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Journal of Materials Science: Materials in Medicine (2018)29:52

https://doi.org/10.1007/s10856-018-6061-5

B I O M A T E R I A L S S Y N T H E S I S A N D CH A R A C T E R I Z A T I O N

Original Research

The effect of cyclic heat treatment on the physicochemical


properties of bio hydroxyapatite from bovine bone
S. M. Londoño-Restrepo1 R. Jeronimo-Cruz2 E. Rubio-Rosas3 M. E. Rodriguez-García4
● ● ●

Received: 14 November 2017 / Accepted: 18 April 2018


© Springer Science+Business Media, LLC, part of Springer Nature 2018

Abstract
This paper focus on physicochemical changes in bio-hydroxyapatite (BIO-HAp) from bovine femur obtained by calcination
at high temperatures: 520–620 (each 20 °C) at 7.4 °C/min and from 700 to 1100 °C (each 100 °C) at three heating rates: 7.4,
9.9, and 11.1 °C/min. BIO-HAp samples were obtained using a multi-step process: cleaning, milling, hydrothermal process,
calcination in an air atmosphere, and cooling in furnace air. Inductively Couple Plasma (ICP) showed that the presence of
Mg, K, S, Ba, Zn, and Na, is not affected by the annealing temperature and heating rate. While Scanning Electron
Microscopy (SEM) images showed the continuous growth of the HAp crystals during the calcination process due to the
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coalescence phenomenon, and the Full Width at the Half Maximum for the X-ray patterns for temperatures up to 700 is
affected by the annealing temperature and the heating rate. Through X-ray diffraction, thermal, and calorimetric analysis
(TGA-DSC), a partial dehydroxylation of hydroxyapatite was found in samples calcined up to 900 °C for the three heating
rates. Also, Ca/P molar ratio decreased for samples calcined up to 900 °C as a result of the dehydroxylation process.
NaCaPO4, CaCO3, Ca3(PO4)2, MgO, and Ca(H2PO4)2 are some phases identified by X-ray diffraction; some of them are part
of the bone and others were formed during the calcination process as a function of annealing temperature and heating rate, as
it is the case for MgO.

1 Introduction sintering pure HAp [2]. Stoichiometric HAp has the che-
mical formula Ca10(PO4)6OH2, but bio-hydroxyapatite
Hydroxyapatite (HAp) is a very important material for (BIO-HAp) does not have this formula due to the pre-
clinical applications, and two routes have been followed to sence of different substitutional ions such as Mg, Na, and K.
obtain it. The first one is by calcination of mammalian BIO-HAp has a general formula M10(ZO4)6X2, where M can
bones (bovine, porcine, and human) [1] and the second is be Ca, Sr, Ba, Cd, Pb, Mg, Na, K and a combination of
them. Z can be P, CO3, V, As, Si, Ge, Cr, B, among others.
Finally, X can be OH, OD, IO, CO3, O, BO2, F, Cl, Br, S,
vacancies, among others [3, 4]. Mammalian bones are
* M. E. Rodriguez-García composed of an organic phase and an inorganic phase.
marioga@fata.unam.mx
Organic phase includes collagen, fatty acids, phospholipids,
1
Posgrado en Ciencia e Ingeniería de Materiales, Centro de Física and non-collagen proteins. The inorganic phase has carbo-
Aplicada y Tecnología Avanzada, Universidad Nacional nated hydroxyapatite, calcium phosphates, carbonates,
Autónoma de México, Campus Juriquilla, Querétaro c.p. 76230, substitutional ions such as Na, Mg, K, S, Ba, F, Cl, among
Mexico
others, and water that is present as adsorbed water and
2
Licenciatura en Tecnología, Centro de Física Aplicada y lattice water [5].
Tecnología Avanzada, Universidad Nacional Autónoma de
There are a lot of methods to obtain hydroxyapatite, and
México, Campus Juriquilla, Querétaro c.p. 76230, Mexico
3
these are focused in the pre-cleaning of bones to remove fat,
Benemérita Universidad Autónoma de Puebla, Centro
some fluids, the deproteinization, calcination, and cooling.
Universitario de Vinculación y Transferencia de Tecnología,
Ciudad Universitaria, Puebla c.p. 72570, Mexico Crystallite size, porous diameter size, porosity, crystalline
4 quality, mineral composition, among other physicochemical
Departamento de Nanotecnología, Centro de Física Aplicada y
Tecnología Avanzada, Universidad Nacional Autónoma de properties are influenced by the obtaining method. Barakat
México, Campus Juriquilla, Querétaro c.p. 76230, Mexico et al. [6] showed three methodologies for BIO-HAp
52 Page 2 of 15 Journal of Materials Science: Materials in Medicine (2018)29:52

