOSE
532 RED
FIN MACHINE-I - ATPL/SPM/34 CONNECTION Machine 13-Jan-2018 suresh murali LOW PRIORITY Mech. Int Serv 11-Mar-2018 16-Mar-2018 CLOSED
533 FIN MACHINE-I - ATPL/SPM/34 SQUEEZE BOX FINGER WORN OUT RED Tooling 13-Jan-2018 suresh RAMESH QUALITY Mech. Purch OPEN 130
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
534 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Decoiler : Air leakage in Decoiler brake RED Machine 28-Jan-2018 jai ganesh Sathiyajith LOW PRIORITY Pneu. Int Serv CLOSED
535 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Display error : Counting error on main panel display RED Machine 30-Jan-2018 jai ganesh Sathiyajith PRODUCTIVITY PLC/Serv Ext ser OPEN 113
536 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Dimple : Dimple tube error with full dimple RED Machine 3-Feb-2018 jai ganesh Sathiyajith QUALITY Mech. Int Serv OPEN 109
537 TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153 Tube setting trolley : All wheels were damaged WHITE Machine 3-Feb-2018 jai ganesh Rupendu PRODUCTIVITY Int Fabrication OPEN 109
538 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 36mm pneumatic flaring cylinder not available RED Machine 10-Feb-2018 Atul Sathish PRODUCTIVITY Pneu. Purch CLOSED SOUMYA
B-type flaring actuation proximity sensor activation
539 RED
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 problem Machine 03-Mar-2018 Santosh Sathish PRODUCTIVITY Electrical Purch 02-Mar-2018 CLOSED SOUMYA
Oil leakage from the newly replaced hose area and
540 RED
CINCHING MACHINE (SCHOLER) - ATPL/SPM/102 Hydraulic oil leak from the fittings. Machine 05-Mar-2018 Shashank Thirupathi PRODUCTIVITY Hyd. Int Serv 17-Mar-2018 CLOSED fittings in the vertical hyd. cylinder.
541 RIC CONVEYOR - ATPL/SPM/162 Stay hole mounting pin broken RED Tooling 06-Mar-2018 Peer Sai santosh QUALITY Mech. Ext Serv OPEN 78 DIWAKAR
542 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Polarity nob broken RED Machine 12-Mar-2018 gopi Thirupathi SAFETY Mech. Purch OPEN 72 DIWAKAR
543 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Argon gas leak RED Machine 12-Mar-2018 cb Thirupathi QUALITY Elec Int Serv 19-Mar-2018 CLOSED DIWAKAR
544 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Proper insulation not provided over the welding torch RED Machine 12-Mar-2018 VP Thirupathi SAFETY Elec Int Serv OPEN 72 DIWAKAR
545 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Earthing wire should be arranged properly RED Machine 12-Mar-2018 VP Thirupathi SAFETY Elec Int Serv 19-Mar-2018 CLOSED DIWAKAR
546 RIC CONVEYOR - ATPL/SPM/162 chain crack RED Machine 13-Mar-2018 Peer Suresh LINE STOPPAGE Mech. Int Serv 13-Mar-18 13-Mar-2018 CLOSED DIWAKAR
547 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 wire hanging near machine . RED Machine 16-Mar-2018 ramesh Thirupathi SAFETY Elec Int Serv CLOSED 68 DIWAKAR
Trial purpose put in bin top side After fix
548 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 EWR unit should be placed in the proper place Machine 16-Mar-2018 ramesh Thirupathi SAFETY Ext Fabrication CLOSED permanently 68 DIWAKAR
549 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Full sleeve insulation cover required near torch area RED Machine 16-Mar-2018 ramesh Thirupathi SAFETY Electrical Purch OPEN 68 DIWAKAR
550 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Screw not available RED Machine 16-Mar-2018 Ramesh Thirupathi LOW PRIORITY Mech. Purch 27-05-2018 OPEN 68 DIWAKAR
551 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 Rear stopper sensor not working. Machine 19-Mar-2018 Shashank Thirupathi QUALITY PLC/Serv Int ser OPEN Tied with a cotton to stop from coming forward. 65
552 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Polarity switch broken RED Machine 20-Mar-2018 Sumanta Thirupathi LOW PRIORITY Electrical Purch OPEN 64 DIWAKAR
553 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Machine outer cover screw not available. RED Machine 20-Mar-2018 Sumanta Thirupathi LOW PRIORITY Mech. Purch 27-05-2018 OPEN 64 DIWAKAR
554 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Improper routing of wires. RED Machine 20-Mar-2018 Sumanta Thirupathi LOW PRIORITY Elec Int Serv 15-05-2018 OPEN 64 DIWAKAR
555 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Improper routing of wires. RED Machine 20-Mar-2018 VVM thirupathi LOW PRIORITY Elec Int Serv 16-05-2018 OPEN 64 DIWAKAR
556 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Improper routing of hose pipes RED Machine 20-Mar-2018 VVM thirupathi LOW PRIORITY Mech. Int Serv CLOSED 64 DIWAKAR
557 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Switch broken (ON/OFF SWITCH) RED Machine 20-Mar-2018 VVM thirupathi SAFETY Elec Int Serv 15-06-2018 OPEN 64 DIWAKAR
