Requirements for Long Seam Sub Merged Arc Welding Process

1. 2 Welder / Shift
Man Power (HR) 2. 2 Supporter / Shift
1. Helmet
2. Goggles
3. Mask & Welder Mask
4. Ear Plug
Safety PPE's (HR & VED) 5. Shoe
6. Gloves
7. Safety Belt
8. Apron

1. Column Boom – 2
2. Power Source – 4
3. Rotator – 4
4. AG7 Grinding Machine – 2
Machine (PM) 5. AG5 Grinding Machine – 2
6. Flux Ovan – 2
7. Pre - Heat Set – 1
7. Compressor – 2
8. Laser Light – 2
1. Coil
2. Flux
3. SAW Welding set
Material (VED & IED) 4. LPG – 1
5. Slag Box – 2
6. Fire Extinguisher

1. Screw Driver – 2
2. Adjustable Spanner – 2
3. Coil Cutter – 2
4. Cutting Plier – 2
Tools (VED) 5. Starting piece removal tool – 1
6. Wire Brush – 2
7. Cleaning Brush - 2
8. Chisel – 2
9. Utility storage Bero with identification
1. Thermo Chalk 100°c – 1
Instruments (QA) 2. Thermo Chalk 250°c - 1
1. Log Note
2. History card
3. WPS Synopsis
Documents (HR & VS) 4. Marker
5. Chalk Piece
6. CLIT Sheet
7. Paper Punch

1. Broom
2. Dust Collector
3. Flux removal plate or Auto Flux Removal set
Work Station Cleaning (HR) 4. Waste Management Bin
5. Slag Bin – 2

1. EOT
Material Handling (VED & PM) 2. EOT Chains

1. APS Principles
2. SOP
3. CCR, CTP & CTQ (Gamesa& Vestas)
Methods (VS & QA) 4. Do's & Dont's
5. 5S Sheet
6. WPS Synopsis (Gamesa & Vestas)