03 - Handling Technical Manual

TECHNICAL MANUAL Reference :
ET 3 A
Chapter Page Updated
TRANSPORTS DEPARTMENT 3 1/36 10/10/2011
HANDLING
These recommendations are based upon our knowledge of the products and their use. It is the contractor’s
responsibility to ensure that installation is carried out according to the best rules of practice.
J. Schnegg
ET 3 A
HANDLING
Chapter ET 3 F
HANDLING
OF PIPES AND ACCESSORIES
DUCTILE IRON
SAINT GOBAIN PAM
J. Schnegg
ET 3 A
HANDLING
SUMMARY
INTRODUCTION.
GENERAL FEATURES OF STD. 2GS K9 PIPES PAM :
1 - GENERAL
2 - LEGEND
3 - MATERIAL AND COATING STANDARDS
4 - DIMENSIONAL CHARACTERISTICS
1 ) Bundles
2 ) Loose Pipes
FORKLIFT TRUCK HANDLING
1 - BASIC RULES
2 - SPECIFIC FORKLIFT TRUCK BUNDLE HANDLING RULES
3 - SPECIFIC FORKLIFT TRUCK LOOSE PIPE HANDLING RULES
4 - SPECIAL HANDLING WITH FORKLIFT TRUCK
HANDLING BUNDLED PIPES BY CRANE
1 - GENERAL RULES
2 - SPECIFIC RULES FOR BUNDLES
HANDLING LOOSE PIPES BY CRANE
1 - GENERAL RULES
2 - EQUIPMENT USAGE PRINCIPLES
4 - SPECIAL HANDLING
ACCESSORY AND FITTINGS HANDLING
1 - FITTINGS AND ACCESSORIES IN CRATES

2 - LOOSE FITTINGS
HOOKS AND SPREADERS
1 - References and details of hooks, textiles straps and kits
2 - Pipes bundles handling sprader, loose pipes, cranes and forklifts
J. Schnegg
ET 3 A
HANDLING
INTRODUCTION
This document gives basic recommendations on :
* The various ways of handling

* Precautions to be taken during handling operations
* The basic machinery and equipment to be used
The purpose of this recommendations is to limit the risk of damaged to goods

supplied by SAINT-GOBAIN PAM
Since however, SAINT-GOBAIN PAM has no control over these operations, it

cannot, in any circumstances, accept responsability through this
document.
Rigorously observe the laws, regulations and customs applying in the countries
concerned in all cases .
J. Schnegg
ET 3 A
HANDLING
GENERAL FEATURES OF
" STD 2GS K9 PIPES "
1 - GENERAL :
This section gives the general features of STANDARDS 2GS K9 pipes

For other types, or groups of pipes, refer to SAINT - GOBAIN PAM general catalogue
NOTE : The caracteristics of pipes can vary slightly according to the

tolerances in the appropriate STANDARDS.
2 - LEGEND :
4 5 6 7 8 9 10
3
EXTERNAL
2 DE DIAMETER
SPIGOT
1
WORKING LENGTH
TOTAL LENGTH
1: SOCKET
2: GASKET SEAT
3: ID : INTERNAL SOCKET DIAMETER
4: SOCKET FACE
5: FLANGE OF SOCKET
6: NECK OF SOCKET
7: BARREL , EXTERNAL COATING
8: CEMENT MORTAL LINING
9: SPIGOT
10: CHAMFER
3 - MATERIAL AND COATING STANDARDS

- Material : Fonte ductile.
- External coating : Zinc + Bituminous paint
- Internal Lining : Centrifugally applied cement mortar
J. Schnegg
ET 3 A
HANDLING
Total length
Ec
∅ Socket ∅ Spigot
working length
A B C D E
BUNDLE TYPE 2
F G G F
Y
L l
Characteristic of Bundles :
External Unit WEIGHT
PROFIL Number (T) STORAGE
N.D of in the preferential Total Dimensions Position of iron
HEIGHT by
(m) pipes class of Bundles (m) Bundle (m) strap on the Bundle
by Dimensions ( m )
Ø SOC Ø SPI Bundle Pipe Bundle Dim.:L Dim.: I Dim.: H Vol m3 Height Width Dim.: F Dim.: G Dim.: Y
Pipes STD in the preferential class