558 RIC CONVEYOR - ATPL/SPM/162 Driving unit loosen RED Machine 20-Mar-2018 Peer Suresh LINE STOPPAGE Mech. Ext Serv OPEN 64 DIWAKAR
Due to congested area RIC package was not moved
559 RED
RIC CONVEYOR - ATPL/SPM/162 freely Machine 20-Mar-2018 Peer Suresh QUALITY Ext Fabrication OPEN 64 DIWAKAR
560 RIC CONVEYOR - ATPL/SPM/162 Tube light broken RED Machine 20-Mar-2018 Peer Suresh LOW PRIORITY Electrical Purch 2-May-2018 CLOSED DIWAKAR
561 CINCHING MACHINE (SCHOLER) - ATPL/SPM/102 Rust observed in the machine. WHITE Machine 20-Mar-2018 Shashank Ranjith LOW PRIORITY OPEN Paint available. Painting will be done today. 64
Shake observed in CHF2 pad. Oil less pad completely
562 RED
CINCHING MACHINE (SCHOLER) - ATPL/SPM/102 worn out. Tooling 20-Mar-2018 Shashank Hari Kumar QUALITY Mech. Int Serv OPEN Under discussion. 64
563 RIC CONVEYOR - ATPL/SPM/162 Storage stand not available for cowl ID (ric 349,ric 355) RED Tooling 8-Sep-2017 peer Sai santosh SAFETY Ext Fabrication OPEN 257 DIWAKAR
564 200 TON HYDRAULIC PRESS - ATPL/P/224 R 284 ES ROLLING TOP SIDE PILLAR CUP NEEDED RED Tooling 8-Sep-2017 R BABU Vignesh SAFETY 20-Mar-2018 OPEN 257
565 100 TON POWER PRESS (LAMBA) - ATPL/P/95 R 151 ,142,192 HP PIERCING Top side pillar damaged RED Tooling 8-Sep-2017 Team Vignesh SAFETY OPEN 257
R 281 HP NOTCHING TOOL Clamping hole to be cutted
566 RED
100 TON POWER PRESS (LAMBA) - ATPL/P/95 for easy fixing Tooling 10-Nov-2017 Team Vignesh SAFETY 03-05-2018 CLOSED 194
567 100 TON POWER PRESS (LAMBA) - ATPL/P/95 R 281 HP NOTCHING TOOL Pillar cup missing in 1 side RED Tooling 10-Nov-2017 Team Vignesh LOW PRIORITY 20-Mar-2018 CLOSED
568 100 TON POWER PRESS (LAMBA) - ATPL/P/95 R 151 PIERCING TOOL Die Housing Cut out to be taken RED Tooling 14-Nov-2017 A SIVA Vignesh PRODUCTIVITY OPEN 190
HP/ES coil cutting tool Letter punch needed for
569 RED
50 TON POWER PRESS LAMBA - ATPL/P/118 identification in HP Tooling 19-Dec-2017 V raja Vignesh QUALITY 10-Mar-2018 CLOSED
R 62 notching tool Top and Bottom plate length to be
570 RED
100 TON POWER PRESS (LAMBA) - ATPL/P/95 reduce due to sensor adjustment Tooling 10-Jan-2018 N sengu Vignesh PRODUCTIVITY 16-Mar-2018 CLOSED
A 01 R 01 H/P notching tool Slot required for fixing the
571 RED
100 TON POWER PRESS (LAMBA) - ATPL/P/95 tool in bottom Tooling 10-Jan-2018 N sengu Vignesh SAFETY 16-Feb-2018 CLOSED
IC 110Notching Tool Tool Height is very low
572 RED
100 TON POWER PRESS (LAMBA) - ATPL/P/95 (Permanent parallel block required) Tooling 24-Jan-2018 murugan Vignesh PRODUCTIVITY OPEN 119
R 62 ES END Notching Tool Tool modification required.
Problem Statement-Excess length and width of the
573 RED
tool ,Not able to fix it without removing the safety
100 TON POWER PRESS (LAMBA) - ATPL/P/95 sensor) Tooling 28-Feb-2018 RM Vignesh PRODUCTIVITY 16-Mar-2018 CLOSED
IC 329 Piercing Tool Difficult to clamp the tool in the
574 RED
100 TON POWER PRESS (LAMBA) - ATPL/P/95 bottom bed due to excess height and no provision Tooling 28-Feb-2018 R Babu Vignesh PRODUCTIVITY 25-Apr-2018 CLOSED new clamping tool is provided
Radiator Blank Tool No Stipper plate .
575 RED
50 TON POWER PRESS LAMBA - ATPL/P/118 Pillar height and pillar length require to increase. Tooling 28-Feb-2018 RM Vignesh PRODUCTIVITY OPEN 84
Intercooler Blank Tool Stripper plate Is uneven.
576 RED
50 TON POWER PRESS LAMBA - ATPL/P/118 Coil guiding is not working properly. Tooling 28-Feb-2018 RM Vignesh QUALITY OPEN 84
577 100 TON POWER PRESS (LAMBA) - ATPL/P/95 IC 173 PIERCING TOOL Job catching ib bottom side RED Tooling 12-Mar-2018 Sengu Vignesh PRODUCTIVITY 15-Mar-2018 CLOSED
578 100 TON POWER PRESS (LAMBA) - ATPL/P/95 IC 110 PIERCING TOOL Job catching ib bottom side RED Tooling 12-Mar-2018 Sengu Vignesh PRODUCTIVITY 26-Mar-2018 OPEN 72
579 RIC CONVEYOR - ATPL/SPM/162 Rigs are not rigid properly RED Machine 21-Mar-2018 Peer Suresh LINE STOPPAGE 20-May-2018 OPEN 63 DIWAKAR
580 RIC CONVEYOR - ATPL/SPM/162 Adjust the chain guide way properly RED Machine 21-Mar-2018 Peer Sureh LINE STOPPAGE OPEN 63 DIWAKAR
581 RIC CONVEYOR - ATPL/SPM/162 Fixture handle broken (ric 387) RED Tooling 20-Mar-2018 Peer Sai santosh QUALITY 21-Mar-2018 CLOSED
Operating switch box not fixed properly(Need to be fix
582 RED
100 TON POWER PRESS (LAMBA) - ATPL/P/95 in center for easy and smooth operation) Machine 21-Mar-2018 Bikash Velu murugan PRODUCTIVITY Mech. Int Serv 3-Apr-2018 CLOSED 63
583 200 TON HYDRAULIC PRESS - ATPL/P/224 Oil cooler fins are full of dust(Need to be cleaned) RED Machine 21-Mar-2018 RM&BABU Nrusingh LOW PRIORITY Mech. Int Serv 3-Apr-2018 CLOSED 63
584 200 TON HYDRAULIC PRESS - ATPL/P/224 Oil cooler cover required for safety RED Machine 21-Mar-2018 RM&BABU Velu murugan SAFETY Mech. Ext Serv 21-May-2018 OPEN Kaizen - Small project 63