extraction from bovine bone: thermal decomposition, sub- been limited to confirm the presence of the ions traces.
critical water, and alkaline hydrothermal processes. How- Meaningful information about their behaviors from the bone
ever, information related to the thermal history, cooling and to the HAp process have not been reported.
conditions about the atmosphere were not reported. All used Regarding the thermal analysis using differential scan-
techniques removed the organic phase and produced BIO- ning calorimetry, there is still an open problem about the
HAp, but the physicochemical properties such as the mor- assignation of each one of the thermal events. Thermal
phology and the crystallite sizes of BIO-HAp were different events for temperatures below 560 °C are associated with
as a function of the employed method. Moreover, it is not degradation and burning of organic compounds (fat and
possible to obtain pure BIO-HAp from mammalian bone as proteins). Also, it is possible to have some physicochemical
it has more than one inorganic phases as mentioned above. changes in minority inorganic compounds; while for tem-
The incineration process can be described in detail by peratures up to 560 °C all changes are related to thermal
using the thermal history carried out to obtain the sample. It transformation in the inorganic matrix of HAp [1, 2, 15].
is divided in three stages: heating rate temperature, Raman spectroscopy had been used to determine changes
annealing temperature, sintering time, and cooling process in the bone composition by an effect of the calcination
under determined atmospheric conditions. The heating rate process [1], and to make comparison among commercial
has been reported from 2 to 200 °C/min [1, 6–10], the samples and hydroxyapatite from natural sources calcined at
sintering time can be carried out from 0 to 50 h [11–13] high temperatures. Sofronia et al. [2] did a comparative
under different thermal annealing conditions that vary from study for hydroxyapatite from Sigma Aldrich, calcined
400 to 1400 °C [2, 14]. Finally, the cooling process can be commercial hydroxyapatite at 900 °C, and hydroxyapatite
through cooling or quenching [12, 15]; also, it is necessary from bovine bone treated at 1100 and 1400 °C. They used
to consider that the atmosphere in each one of these steps the FWHM for the stretching mode within 950–970 cm−1 as
has a strong influence on the physicochemical properties of an indicative for crystallinity of the samples, and the
the BIO-HAp [16, 17]. hydroxyl band peak located at 3573 cm−1 which is related
Ooi et al. [14], studied the effect of the annealing tem- to the dehydroxylation of the sample. They detected the
perature from 400 to 1200 °C for bovine bone calcined with formation of α-TCP in samples calcined at 1400 °C.
a heating and cooling rate of 5 °C/min. They reported that In relation to the morphological changes that take place
the annealing temperature enhanced the crystallinity, but the because of the different steps to obtain BIO-HAp, scanning
presence of Ca3(PO4)2 was not detected until 1100 °C. They electron microscopy has been used to detect changes in the
also affirmed that bovine bone annealed between 800 and porosity, as well as changes in the morphology [1, 15, 21].
1000 °C has the same characteristics of a natural bone. Joschek et al. [23] analyzed porous hydroxyapatite from
However, Londoño-Restrepo et al. [1] showed that for bovine bone (Endobon®) from Merck. This sample is an
temperatures around 700 °C, the BIO-HAp suffers an order- interconnected pore system with pore sizes from 0.1 to 500
disorder transition and for temperatures higher than this, µm and crystal sizes from 1 to 7 µm; the specific surface
BIO-HAp structure is a single microcrystal. area is very small in comparison to natural bone. Through a
Figuereido et al. [18] studied the effect of the sintering simple inspection of the SEM images shown in this work, it
temperature on the composition and microstructure of human was found that the sample is a mix of cortical and trabecular
and animal HAp. They reported no increase in the HAp bone that was calcined at the high annealing temperature.
crystallinity above 900 °C and the formation of other phases The crystal sizes reported were for cortical bone, and the
were not identified in the X-ray diffractograms. At this point, pore sizes were for trabecular bone. Also, it is possible to
it is important to note that BIO-HAp from mammalian bone say that the porosity in this sample has nonphysical sense.
is not a pure phase; carbonates and phosphates accompany Londoño-Restrepo et al. [1] reported morphological chan-
BIO-HAp. Also, crystalline changes continue happening ges for hydroxyapatite from bovine bone calcined at two
above 900 °C like dehydroxylation of the sample [1]. low heating rates: 2.5 and 5 °C/min. They showed that the
Concerning the chemical composition of the BIO-HAp, apparition of micro-holes in the sample at 700 °C was due
three techniques have been used to determine the mineral to organic phase decomposition, and irregular shapes and
content of the elements present in the samples: Energy submicron sizes for hydroxyapatite crystallites.
dispersive X-ray spectroscopy (EDX), X-ray fluorescence The aim of this study was to determine the effect of the
(XRF), and Inductively coupled plasma (ICP). Many ele- high heating rates used to obtain BIO-HAp by calcination of
ments have been found in samples from the bovine bone bovine bones on its physicochemical properties for 5
such as Na, Mg, Al, Si, S, Cl, K, Cr, Cu, Ni, Co, Cd, Pb, annealing temperatures: 700, 800, 900, 1000, and 1100 °C,
Hg, As, and Sr [12, 19–21]. It is well known that the and three different heating rates 7.4, 9.9, and 11.1 °C/min.
mineral content depends on the source of the sample, the Thermogravimetric and calorimetric analysis were carried
diet, and age of the animal [22], but most researches have out to study the endothermic and exothermic transitions in
Journal of Materials Science: Materials in Medicine (2018)29:52 Page 3 of 15 52

bone, and inductively coupled plasma was used to analyze


the changes in the mineral content as a function of the
heating rate and annealing temperature. SEM images were
used to study the changes in the morphology and crystallite
size as a function of the thermal treatments, while the
identification of crystalline structures in the studied samples
as well as the FWHM parameter was made by X-ray dif-
fraction. Finally, the vibrational state of the samples was
studied by Raman spectroscopy. Additional samples were
carried out from 520 to 620 °C (each 20 °C) at 7.4 °C/min to
understand some thermal transitions; these samples were
analyzed by SEM and XRD.