60 0,145 0,770 24 0,0565 1,3560 6,33 0,54 0,49 1,66 0,42 0,50 0,66 0,66 4,00
80 0,168 0,980 15 0,0732 1,0980 6,33 0,56 0,42 1,50 0,35 0,53 1,5 0,66 4,00
100 0,189 0,118 15 0,0891 1,3365 6,33 0,67 0,50 2,09 0,43 0,63 0,66 0,66 4,00
125 0,216 0,144 12 0,1098 1,3176 6,33 0,65 0,58 2,37 0,51 0,62 0,66 0,66 4,00
150 0,243 0,170 9 0,1329 1,1961 6,3 0,59 0,66 2,41 0,58 0,55 0,45 0,45 3,75
200 0,296 0,222 6 0,1812 1,0872 6,3 0,75 0,56 2,60 0,48 0,71 0,45 0,45 3,75
250 0,353 0,274 4 0,2533 1,0132 6,3 0,63 0,67 2,64 0,59 0,59 0,45 0,45 3,75
300 0,410 0,326 4 0,3333 1,3332 6,3 0,74 0,77 3,57 0,69 0,69 0,45 0,45 3,75
TUYAUX PUX
350 0,465 0,378 4 0,4219 1,6876 6,3 0,85 0,90 4,79
400 0,517 0,429 4 0,4865 1,9460 6,3 0,95 1,00 5,99
450 0,575 0,480 4 0,5740 2,2960 6,3 1,06 1,11 7,41
The preferential class, simple chamber, for "AEP" are:

→ C40 for DN60 to 300
→ C30 for DN350 to 600
→ C25 for DN700 to 2000
J. Schnegg
ET 3 A
HANDLING
J. Schnegg
ET 3 A
HANDLING
FORKLIFT TRUCK HANDLING

1- BASIC RULES
- The following basic rules must be respected during handling :
. Avoid all abrupt movements and any load tilting.

. Avoid all impacts or abrasion against the floors or the sides of the
transport vehicles and/or others goods.
. Avoid rough contact with the ground.
- The forks of the truck must be protected by rubber paddings, or any other suitable means
The purpose of this protection is to prevent direct MÉTAL/PUX contact, or the forks rubbing
against the pipes.
- The forks must be of adequate size and sufficiently widely spaced to prevent any risk
of the load tilting while the forklift truck is moving.
- The lenght of the forks must provide a complete grasp on the load,to avoid :
. Any risk of falling as the truck moves.
NO NO
. Damaging to other pipes while lifting or lowering the load.
YES NO
J. Schnegg
ET 3 A
HANDLING
2 - SPECIFIC FORKLIFT TRUCK BUNDLE HANDLING RULES
NO
- Do not insert the truck forks between

2 layers of pipe in a bundle
NO
- Do not slide the bundle along, and do not

push in with the truck forks
3 - SPECIFIC
- Truck forks must NEVER be NO

entered into a pipe, as this damages
the lining :
Only a protected spur adapted for the

diameter and the weight of pipes can be
used, especially during the stuffing and
unstuffing operations of containers and
for the nesting and un-nesting of pipes
between them.
4 - SPECIAL HANDLING WITH FORKLIFT
When the person houdler who handles doesn't have a crane for the storage of loose pipes according
to MODE 1 ( pyramidal stacking, see brochure : STORAGE ) we can use o forklift equipped either
with a beam or with a spreader for containers where are adapted slings and hooks
In all cases, please take care of the swinging of pipes during the handling of the carriage.
J. Schnegg
ET 3 A
HANDLING
HANDLING BUNDLES
BY CRANE
1- GENERAL RULES
- The crane handling equipment must be designed to avoid damaging the pipe lining and
external coating.
- The following basic rules must be respected during handling :
2 - SPECIFIC RULES FOR BUNDLES
A - EQUIPEMENT CHARACTERISTICS:
* Use of TEXTILE STRAPS is preferred.
. To obtain good load stability and avoid straps slippage

