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Project Report on
Industrial Training done at
National Thermal Power Corporation,NTPC, New Delhi
(24.06.2008 TO 25.07.2008)
Completed By
Ashish Singh
BTech., VII semester
Electrical Engineering
CONTENTS
1. Certificate
2. Acknowledgement
3. Preface
4. NTPC
5. Gas Plant
7. Transformers
8. Transformer Tests
9. Protection Relays
10. DG Set
11.Circuit Breakers
12.SwitchYard
With profound respect and gratitude, I take the opportunity to convey my thanks to
the management of NTPC, DADRI for giving me an opportunity to complete my
training here.
I am extremely grateful to all the technical staff of NTPC, DADRI for their co-
operation and guidance. I have learned a lot working with them. I will always be
indebted to them for this valuable addition in me.
Last but not the least I would like to thank the Placement and Training Department of
JSS Academy Of Technical Education, Noida, U.P. and all the faculty members of
the Electrical Department. Their efforts and constant co-operation have been a
significant factor in the accomplishment of my industrial training.
This report is an account of the vocational training, which I undertook at NTPC for
six weeks. It also contains an account of various departments I visited during my
course of training there. The training which I did at NTPC was a great learning
experience and it helped me to understand my subject better.
ON
GAS POWER STATION
OF
COMPLETED BY :
ASHISH SINGH
4th YEAR B. TECH (ELECTRICAL ENGG.)
JSSATE NOIDA.
About NTPC, Dadri
NTPC Dadri has a total installed capacity of
1669.78 Mega Watts. The coal plant has 4
units which were commissioned one by one
from 1991 to 1994 .Each unit has a
generation capacity of 210 MW. The coal
for the plant is sourced from the Piparwar
mines of Jharkhand while the Upper Ganga
canal acts as the water source.
The Gas plant has 6 units which have a
combined capacity of 829.78 MW. It has 4
gas turbine units which were
commissioned in 1992 while the 2 steam
turbine units were commissioned in 1994.
The gas turbine units have a capacity of
130.19 MW each while the steam turbines
have a capacity of 154.51 MW each
Other features:-
• Startup power: Black Start DG set
2.6 MVA capacity
• Heart rate-open cycle: 2692 Kw /
Kwh
combined cycle: 1748 kw /
Kwh
• Consumption-open cycle: 0.3167
m3/Kwh
-combined cycle: 0.205
m3/Kwh
• HP/LP bypass capacity (for steam
turbine): 1000% MCR
• Time required from barring speed to
synchronization: 4 minutes
• Time required from Synchronization to
base load
At normal gradient: 16
minutes
At Fast gradient : 9 minutes
TRANSFORMER
From the stage of generation to the stage
of transmission (400kv lines) a series of
transformers
are involved.
2. AIR BREATHER
A dehydrating breather is used to dry the
air that enters a transformer as the volume
if oil decreases because of the fall in
temperature. Air entering the breather is
first drawn through an oil seal and passes
upwards through the silica gel crystals to
the connecting pipes at the top. During this
upward passing of air any moisture present
is absorbed by the silica gel. The oil seal
ensures that the gel absorbs moisture only
when the transformer is breathing.
STATOR TESTS:
1) Polarization Index Test 2)
Winding Resistance 3) Tan delta 4)
ELCID 5) Wedge tightness
ROTOR TESTS:
1) Insulation Resistance 2) Winding
Resistance 3) Winding impedance
4) Pole balance test
ON A 220KV CT
1) Insulation resistance 2) Tan Delta
3) Ratio test 4)
Polarity test 5) Magnetization
characteristics
ON A 220KV CVT
1) Insulation resistance 2) Tan
Delta 3) Polarity test
4)Ratio test
GENERATOR TRANSFORMER
PROTECTION RELAYS
Here is a brief summary of the protective
relays that are implemented in the
protection of the generator transformer.
These relays are controlled from their
respective turbine control rooms.
1. PHASE INVERSE OVERCURRENT
PROTECTION: The single phase over
current time protection relay is used as a
short circuit protection for the detection
earth faults in solidly and low ohmically
earthed networks.
2. SOLID STATE DIFFERENTIAL
PROTECTION: The generator differential
protection relay is a sensitive comparison
protection providing selective clearance
of short circuit within the protected zone
which is defined by 2 current transformer
sets. It detects all 1, 2 and 3 phase s.c.
faults and double earth faults.
3. SOLID STATE EARTH FAULT
PROTECTION: The stator earth fault
protection is used to detect earth faults
in the stator winding of the 3 phase
machines which are all connected via a
block transformer to the system.
4. ROTOR EARTH FAULT PROTECTION:
The rotor earth fault protection relay is
used to detect high and low ohmic earth
faults in the excitation circuits of
synchronous machines.
5. NEGATIVE PHASE SEQUENCE
PROTECTION: The negative phase
sequence protection is used to detect
asymmetrical loading in the 3 phase
machines. This type of disturbance
occurs during 2 phase faults and in
solidly or low ohmic earth systems,
during single phase earth faults.
6. SOLID STATE TRANSFORMER
DIFFFERENTIAL PROTECTION: Same
as the case for the generator transformer
this provides protection for the 3 phase
transformer
7. STATIC PROTECTION FOR
MACHINES / RESTRICTED EARTH
FAULT PROTECTION: The restricted
earth fault protection is a selective for
transformers having directly earthed
neutrals or with earthing having artificial
star points.
8. UNDER EXCITATION PROTECTION :
The under excitation protection protects
the synchronous machines in the event of
faulty excitation from asynchronous
operation and from localized overheating
in the rotor . Further more it prevents
under excitation of large machines from
endangering the stability of the system.