585 200 TON HYDRAULIC PRESS - ATPL/P/224 wire box not properly rooted in power pack area RED Machine 21-Mar-2018 RM&BABU Velu murugan LOW PRIORITY Mech. Int Serv 20-May-2018 OPEN 63
586 200 TON HYDRAULIC PRESS - ATPL/P/224 Ram top side oil leaking RED Machine 21-Mar-2018 RM&BABU Velu murugan LOW PRIORITY Mech. Int Serv 13-May-2018 13-May-2018 CLOSED Under Observation 63
587 200 TON HYDRAULIC PRESS - ATPL/P/224 manifold oil leaking from left side RED Machine 21-Mar-2018 RM&BABU Velu murugan LOW PRIORITY Mech. Int Serv CLOSED 63
IC 126 HP nesting block, header plate locking block
588 RED
CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 broken Tooling 22-Mar-2018 Manickraj Chandru LOW PRIORITY OPEN 62 SOUMYA
589 CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 Thread damage for tool support bolt- needs retapping RED Tooling 22-Mar-2018 Manickraj Chandru LOW PRIORITY OPEN 62 SOUMYA
Play available for 06 R 305 HP nesting block. Offset
590 RED
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 problem in LHS & RHS Tooling 22-Mar-2018 Manickraj Chandru LOW PRIORITY OPEN 62 SOUMYA
591 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Autotapping sensor sensing in M/C at home position RED Machine 22-Mar-2018 M.Suresh Sathish LOW PRIORITY OPEN 62 SOUMYA
592 CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 Dowel not available for 06 IC 173 bottom pressure bar RED Tooling 22-Mar-2018 Biswa Chandru LOW PRIORITY OPEN 62 SOUMYA
593 RIC CONVEYOR - ATPL/SPM/162 Wires are not properly rooted RED Machine 23-Mar-2018 Peer suresh LOW PRIORITY 2-May-2018 CLOSED DIWAKAR
594 RIC CONVEYOR - ATPL/SPM/162 Oil leckage RED Machine 23-Mar-2018 Peer suresh SAFETY 2-May-2018 CLOSED DIWAKAR
595 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Improper rooting of hose pipes RED Machine 23-Mar-2018 Peer suresh LOW PRIORITY 15-05-2018 OPEN 61 DIWAKAR
596 UTK CLINCHING M/C Air leakage from the pneumatic air gun. RED Machine 22-Mar-2018 Shashank Thirupathi LOW PRIORITY Pneu. Int Serv 23-Mar-2018 23-Mar-2018 CLOSED
597 UTK CLINCHING M/C Air leakage from the central pneumatic delivery valve RED Machine 22-Mar-2018 Shashank Thirupathi PRODUCTIVITY Pneu. Int Serv 23-Mar-2018 23-Mar-2018 CLOSED
598 UTK CLINCHING M/C Oil reservoir cover not clamped. RED Machine 22-Mar-2018 Shashank Thirupathi LOW PRIORITY Mech. Int Serv 23-Mar-2018 23-Mar-2018 CLOSED
599 UTK CLINCHING M/C Rear end stopper damaged. RED Tooling 21-Mar-2018 Shashank Hari Kumar QUALITY Mech. Ext Serv 30-Mar-2018 10-Apr-2018 24-Apr-2018 CLOSED Manufacturing completed. In transit.
600 UTK CLINCHING M/C 4th clinching pad surface mismatch. RED Tooling 21-Mar-2018 Shashank Hari Kumar LOW PRIORITY Mech. Int Serv 25-Mar-2018 6-May-2018 OPEN Tag not attended. 63
601 UTK CLINCHING M/C Cover for preventing flux deposition. RED Tooling 23-Mar-2018 Shashank Shashank PRODUCTIVITY Mech. Kaizen 26-Mar-2018 15-Apr-2018 OPEN 61
602 CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103 Cover for preventing flux deposition. RED Tooling 23-Mar-2018 Shashank Ranjith PRODUCTIVITY Mech. Kaizen 26-Mar-2018 15-Apr-2018 OPEN Sheet cutting done. Weding work pending 61
603 UTK CLINCHING M/C Guard not fixed for the front safety sensor. RED Machine 22-Mar-2018 Shashank Thirupathi SAFETY Mech. Ext Serv 26-Mar-2018 26-Mar-2018 CLOSED
604 100 TON HYDRAULIC PRESS - ATPL/P/11 A1 R 03 ES FORMING HEIGHT Problem RED Tooling 27-Mar-2018 R Babu Vignesh QUALITY OPEN 57
605 100 TON HYDRAULIC PRESS - ATPL/P/11 A1 R 03 ES U Forming Problem(90 not obtaining) RED Tooling 27-Mar-2018 R Babu Vignesh QUALITY OPEN 57
606 100 TON HYDRAULIC PRESS - ATPL/P/11 R 284 ES Tool top side clamping slot required RED Tooling 27-Mar-2018 R Babu Vignesh SAFETY OPEN needs outside assistance 57
607 50 TON POWER PRESS LAMBA - ATPL/P/118 IC BLANKING TOOL LATTER PUNCH NEEDEED RED Tooling 27-Mar-2018 R Babu Vignesh QUALITY OPEN 57
R 151 HP PIERCING SLOT BURR OBSERVED IN THE
608 RED
100 TON POWER PRESS (LAMBA) - ATPL/P/95 COMPONENT Tooling 27-Mar-2018 R Babu Vignesh QUALITY OPEN 57
609 50 TON POWER PRESS LAMBA - ATPL/P/118 Guiding Rooler damaged before the cutter unit. RED Tooling 27-Mar-2018 R Babu Vignesh LOW PRIORITY OPEN 57
610 200 TON HYDRAULIC PRESS - ATPL/P/224 R 284 HP Setting block damaged in 1 side RED Tooling 27-Mar-2018 R Babu Vignesh QUALITY 25-Apr-2018 CLOSED
611 100 TON POWER PRESS (LAMBA) - ATPL/P/95 Rooting under the operating switch box is not proper RED Machine 4-Apr-2018 R Babu TM/SURESH SAFETY 08-May-2018 CLOSED 49
612 200 TON HYDRAULIC PRESS - ATPL/P/224 Operating switch box right side lossen RED Machine 4-Apr-2018 R Babu TM/SURESH SAFETY CLOSED 49