during handling, space the straps at least 2/3 of
the total bundle lenght apart :
2/3 L
NOTE :
- If wire slings are used instead of textile straps, it is vital that they be
protected, to avoid damaging the pipe external coating ( e.g. cover the wire
slings with rubber tube ).
- BUNDLES MUST NEVER BE LIFTED WITH HOOKS.
YES
NO
NON NO
NON
J. Schnegg
ET 3 A
HANDLING
B - CHARACTERISTICS OF BUNDLE LOAD :
Bundles can be handled 2 by 2 with each lift :
Example : BUNDLED STANDARD 2GS K9 PIPES
ND QUANTITY OF CORRESPONDING WEIGHT

BUNDLES PER NUMBER OF PER LIFT
LIFT * PIPES (T) (*)
60 2 48 3,216
* Recommanded quantities 80 2 30 2,626
The number of bundles and 100 2 30 3,24
load weights must comply in 125 2 24 3,264
any cases with the regulations 150 2 18 2,88
applicable in the country 200 2 12 2,652
concerned. 250 2 8 2,312
300 2 8 2,904
NOTE :
Handling more than 2 bundles in each lift necessitates the use special and adequate
equipments, such as lifting beams or load SPREADERS (….) To avoid bundle distortion.
YES
OUI NON
DANGEROUS : Distortion of bundles
risks failure of iron
straps
J. Schnegg
ET 3 A
HANDLING
C - DEFINING OF EQUIPMENT :
If bundles are handled 2 by 2, the handling equipment must have the :

following MINIMUM characteristics :
EQUIPMENT CHARACTERISTICS BUNDLES OF

( MINIMUM ) PIPES
ND 60 TO 300
POLYESTER TYPE TEXTILE STRAPS
Double tickness with 2 reinforced loops

LOAD ON 1 STRAND : = 2000 kg
Textile Straps
LENGHT : = 8m
Ref : 158380
WIDTH : = 60 mm Length : 8m
REF : 158380 width : 60 mm
D - USE OF A BEAM OR SPREADER
The use of a beam ( SPREADER ) is strongly advised to avoid any load slippage
and bundle distortion.
YES
The width "w" of the spreader

must alway be less than that
of the load.
l
NOTE : Use of suitable beam and adequately dimensioned straps allows loads
greater than two 2 bundles to be lifted simultaneously.
J. Schnegg
ET 3 A
HANDLING
HANDLING LOOSE PIPES
BY CRANE
1- GENERAL RULES
- The crane handling equipment must be designed to avoid damaging the pipe lining and
external coating.
- The followinf basic rules must be respected during handling :
- EQUIPMENT USAGE PRINCIPLES
* ANGLE AT TOP : APPROX. 60°
Sling lenght = Working lenght (WL) of pipes
60°
* WELL POSITIONED PROTECTED HOOKS : GOOD SLING LENGHTS.
YES YES
* INCORRECTLY POSITIONED PROTECTED HOOKS.
NO NO
J. Schnegg
ET 3 A
HANDLING
2 - SPECIFIC RULES FOR LOOSE PIPES
1 ) CHARACTERISTICS LOOSE PIPES LOAD :

Loose pipes can either be handled singly or in 2 or 3 in each lift
This load depends on the nominal diameter (ND) and the pipe characteristics
of the pipes (external coating, group… ) and the available handling equipment :
The number of pipes and load weights must comply in all cases with the
regulation applicable in the country concerned
Generally these are the width of vehicles or the width of holds that determine the lift
2 ) HOOK CHARACTERISTICS :
To avoid damaging the pipe lining and external coating, the use of protected
hooks is IMPERATIVE. ( SEE SKETCH )
This protection can be made a pad or

sheatch of plastic, rubber, or leather.
Regular replacement is essential when
it become worn.
BAD : DO NOT USE " BUTCHER "

