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Checkmor ®
Britemor ®
Ardrox ®
Lumor ®
Supramor ®
Contents
4 About Chemetall
13 PT – Penetrant Testing
14 Penetrant Testing Process: White Light/UV(A)-Light
Ardrox®
15 Overview Penetrant Testing – Ardrox®
Ardrox®
26 Overview Magnetic Particle Testing – Ardrox®
33 Equipment
Your Global Partner for
Penetrant and Magnetic Particle Testing
Penetrant Magnetic
Testing Particle
(PT) Testing
(MT)
Technical
Equipment
Support
3
About Chemetall
As one of the leading global players, Chemetall The chemical treatment of metal surfaces is Chemetall’s core
competence. We base the focus of our worldwide activities
focuses on surface treatment technologies in on the development and implementation of customized
all their facets. Quality products and services technologies and system solutions for surface treatment.
are the prerequisite of our business success. The portfolio comprises technologies for cleaning, corrosion
protection, sealing, and Non-Destructive Testing, as well
However, at Chemetall, we know that it takes as to improve paint adhesion and facilitate the forming and
more than that to be a preferred global treatment of metals. Globally established technologies, i.e.
Oxsilan®, Gardobond® and Ardrox®, are used in the most
supplier.
diverse market sectors from automotive to aerospace, from the
appliance to architectural and construction industries. Over
the past decades, Chemetall has been playing a leading role in
shaping metal treatment.
4
Largest surface teatment facility in the world (Jackson, MI, USA)
5
More than 60 years of experience in
Non-Destructive Testing
Surface treatment is Chemetall’s focus. The term “non-destructive testing” describes a wide range
of techniques used to analyze a material or component
Therefore, non-destructive testing – in the without actually damaging or even destroying it. Due to the
sense of Penetrant Testing (PT) and Magnetic- different natures of these techniques, it is crucial to select
Particle Inspection (MPI or MT) – comes the right method and technique for the specific application.
Ongoing economic changes and resulting customer demands,
naturally to us. We offer a strong portfolio the evolution of the legal framework and permanent
of approved products for all industry segments modernization of industrial production and testing processes:
all this leads to new NDT methods and applications being
which meet today’s and tomorrow’s market
constantly developed.
needs. An additional plus for our customers:
selected equipment around your NDT Focus on perfect surfaces
The advanced products required for today’s and tomorrow’s
processes, our broad range of services, and applications are offered by Chemetall. Our customers process
extensive expertise. a large variety of substrates. They produce and treat metallic
parts, they weld, they are active in numerous industry
segments: from building, maintaining and repairing cars to
airplanes, pipelines to power plants, windows to washing
machines and tractors to harvesters. Chemetall as surface
treatment expert can offer the full scope of products for our
customers’ surface processes, from metal working fluids,
cleaners, conversion coatings, temporary protection, waste-
water treatment, pickling products to paint strippers. Our NDT
product range – chemistry, equipment, and services – forms a
strategic element of this comprehensive portfolio.
6
Innovation as a tradition Recommended by leading companies
Chemetall knows and has been solving the challenges in Chemetall has been well acquainted with the high standards
non-destructive material testing for more than 60 years. in the aerospace field for many years. Apart from the non-
The first Ardrox® product was approved as early as in destructive testing products, the range is completed by aircraft
the year 1948. Many innovative products have followed sealants, corrosion inhibiting compounds, cleaners and paint
since then: Chemetall was one of the first companies to strippers.
introduce products free of the carcinogenic azo dyes.
The high quality of the available NDT products and services has
Chemetall is also one of the pioneers in the use of also convinced the automotive industry, its component supplier
NPE-free penetrants. The new-generation products market, general industry and all areas of the high-specification
(Ardrox® recommended for the aviation and Britemor®, energy sector (from pipelines to nuclear power plants).
Checkmor®, Lumor®, Supramor® preferred by the The multiple approvals gained from well-known companies are
general industries) are low-odor and characterized by proof of this. The product portfolio is supported by three major
a high wetting ability, have excellent washability and pillars: approved products, selected equipment, expert service.
background characteristics.
