BSV-N series 25

ELECTROMECHANICAL TURRETS

TECHNICAL INFORMATION I.T. 6430

GB ISSUED 09-08
The data given in the I.T. are subject to technical modifications without notice.
 BSV-N
WORKING PRINCIPLE

Water-proof housing with oil immersed

mechanism, life lubricated.

Clamping on 3-part Hirth front toothing Single three-phase electric motor

– High stifness and accuracy for rotation and clamping.
– No lifting during rotation. B
E
D
F
A

N
I

M C
H
P Main overall dimensions and fixings
interchangeable with previous BSV-N
series and SM turrets.

A) Electrical motor (three-phase) H) 3-parts front coupling

B) Gearbox
C) Rotation and cam locking mechanism
D) Pre-indexing solenoid
E) Pre-indexing control switch
F) Shock-absorber system
G) Preloaded locking spring
I ) Locking control switch
L) Angular position transmitter (absolute)
M) Rotating plate
N) Coolant flange
P) Quick change coolant valve

I.T.6430-0908 B1-2
 BSV-N
CHARACTERISTICS AND PERFORMANCES

Technical data

Size
BSV-N BSV-N BSV-N BSV-N BSV-N BSV-N
120/25 160/25 200/25 250/25 320/24 400/20

Tool stations N° 8÷12 8÷12 8÷12 8÷12 8÷12 8÷12

very very very

Version (1) std slow fast std slow std slow std slow std slow std slow
slow slow slow

Inertia of transportable mass Kgm 2 0,45 0,8 1,2 0,55 0,9 1,8 3 4,5 8 5 9 15 22 22 32 70

Indexing time
30° s 0,41 0,48 0,58 0,41 0,48 0,58 0,65 0,78 1 0,78 1 1,10 1,25 1,25 1,45 2,05
(including locking)

45° s 0,48 0,57 0,69 0,48 0,57 0,69 0,78 0,94 1,18 0,94 1,18 1,25 1,45 1,45 1,65 2,50

180° s 1,16 1,38 1,65 1,16 1,38 1,65 1,83 2,23 2,80 2,23 2,80 2,71 3,18 3,18 3,66 5,53

Rotating time only 30° s 0,15 0,18 0,21 0,15 0,18 0,21 0,24 0,30 0,36 0,30 0,36 0,33 0,38 0,38 0,45 0,68

45° s 0,23 0,27 0,32 0,23 0,27 0,32 0,36 0,45 0,54 0,45 0,54 0,49 0,58 0,58 0,67 1

Indexing frequency a=90° cycle/min 16 14 11 14 12 10 11 9 7 9 7 6 5 5 4 3

Electric supply See wiring diagram

Mass (without disc) ~ Kg 40 52 92 120 240 420

Ambient temperature range °C 5 ÷ 40 5 ÷ 40 5 ÷ 40 5 ÷ 40 5 ÷ 40 5 ÷ 40

Coolant supply: (2)

• Costant flow bar 7 7 7 7 7 7

• Pressure cut-off during
bar 14 14 14 14 14 14
turret rotation
Protection degree
IP65 IP65 IP65 IP65 IP65 IP65
(DIN 40050)

(1) Other versions on request.

(2) Filtering ≤ 150 µm.

I.T.6430-0908 B1-3
 BSV-N
CHARACTERISTICS AND PERFORMANCES

Accuracy

0,01/100 A
0,01
∆α ∆β

A
0,01

Repeatibility accuracy ∆α = ± 1,6" ( 0,78 µm/100 mm)

Indexing accuracy ∆β = ± 4" ( 1,9 µm/100 mm)