2 Materials and Methods

2.1 Materials and samples preparation

Samples were obtained from bovine cortical femur bone (2-


year-old) collected from the local slaughterhouse (folio
number SDA-537295-98, 2011) located in Queretaro City,
Mexico. The bone conditioning method proposed by Lon-
doño-Restrepo et al. [1] was used to obtain the inorganic
phase of the bone. Then, a primary cleaning was carried out
by manually removing the marrow in bone slices 3 cm
length. After this, soft tissue and blood vessels were elimi-
nated by boiling them in deionized water at high pressure
(154 °C, 1.2 atm) during 40 min using an All American
1915× autoclave. The boiling process was done three times.
Next, bone slices were placed in a vacuum at 90 °C for
5 days to fragilize the bone structure and facilitate the dry
milling. Finally, dry slices were pulverized in a vibrating cup
Fig. 1 a Block diagram of the multi-step process for the bio-
mill. Powder bovine bone (BB) was obtained using the US hydroxyapatite obtaining at three high heating rates: 7.4, 9.9, and
mesh 100 (149 µm); particles smaller than mesh 100 were 11.1 °C/min. b Thermal histories for samples of bovine bone powder
collected in the plate for this research and BB with the calcined from room temperature to 1100 °C for the heating rates
hydrothermal process was also studied (BB HP). mentioned above
Figure 1a shows the three-step process used to obtain the
BIO-HAp from bovine bone, following the methodology
proposed by our group [1, 11]. Powder bovine bone was Another set of samples was calcined from 520 to 620 °C
subjected to a hydrothermal process to remove fat and each 20 °C at 7.4 °C/min to understand the thermal events
denaturalize proteins, using only deionized water as a sol- that take place in this range of temperature according to the
vent with a ratio 1:10. This process was carried out three calorimetric study. These samples were analyzed only by
times. Liquid fraction from this step was collected in a SEM and X-ray diffraction to correlate structural and
beaker, and it was left to sediment for five hours, then it was morphological changes with the thermal transitions. A
decanted and filtered to obtain the liquid fraction free of Felisa furnace (Mexico) was used to calcination, and all
inorganic phase. This fraction was cooled at −40 °C and samples were cooled into the furnace in an air atmosphere.
freeze-dried for 48 h using a Free Zone 2.5 freeze dryer A data collection system was incorporated into the furnace
(Labconco, Kansas City, USA). Powder bovine bone with to obtain the thermal histories and guarantee the reprodu-
the hydrothermal process (BB-HP) was dried in an oven at cibility of the thermal treatment (see Fig. 1b). The average
90 °C for 24 h. The calcination process was carried out to temperature for the first isothermal condition at 620 °C was
obtain bio-hydroxyapatites at different nominal heating 619.8 °C and average experimental annealing temperatures
rates (7.4, 9.9, and 11.1 °C/min) from 700 to 1100 °C taking for 700, 800, 900, 1000, and 1100 °C were 714.8, 810.2,
samples each 100 °C. 906.3, 1002.8, and 1096.1 °C, respectively. These thermal
52 Page 4 of 15 Journal of Materials Science: Materials in Medicine (2018)29:52

variations were due to environmental conditions in the room 2.5 Structural Analysis: DRX
and by the thermal inertia of the furnace. Then, studied
samples were: powder bovine bone (BB), powder bovine X-ray diffraction technique was used to determine the
bone with hydrothermal process (BB-HP), BB-HP calcined crystalline phases and changes in the crystalline quality by
from 520 to 620 °C each 20 °C at 7.4°C/min, and bio- studying the changes in the Full Width at Half Maximum
hydroxyapatites obtained by calcination of BB-HP at three (FWHM). The studied samples were BIO-HAp obtained at
heating rates (7.4, 9.9, and 11.1 °C/min) from 700 to 1100 ° 7.4, 9.9, and 11.1 °C/min from 700 to 1100 °C, powder
C. These samples were analyzed to determine the influence bovine bone (BB), and powder bone with the hydrothermal
of the heating rate and annealing temperature on physico- process (BB-HP). Samples were densely packed in an Al
chemical properties (700, 800, 900, 1000, and 1100 °C; holder. The X-ray diffraction patterns were obtained using a
heating rate for each temperature is indicated in the graphs). Rigaku Ultima IV diffractometer operating at 35 kV, 15 mA
with a CuKα radiation wavelength of λ = 1.5406 Å. Dif-
2.2 Thermal analysis: DSC and TGA fractograms were taken from 5 to 80° in a 2θ scale and
0.02° step size.
Thermogravimetric curves and calorimetric measurements
were carried out simultaneously using an STA 449 F3 2.6 Vibrational Analysis: Raman
Jupiter Netzsch thermal analyzer. 12 ± 0.1 mg of sample
mass was placed in crucible alumina. Samples were heated BIO-HAp samples obtained by calcination at 700, 800, 900,
from room temperature to 1100 °C at the heating rates of 1000, and 1100 °C at three different heating rates: 7.4, 9.9,
7.4, 9.9, and 11.1 °C/min, following the methodology pro- and 11.1 °C/min were analyzed using a Labram model
posed by Londoño-Restrepo et al. [1]. The measurements micro-spectrometer (Senterra, Bruker) equipped with an
were carried out in a constant N2 flow in triplicate. Data Olympus microscope with a 20× objective. The Raman
were analyzed through Proteus software. spectrum was excited by a helium–neon laser (785 nm) with
an output of 25 mW reaching the sample. Spectral ranges
2.3 Compositional Analysis: ICP-OES were of 300–1500 cm−1 and 3500–3600 cm−1 to analyze
BIO-HAp. Powder bovine bone, powder bovine bone with
This technique was used to analyze the elemental compo- the hydrothermal process, and HAp calcined at 620 °C were
sition of the samples treated at different heating rates and not analyzed in this work because these samples were well
temperatures, and the powder bone as well as the lyophi- studied in a previous work [1].
lized liquid fraction obtained from the hydrothermal process
to study the chemical elements released during the treat-
ment. Thermo Fischer Scientific ICAP 6000 Series equip- 3 Results
ment with argon plasma was used. 0.1 g of each sample was
digested with 7 mL of nitric acid (Baker 69.3 %) and using a 3.1 Thermal changes
temperature program; it was made in duplicate. After this,
samples were filtered (Whatman No. 42) and the volume Different thermal events take place during powder bone
was completed to 100 mL. Finally, samples were exposed to calcination, and these events have a strong influence on the
argon plasma, and the elements were excited to be identified source used to obtain bio-hydroxyapatite as the composition
by their characteristic emission spectra that were converted of the analyzed sample can change due to the age of the
to elemental content by comparing to a standard curve. The animal or its diet. On the other hand, DSC and TGA ther-
experiments were carried out in triplicate. mograms depend on the heating rate that is directly asso-
ciated with the heat capacity of the sample. This property is
2.4 Morphological studies: SEM a ratio of calorific energy transferred and change in the
temperature of the sample. Some fluctuations in the data can
Morphologic analysis of all BIO-HAp samples obtained at be found due to the heterogeneous composition of the
different heating rates and temperatures, powder bovine sample that has a lot of crystalline phases and organic
bone (BB), and powder bone after the hydrothermal pro- remains; these factors influence the heat capacity of the
cess (BB-HP), as well as samples calcined from 520–620 ° sample as it is an extensive property.
C each 20 °C, was carried out in a Jeol JSM 6060LV Figure 2a, c, e shows the mass loss as a function of the
Scanning Electron Microscope. The electron acceleration temperature and its first derivative and Fig. 2b, d, f corre-
voltage was 20 kV. The samples were fixed on a copper sponds to DSC curve and its second derivative in order to
holder with carbon tape, and a gold thin film was deposited determine maximum and minimum points. All thermograms
on them. and DSC curves were done for samples of powder bovine
Journal of Materials Science: Materials in Medicine (2018)29:52 Page 5 of 15 52