7
Much more than chemistry
• Colour-contrast penetrants
• Fluorescent/water-washable penetrants
(oil-based, surfactant-based, water-based)
• Fluorescent/post-emulsifiable penetrants
• Penetrant removers
8 • Developers
Chemetall’s MT product range Equipment
Chemetall’s proven MT products are known by their Our NDT portfolio is completed by selected equipment
successful Ardrox®, Lumor® and Supramor® brand names. products around your non-destructive testing processes,
Again, the Ardrox® line is especially recommended for the such as e.g.
aerospace industry; whereas Lumor® and Supramor® focus
on all other industry sectors. The following MT product groups • Ultraviolet inspection lamps
are available: • Stationary UV lamps
• UV and white light measuring equipment
• Black magnetic inks and white contrast paints • Permanent magnets and electromagnets
• Fluorescent magnetic inks • Magnetic field indicators
• Carrier oils • Field strength indicators
• Removers • UV light protective glasses
• Refractometers
• Certified test panels for plant and process testing
9
New European regulations on chemicals
The impact of REACH and CLP
REACH is the European Community Regulation To comply with the REACH initiative (Registration, Evaluation,
Authorization and Restriction of Chemical Substances), we
on chemicals and their safe use, which came have established a central REACH group in Frankfurt/Germany.
into force on June 1, 2007. It applies directly For Chemetall companies located outside the EU and exporting
and uniformly throughout the European Union directly to the EU, Chemetall GmbH was appointed as the
„Only Representative“ to fulfill the REACH requirements.
and makes great demands on manufacturers, Therefore, customers of Chemetall are not importers under the
importers and users of chemicals. In order regulation, but instead are regarded as downstream users.
to meet the regulations of REACH and CLP,
To ensure continuity of delivery to our customers, we
Chemetall has established a dedicated team. preregistered all relevant substances that require registration
at the European Chemical Agency (ECHA). Building on these
pre-registrations, we intend to register all relevant substances
by 2018. As part of the registration process, the uses for
chemical substances must be identified and detailed according
to ECHA Guidance. We are working closely with our customers
and associations to ensure that all uses for our chemistries are
registered and detailed.
11
12
Your Global Partner for
Penetrant and Magnetic Particle Testing
Penetrant Magnetic
Testing Particle
(PT) Testing
(MT)
Technical
Equipment
Support
13
Penetrant Testing Process: White Light/UV(A)-Light
PRE-CLEANING
with solvent with cloth in spray-washing machine by immersion
DRYING
with air blower in oven with air circulation
PENETRANT APPLICATION
by immersion by spraying with aerosol cans by brushing
DWELL TIME
according to specification
CLEANING
pre-wash by spraying with water
EMULSIFICATION
by immersion
CLEANING
by spraying with water by wiping with solvent-cloth post-wash by spraying with water
DRYING
with air blower in oven with air circulation
DEVELOPER APPLICATION
with aerosol can by immersion by spraying in dust storm cabinet
DEVELOPING TIME
according to specification
INSPECTION AND
DOCUMENTATION
under white light under UV(A) light documentation
POST-CLEANING
with water with pressurized air by immersion
POST-PROTECTION
with Aerosol by rinsing by immersion
Please note the individual requirements and specifications for your respective application!
crack hot tear grinding stress crack pin hole gas pores cluster microstructural shrinkage
Ardrox® Britemor® Checkmor®
cracks corrosion porosity defect
14
Ardrox®
Overview Penetrant Testing
APPLICATION: Red
APPLICATION: Fluorescent
Water-washable
Water-washable/surfactant-based
Post-emulsifiable
Water-washable/water-based
• Ardrox® 9D1B
• Ardrox® 920A
• Ardrox® 9D4A
• Ardrox® 9721 • Water
• Ardrox® 9D75L**
• Ardrox® 9722
• Ardrox® NQ1
15
Ardrox®
16
Ardrox®
17
Ardrox®
Developers
Penetrant Removers
18
19
Britemor® and Checkmor®
Overview Penetrant Testing
APPLICATION: Visible
Water-washable/solvent-removable
• EN ISO 3452-2
• Water
AMS 2644 (sensitivity level 2)
Checkmor® 240 • LD7
(Methods A and C) • ASME Boiler &
• S76
Vessel Code
• Water
• EN ISO 3452-2
Checkmor® 300 • S80 • LD9 – • ASME Boiler &
Vessel Code
• S85
APPLICATION: Fluorescent
Water-washable
• EN ISO 3452-2
Britemor® 445
AMS 2644 • ASME Boiler &
(AMS Level 1)
Vessel Code
• Water • LD7
• EN ISO 3452-2
Britemor 4455
®
AMS 2644 • ASME Boiler &
(AMS Level 2)
Vessel Code
• S76 • PD3
• EN ISO 3452-2
Britemor 446
®
AMS 2644 • ASME Boiler &
(AMS Level 3)
Vessel Code
Post-emulsifiable
• EN ISO 3452-2
Britemor® 755
AMS 2644 • ASME Boiler &
(AMS Level 2)
Vessel Code
• H92 • LD7
(conc. 20 %) • EN ISO 3452-2
Britemor 760
®
AMS 2644 • ASME Boiler &
(AMS Level 3)
Vessel Code
• S76 • PD3
• EN ISO 3452-2
Britemor 768
®
AMS 2644 • ASME Boiler &
(AMS Level 4)
Vessel Code
20
Britemor® and Checkmor®
21
Checkmor®
Product Packaging
22
Penetrant Removers
Developers
There are two developer types available for use with Britemor®
and Checkmor® penetrants:
PD3 (dry powder developer) is used in conjunction with
Britemor® fluorescent penetrants.