613 200 TON HYDRAULIC PRESS - ATPL/P/224 R 284 HP F tool tread damaged in setting block RED Tooling 4-Apr-2018 R Babu Vignesh PRODUCTIVITY 25-Apr-2018 CLOSED
614 200 TON HYDRAULIC PRESS - ATPL/P/224 R 151 HP F Dowel is loosen in the toll RED Tooling 4-Apr-2018 V raja Vignesh QUALITY OPEN 49
IC 126 Embssing tool change over is too difficult during
615 RED
200 TON HYDRAULIC PRESS - ATPL/P/224 dummy removal. Tooling 4-Apr-2018 V raja Vignesh PRODUCTIVITY OPEN 49
616 FIN MACHINE-I - ATPL/SPM/34 Panel Board Cover not proper RED Machine 4-Apr-2018 udaya kumar Haridev SAFETY OPEN 49
617 FIN MACHINE-I - ATPL/SPM/34 FIN COUNTING WORM WHEEL SENSOR BROKEN RED 4-Apr-2018 udaya kumar MURALI PRODUCTIVITY OPEN 49
CUTTER MALFUNCTION , CUTTER AUTOMATICALLY
618 RED
FIN MACHINE-II - ATPL/SPM/35 COMING DOWN 4-Apr-2018 udaya kumar MURALI SAFETY OPEN 49
619 CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 Twist in HP nesting block RED Tooling 6-Apr-2018 Biswa G.Ramesh LOW PRIORITY OPEN 47 SOUMYA
620 RIC CONVEYOR - ATPL/SPM/162 Emergency switch broken RED Machine 7-Apr-2018 Peer Suresh SAFETY Elec Int Serv 9-Apr-2018 CLOSED DIWAKAR
621 RIC CONVEYOR - ATPL/SPM/162 Speed adjuster nub not available RED Machine 7-Apr-2018 Peer Suresh PRODUCTIVITY Mech. Purch OPEN 46 DIWAKAR
622 RIC CONVEYOR - ATPL/SPM/162 RIC conveyor chain loosen RED Machine 9-Apr-2018 Peer Suresh LINE STOPPAGE Mech. Int Serv OPEN 44 DIWAKAR
623 200 TON HYDRAULIC PRESS - ATPL/P/224 IC 173 HP Embossing pillar required. RED Tooling 12-Apr-2018 Mohan Raj Vignesh QUALITY OPEN 41
IC 202 to 126 HP Embossing punch change over to be
624 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 modified for reduction in Interchagability Tooling 12-Apr-2018 Nrusingh Vignesh OPEN 41
625 200 TON HYDRAULIC PRESS - ATPL/P/224 01 R 281 forming tool RED Tooling 12-Apr-2018 Nrusingh Vignesh PRODUCTIVITY 03-05-2018 CLOSED 41
626 50 TON POWER PRESS LAMBA - ATPL/P/118 HP cutting tool RED Tooling 12-Apr-2018 Nrusingh Vignesh PRODUCTIVITY OPEN 41
627 50 TON POWER PRESS LAMBA - ATPL/P/118 capel wire box is not ok RED Machine 4-Apr-2018 Nrusingh TM/SURESH LOW PRIORITY 11-Apr-2018 23-Apr-2018 CLOSED
628 100 TON HYDRAULIC PRESS - ATPL/P/11 06 ic 126 es forming tool RED Tooling 12-Apr-2018 Nrusingh Vignesh PRODUCTIVITY OPEN 41
629 100 TON POWER PRESS (LAMBA) - ATPL/P/95 06 R 281 Notching tool RED Tooling 12-Apr-2018 Nrusingh Vignesh PRODUCTIVITY 03-05-2018 CLOSED 41
630 200 TON HYDRAULIC PRESS - ATPL/P/224 06 R 125 hp forming tool RED Tooling 12-Apr-2018 Nrusingh Vignesh PRODUCTIVITY 03-05-2018 CLOSED 41
631 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Pillar condition not ok (ic 126 fixture) RED Tooling 19-Apr-2018 Ashwini Rudra QUALITY 20-Apr-2018 CLOSED
632 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Pillar condition not ok (IC 164 fixture) RED Tooling 19-Apr-2018 Ashwini Rudra QUALITY 20-Apr-2018 CLOSED
633 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Pillar condition not ok (23 IC 4 fixture) WHITE Tooling 20-Apr-2018 Ashwini Rudra QUALITY 20-Apr-2018 CLOSED
634 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Pillar condition not ok (06IC 126 fixture) WHITE Tooling 20-Apr-2018 Ashwini Rudra QUALITY 20-Apr-2018 CLOSED
635 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Pillar condition not ok (06 IC 350) WHITE Tooling 20-Apr-2018 Ashwini Rudra QUALITY 20-Apr-2018 CLOSED
636 FIN MACHINE-I - ATPL/SPM/34 Rubber Roller Worn Out RED Tooling 20-Apr-2018 Shivam Ramesh, Shivam QUALITY Mech. Int Serv 23-Apr-2018 1-May-2018 CLOSED
637 FIN MACHINE-II - ATPL/SPM/35 Guide before Form Roller Worn Out RED Tooling 20-Apr-2018 Shivam Ramesh, Suresh Kumar
QUALITY Mech. Purch 27-Apr-2018 33
638 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 Toggle clamp nub not available (IC 173) RED Tooling 21-Apr-2018 Ashwini Rudra LOW PRIORITY OPEN 32
639 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 2 Pillar condition not ok (IC 173) RED Tooling 21-Apr-2018 Ashwini Rudra QUALITY OPEN 32
640 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Pillar condition not ok (IC 145) RED Tooling 21-Apr-2018 Ashwini Rudra QUALITY OPEN 32
641 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 Toggle clamp nub not available (IC 164) RED Tooling 21-Apr-2018 Ashwini Rudra QUALITY OPEN 32
642 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Pillar condition not ok (IC 247) RED Tooling 21-Apr-2018 Ashwini Rudra QUALITY OPEN 32
643 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Pillar condition not ok (IC 235) RED Tooling 21-Apr-2018 Ashwini Rudra QUALITY OPEN 32
644 50 TON POWER PRESS LAMBA - ATPL/P/118 Air leakage in coil speeder pad RED Machine 23-Apr-2018 Shiva kumar suresh/TM QUALITY 30-04-2018 15-Jul-2018 OPEN 30