Fig. 2 a, c, and e shows TGA thermograms and DTA for the three heating rates (7.4, 9.9, and 11.1 °C/min) in growing order, and b, d, and f shows
DSC thermograms and its second derivative for the three heating rates in growing order

bone with hydrothermal process heated at three heating rates. second derivative describe the existence of more events, and
Figure 2a, b for samples heated at 7.4 °C/min; (c) and (d) for it confirms the beginning and the end of the first change.
samples heated at 9.9 °C/min, and (e) and (f) for samples The thermal analysis graph by TGA was divided in two
heated at 11.1 °C/min. To analyze these thermograms, the regions: region I (room temperature until 500 °C) is mainly
first and second derivative criteria were employed. These associated with the organic decomposition and water loss,
criteria allowed to separate the thermal events. and region II for changes that take place in the hydro-
From a mathematical point of view, if the slope of the xyapatite. From TGA analysis, the organic mass loss for the
first derivative is constant for a range of temperatures, then three studied heating rates were 16.35, 16.75, and 17.05 %,
there are no changes in the sample, but if the slope changes, respectively. According to DSC analysis, some endothermal
it means that some thermal events are taking place. The peaks can be seen in this zone for organic decomposition. It
52 Page 6 of 15 Journal of Materials Science: Materials in Medicine (2018)29:52

is well known that these correspond to the adsorbed water Figure 3b shows the P content for the same samples, the
liberation from room temperature to 120 °C; the liberation apparent increase in concentration again is due to that the
of lattice water chemically bonded with the HAp lattice that powder bovine bone lost some ions and compounds during
was evidenced as a peak located about 200 °C. Exothermal the hydrothermal process, it means that this is a con-
peaks indicate the fat and phospholipids degradation at centration effect. This effect is more evident when powder
about 330 °C, collagen and non-collagen proteins that were bovine bone with the hydrothermal process (BB-HT) is
first denaturalized at 420 °C, and then their primary struc- calcined at 620 °C, and most of the organic phase is
tures of amino-acids were broken (550 °C). This region is degraded. Figure 3c corresponds to the Ca/P molar ratio,
not relevant for the present study. and indicates that non-stoichiometric hydroxyapatite was
The second region from 500 to 1100 °C that is the main obtained using the incineration process, as it is expected
focus of this research is critical because it corresponds to the because the studied samples are from a natural source and
phase transition and phase formation of the inorganic com- other substitutional ions are present. As the temperature
pounds due to the heating rate and the annealing tempera- increases until 1100 °C, Ca/P molar ratio decreases to 1.3.
ture. The mass losses for region II were 10.44, 12.09, and Another essential aspect to understand the mineral beha-
11.21 %, respectively. For this region, some thermal events viors of the bone is to study the mineral content in the
were identified: carbonate loss and hydroxyapatite transfor- lyophilized fraction of the organic phase removed during
mation in a multi-step process by a dehydroxylation effect. the hydrothermal process. Figure 3d shows the found ele-
Some authors have reported a whitlockite formation by ments in the lyophilized liquid fraction. Na, S, and K are the
reaction among calcium diphosphate (Ca2P2O7) formed by major components in this sample and correspond to the
decomposition of acid phosphate (HPO42−) at about decrease in element contents during the cleaning process.
250–400 °C (Eq. 1 and 2). This compound reacts with These elements are associated with fat and proteins of the
hydroxyapatite above 700 °C [24–26]; then, an increase in bone.
whitlockite content is expected for the X-diffraction analysis. Figure 4 shows the mineral content for the majority
substitutional ions found in BIO-HAp. Ions such as Na, Mg,
4 ! P2 O7 þ H2 O
2HPO2 4
ð1Þ Ba, and Zn had the same concentration effect that Ca and P,