LD7 (liquid developer) is a suspension of an inert fine white
powder in a quick drying solvent predominantly used with
the Checkmor Red dye range but may also be used with the
Britemor Fluorescent range of penetrants.
LD9 provides a slightly thicker developer film and has been
specifically developed for colour contrast paints.
23
24
Your Global Partner for
Penetrant and Magnetic Particle Testing
Penetrant Magnetic
Testing Particle
(PT) Testing
(MT)
Technical
Equipment
Support
25
Ardrox®
Overview Magnetic Particle Testing
APPLICATION: Fluorescent
Fluorescent magnetic ink consisting of
an iron oxide powder of finest particle
Disperse in Rolls-Royce AMS 3044F
Ardrox® 8505 size; for high-sensitivity detection of Brown powder
carrier oil CSS231 EN ISO 9934-2
surface and near-surface defects in
ferro-magnetic materials
Suspension of a fluorescent iron
oxide with the finest particle size in
Ready-for-use AMS 3045E
a high-flashpoint carrier oil with low Rolls-Royce
Ardrox® 8501 Fluid (petroleum- AMS 3046F
aromatic contents; for high-sensitivity CSS231
based) EN ISO 9934-2
detection of surface and near-surface
defects in ferro-magnetic materials
Water-suspendible, high-sensitivity,
fluorescent magnetic ink concentrate; Fluid After dilution
Ardrox® 8544 EN ISO 9934-2
inhibited against corrosion of ferrous concentrate (3 %)
metals
Carrier oil
Carrier oil for magnetic particle
Ardrox® Base Add magnetic AMS 2641B
inspection, both for fluorescent and Fluid
Oil HF particles (Type 1)
visible MT applications
Aerosol Bulk
26
Ardrox®
Black Inks
Product Packaging
Recommended for
Ardrox® 800/3 Bulk / Aero
Ardrox® 8901W
Recommended for
Ardrox® 8032 Bulk / Aero
Ardrox® 8903W
27
Ardrox®
Fluorescent Inks
Carrier Oil
28
29
Supramor® and Lumor®
Overview Magnetic Particle Testing
APPLICATION: Fluorescent
Fine fluorescent magnetic particles; Mix with EN ISO 9934-2
will fluoresce brilliant yellow-green carrier fluid or ASME Boiler & Vessel Code
Lumor J Powder
®
Dry powder
under ultraviolet radiation; pre-treated AMS 3044F
high magnetic response, low coercivity water ASTM E 1444-05
Fine fluorescent magnetic particles, Ready-for-use EN ISO 9934-2
dispersed in high-flash type 1 hydro- (dispersion in * ASME Boiler & Vessel Code
Lumor® J (HF) carbon carrier; will fluoresce brilliant Fluid type 1 hydro AMS 3045E
yellow/green under ultraviolet carbon carrier AMS 3046F
radiation fluid) ASTM E 1444-05
Dry blend of magnetic particles,
wetting agents and corrosion inhibitors
Disperse in EN ISO 9934-2
for dispersion in water; gives an Dry powder
Lumor J (W) Powder
®
water (typically ASME Boiler & Vessel Code
aqueous fluorescent magnetic ink ideal concentrate
10 g/l) ASTM E 1444-05
for the inspection of ferromagnetic
materials, structures and components
Blend of magnetic particles, wetting
agents and corrosion inhibitors for
Mix with water
dispersion in water; settlement volume EN ISO 9934-2
Fluid (typical
Lumor J40 (W)
®
0.2 – 0.4 %; provides a fluorescent ASME Boiler & Vessel Code
concentrate dilution rate
magnetic ink ideal for the inspection ASTM E 1444-05
39 : 1)
of ferromagnetic materials, structures
and components
Blend of magnetic particles, wetting
agents and corrosion inhibitors for
Mix with water
dispersion in water; settlement volume
Fluid (typical
Lumor J50 (W)
®
0.3 – 0.5 %; provides a fluorescent EN ISO 9934-2
concentrate dilution rate
magnetic ink ideal for the inspection
39 : 1)
of ferromagnetic materials, structures
and components
Carrier Fluid
Type 1 hydrocarbon carrier for the Add magnetic AMS 2641B (Type 1)
MPI Diluent HF Fluid
dispersion of magnetic particle inks particles ASTM E 1444-05