645 100 TON POWER PRESS (LAMBA) - ATPL/P/95 A1 R 284 ES Notching tool coil guide is not proper RED Tooling 23-Apr-2018 R Babu vignesh LINE STOPPAGE 30-04-2018 OPEN 30
646 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Tube alignment template is damage RED Tooling 24-Apr-2018 Kannan Ramesh QUALITY OPEN 29 SOUMYA
647 FIN MACHINE-I - ATPL/SPM/34 calibration roller 16/17 belt in poor condition RED Machine 6-Apr-2018 G .Uday kumar MURALI SAFETY 13-Apr-2018 OPEN 47
648 FIN MACHINE-I - ATPL/SPM/34 coil loading rope in damaged condition RED Machine 6-Apr-2018 k suresh MURALI SAFETY 13-Apr-2018 OPEN 47
cutter posiion adjustment sensor in damaged
649 RED
FIN MACHINE-I - ATPL/SPM/34 condition Machine 13-Apr-2018 k suresh MURALI SAFETY 20-Apr-2018 OPEN 40
machine spare parts and accessories in damage
650 RED
FIN MACHINE-I - ATPL/SPM/34 condition Machine 23-Sep-2017 k suresh MURALI SAFETY 30-Sep-2017 OPEN 242
safety guard unavailable for calibration roller driven
651 RED
FIN MACHINE-I - ATPL/SPM/34 pulley Machine 23-Sep-2017 k suresh MURALI SAFETY 30-Sep-2017 OPEN 242
652 FIN MACHINE-I - ATPL/SPM/34 3mm head screw missing at calibration setting RED Machine 23-Sep-2017 k suresh MURALI SAFETY 30-Sep-2017 OPEN 242
653 FIN MACHINE-I - ATPL/SPM/34 fin machine inner part painting in bad condition. RED Machine 3-Jan-2018 k suresh MURALI LOW PRIORITY 10-Jan-2018 OPEN 140
density adjustment chain pulley routing abnormal con
654 RED
FIN MACHINE-I - ATPL/SPM/34 dition Machine 3-Jan-2018 k suresh MURALI QUALITY 10-Jan-2018 OPEN 140
no visual observation during main oil tank oil filling, oil
655 RED
FIN MACHINE-I - ATPL/SPM/34 overflowing problem. No oil checking level . Machine 31-Mar-2018 K suresh MURALI SAFETY 7-Apr-2018 OPEN 53
656 FIN MACHINE-I - ATPL/SPM/34 cutter motor wire rooting and joining area not proper RED Machine 31-Mar-2018 k suresh MURALI PRODUCTIVITY 7-Apr-2018 OPEN 53
the main motor moving in reverse direction during
657 machine stoppage leading to damage of squeeze box RED
FIN MACHINE-I - ATPL/SPM/34 fingers. Machine 24-Apr-2018 Shivam MURALI QUALITY 30-Apr-2018 OPEN 29
658 FIN MACHINE-I - ATPL/SPM/34 oil dropping over form roller top RED Machine 30-Mar-2018 k suresh MURALI LOW PRIORITY 6-Apr-2018 OPEN 54
659 FIN MACHINE-I - ATPL/SPM/34 machine bed bottom area oil leakage problem RED Machine 28-Mar-2018 k suresh MURALI SAFETY 3-Apr-2018 OPEN 56
1no of dowel pin is available for every tray instead of 2
660 RED
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 dowel pin Tooling 24-Apr-2018 manikraj suresh QUALITY 30-Apr-2018 OPEN 29 SOUMYA
661 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 RHS 36mm tool support cylinder is not available RED Machine 24-Apr-2018 manikraj suresh PRODUCTIVITY 30-Apr-2018 OPEN 29 SOUMYA
662 CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 the edges of tapping plate is damaged RED Tooling 3-Apr-2018 manikraj ramesh QUALITY 30-Apr-2018 OPEN 50 SOUMYA
flaring guide cylinder's air hose is not provided for
663 RED
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 36mm tool support Tooling 8-Mar-2018 manikraj ramesh PRODUCTIVITY 14-Apr-2018 OPEN 76 SOUMYA
664 50 TON POWER PRESS LAMBA - ATPL/P/118 panel wire and cable is not proper RED Machine 23-Mar-2018 R.M suresh LOW PRIORITY Elec Ext Serv 25-Apr-2018 CLOSED
Additional clamp need to remove
665 RED
RIC CONVEYOR - ATPL/SPM/162 Machine 12-Apr-2018 Braj Velmurugen LOW PRIORITY Mech. Int Serv OPEN 41 DIWAKAR
666 RIC CONVEYOR - ATPL/SPM/162 Oil indicator is not visible RED Machine 20-Apr-2018 Braj Velmurugen SAFETY Mech. Ext Serv OPEN 33 DIWAKAR
667 RIC CONVEYOR - ATPL/SPM/162 Unwanted wire need to remove RED Machine 21-Apr-2018 Braj Velmurugen LOW PRIORITY Mech. Int Serv 22-Apr-2018 CLOSED DIWAKAR
668 RIC CONVEYOR - ATPL/SPM/162 Template stand broken RED Machine 21-Apr-2018 Braj Velmurugen LOW PRIORITY Mech. Int Serv OPEN 32 DIWAKAR
669 RIC CONVEYOR - ATPL/SPM/162 Improper routing of wire RED Machine 24-Apr-2018 Braj Velmurugen LOW PRIORITY Mech. Int Serv 3-May-2018 CLOSED 29 DIWAKAR
670 RIC CONVEYOR - ATPL/SPM/162 Bearing damage of fixture 341 RED Tooling 24-Apr-2018 Braj rudra QUALITY Mech. Int Serv 27-Apr-2018 CLOSED DIWAKAR
671 RIC CONVEYOR - ATPL/SPM/162 Stay hole mounting pitch handle is broken of fixture 180.RED Tooling 24-Apr-2018 Braj rudra QUALITY Int Fabrication 26-Apr-2018 CLOSED DIWAKAR
672 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Main switch was not working RED Machine 27-Apr-2018 Manoj thirupati SAFETY Elec Int Serv CLOSED 26
673 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Current not displayed on the machine RED Machine 27-Apr-2018 Manoj thirupati SAFETY Elec Int Serv CLOSED 26
All single HP lip angle(A1R3) is not as per specification.