TYPE HOOKS
J. Schnegg
ET 3 A
HANDLING
1. Handling of PUX pipes
The basic rules remain the same, but you must take several other measures detailed below:
o Use hooks and shackles protected type PUX
o Handle the pipes by unit or use a spreader with separators between the pipes (tires or
rubber pads hanged to a rope near the both sides of the pipes, socket (1) and spigot (9) to
avoid shocks and contacts).
o You must equip all hooks with a rope in order to avoid even a small clash between them and
the polyurethane of Pux pipes during the handlings.
Furthermore, these ropes will allow you to guide and to load the pipes on the trailers or on
the stacks with precision and sweetness while winning time
o During the handling operations, you must put the hooks directly on the top of the both sides
(socket and spigot) to avoid that the slippage of hooks causes some unacceptable damages
on the polyurethane and/or the external coating when the crane starts to lift
o Nota : be careful with the dunnage. One piece of wood fallen from several meters on one
Pux pipe means one damage on the polyurethane
J. Schnegg
ET 3 A
HANDLING
SAINT GOBAIN PAM can supply the following types of hooks on request :
350 to 600 CF1 T3 Type drawing ref: 165.98, Only for handling on sites
STD
Spigot and Ref HOOKS: 158342 - Ref SPARE KIT : 158362
ND HOOKS SPIGOT HOOKS SOCKET
Reference Reference
Pipe Type Type N° Drawing Type N° Drawing
SAP SAP
R8 Spigot 167.98 158341 R8 Socket 166.98 158340
350 à 600 STD
Ref Spare Kit 158370 Ref Spare Kit 158363
R10 Spigot 169.98 158345 R10 Socket 168.98 158343
STD
700 à 1100
R10 Spigot pux 158346 R10 Socket pux 158344
PUX
R16 Spigot 170.98 158349 R16 Socket 171.98 B 158347
STD
1200 à 1600
R16 Spigot pux 158350 R16 Socket pux 158348
PUX
R18 Spigot 173.98 158357 R18 Socket 172.98 158356
STD
1800
R20 Spigot 174.98 178764 R20 Socket 175.98 178765
PUX
Ref Spare Kit ??? Ref Spare Kit 178769
R20 Spigot 174.98 158355 R20 Socket 175.98 158354
STD
2000
R20 Spigot 174.98 178762 R20 Socket 175.98 178763
PUX
Remark: the hooks are delivered with a shackles
NOTE :
- Regular inspection of the condition of the padding is essential. Do not wait for
complete deterioration before changing it.
- To aid orientation of the load during handling it is advisable to attach a 4 to 5 Mt

long guide rope to each hook.
* Pile stacking
* Lorry loading
J. Schnegg
ET 3 A
HANDLING
3 - SLING CHARACTERISTIC
SAINT GOBAIN PAM can supply the following types of slings
SLING CHARACTERISTICS MINIMAL - USE AT 60°

for handling ND 350 to 600
DETAIL CHARACTERISTICS
Sling Lenght : 6 meters
SINGLE HOOK PAIRS Number of Strands : 6 x 19
With 2 loops non-spliced eyes
Diameter : 9 mm
Load on 2 strand 1500 kg
1 hook R 8 SOCKET
1 hook R 8 SPIGOT
Total weight 17,5 kg
References PAM 158391

SINGLE HOOK PAIRS
Number of Strands : 6 x 36
Diameter : 16 mm
Load on 2 strand 5000 kg
1 hook R 10 SOCKET
1 hook R 10 SPIGOT