9. SOLID STATE OVERVOLTAGE
PROTECTION: Over voltage protection
has the task of initiating a trip signal if
the machine voltage exceeds the set
value. This protects the machine and the
galvanically connected electrical plant
from the effects of impermissible voltage
increase.
10. SOLID STATE 80% STATOR EARTH
PROTECTION: The stator earth fault
protection is designed to detect earth
faults in the stator winding or 3 phase
machines which are directly connected to
the unit transformer.
11. SOLID STATE DC VOLTAGE TIME
PROTECTION: This DC voltage
monitoring relay is designed for the
detection of, for example earth faults in
the DC circuit of the static converter sets,
especially those used for starting turbo
alternator units.
12. SOLID STATE OVEREXCITATION
PROTECTION: The over excitation
protection is used to measure the
quotient voltage/ frequency which is
proportional to the induction B ~ U/f .This
permits the detection of impermissible
over excitation conditions which can
partially endanger transformers.
13. REVERSE POWER PROTECTION: This is
used to protect the turbine generator
units on failure if energy to the prime
mover which causes the synchronous
generator to run as a motor and drive the
turbine whereby the driving power is
drawn
From the power system. The single
phase reverse protection senses the
reverse power and outputs a tripping
signal with a long time delay.
14. SOLID STATE FREQUENCY
PROTECTION: Frequency relays are
used for decoupling networks or for load
shedding if there is a threat that the
network might collapse due to an
impermissible drop in frequency.
15. SOLID STATE DEFINITE TIME
OVERCURRENT PROT: Definite time
over current protection is applied as a
short circuit protection in high voltage
systems with in feed at a single point. It
is also used as a back up for comparison
protection such as line, transformer,
generator and bus bar differential
protection.
16. IMPEDENCE PROTECTION FOR THE
MACHINES: Used as a selective time
graded protection to provide shortest
possible tripping rimes for short circuit in
the asynchronous machines on the
terminal leads as well as in the lower
voltage winding of the machine
transformer
DG SET
The use of a DG set is to providing startup
power during a power black out resulting in
the shutdown of the whole plant.
Black start Diesel Generator is capable of
supplying startup power for one Gas
Turbine. DG Set is always kept in pre-
lubricated condition. At any time through
pre Lubricated Pump on failure of supply
this Pump stops. DG start with air motor.
Prior to start of air motor air operated
Lubricating Oil Pump starts & ensure
proper lubrication to all bearings. DG Set
takes 15 seconds from initiations of start
signal. Gas Turbine takes 6 minutes for
synchronization from start command of
Gas Turbine.
ABOUT STATION TRANSFORMERS, UAT
AND GERNERATOR CB
The electrical system at the Dadri Gas
Power station has no provision for a station
transformer (to convert 220KV/6.6KV).
Instead the generator circuit breakers and
the unit auxiliary transformers take its job.
The UAT is with every GT and generator
circuit breaker for each of the STs.
THE SWITCHYARD
The switchyard consists of an arrangement
of circuit breakers, isolators, current
transformers, capacitive voltage
transformers, lightning arrestors, bus bar
arrangement and bay arrangements. The
220KV gas switchyard has the following
equipment:
ISOLATORS
The isolators are used to remove the
excess voltage remaining on the bus and
bays after the operating of a circuit
breaker. The type is rotating centre post
type. The following interlocks are provided
with the isolator:
1. Isolator cannot operate unless the
breaker is open
2. Bus 1 and 2 cannot operate
simultaneously
3. This interlock can be bypassed in the
event of closing of bus coupler breaker.
4. No isolator can operate when the
corresponding earth switch is open.
5. Only one bay can be taken on the
bypass bus.
The isolators are 245KV rated with control
unit of 220V DC, The rated current is
1250A.
CURRENT TRANSFORMER
The current transformer is placed for
measuring current and for differential
protection of the transformers. They have
highest system temperature of 945 with
rated primary current of 1600A. The
extended thermal current ratings of the
CTs are 2400A, and insulation level of
460/1050.
LIGHTENING ARRESTORS
Lightening Arrestors are a protection
against surge and in case of lightening
strikes. They provide much needed
protection against surges to transformers
and other equipment. The type of LA is
ZnO type. It consists of 3 enclosures of
ZnO each capable of bearing a voltage of
73KV. In case of higher voltages in the
line, are allowed to pass through the LA
into the ground. LA consists of a strike
counter and an ammeter to measure
normal conditions.
INFRARED THERMOGRAPHY
It is a technique for producing an image of
invisible (to our eyes) infrared light emitted
by objects due to their thermal condition.
Thermography cameras can actually
measure the temperatures of an object
and produce images that make
interpretation of thermal patterns easier.
METHOD OF MAINTENANCE
All the points which are generating hot
spots (ie high temperature) or dangerous
temperature zones are taken for
maintenance depending upon availability
of permit to work. If the point is in danger
zone immediately shutdown is taken for
repair. If the temperature of the equipment
are not too much then periodically check
the temperature of that particular point
and if it remains in safe region then this
point is attended in the next coming
shutdown, mean while the required
materials are arranged.
HVDC TRANSMISSION
HVDC Transmission is a low loss mode of
transmission used to transmit power at
very high voltages of +/-500KV.A HVDC
line runs from Rihand to Dadri with
capacity of 1500MW. The transmission loss
is about 3% as compared to 8% in AC
transmission. Another advantage of HVDC
is that it can be used to transmit power
both ways. The conversion from DC/AC is
done by using 12 step Thyristors. The
power transfer can be changed by
changing the firing angle which is another
advantage of HVDC. An inverter is
stationed at Dadri which can be used as a
converter as well. The power after
conversion to AC is transmitted from the
combined switchyard which is the largest
in Asia having a capacity of 4500MW.
There are 4 HVDC lines in India; all are
maintained by the Power Grid Corporation
of India.