as it can be observed in Fig. 3, these ions are mainly part of
7 þ 2OH ! 2PO4 þ H2 O
P2 O4 3
ð2Þ the inorganic phase. S and K contents show an opposite
concentration effect, which is explained because these ele-
Hydroxyapatite can be dehydroxylated by the effect of ments are mostly present in the organic phase as shows Fig.
the high temperatures, and it has been reported that this 3d. K ion has different behavior from 900 to 1100 °C for all
process starts at 860 and 900 °C in the air [2, 24]. For three heating rates in comparison to the other analyzed
powder bovine bone with a hydrothermal process, the elements. It is possible to say that a potassium compound
dehydroxylation process starts at 876 °C. In the first place, gets its melting point, but so far this was not identified.
oxy hydroxyapatite (OHAp, Ca10(PO4)6(OH)2-2xOxVx; Through ICP analysis, small amounts of Al, B, Co, Cr,
where V is a vacant site) is formed. Then, if the heating Cu, Mn, Ni, Pb, Si, and Ti were found as well but were not
process continues oxy hydroxyapatite changes to oxyapatite quantified because these were below the detection limit.
(Ca10(PO4)6O) that is stable until 1050 °C [24]. This second
step in the dehydroxylation process took place at 949 °C. 3.3 Morphological studies: SEM
Finally, oxyapatite was degraded at 1041 °C to a mix tetra-
calcium phosphate (Ca4P2O9) or TTCP, and tri-calcium To understand DSC endothermal peaks at 548 and 619 °C
phosphate (Ca3(PO4)2) [2, 24, 27, 28] that is known as TCP (see Fig. 2d), samples were calcinated between 520 to 620 °
or whitlockite. C each 20 °C at 7.4 °C/min and were observed through
SEM. Figure 5 shows SEM images for 520 (a), 540 (b), 560
3.2 Compositional Analysis: ICP (c), 580 (d), 600 (e), and 620 °C (f). The system is an
agglomeration of highly porous HAp crystallites of
Figure 3a shows the Ca content for powder bovine bone 10–90 nm length at 520 °C (see Fig. 5a). Due to the tem-
(BB), powder bovine bone with the hydrothermal process perature rise, crystallites are bigger at 540 °C than at 520 °
(BB-HP), sample calcined at 620 °C at 7.4 °C/min, and C, and the agglomeration observed at 520 °C has started to
BIO-HAp calcined at three heating rates: 7.4, 9.9, and disappear (see Fig. 5b).
11.1 °C/min for 700, 800, 900, 1000, and 1100 °C. For When the sample reached 560 °C, crystallites has the
calcined samples, there is an apparent increase in the Ca lowest contact among them; then it is a disintegration
content up to 620 °C that is associated with a concentration phenomenon where each crystallite is independent with a
effect due to organic phase removal. grain boundary well established (see Fig. 5c). At 580 °C
Journal of Materials Science: Materials in Medicine (2018)29:52 Page 7 of 15 52

Fig. 3 Shows mineral percental content of Ca (a), P (b) and its molar (610) and from 700 to 1100 °C at the three heating rates (700–1100). d
relation (c) in powder bovine bone (BB), powder bovine bone with shows mineral content of the liquid fraction obtained from the
hydrothermal process (BB-HP), and BIO-HAp calcined at 620 °C hydrothermal process

grain boundary disappears, and crystallites start growing rates. Some weakly bonded ions go out of bio-
again by coalescence as is possible to see in Fig. 5d–f. hydroxyapatite lattice and react with the oxygen from the
Internal crystal reorganization, as well as a deagglomeration air to form oxides. These spheres correspond to magnesium
and orientation of crystallites, could be the reason for the oxide as it was reported by Ramirez-Gutierrez et al. [11].
endothermic peak located at 548 °C in DSC curve. The Table 1 shows ranges for crystallite size that were
second interesting peak located at 619 °C corresponds to measured in the longitudinal direction. For samples calcined
coalescence phenomenon. at 700 °C and different heating rates, the crystal size range
Figure 6a, d, g, j, m shows the BIO-HAp calcined at 700, of the grains increases as the heating rate increased. The
800, 900, 1000, and 1100 °C at 7.4 °C/min. Figure 6b, e, h, crystal size grows up as the annealing temperature increases
k, n corresponds to samples calcined at the same range of from 700 to 1100 °C. It is remarkable that the crystallite
temperatures for the second heating rate of 9.9 °C/min. growth has a preferential direction and that rods are all
Finally, Fig. 6c, f, i, l, o corresponds to samples heated at oriented as can be seen in Fig. 6g, i.
11.1 °C/min. Samples calcined at 700 °C for the three
heating rates have micrometric sizes in comparison to 3.4 Structural changes: crystalline phases
crystallites from the sample calcined at 620 °C that has
nanometric crystallites (see Fig. 5f). The crystallite mor- X-ray diffraction is an excellent technique to identify
phology changes as the temperature do. The system mor- crystalline phases in a material. Figure 7a shows the X-ray
phology starts as spheres (700 °C), next irregular spheres diffractograms for powder bovine bone (BB), powder
(800 °C), then hexagonal bars (900 °C), and finally, big bovine bone with the hydrothermal process (BB-HP), and
irregular spheres (1000 and 1100 °C). Small spheres can be BIO-HAp which was calcined at 620 °C to remove the
seen in the micrographics at 800 °C for the three heating organic material. For these samples, all peaks increased
52 Page 8 of 15 Journal of Materials Science: Materials in Medicine (2018)29:52