Diameter : 22 mm
Load on 2 strand 10 000 kg

1 hook R 16 SOCKET
1 hook R 16 SPIGOT
Total weight 62 kg

for handling ND 1800
Diameter : 24 mm
1 hook R 18 SOCKET
1 hook R 18 SPIGOT
Total weight 69 kg
J. Schnegg
ET 3 A
HANDLING
for handling ND 2000
Diameter : 26 mm

1 hook R 20 SOCKET
1 hook R 20 SPIGOT
Total weight 100 kg

2 Mains sling with
2 loopsnon-spliced eyes Number of Strands : 6 x 36
Diameter : 14 mm

6 Secundary slings Number of Strands : 6 x 19
Diameter : 9 mm
Load on 2 strand 1400 KG

2 manilles de raccordement LOAD 2000 kg
3 HOOKS R 8 SOCKET
3 HOOKS R 8 SPIGOT
Total weight 56 kg
Références PAM 158392 or 198148 With hooks CF1 type

2 Mains sling with
2 loopsnon-spliced eyes Number of Strands : 6 x 36
Diameter : 22 mm

Sling Lenght : 2,5 meters
6 Secundary slings Number of Strands : 6 x 36
Diameter : 16 mm
Load on 2 strand 5 000 KG

2 manilles de raccordement LOAD 5 000 kg
3 HOOKS R 10 SOCKET
3 HOOKS R 10 SPIGOT
Références PAM 158394
J. Schnegg
ET 3 A
HANDLING
NOTE :
* When several pipes are lifted together the crane operator must avoid any impact beetwen
the pipes at the commencement of the lift and during deposition of the load :
To prevent these impacts and facilitate handling, it is availableto use a pipe adapting
lifting beam ( or spreader )
3 - SPECIAL HANDLING BY CRANE
Loose pipes can be handled on site, along the trench for example, by properly equiped pipe
laying machines :
* shovel loader with beam

* digger
J. Schnegg
ET 3 A
HANDLING
ACCESSORY AND FITTINGS HANDLING
1- FITTINGS AND ACCESSORIES IN CRATES
* NEVER TURN CRATES UPSIDE DOWN

A - Crane handling:
Use correctly sized slings with respect to :
* The crate dimensions
* The load being handled
Position the slings according to the crate stiffeners ( sling braces ) and
slinging marks.
B - FORKLIFT TRUCK HANDLING :

Have the forks sufficiently wide apart to prevent any tilting of the load
while moving.
For the crates, Do not use protected hooks for pipes because they are not equipped with safety lock.
In all cases used hooks equipped with safety locks
YES NO
Hooks for pipes : NO
J. Schnegg
ET 3 A
HANDLING
B - FORKLIFT TRUCK HANDLING :

Have the forks sufficiently wide apart to prevent any tilting of the load
while moving.
2 - LOOSE FITTINGS
A - Handling by crane :
Use TEXTILE STRAPS to avoid damaging the internal and external coating :
YES NO
NEVER USE
WIRE ROPE
* Never handle fittings strung together * Flanged fittings can be handled by engaging
the hooks in two flange bolt holes
YES
NO
NO
FORKLIFT TRUCK HANDLING :
When lifting with a forklift truck

NEVER insert the forks into fittings :
J. Schnegg
ET 3 A
HANDLING
HOOK for ND 350 to 600 SPIGOT R8 Type

reference: UM 00 C1 B according to provider plan 167 - 98
Réf. SAP for the hooks: 158341