Loading capacity

BSV-N BSV-N BSV-N BSV-N BSV-N BSV-N

120 160 200 250 320 400
b

F1 Max. tangential torque F1xb Nm 750 1.600 3.500 6.000 12.000 24.000

Max. tilting torque (to push) F2xb Nm 850 1.900 5.200 10.000 16.000 32.000
b
F2

Max. tilting torque (to lift) F3xb Nm 400 800 2.500 4.000 7.000 15.000
b
F3

P
Unbalancing torque Pxb Nm 10 12 40 60 120 400

I.T.6430-0908 B1-4
 BSV-N
DUTY PERFORMANCES

F1 [N] Tangential force

200000

100000
80000 F1+
60000
40000
BSV-N 400

20000
BSV-N 320

10000 BSV-N 250

8000
BSV-N 200 F1–
6000
4000
b
BSV-N 160

2000
BSV-N 120

1000
0 100 200 300 400 500 b [mm]

The diagram refers to F1 values which cause elastic yelding within the rates shown in the schedule.

Turret size 120 160 200 250 320 400

Max. elastic yelding mm 0,05 0,07 0,08 0,14 0,12 0,16

Distance from centre of measuring point mm 140 170 220 270 330 350

F2 [N] Tilting force (to push)

200000

100000
80000
60000
BSV-N 400
40000
BSV-N 320

20000 BSV-N 250

10000 BSV-N 200

8000
6000
4000 BSV-N 160 F2

b
2000 BSV-N 120

1000
0 100 200 300 400 500 b [mm]

I.T.6430-0908 B1-5
 BSV-N
DUTY PERFORMANCES

F3 [N] Tilting force (to lift)

200000

100000
80000
60000
40000 F3
BSV-N 400
20000
BSV-N 320

10000 BSV-N 250

8000 b
6000 BSV-N 200

4000
BSV-N 160
2000

BSV-N 120
1000
0 100 200 300 400 500 b [mm]

F4 [N] Radial tilting force

200000

100000
80000
60000
40000

20000 BSV-N 400

10000 BSV-N 320

8000 BSV-N 250
6000
BSV-N 200
4000
F4 a

2000 BSV-N 160

BSV-N 120
1000
0 100 200 300 400 500 a [mm]

I.T.6430-0908 B1-6
 BSV-N
PARAMETERS FOR TURRET SELECTION

S: CHIP CROSS-SECTION (max) for steel R = 600 N/mm2 Ks = 2.200 N/mm2

N: POWER (max) for Vt = 200 m/min

N S
[kW] [mm2]
100
80
60 BSV-N 400
300 40
BSV-N 320
b
150 20 BSV-N 250

100 BSV-N 200

10
8 BSV-N 160
50
40 6
30 4 BSV-N 120

20
2
10
1
0,8
5
0,6
0,5
0 100 200 300 400 500 b [mm]

S X 2.200
• For any material with different Ks: Sx =
Kx

Vtx
• For different cutting speeds: Nx = N X
200

I.T.6430-0908 B1-7
 BSV-N 120/25
OVERALL DIMENSIONS

PG 13,5 (8) (1) 1/4" GAS 130

= =

29x45°
(3)
(5)
(2)
(2)

205
90
ø30 h5

20°

46
150
ø175
ø102

(4)

+ 0,1
63 0
20
20°

ø15 g6
7,5
20
(6)
152 28 M8x15

6 26 344 185
= =

12 POS. VERSION 8 POS. VERSION

TOOL DISC INTERFACE

N°1 M12 (for lifting)
(3)

~ 0,2
1,4
(7)
124
165

=
=

33
=

22 max
=

OR 2050
0,8

70

ø8 ø10
11 for M8
ø30 Js6 ø16
50 30 30 30 min ø80
max ø85

1) Inlet coolant position, at choise. 6) Reference pin to be positioned on both side, at choise.
2) Right or left coolant outlet position. 7) Reference pins between tool disc and turret.
3) Adjustable coolant ring. 8) Electrical connections on both side, at choise.
Important: The connection cable must be provided with
4) Coolant outlet displacement range. fittings and gaskets in order to avoid penetration of water
5) Soft surface for boring the disc reference pins. into the turret.