674 RED
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 HP is shaking when it is rested on nesting block. Tooling 27-Apr-2018 Ramesh. V Ramesh QUALITY OPEN 26 SOUMYA
TOGGLE CLAMP NUB NOT AVAILABLE
676 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 ( 06 IC 173 WELDING FIXTURE ) Tooling 20-Apr-2018 Manoj rudra QUALITY 22-Apr-2018 CLOSED
PILLAR CONDITION NOT OK
677 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 ( 06 IC 173 WELDING FIXTURE ) Tooling 20-Apr-2018 Manoj rudra QUALITY OPEN 33
PILLAR CONDITION NOT OK
678 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 ( 06 IC 145 WELDING FIXTURE ) Tooling 20-Apr-2018 Manoj rudra QUALITY 24-Apr-2018 CLOSED
TOGGLE CLAMP NUB NOT AVAILABLE
679 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1 ( IC 164 WELDING FIXTURE ) Tooling 20-Apr-2018 Manoj rudra QUALITY 23-Apr-2018 CLOSED
PILLAR CONDITION NOT OK
680 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 2 ( IC 247 WELDING FIXTURE ) Tooling 20-Apr-2018 Manoj rudra QUALITY 24-Apr-2018 CLOSED
PILLAR CONDITION NOT OK
681 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 ( IC 235 WELDING FIXTURE ) Tooling 20-Apr-2018 Manoj rudra QUALITY OPEN 33
PILLAR CONDITION NOT OK
682 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 2 ( IC 306 WELDING FIXTURE ) Tooling 19-Apr-2018 Manoj rudra QUALITY 22-Apr-2018 CLOSED
PILLAR CONDITION NOT OK
683 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 ( IC 126 WELDING FIXTURE ) Tooling 19-Apr-2018 Manoj rudra QUALITY 22-Apr-2018 CLOSED
PILLAR CONDITION NOT OK
684 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 01 IC 164 WELDING FIXTURE ) Tooling 20-Apr-2018 Manoj rudra QUALITY 23-Apr-2018 CLOSED
PILLAR CONDITION NOT OK
685 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 ( 23 IC 004 WELDING FIXTURE ) Tooling 20-Apr-2018 Manoj rudra QUALITY 22-Apr-2018 CLOSED
PILLAR CONDITION NOT OK
686 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 ( 06 IC 359 WELDING FIXTURE ) Tooling 23-Apr-2018 Manoj rudra QUALITY 24-Apr-2018 CLOSED
INSPECTION FIXTURE PIN NOT AVAILABE
687 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 ( 06 IC 359 WELDING FIXTURE ) Tooling 26-Apr-2018 Manoj rudra QUALITY OPEN 27
PIPE SAPORT BLOCK NOT FITEED PROPERLY
688 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 ( IC 107 WELDING FIXTURE ) Tooling 26-Apr-2018 Manoj rudra QUALITY OPEN 27
689 UTK CLINCHING M/C PLC error for battery replacement RED Machine 3-May-2018 Shashank Thirupathi LOW PRIORITY Electrical Purch 19-Apr-2018 OPEN 20
Hydraulic pressure guage not usable. Knob not
690 RED
UTK CLINCHING M/C available and very tight to operate. Machine 3-May-2018 Shashank Thirupathi QUALITY Hyd. Purch 19-Apr-2018 OPEN 20
691 UTK CLINCHING M/C Oil leak in the distribution valve in the machine bed. RED Machine 3-May-2018 Shashank Thirupathi LOW PRIORITY Hyd. Int Serv 19-Apr-2018 OPEN 20
692 UTK CLINCHING M/C Rear end clinching stopper block screw offset. RED Tooling 3-May-2018 Shashank Hari Kumar QUALITY Mech. Int Serv 19-Apr-2018 OPEN 20
Front end clinching part locking blocks alignment not
693 in line. One bolt loose due to difficulty while reverse RED
UTK CLINCHING M/C operation. Tooling 3-May-2018 Shashank Hari Kumar LOW PRIORITY Mech. Int Serv 19-Apr-2018 OPEN 20
Front end clinching HP resting pad surface plate
694 RED
UTK CLINCHING M/C addition due to extra shim. Tooling 3-May-2018 Shashank Hari Kumar LOW PRIORITY Mech. Int Serv 19-Apr-2018 OPEN 20
LED light implementation in the machine for operation
695 RED
UTK CLINCHING M/C in the night shift. Machine 3-May-2018 Shashank Thirupathi PRODUCTIVITY Electrical Purch 19-Apr-2018 OPEN 20
696 100 TON HYDRAULIC PRESS - ATPL/P/11 R 284 E/S end forming height variation RED Tooling 7-May-2018 R.Babu vignesh QUALITY 13-May-2018 OPEN
697 50 TON POWER PRESS LAMBA - ATPL/P/118 IC 329 hp blank locating pin problem RED Tooling 7-May-2018 R.Babu vignesh QUALITY 13-May-2018 OPEN
698 50 TON POWER PRESS LAMBA - ATPL/P/118 R 349 E/S forming1 blank hole locating pin problem RED Tooling 7-May-2018 R.Babu vignesh SAFETY 13-May-2018 OPEN
699 100 TON HYDRAULIC PRESS - ATPL/P/11 R 62 E/S forming length offset due to shutter play RED Tooling 7-May-2018 R.Babu vignesh SAFETY 13-May-2018 OPEN
700 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 strip end sensor is not working RED Machine 6-April-2018 ritesh ganesh PRODUCTIVITY Electrical Purch 15-May-2018 OPEN
701 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 machine speed variation RED Machine 12-April-2018 mohan ganesh PRODUCTIVITY Elec Int Serv 15-May-2018 OPEN
702 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 pannel board heating RED Machine 15-December-2017
dharmendra ganesh PRODUCTIVITY Elec Int Serv 16-May-2018 OPEN