Fig. 4 Shows mineral content of minority elements in powder bovine bone (BB), bovine bone with hydrothermal process (BB-HP), and BIO-HAp
calcined at 620 °C (620) and from 700 to 1100 °C at the three heating rates (700–1100)

their intensity. In BB and BB-HP samples, some broad Figure 7b shows the characteristic diffractograms for
peaks were identified as HAp, and three peaks that corre- samples calcined from 700 to 1100 °C at 11.1 °C/min, in
spond to calcium carbonate were identified such as (104), growing order. All peaks for hydroxyapatite (HAp) were
ð113Þ, and ð116Þ, located at 2Θ = 29.26, 39.41, and 48.46°, associated with the Joint Committee on Powder Diffraction
respectively. Standards (JCPDS) card No. 84-1998. The cards used for
Journal of Materials Science: Materials in Medicine (2018)29:52 Page 9 of 15 52

Fig. 5 a–f shows High


Resolution SEM images at
150000× for samples calcined
from 520 to 620 °C each 20 °C
in growing order at 7.4 °C/min

some interesting phases for this study were: No. 09-0169 showed in Fig. 6, it appears as small spheres with dia-
for Whitlockite (*), No. 47-1743 for CaCO3, No. 77-2364 meters of about 0.1 µm.
for MgO (o), No. 76-1456 for NaCaPO4 (▪), No. 70-1381 Full-width at half-maximum (FWHM) was determined
for Ca(H2PO4)2, No. 09-0080 for CaPO3(OH), and card No. for samples from 500 to 1100 °C (at 7.4°C/min) using a
25-1137 for Ca4O(PO4)2. single peak of hydroxyapatite (002), and from 700 to 1100
All calcined samples from 700 to 1100 °C at 7.4, 9.9, and for 9.9 and 11.1 °C/min. Scherrer parameter was not used to
11.1 °C/min have the characteristic peaks for hydro- determine crystallite size because there is a disorder-order
xyapatite, but other peaks did not correspond with HAp. transition at about 620 °C that changes the system from
Some of these phases are present in mammalian bones in polycrystalline to monocrystalline, and calculating the mean
smaller quantities such as calcium carbonate (CaCO3), size for crystallites higher than 0.1 µm has no physical
calcium phosphate (Ca3(PO4)2; TCP), calcium hydrogen sense.
phosphate (Ca(H2PO4)2; MCP), and dicalcium phosphate Figure 8(a) shows the FWHM for (002) peak located at
(CaPO3(OH); DCP) [3]. 2Θ = 25.900° as a function of the temperature for powder
It is well known that HAp, MCP, DCP, and TCP are bovine bone (BB), powder bovine bone with hydrothermal
phosphate phases which are present in the bone in a nat- process (BB-HP) and BIO-HAP calcined from 520 to
ural way, but other compounds were formed during the 1100 °C at 7.4 °C/min as well as samples calcined from 700
calcination process. In all calcined samples HAp, to 1100 °C at 9.9, 11.1°C/min. Figure 8(b) shows the sec-
NaCaPO4, Ca3(PO4)2, and MgO were found. Different ond derivative that allows the determination of the main
phases were identified and showed in Table 2; among changes in the FWHM parameter as a function of the
formed compounds during the calcination process, there temperature.
are MgO, Ca(OH)2, and Ca4O(PO4)2. MgO peaks are The FWHM as a function of the temperature as well as
located at 2Θ = 42.94, 62.33, and 78.68° which corre- the second derivative curve of FWHM were divided into 4
spond to (200), (220), and (222) directions, and as it was regions. The first region corresponds to the cleaning process
52 Page 10 of 15 Journal of Materials Science: Materials in Medicine (2018)29:52

Fig. 6 SEM images at 20,000× of bovine bone calcined at 7.4 °C/min from 700 to 1100 °C (6a, d, g, j, and m). Samples calcined at 9.9 °C/min
from 700 to 1100 °C (6b, e, h, k, and n). Samples calcined at 11.1 °C/min from 700 to 1100 °C (6c, f, i, l, and o)

where most of the organic phase was removed from the to see that FWHM decreases due to the increase of the
bone matrix. In this case, FWHM decreases as a result of crystal quality of nano-crystals reordering lite growing. In
the elimination of the contribution of the organic compo- region III (700–900 °C), samples are composed of micro-
nent. The second region is for samples calcined from 520 to crystals of carbonated and calcium deficient hydroxyapatite.
700 °C where the system is composed of hydroxyapatite Finally, region IV (900–1100 °C) corresponds to the
nanocrystals as it was shown in SEM analysis. It is possible dehydroxylation process. An increase in FWHM was
Journal of Materials Science: Materials in Medicine (2018)29:52 Page 11 of 15 52

Table 1 Crystallite size in function of temperature and heating rate


Heat. rate 7.4 °C/min 9.9 °C/min 11.1 °C/min
Crystallite size (μm)
Temp (°C)

700 0.10–0.20 0.13–0.26 0.20–0.36


800 0.16–0.44 0.25–0.56 0.32–0.69
900 0.29–1.26 0.40–1.05 0.63–1.01
1000 0.50–1.44 0.40–1.31 0.67–1.69
1100 1.06–2.87 0.48–2.99 0.78–2.79

expected because of the loss of hydroxyl group, but FWHM


does not have changes in this region as can be seen in Fig. 8
(b) for the same region. It could be because the dehydrox-
ylation process is slow at these temperatures and due to re-
hydroxylation by the interaction of the sample with the air.