I.T.6430-0908 B1-8
 BSV-N 160/25
OVERALL DIMENSIONS

PG 13,5 (8) (1) 1/4" GAS 155

= =

29x45°
(3)
(5) (2)
(2)

237
12 0
0 20°
ø40 h5

19

46
ø215
ø132

(4)

+ 0,1
20
20°

80 0
ø17 g6 7,5

149
(6)
28 25 M8x15
6 26 344 210
= =

12 POS. VERSION 8 POS. VERSION

TOOL DISC INTERFACE

N°1 M12 (for lifting)
(3)

~ 0,2
1,4
(7)
124
190

=
=

OR 2050
33

22 max
=
=

0,8

70

ø10 ø10
13 for M10 ø40 Js6 ø16
min ø105
58 32 32 32
max ø110

1) Inlet coolant position, at choise. 6) Reference pin to be positioned on both side, at choise.
2) Right or left coolant outlet position. 7) Reference pins between tool disc and turret.
3) Adjustable coolant ring. 8) Electrical connections on both side, at choise.
Important: The connection cable must be provided with
4) Coolant outlet displacement range. fittings and gaskets in order to avoid penetration of water
5) Soft surface for boring the disc reference pins. into the turret.

I.T.6430-0908 B1-9
 BSV-N 200/25
OVERALL DIMENSIONS

PG 13,5 (8) (1) 3/8" GAS 210

= =

(3)
(5) (2)

27,5
(2)

280
14
20°
ø50 h5

5
ø252
ø162

(4)

+ 0,1
100 0
20°

30

ø20 g6
9

226
172 (6) 35
M10x18

9 32 378 250
= =
12 POS. VERSION 8 POS. VERSION

N°1 M12 (for lifting)

TOOL DISC INTERFACE
(3)

~ 0,2
1,4
(7)
200
220
=

=
70

=
=

OR 2050
25 max

0,8

125
15
for M12 ø12 ø10
66 40 ø50 Js6
ø16
30 min ø130
max ø140

1) Inlet coolant position, at choise. 6) Reference pin to be positioned on both side, at choise.
2) Right or left coolant outlet position. 7) Reference pins between tool disc and turret.
3) Adjustable coolant ring. 8) Electrical connections on both side, at choise.
Important: The connection cable must be provided with
4) Coolant outlet displacement range. fittings and gaskets in order to avoid penetration of water
5) Soft surface for boring the disc reference pins. into the turret.

I.T.6430-0908 B1-10
 BSV-N 250/25
OVERALL DIMENSIONS

PG 13,5 (8) (1) 3/8" GAS 250

= =

(3)
(5) (2)
(2)

27,5
182

325
20°
ø63 h5
ø310
ø202

(4)

+ 0,1
125 0
20°

35
ø26 g6
9

280
(6) M12x20
210 35

10 32 378 310
= =

12 POS. VERSION 8 POS. VERSION

N°1 M12 (for lifting)

TOOL DISC INTERFACE

(3)

~ 0,2
1,4
(7)
280

200
=

OR 2050
25 max
70

=
=

0,8

125

20 for M16 ø16 ø10

82 44 43 43 ø63 Js6 ø16

min ø170
max ø175

1) Inlet coolant position, at choise. 6) Reference pin to be positioned on both side, at choise.
2) Right or left coolant outlet position. 7) Reference pins between tool disc and turret.
3) Adjustable coolant ring. 8) Electrical connections on both side, at choise.
Important: The connection cable must be provided with
4) Coolant outlet displacement range. fittings and gaskets in order to avoid penetration of water
5) Soft surface for boring the disc reference pins. into the turret.