703 FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 oil is not visible in the hose RED Machine 6-April-2018 ritesh ganesh PRODUCTIVITY Mech. Int Serv 14-May-2018 OPEN
704 RIC CONVEYOR - ATPL/SPM/162 Emergency switch broken RED Machine 11-May-2018 Braj velmurugan LOW PRIORITY Mech. Int Serv 12-May-2018 CLOSED DIWAKAR
705 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Polarity switch broken RED Machine 10-May-2018 Manoj Thirupathi SAFETY Electrical Purch 10-May-2018 OPEN
706 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 outer cover screw not available RED Machine 10-May-2018 Manoj Thirupathi SAFETY Elec Ext Serv 20-May-2018 OPEN
707 WELDING MACHINE (LINCOLN TIG) - ATPL/P/123 Improper routing of wires. RED Machine 10-May-2018 Manoj Thirupathi SAFETY Mech. Int Serv 10-May-2018 CLOSED
708 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Tourch stand was not clamped properly RED Machine 10-May-2018 Manoj Thirupathi QUALITY Mech. Ext Serv 10-May-2018 CLOSED
709 WELDING MACHINE (LINCOLN TIG) - ATPL/P/127 Machine outer cover not AVAILABLE RED Machine 10-May-2018 Manoj Thirupathi SAFETY Mech. Ext Serv 10-May-2018 CLOSED
710 WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3 Argon gas leak RED Machine 10-May-2018 Manoj Thirupathi SAFETY Elec Int Serv 10-May-2018 OPEN
Oil temperature is too high (Observed Temp-52 to 57
711 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 Degree C) Machine 11-May-2018 BISWA TMS/SURESH PRODUCTIVITY Mech. Ext Serv 17-05-2018 13-May-2018 CLOSED oil cooler is to be cleaned on Sunday
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
712 UTK CLINCHING M/C Oil leak in the power pack unit. RED Machine 05-07-2018 Shashank Thirupathi LOW PRIORITY Hyd. Int Serv 05-12-2018 OPEN
713 WELDING MACHINE (LINCOLN TIG) - ATPL/P/128 HF-Safety door not available RED Machine 14-05-2018 Manoj Thirupathi SAFETY Mech. Ext Serv 14-May-2018 CLOSED
714 WELDING MACHINE (LINCOLN TIG) - ATPL/P/128 Smoke sensor was not clamped properly RED Machine 14-05-2018 manoj Thirupathi SAFETY Elec Ext Serv 14-May-2018 CLOSED
Oil temperature is observed higher than the max temp
715 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 allowed (Observed Temp-51 to 56 Degree C) Machine 15-May-2018 BISWA SURESH/TM SAFETY 21-May-2018 OPEN KUMAR
716 100 TON HYDRAULIC PRESS - ATPL/P/11 Oil Leaking from the piston pump seal RED Machine 15-May-2018 BISWA SURESH/TM LOW PRIORITY Hyd. Purch 21-May-2018 OPEN 8 KUMAR
717 200 TON HYDRAULIC PRESS - ATPL/P/224 control panel acrylic sheet is damaged RED Machine 16-May-2018 BISWA SURESH/TM SAFETY 22-May-2018 OPEN KUMAR
A1 R03 Forming1 component locating pin (front right
718 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 side) is having more height Tooling 16-May-2018 A.Siva vignesh QUALITY 22-May-2018 OPEN KUMAR
719 100 TON HYDRAULIC PRESS - ATPL/P/11 R 238 ES Forming 1 front side punch damaged RED Tooling 16-May-2018 A.Siva vignesh QUALITY 22-May-2018 OPEN KUMAR
720 100 TON HYDRAULIC PRESS - ATPL/P/11 oil leakage from ram cylinder manifold2 oil line RED Machine 15-May-2018 Biswa SURESH/TM SAFETY Hyd. Purch 21-May-2018 OPEN KUMAR
Thermocouple position is not ok (shaking due to oil
721 RED
100 TON HYDRAULIC PRESS - ATPL/P/11 pipe vibration) Machine 15-May-2018 Biswa SURESH/TM LOW PRIORITY 21-May-2018 16-May-2018 CLOSED KUMAR
722 200 TON HYDRAULIC PRESS - ATPL/P/224 Excess Lubrication (Lub-Oil over flow) RED Machine 16-May-2018 NRUSINGH SURESH/TM LOW PRIORITY Mech. Int Serv 22-May-2018 OPEN KUMAR
Unloading Problem in (06R142,284 ESRolling)Tools
723 RED
200 TON HYDRAULIC PRESS - ATPL/P/224 during tool change over Tooling 17-May-2018 R babu vignesh SAFETY 23-May-2018 OPEN KUMAR
Unloading Problem in (R 281 & A1R01 HP Notching )
724 RED
100 TON POWER PRESS (LAMBA) - ATPL/P/95 Tools during tool change over Tooling 17-May-2018 R babu vignesh SAFETY 23-May-2018 OPEN KUMAR
01 R 36 Hp Notching Tool pillarcup bearing comes out
725 RED
100 TON POWER PRESS (LAMBA) - ATPL/P/95 during operation Tooling 17-May-2018 Biswa vignesh LOW PRIORITY 23-May-2018 OPEN
PILLAR CONDITION NOT OK
726 RED
WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 ( 06 IC 359 WELDING FIXTURE ) Tooling 18-May-2018 Manoj RUDRA QUALITY OPEN
727 FIN MACHINE-II - ATPL/SPM/35 SCREW FOR THE CUTTER MOTOR COVER IS MISSING RED Machine 19-05-218 KARTHIK MURALI SAFETY 26-05-2018 OPEN RUPENDU
728 FIN MACHINE-II - ATPL/SPM/35 THE GLASS COVER NEAR THE FORM ROLLER BROKEN RED Machine 19-05-2018 KARTHIK MURALI LOW PRIORITY 26-05-2018 OPEN RUPENDU
DENSITYGEAR VOX PULLEY TENSION GEAR BOLT
729 RED
FIN MACHINE-I - ATPL/SPM/34 WORNOUT. Machine 18-05-2018 suresh MURALI QUALITY 25-05-2018 OPEN RUPENDU