3.5 Vibrational Spectroscopy: Raman

The Raman bands of bovine bone powder, bovine bone


powder with the hydrothermal process, and sample calcined
at 620 °C were shown in a previous publication [1]. It was
clear that the hydrothermal process contributed to the
organic phase removal. Although a calcination process was
realized to disintegrate the remaining organic phase, some
ashes and amide I and III were found in the sample; this fact
is due to low sintering time of 3 h, so the sample shows a
gray color [11]. All samples exhibit only the four internal
vibration modes of a phosphate group (PO43−) at 430, 588,
960, and 1070 cm−1 for ʋ2, ʋ4, ʋ1, and ʋ3 modes, and they
have bands for the O–H stretching (Fig. 9).

4 Discussion

The organic mass loss percentages to the three heating rates


indicate a similar organic content in the powder bovine
bone used for the thermal curves. For DSC curves, there are
fluctuations in the position of the peak temperature for
thermal events that are related to its strong dependence on
the heat capacity of the mineral compounds in the sample
[29]. It is important to remember that biological apatites
from mammalian bones are carbonated (Ca10(PO4)6(OH)2- Fig. 7 a Diffractograms for powder bovine bone (BB), powder bovine
bone with hydrothermal process (BB-HP), and BIO-HAp calcined at
2×(CO3)x). Carbonate group loss has been reported at 835 °C
620 °C. b Diffractograms of samples calcined from 700 to 1100 °C at
for a synthetic HAp heated at 10°C/min [2], but this 11.1 °C/min with some identified mineral phases different to HAp
endothermal event happens at 800.6 °C when the BIO-HAp
is calcined at 9.9 °C/min. Also, the resolution of the DSC
depends on the heating rate, in our case, 9.9 °C/min gave a multiple compounds interacting with each other and with the
better-resolved peaks than the others two heating rates. atmosphere. Thus, some thermal events have not been well
The phases and structural transformation of the inorganic identified. DSC realized at 9.9°C/min also allowed to see
compounds of the bone during calcination are still an open well-resolved peaks at 548, 619, 690, and 735 °C, some of
issue, due to the high complexity of the sample that has them in special for the 500 to 800 °C have not been
52 Page 12 of 15 Journal of Materials Science: Materials in Medicine (2018)29:52

Table 2 Additional compounds founded by XRD in function of the


temperature and heating rate
Temperature Heating rate Other phases
(°C) (°C/min)

700 7.4 CaCO3


9.9 CaCO3
11.1 CaCO3; CaPO3(OH)
800 7.4 CaCO3
9.9 CaCO3
11.1 Ca4O(PO4)2; CaPO3(OH)
900 7.4 –
9.9 Ca4O(PO4)2; CaPO3(OH)
11.1 Ca4O(PO4)2; CaPO3(OH)
1000 7.4 Ca(H2PO4)2; Ca4O(PO4)2; CaPO3(OH)
9.9 Ca(H2PO4)2
11.1 Ca(H2PO4)2; Ca4O(PO4)2; CaPO3(OH)
1100 7.4 Ca(H2PO4)2; CaPO3(OH)
9.9 Ca(H2PO4)2; CaPO3(OH)
11.1 Ca(H2PO4)2; Ca4O(PO4)2; CaPO3(OH)

elucidated. For this reason, we focused our attention on the


first two peaks located at 548 and 619 °C. Samples were
obtained in the temperature range from 520 to 620 °C at
7.4 °C/min, without sintering time, and cooled in furnace air.
The Ca content calculated by ICP indicates that BIO-
HAp from bovine bone is a Ca deficient apatite, this kind of Fig. 8 a Full width at half maximum (FWHM) for (002) peak as a
apatite has HPO42−[26], then, it is possible that thermal function of the temperature and heating rate. b second derivative of the
FWHM as a function of the temperature
events related to Eq. 1 and Eq. 2 happen during calcination.
As it was shown in the thermal analysis, carbonate hydro-
xyapatite has structural changes due to the dehydroxylation diffusion process of Mg ion, and the dehydroxylation pro-
process; this change in the phase influences the Ca/P molar cess. Regarding the heating rate, the crystallite growth for
ratio. This low ratio at the end of the process indicates that samples calcined at 11.1 °C/min is bigger than for the others
dehydroxylation process produces a phase transition of two rates. It can be explained in terms of the energy that is
HAp to tricalcium phosphate happened as it can be seen in given to the system. First, powder bovine bone used the
the calorimetric analysis. According to Gross and Berndt thermal energy to break bonds and in consequence elim-
[28], a decrease in Ca/P molar ratio can be associated to the inates the organic phase. As the sample continues receiving
dehydroxylation process. At this point, it is important to energy, it tries to achieve its more stable state and starts to
note that although Ca/P molar ratio decreases at high tem- expel the substitutional and interstitial ions that make the
peratures, samples still have substitutional ions that are network non-stoichiometric. Some carbonate compounds
important to the osteogenesis process. The ionic radii of Na were lost at about 800–900 °C as seen in the thermal ana-
and Mg are very close to Ca value; then it is possible that lysis (DSC-TGA) and the content studied by ICP. Regard-
these ions are offsetting the deficient calcium content in the ing the porosity that is widely mentioned in most
lattice. Matsunaga and Murata [30] reported Na and Mg are publications about BIO-HAp calcined at temperatures
the mainly substitutional cations in human enamels and above 700 °C, it is important to mention that these samples
bones (0.5–1 %). Na and Mg content in BIO-HAp from do not have interconnected porous because of the micro-
bovine bone are similar to the human (0.45–0.65%; see Fig. metric size of the crystallites.
4), then, from a compositional point of view, this kind of When powder bovine bone with the hydrothermal pro-
bone is an excellent candidate to obtain hydroxyapatite for cess was calcined at 620 °C, some of its components were
medical applications. removed (organic phase), and hydroxyapatite diffracted
The changing morphology of the samples observed in peaks could be more easily seen due to the concentration
SEM is influenced by the coalescence phenomenon, the out- effect that was mentioned in the ICP-OES analysis section.
Journal of Materials Science: Materials in Medicine (2018)29:52 Page 13 of 15 52