I.T.6430-0908 B1-11
 BSV-N 320/24
OVERALL DIMENSIONS

267 PG 13,5 (8) (1) 3/8" GAS 325

= =

(5) (3)
(2)
(2)

31

22
20°
ø80 h5

400

0
352
ø390
ø270

(4)

+ 0,1
20°

160 0

341
ø32 g6
40
12

(6) M12x22
245 80
10 38 492 390
= =

12 POS. VERSION 8 POS. VERSION

N°2 M16 (for lifting)

TOOL DISC INTERFACE

(3)
(7) OR 3106
276
352
=

~ 0,2
2,2
=
=

33 max
34

0,8
ø25

for M20 ø32

96 48 56 48 ø16 ø13
ø80 Js6
min ø170
max ø220

1) Inlet coolant position, at choise.
2) Right or left coolant outlet position.
3) Adjustable coolant ring.
4) Coolant outlet displacement range.
5) Soft surface for boring the disc reference pins.
6) Reference pin to be positioned on both side, at choise.
7) Reference pins between tool disc and turret.
8) Electrical connections on both side, at choise.
Important: The connection cable must be provided with
fittings and gaskets in order to avoid penetration of water
into the turret.

I.T.6430-0908 B1-12
 BSV-N 400/20
OVERALL DIMENSIONS

23
(1) 1/2" GAS 465
= =
325
= =
16

PG 13,5 (8)

28° (4)

478,5
30
ø100 h5

410
ø355

(2)

25°
= =
+ 0,1
0
200

(5)
42

11 308 ø36
12 47 541 11°
470
= =

ø14 (6) N°2 M24 (for lifting)

TOOL DISC INTERFACE

T-Nut M12 DIN 508 (7)

420

323
=

(3)
35 max
=
=

0,8

56 for M24 M12 ø16 ø11

63 60 140 ø100 Js6 ø22

min ø245
max ø255

1) Inlet coolant position, at choise.
2) 4 coolant outlet position.
3) Coolant valve. The valve can be fitted on one of the 4 coolant
outlet position. The drawing represents how the valve is
positioned when the disc is mounted. Without the disc, the
valve produtes by 2 ÷ 3 mm is comparison with the position
indicated.
4) Coolant outlet displacement range.
5) Soft surface for boring the disc reference pins.
6) Reference pin to be positioned on both side, at choise.
7) Reference pins between tool disc and turret.
8) Electrical connections on both side, at choise.
Important: The connection cable must be provided with
fittings and gaskets in order to avoid penetration of water
into the turret.

I.T.6430-0908 B1-13
I.T.6430-0908 B1-14
 BSV-N
WIRING DIAGRAM

4 5 1 2 3

~
3

7
6

WIRING NUMBER

REF. COMPONENT CHARACTERISTICS SIMBOLS COLOUR SIGNALS

(1) U1 WHITE

1 ELECTRIC MOTOR 220-380 V 50/60 Hz ~ V1

W1
GREEN
BLACK
See Tab. 2
(three-phase) 3 U2 WHITE
For other characteristics V2 GREEN
see Tab. 1 W2 BLACK

2 THERMAL DETECTOR 135 °C 1,5A 250V

1
2
BROWN
BROWN (2)

24 V D.C.
3 BRAKE BSV-N 120/160 = 8 W
BSV-N 200/400 = 12 W
3
4
GREEN
GREEN

24V D.C.
4 INDEXING SOLENOID 44 W
5
6
BLUE
BROWN

7 BROWN + V D.C.

5 INDEXING CONTROL SWITCH

24V D.C. ± 10%
8
9
BLACK
BLUE
EXIT
0 V D.C.
200 mA (load)
7 BROWN + V D.C.
OUTPUT-PNP-NO
6 LOCKING CONTROL SWITCH 10
9
BLACK
BLUE
EXIT
0 V D.C.
7 BROWN + V D.C.
9 BLUE 0 V D.C.
24V D.C. ± 10% 11 WHITE Bit 1
ANGULAR POSITION TRANSMITTER 350 mA (supply)
7
12 YELLOW Bit 2
(ABSOLUTE) 50 mA/exit (load) 13 GREEN Bit 3
OUTPUT-PNP 14 VIOLET Bit 4
15 BLACK Strobe
16 PINK Parity check

GREEN / YELLOW PE

ELECTRIC MOTOR CHARACTERISTICS Tab. 1 ELECTRIC MOTOR'S WIRING (1) Tab. 2

Turret size Minimum required power Short circuit power

U1 U1
V1 V1
BSV-N 120/160 KVA 1,10 KVA 1,60 W1 W1
U2 U2
V2 V2
BSV-N 200/250 KVA 1,80 KVA 2,80 W2 W2
WIRING Y (380 V) WIRING ∆ (220 V)
BSV-N 320/400 KVA 2,60 KVA 3,80

(1) Other voltages on request.