730 FIN MACHINE-I - ATPL/SPM/34 FIN MACHINE PANEL BOARD COOLING IMPROPER RED Machine 18-05-2018 SURESH MURALI LINE STOPPAGE 25-05-2018 OPEN RUPENDU
FORM ROLLER BACKSIDE COIL GUIDE OFFSET
731 RED
FIN MACHINE-I - ATPL/SPM/34 ADJUSTMENT ROLLER BEARING WORN OUT Machine 18-05-2018 SURESH MURALI QUALITY 25-05-2018 OPEN RUPENDU
MACHINE SAFETY DOOR CLOSING SENSOR FITTING
732 RED
FIN MACHINE-I - ATPL/SPM/34 BOLT PLACE DAMAGE CONDITION Machine 18-05-2018 SURESH MURALI SAFETY 25-05-218 OPEN RUPENDU
MACHINE RUNNING TIME SPEED VARIATION AND
733 RED
FIN MACHINE-I - ATPL/SPM/34 CUTTER JAM PROBLEM Machine 18-05-2018 SURESH MURALI QUALITY 25-05-2018 OPEN RUPENDU
734 WELDING MACHINE (LINCOLN TIG) - ATPL/P/121 PILLAR CONDITION IS NOT OK (IC 145- FIXTURE) RED Tooling 19-05-2018 MANOJ RUDHRA QUALITY OPEN
735 RIC CONVEYOR - ATPL/SPM/162 BEARING damage of fixture 06RIC180 RED Tooling 19-05-2018 BRAJ SAI SANTOSH QUALITY OPEN DIWAKAR
736 FIN STAMPING M/C - 4 - ATPL/SPM/157 slackness in the belt tensioner. WHITE Machine 21-May-2018 veerachamy ganesh QUALITY Mech. Int Serv CLOSED OMPRAKASH
737 FIN STAMPING M/C - 4 - ATPL/SPM/157 bottom middle follower removed form cam RED Machine 21-May-2018 ritesh ganesh QUALITY Mech. Int Serv OPEN OMPRAKASH
738 FIN STAMPING M/C - 4 - ATPL/SPM/157 oil leakage from oil supply valve RED Machine 21-May-2018 niranjan ganesh QUALITY Mech. Int Serv OMPRAKASH
stripper plate mark observed and piercing burr
739 RED
50 TON POWER PRESS LAMBA - ATPL/P/118 obtained in R62 ES Notching Tool Tooling 21-May-2018 R Babu vignesh QUALITY 27-May-2018 OPEN KUMAR
740 50 TON POWER PRESS LAMBA - ATPL/P/118 Radius side burr observed in R 62 HP end Notching RED Tooling 21-May-2018 R Babu vignesh QUALITY 27-May-2018 OPEN KUMAR
Locating pin height is very less in A1 R1 Hp forming
741 RED
200 TON HYDRAULIC PRESS - ATPL/P/224 tool Tooling 21-May-2018 R Babu vignesh PRODUCTIVITY 27-May-2018 OPEN KUMAR
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
JH PILLAR- RED TAG ANNEXURE
Age of
Tag Revised Completed pending
Sl No Machine Name Description of Abnormality Type of Tag Related Tag Raised Date Raised By Responsible Tag Category Target Date Tag Status Remarks Specification required TPM Circle Leader
Prioritization Date Date Tags
(Days)
BRAZING FURNACE SECO - ATPL/SPM/149
FLUXER 2 - ATPL/SPM/207 RED SAFETY
THERMAL DEGREASER 1 - ATPL/SPM/41 WHITE LINE STOPPAGE
THERMAL DEGREASER 2 - ATPL/SPM/208 QUALITY
DEGREASING CONVEYOR - ATPL/SPM/41 PRODUCTIVITY Electrical Purch
FLUX SPRAY CONVEYOR - ATPL/SPM/42 LOW PRIORITY Elec Int Serv
DRY-OFF OVEN - ATPL/SPM/43 Elec Ext Serv
BRAZING FURNACE CAMLAW - ATPL/SPM/44 Electrical Kaizen
ALKALINE DEGREASER - ATPL/P/163 Mech. Purch
TUBE MILL -1 (SCHOLER) - ATPL/SPM/100 CLOSED Mech. Int Serv
CORE BUILDER -3 (SCHOLER ) - ATPL/SPM/154 OPEN Mech. Ext Serv
CORE BUILDER - 4 (SCHOLER ) - ATPL/SPM/155 Mech. Kaizen
FIN MACHINE-I - ATPL/SPM/34 Pneu. Purch
FIN MACHINE-II - ATPL/SPM/35 Tooling Pneu. Int Serv
CORE BUILDER - 1 (SCHOLER) - ATPL/SPM/98 Machine Pneu. Ext Serv
CORE BUILDER – 2 (SHINWAN) - ATPL/SPM/99 KUMAR Pneu. Kaizen
100 TON HYDRAULIC PRESS - ATPL/P/11 OMPRAKASH Hyd. Purch
50 TON POWER PRESS LAMBA - ATPL/P/118 AMALRAJ Hyd. Int Serv
100 TON POWER PRESS (LAMBA) - ATPL/P/95 RUPENDU Hyd. Ext Serv
200 TON HYDRAULIC PRESS - ATPL/P/224 DIWAKAR Hyd. Kaizen
FIN STAMPING M/C - 1 - ATPL/SPM/150 RANJITH PLC/Serv Purch
FIN STAMPING M/C - 2 (SCHOLER) - ATPL/SPM/151 MADHIYAN PLC/Serv Int ser
FIN INSERTING MACHINE (SCHOLER) - ATPL/SPM/152 THIRUPATHI PLC/Serv Ext ser
FIN STAMPING M/C - 3 - ATPL/SPM/156 MURUGAN PLC/Servo Kaizen
FIN STAMPING M/C - 4 - ATPL/SPM/157 KALICHARAN Int Fabrication
FIN STAMPING M/C - 5 - ATPL/SPM/222 RAMOJI Ext Fabrication
FIN STAMPING M/C - 6 - ATPL/SPM/223 SOUMYA
TUBE MILL – 2 (SCHOLER) - ATPL/SPM/153
CINCHING MACHINE (SCHOLER) - ATPL/SPM/102
CLINCHING MACHINE (SHINWAN) - ATPL/SPM/103
RIC CONVEYOR - ATPL/SPM/162
WELDING MACHINE (LINCOLN TIG) - ATPL/P/121
WELDING MACHINE (LINCOLN TIG) - ATPL/P/123
WELDING MACHINE (LINCOLN TIG) - ATPL/P/127
WELDING MACHINE (LINCOLN TIG) - ATPL/P/128
WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 1
WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 2
WELDING MACHINE (LINCOLN TIG) - ATPL/P/UTK 3
UTK CLINCHING M/C
AUTOWELDING M/C- ATPL/SPM/ÙTK 14
WLT- WELDING (P/27)

1 External panel board should be cover properly 20-03-2018


2 Wires are not arranged properly 20-03-2018
3 Hose pipes are not arranged properly 20-03-2018
4 Improper clamping of stand 20-03-2018
5 Air leckage 20-03-2018
6 Safety cover required for compressor unit 20-03-2018
7 Printer guide way broken 20-03-2018

DLT (ATPL/P/158)

1 Glass broken
2 Difficult to check air pressure
3 Air filtering unit should be clamped properly
4 Machine back door not available