shackle ∅ 16
Réf. SAP for the spare kit: 158370
force 1000 kg
35
∅17
30,5
R 15
85 30,5
R8
R8 R8
105 x 60 x 12
190 Rubber Protection
∅16 70 WEAR PROTECTION 90 - 30 x 30
reinforced 60 shores
45 105 55
R8 12
5
ZONE
ZONE deof 27
30 R10
marquage
marking 1.1.22
R 35 59
230
CHARACTERISTICS CERTIFICATES
* Maximale handling of use : 1000 kg With each supply of hooks the manufacturer will deliver:
* angle α recommended: 30 and 35° a certificate in conformity with the NFX51-001 standard established by the
* Weight of the unit, kook and shackle : 6,5 kg manufacturer and who will specify moreover:
* that each hook have same dimensions , the same material and same
CARRYING OUT manufactoring method that hooks tested.
After flame cutting of the hooks, the under-surface will be ground longtudinally, until * Matter of the iron sheet
complete abolition of any trace of oxycutting and will not have to present any defect, at dye *The number of hooks belonging to the batch like their number of manufacture
penetrant inspection. * A test compliane certificate of the shackle;
HOOKS MARKING (HEIGHT OF THE LETTERS AND NUMERAL: 6 to 10 mm) MATTER FITTINGS
Bump part (zone 1): HEADS WEAR PROTECTION 90 (Polyamide 6.6 modifié
* identification of the provider: HARDNESS RUBBER 55 Shores + - 5
* Maximum handling of use: (in ton): MLU… GENERAL TOLERANCES: + - 2
* date of manufacture (date of reception of the batch of sheets). Year
* N° of manufacture (in the reference)
Marking (C.E.): .E.C.
Low part (zone 2): BACK
* type of hook: ex CF1.3 or R8
* side: socket or spigot
* Nominal diameter (Pipe): ND….
* validation of dye penetrant inspection: B
J. Schnegg
ET 3 A
HANDLING


Shackle ∅ 22
force 2000 kg
34
∅24
35
R 16
98 35
R16
R8
R8 R8
105 x 60 x 12
220
Rubber reinforced 60
∅18 88 WEAR PROTECTION 90 - 30 x 30
shores
52 120 55
R8 12
ZONE
ZONE de
of 40
30 R16
marquage
marking 1.1.22
R 35 65
230
* Maximale handling of use : ( MLU ) 2000 kg With each supply of hooks the manufacturer will deliver:
* Weight of the unit, kook and shackle : 9 kg manufacturer and who will specify moreover:
J. Schnegg
ET 3 A
HANDLING


Shackle ∅ 30
force 4000 kg
285 110 x 60 x 10
Rubber protection
45 reinforced 60 shores
∅33
90
R 38 103 45 R20
R8
R8
R8 5
250
∅20 WEAR PROTECTION 90 - 30 x 30 60

84
64 115
Rubber 125x125x10 60sch

5
ZONE of 50
R 38 marking 1. 2 70 R50
R6
Iron sheet A60 épaisseur 30 mm
* Weight of the unit, kook and shackle :14,250 kg manufacturer and who will specify moreover:
J. Schnegg
ET 3 A
HANDLING
HOOK for ND 1800 SPIGOT R18 Type


shackle ∅ 33
force 5000 kg
5 285 110 x 60 x 10
Rubber protection
∅ 35
45
45 R20
105
R8
250
76
90
67 115
Rubber 125x125x10 60sch 11
R8
ZONE of 52
marking 1. 2 70
R6
* Weight of the unit, kook and shackle :15 kg manufacturer and who will specify moreover:
J. Schnegg
ET 3 A
HANDLING
HOOK for ND 2000 SPIGOT R20 Type


shackle ∅ 36
force 6300 kg
110 x 60 x 13
Rubber protection
∅ 35
52
R10
290 93
R10 Rubber 150x150x13 - 60sch
R8
31 150
85 ZONE of
marking 1. 2
38 292
330
* Weight of the unit, kook and shackle :29 kg manufacturer and who will specify moreover:
J. Schnegg
ET 3 A
HANDLING
HOOK for ND 350 to 600 SOCKET R8 Type

reference: UM 00 C1 A according to provider plan 166 - 98
shackle ∅ 16
force 1000 kg
105 x 60 x 12
Rubber protection
∅17 reinforced 60 shores
31
31
84 32
R 20
R8
R10 R8
220 101
∅16 WEAR PROTECTION 90 x 30 x 30 55
46 110
R10 30
ZONE of 30
30 R10
marking 1. 2
R 35 60
235 ep 4
* angle a recommended: 30 and 35° a certificate in conformity with the NFX51-001 standard established by the
* That each hook have same dimensions, the same material and same
J. Schnegg
ET 3 A
HANDLING
HOOK for ND 700 to 1100 SOCKET R10 Type