(2) The termal detector gives a signal only motor overheating.

I.T.6430-0908 B1-15
 POS. 1 (START) POS. 2 Locked turret POS. 12 Locked turret
T1 T1
POS. 2 (START)
T2 POS. 1 T2 NOTE :

For the T1-T2-R1-R2

I.T.6430-0908
CW 1 R2
ELECTRIC
value see Tab. 2
1 0
MOTOR
CCW 1
R2

1
3 BRAKE
0
R1 R1

1
4 INDEXING SOLENOID 0 Indexing pin mech.
position

1
CYCLE

INDEXING CONTROL
5 SWITCH 0
BSV-N

LOCKING CONTROL 1
6 SWITCH 0

ANGULAR 1
7 1 BIT
POSITION 0
TRANSMITTER
(ABSOLUTE) 1
2 BIT
0
1
3 BIT
0 For position code
1 see Tab. 1
4 BIT
0
1
PARITY CHECK
0
1
STROBE
0

Tab. 1 FUNCTION POSITIONS Tab. 2 TURRET SIZE 120 160 200 250 320 400
1 2 3 4 5 6 7 8 9 10 11 12 T1 (ms) 50 50 50 50 100 100
PROGRAMMING TIME
1 BIT 1 0 1 0 1 0 1 0 1 0 1 0 T2 (ms) 200 200 200 200 200 200
2 BIT 0 1 1 0 0 1 1 0 0 1 1 0 Standard and fast 40 40 50 50 70 70
R1 (ms)
3 BIT 0 0 0 1 1 1 1 0 0 0 0 1 Slowed 40 40 60 70 80 80
ALLOWED LAG TIME MAX
4 BIT 0 0 0 0 0 0 0 1 1 1 1 1 Standard 40 40 70 80 90 90
R2 (ms)
PARITY CHECK 1 1 0 1 0 0 1 1 0 0 1 0 Slow and very slow 40 40 80 90 100 100
STROBE 1 1 1 1 1 1 1 1 1 1 1 1
CW   CCW

B1-16
 BSV-N
CYCLE DESCRIPTIONS

1. – Signals Flow chart

To get a change of positions on the BSV-N turrets, the con-
trol equipment (usually a N.C. equipment) must control the
components mentioned below according to a well defined
sequence (see wiring diagram on page 15). TURRET
START CYCLE
• Motor (1)
• Brake (3)
• Indexing solenoid (4)
The following output signals from the turret are provided for YES
driving the positioning cycle: DE-ENERGIZE BRAKE
– Angular position given by the angular position transmitter (7) AND SET ROTATION
– Indexing control switch (5)
– Locking control switch (6).