30
Supramor® and Lumor®
Black Inks
Product Packaging
31
Lumor®
Fluorescent Inks
Carrier Fluids
32
Your Global Partner for
Penetrant and Magnetic Particle Testing
Penetrant Magnetic
Testing Particle
(PT) Testing
(MT)
Technical
Equipment
Support
33
UV Lamps
HIL 100
Product Code
HIL 200
Product Code
34
UV Accessories
Product Code
Chemetall UVe-LUX Single Sensor
270652000
UV/White light meter
UV Protective Goggles
Product Code
35
Permanent/Electromagnets
Product Code
Product Code
36
Permanent/Electromagnets
Test Weight
The TEST BLOCKS are used for the checking of the serviceability
of both permanent magnet yokes and electromagnetic yokes.
Two weights that are complete with carrying handles are
available, 4.5 kg for electromagnetic yokes and 18 kg for
permanent magnet yokes. Both blocks come complete with test
certificates traceable to national standards.
Product Code
Product Code
37
Magnetic Particle Test Equipment
Product Code
Berthold Pentrameter
Product Code
38
Magnetic Particle Test Equipment
Product Code
Product Code
39
Magnetic Particle Test Equipment
Product Code
Product Code
40
Magnetic Particle Test Equipment
Product Code
Pear Shaped Centrifuge Tube ASTM 1444
270653000
Fluorescent ink
Pear Shaped Centrifuge Tube ASTM 1444
270654000
Visible ink
Stand for Centrifuge Tube 270601000
41
Magnetometers/Field Indicator
Product Code
Product Code
42
Penetrant Dye Test Equipment
Product Code
Product Code
43
Penetrant Dye Test Equipment
Refractometer 0 – 30 %
Product Code
Refractometer 0 – 30 %
270583000
(with Calibration Certificate)
Product Code
44
Penetrant Dye Test Equipment
Product Code
Product Code
45
Penetrant Dye Test Equipment
Product Code
46
47
Chemetall at a glance
Chemetall is a leading global surface treatment company, The chemical treatment of metal surfaces is our core
headquartered in Frankfurt, Germany. With our 2,100 competence: Our products are developed for cleaning, giving
employees, 40 subsidiaries and 22 production sites, we are a corrosion protection, sealing, improving paint adhesion, and
financially strong and fast growing company with a long-term facilitating the forming and treatment of metals. Our globally
orientation. Our aim is to further strengthen our quality and established technologies are used in the most diverse industry
innovation leadership. With our own sales offices, production sectors and have played a leading role in shaping metal
facilities, service teams, laboratories and warehouses at treatment.
locations all around the world, we are operating in close
proximity to our customers.
www.chemetall.com
The product information contained in this brochure has been compiled to the best of our knowledge on the basis of thorough tests and research work and with regard to the current state of our practical experience in the industry. This
product information is non-binding. Our statements relating to possible uses of the product do not constitute a guarantee that such uses are appropriate in a particular user`s case or that such uses do not infringe the patents or proprietary
rights of any third party. We assume no risk or liability whatever in connection with any particular use, if not expressly confirmed by us in writing. Therefore Chemetall grants no warranty and does not accept any liability in connection with
this product information or its use. Except where noted otherwise, all registered trademarks are owned by Chemetall or its affiliated companies. The reproduction of any or all of the information contained in this brochure is expressly
forbidden without Chemetall’s prior written consent.