SHACKLE ∅ 22
force 2000 kg
105 x 60 x 12
Rubber protection
37 R36
37
95
R 20
R8
R10 R8
265 122
∅18 WEAR PROTECTION 90 x 30 x 30 75
50 120
R10 30
ZONE of 38
30 R10
marking 1. 2
R 50 64
IRON SHEET A60 épaisseur 30 mm
247 ep 4
J. Schnegg
ET 3 A
HANDLING
HOOK for ND 1200 to 1600 SOCKET R16 Type (new version)

reference: UM 00 C3 A according to provider plan 171 - 98 indice B

shackle ∅ 30
force 4000 kg
105 x 60 x 12
Rubber protection
∅32
42
R 55
115 41
R8
R10 R8
300 135
∅20 WEAR PROTECTION 30 x 30 90
62 116
30
R10
45
32 R6
R 55 75
ZONE of
marking 1. 2 Iron sheet A60 épaisseur 30 mm
262 ep 4
J. Schnegg
ET 3 A
HANDLING
HOOK for ND 1800 SOCKET R18 Type


shackle ∅ 33
force 5000 kg
45
105 x 60 x 12
Rubber protection
87
R 50
110 42
R8
R10 R8
R8
320 145 102
∅20 WEAR PROTECTION 30 x 30
64 135
R8
30
8
R10
45
30
R 50 80 ZONE OF
marING 1. 2
R50 R50
280 ep 4
J. Schnegg
ET 3 A
HANDLING
HOOK for ND 2000 SOCKET R20 Type


shackle ∅ 36
force 6300 kg
110 x 60 x 10,5
∅38 Rubber protection
87 103
15 138
R8
R10
WEAR PROTECTION 90 - heigth 30 - twickness 40
∅20 365 120
92 55 80
R5
R8
70
30
93 ZONE of
marking 1. 2
92 85 80
ep 4
280
* Maximale handling of use :6300 kg With each supply of hooks the manufacturer will deliver:
J. Schnegg
ET 3 A
HANDLING
HOOK for ND 350 to 600 on area sites type CF1 T3

reference: UM 00 C1 D according to provider plan 165 - 98
Cross section Front View
Shackle ∅ 13,5
200 FORCE 800 kg
25 115 22 31
25
ZONE OF MARKING
35°
R17
∅ 14
34
157
TECHNIL 90 - 25 x 2
54 78
117
Rubber 70 shores
R17
∅ 25 ∅ 55
39
IRON SHEET A60 ép. 25 63
* Maximale handling of use : ( MLU ) 1000 kg With each supply of hooks the manufacturer will deliver :
* angle a recommended: between 30 and 35° a certificate in conformity with the NFX51-001 standard established by the
penetrant inspection. * A test compliance certificate of the shackle;
J. Schnegg
ET 3 A
HANDLING
Hooks: Installation of the Spare kit .
set-up diagram for spigot side
set-up diagram for socket side
J. Schnegg
ET 3 A
HANDLING
HANDLING OF LOOSE PIPES

ND 150 to 600
Example of spreader for handling with forklift

7 PIPES ND 150
4 PIPES ND 300
Remark: using hooks of type R or CF1 T3 with shackle, adapted at load
J. Schnegg
ET 3 A
HANDLING
PIPES BUNDLES HANDLING SPREADER
3m
1 m (W) The spreader width " W " must always

3m be less than that of the load
If bundles are handled 2 by 2, handling equipment must

be to the following minimum characteristics
Polyesther straps
Double thickness with 2 reinforced loops
load on 1 strand = 2000 KG