1. – Description of the operating sequence

This description refers to sequence cycle: the first part gives the 1 BEFORE GOAL
1
sequence to pass from position 1 to position 2 with clockwise NO POSITION-STROBE 0
rotation, the second part gives the sequence to pass from
position 2 to position 12 with counterclockwise rotation.
As indicated by the cycle, the controls are to be performed YES
according with the following sequence:
SET INDEX
max. allowed lag time
• De-energize the brake (3) and start motor rotation in the
R1 = (*)
desired direction.
• If, as in the case shown by the diagram, the next position
(pos. 2) is the Stop position, when the strobe signal reached
a zero level, the solenoid (4) is to be energized.
In case of passage from position 2 to position 12, wait for
INDEX CONTROL
the reading signaling the passage on pos. 1 then, since SWITCH = 1
NO
the next one is the Stop position, wait until the next strobe
signal reaches a zero level and (at that time only) energize
the solenoid (4).
YES
N.B.: The maximum lag time between the reading of the strobe
signal and the excitation of the solenoid (4) cannot exceed STOP ROTATION
the R1 values indicated in the table.
SET TIMER T1 (*)
• The turret goes on rotating until the indexing pin, pushed
by the solenoid (4), enters into the mechanical stop slot.
This movement is detected by the sensor (5) which must
immediately stop the motor that, once expired the T1 time
will re-start rotating in the opposite direction.
DELAY TIMER T1
• During this phase the turret is locking and its locked position EXPIRED
NO
is detected by the sensor (6) and this signal is used to stop
the motor (1). The maximum lag time between the signal of
the sensor and the stopping of the motor must never exceed
the R2 value shown in the table. At this point the machine can
be started, in order to go on working.
SET REVERSE
• The solenoid (4) is to be de-energized after the expiration ROTATION
of the T2 lag time starting from the moment when the sensor
(6) signal is read.

N.B.: The T1, T2, R1, R2 times must be understood as real

times execution of the controls and the signals checked on
LOCKING CONTROL CONCIDENT
the terminal board of the turret.
NO SWITCH = 1 YES POSITION NO
For an accurate detection and measurement of the above
mentioned values it is advisable to use adeguate instru-
mentation such as an oscilloscope with memory and current YES YES
sensing devices. STOP MOTOR
START TO FAULT
max. allowed lag time
THE MACHINE WORK
R2 = (*)

SET BRAKE

*
( ) See tab. 2 sheet 16 (Cycle).

I.T.6430-0908 B1-17
 BSV-N

"PA" VERSION TURRETS (with axial throught-bore)

A

øD

10 ; 60
BSV-N BSV-N BSV-N BSV-N BSV-N BSV-N
Turret size
120 160 200 250 320 400
øD 20 20 28 28 28 60
A 370 370 413 413 530 588

DRIVEN TOOLS SYSTEM

"BSV-N*" turrets have been designed for modular fitting onto the different driven tool systems.

BS*-DT
• With ODT-N driven tool device.
• Tool coupling according to DIN 1809.
• Tool disc with axial seats.
10 ; 60
• Front machining.

BS*-TR
• With IDT-R driven tool device.
• Tool disc with radial seats.
• Front machining.

NOTE: Front and back machining for sub-splinde machines is also

available on request.

For further information please contact our Technical Dept.

I.T.6430-0908 B1-18
 BSV-N

UCN CONTROL UNIT

The UCN control unit manages the moving cycle of BSV-N turret in a simple and optimized way: simple and optimized software; no memory
positions are occupied in the machine control; automatic chose of the shortest path; steady monitored for faults.

For other information see the Technical Information UCN- .

*

IDENTIFICATION CODE

BSV-N * - * - * /2* - * - * - ( * )
SIZE CODE OPTIONALS
120 120
CODE FREQUENCY and INERTIA
160 160
50 H 50 Hz Fast
200 200
60 H 60 Hz Fast
250 250
50 50 Hz Standard
320 320
60 60 Hz Standard
400 400
50 L 50 Hz Slow

60 L 60 Hz Slow
AXIAL THROUGH BORE CODE
50 LL 50 Hz Very slow
Without (Standard) —
60 LL 60 Hz Very slow
With (Optional) PA

POSITIONS CODE MOTOR VOLT. and FREQUENCY

Nr. 8 Pos. 8 220-380 220-380 V - 50/60 Hz
Nr. 12 Pos. 12 SERIE 20 ÷ 29 (1) 230-400 230-400 V - 50/60 Hz
400-440 400-440 V - 50/60 Hz

(1) From 20 to 29 the performance and the overall dimensions do not change.

I.T.6430-0908 B1-19
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P.LE BOZZI, 1
PHONE 0331/472111 come visit Duplomatic homepage:
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