Fig. 9 a shows Raman spectrum for samples calcined from 700 to 1100 °C at the three heating rates. b O–H peak for BIO-HAp samples obtained
from powder bovine bone. c Full width at half maximum (FWHM) for PO43−band at 960 cm−1
52 Page 14 of 15 Journal of Materials Science: Materials in Medicine (2018)29:52

At 620 °C, calcium carbonate peaks are still there, but some detailed analysis with a smaller spacing of temperature be
of them are overlapped with hydroxyapatite broad peaks. As realized as was made among 520 to 620 °C. Heating rate
it was showed in the SEM analysis for BB, BB-HP and influences on crystallite growth directly, so at higher heat-
samples calcined from 520 to 620°C, bone is formed by ing rates, crystallites reach a bigger size before than with
nanocrystal of HAp forming small cumuli of polycrystalline smaller heating rates, as it was the case for BIO-HAp from
BIO-HAp. The X-ray analysis of the changes of this para- bovine bone calcined at 2.5 and 5°C/min whose results were
meter indicates that for nano-particles the X-ray scattering analyzed and reported in previous research [1]. Regarding
produces broad peaks while in the case of microcrystal the crystallite size, two regions can be found: nanocrystals from
scattering decrease and arrow peaks appear. The melting room temperature until 700 °C, and microcrystals from
point of magnesium is 650 °C, and for temperatures close to 720 °C. Moreover, high heating rates promote the formation
this one, Mg exhibits an out-diffusion process and when it of secondary phases as MgO and Ca4O(PO4)2. Annealing
has contact with the oxygen from the air, it forms MgO. temperature had a similar effect on the above mentioned
This phenomenon had been observed for low heating rates, physicochemical properties, it means as temperature
too [1]. For Ca(OH)2, it was a similar case. Ca4O(PO4)2 that increases, crystallites growth and the dehydroxylation pro-
appeared at high temperatures (1100 °C) was formed due to cess occurs forming new compounds in the sample. For
the dehydroxylation process of hydroxyapatite. The for- samples calcined above 700 °C, porosity term has no sense,
mation of new phases above 400 °C in bio-hydroxyapatite since the systems are big crystallites without interconnec-
samples have been reported; some of these phases are β- tions between them. Due to this fact, these kinds of samples
TCP, NaCaPO4, NaCl, and KCl [24]. However, according are not recommended to use in medical field.
to our analysis of all X-ray diffraction patterns, NaCl and Coalescence is the mechanism of how crystallites growth
KCl phases were not found. Based on thermal analysis there during calcination process; it provides the necessary energy
are at least three reactions that produce a decrease in the to the formation of new bonds among them. While a crys-
FWHM value: (1) Mg out-diffusion and formation of MgO, tallite is a nucleation center, others around it are rolled to
(2) decarbonatization of the sample, and (3) formation of form lamellae that are bonded with it forming each face of
whitlockite. All of them happen from ions that are as sub- the hexagonal rods. At the starting temperature for the
stitutional components in the lattice, and when these ions physicochemical characterization, crystallites were already
leave the BIO-HAp lattice, it improves its internal order and grown, so it is important to analyze in detail what is hap-
its crystalline quality. About thermal events located at 548 pening with the inorganic phase from room temperature to
and 619 °C in DSC thermogram, the second derivative 700 °C [31].
curve shows peaks close to these temperatures that corre-
spond to FWHM decreases (re-crystallization process). It is Acknowledgements S. M. Londoño-Restrepo thanks the Consejo
Nacional de Ciencia y Tecnologıa (CONACYT-Mexico) for the
possible that these thermal events are correlated with
financial support of her Ph.D. thesis, and PAPIIT project number
structural changes in the lattice as it was proposed in SEM IN112317 for the financial support of this investigation as well. The
analysis. authors would like to thank Dr. Genoveva Hernandez-Padrón for her
technical support for the Raman experiments, Dra. Beatriz Millan
Malo and M. Alicia del Real for technical support, and Carolina
Muñoz from CGEO-UNAM for the ICP determinations. Authors thank
5 Conclusions Alexandra Morin Dube for the technical English revision of this
article.
In this paper, thermal, compositional, structural, morpholo-
gical, and vibrational properties of biogenic hydroxyapatite Compliance with ethical standards
from bovine bone were studied as a function of the thermal
Conflict of Interest The author declare that they have no competing
variables: heating rate and annealing temperature. All cal- interests.
cined samples from 700 to 1100 °C at the three high heating
rates are composed only by inorganic phase. Genetic mate-
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