Length = 8m
width = 60 mm
J. Schnegg
ET 3 A
HANDLING
HANDLING LOOSE PIPES ND 350 to 1000
Example of spreader for handling

5 Pipes ND 400
3 Pipes ND 700
Remark: using kooks R type with shackle, adapted at load
3m
Length = 2 m for pipes length 6 m
1m
Length = 3 m for pipes length 7 m
4m L
J. Schnegg

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TECHNICAL MANUAL Reference :

GENERAL FEATURES OF STD. 2GS K9 PIPES PAM :

FORKLIFT TRUCK HANDLING

HANDLING BUNDLED PIPES BY CRANE

HANDLING LOOSE PIPES BY CRANE

ACCESSORY AND FITTINGS HANDLING

1 - FITTINGS AND ACCESSORIES IN CRATES

HOOKS AND SPREADERS

1 - References and details of hooks, textiles straps and kits

2 - Pipes bundles handling sprader, loose pipes, cranes and forklifts

This document gives basic recommendations on :

* The various ways of handling

The purpose of this recommendations is to limit the risk of damaged to goods

Since however, SAINT-GOBAIN PAM has no control over these operations, it

This section gives the general features of STANDARDS 2GS K9 pipes

NOTE : The caracteristics of pipes can vary slightly according to the

3 - MATERIAL AND COATING STANDARDS

Pipes STD in the preferential class

The preferential class, simple chamber, for "AEP" are:

FORKLIFT TRUCK HANDLING

. Avoid all abrupt movements and any load tilting.

. Damaging to other pipes while lifting or lowering the load.

- Do not insert the truck forks between

- Do not slide the bundle along, and do not

- Truck forks must NEVER be NO

Only a protected spur adapted for the

4 - SPECIAL HANDLING WITH FORKLIFT

2 - SPECIFIC RULES FOR BUNDLES

* Use of TEXTILE STRAPS is preferred.

. To obtain good load stability and avoid straps slippage

B - CHARACTERISTICS OF BUNDLE LOAD :

Bundles can be handled 2 by 2 with each lift :

Example : BUNDLED STANDARD 2GS K9 PIPES

ND QUANTITY OF CORRESPONDING WEIGHT

If bundles are handled 2 by 2, the handling equipment must have the :

EQUIPMENT CHARACTERISTICS BUNDLES OF

Double tickness with 2 reinforced loops

D - USE OF A BEAM OR SPREADER

The width "w" of the spreader

* WELL POSITIONED PROTECTED HOOKS : GOOD SLING LENGHTS.

* INCORRECTLY POSITIONED PROTECTED HOOKS.

2 - SPECIFIC RULES FOR LOOSE PIPES

1 ) CHARACTERISTICS LOOSE PIPES LOAD :

This protection can be made a pad or

BAD : DO NOT USE " BUTCHER "

o Use hooks and shackles protected type PUX

- To aid orientation of the load during handling it is advisable to attach a 4 to 5 Mt

SAINT GOBAIN PAM can supply the following types of slings

SLING CHARACTERISTICS MINIMAL - USE AT 60°

SLING CHARACTERISTICS MINIMAL - USE AT 60°

SLING CHARACTERISTICS MINIMAL - USE AT 60°

Load on 2 strand 10 000 kg

SLING CHARACTERISTICS MINIMAL - USE AT 60°

Load on 2 strand 14 000 kg

SLING CHARACTERISTICS MINIMAL - USE AT 60°

Load on 2 strand 4 000 kg

Load on 2 strand 1400 KG

SLING CHARACTERISTICS MINIMAL - USE AT 60°

Load on 2 strand 10 000 kg

Load on 2 strand 5 000 KG

3 - SPECIAL HANDLING BY CRANE

* shovel loader with beam

1- FITTINGS AND ACCESSORIES IN CRATES

* NEVER TURN CRATES UPSIDE DOWN