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6428
644
8428
844
PARTS MANUAL
8990282 3/97
Printed in u.s.A.
)
CONTENTS
SECTION DESCRIPTION
1 BODY PARTS
2 ELECTRICAL
4 MISC. CONTROLS
) 5 STEERING (2 WID)
6 STEERING (4 WID)
7 HYDRAULICS
8 MAST
9 1004-4 ENGINE
10 TRANSMISSION
11 DRIVE AXLE
)
)
Page Description
1-10 Decals
«'DCK IIOU
PIN 11-278
r<:lEVlSPIN TlLT
CYL HEEL END
PIN 11·1to
)
PIN 11-111
)
Front End Assemblies PM200-PS DEC., 1996
1·1
)
1-2
)
BOLT. HEXHEAO
5116-· 18 UNCx3l4~ SQUARE COUNTERWEIGHT
) 1.-350
Loa<;-WA5HER ---~
11 _033
) (Contact your Hy-Trak Dul« to ord.)
HEAT SHIELD
,"Thick
118" Thick
pin l00-154G
pin l00.754Gl
100·760
CRADI...E ASSEMBLY
pin 100-754
P Serin
pin l00.754P
I0 I 1/8" Thick pin 100·154K
1-4
)
i '- W."he',llock
PIN 1
51'."
Nut, Hell: 5118"-18
PIN 11-282
Transmission Tunnel
PIN 100-756
)
TRANS. TUNNELS SEAT
PM200~S DEC., 1998
1·5
r - - - Standard Seat Assembly
PIN 11-180
Seat Adjuster
PIN 11 -180A
)
Seat Belt Mounting Bracket
PIN 100-529
after Jan., 1995
H Running Board
~
PIN 100-511L
/-~---
Transmission Tunnel WI
Removabw: Running Boards
RH Running Board
PIN 100.571R
(cab units)
PIN 100-570
1-6
Front Floorboard
PIN 100·782
)
PM200-PS DEC., 1996
Center & Front Floorboards
1-7
")
Notes
) Notes
PM200-PS DEC., 1996
1-8
Hood Assembly
~
pin 15O.(I,w En.,n.AI'
Pre-Cleaner
pin 10-583
i
i
i l-Bracket
i.
i pin 1OO_765l !
i !
iI ii Sup"""
I i
!
pin 1OO-129GAILock
!p,,,
j
i i Rod, Hood --+--~.....,.. ~~ Washers
pin 11-162!
(2) I
!
! )
,. !
i
lpln 11-'3 •
!I i
i(2) I
Rubber I Slide, Hood- -\;<__ i
I . Impact i Support i
. J i
Bumpers pin 100-1290
,......
I
i
pin 11-230.
(2) I I
!
)
Hood & Tlltback Assembly PM200-PS DEC., 1996
1-9
While Letters Clear Background
) Data Plate
pin 4106923
6/;r~
----
Decal, Stripe
pin 4106851
)
Trak Decals PM200-PS DEC., 1996
1-10
. _--
-) _--_--
A WARNING
A WARNING A CAUTION AWARNING
.......-
LOAD AND MAST MUST
BE CENTeRED AND
SIDE SHIFT MUST NOT
BE USED AT UFT HEIGHTS
w-.o (:.UI ".,\of ..
'M..IJNl TO rou.ow"...
",_m
IU,II!Y
- 111 _ _ _ _ _
PARKING BRAKE
A WARNING
ABOVE 15 FEET OR "" READ OPERATORS
MACHINE MAY OVERTURN ... ' MANUAL BEFORE
OPERATlNil MACHINE
,.-
u
OECAL SET
OPERATIONAL
PIN 10-10$
H
3 1 TRANSMISSION
OIL
-0-
{~ CLUTCH DISENG.
BUTTON
{~ DEPRESS BUTTON TO
CHANGE GEARS
1-12
)
A WARNING A WARNING
DO NOT REMOVE DO NOT USE F\I.l. FORWARD
OVERHEAD GUARD! MAST TIl' IN ESS MAST IS
A WARNING A WARNING
TO RAISE TILTDECK
USING SLOPING CARRIAGE FOR
ANYTHING OTHER THAN
RELEASE HOOD SUPPORT )
PRIOR TO LIFTING
SLIGHT (5 DEGREES OR LESS) FAILURE TO USE SAFETY
PIN PROVIDED COULD
LOAD LEVELING AT LIFT HEIGHTS RESULT IN SERIOUS
ABOVE 10 FEET COULD CAUSE INJURY
MACHINE TO OVERTURN LH. Tilt·o.ck Side Panel
pin 10-402
A WARNING
.................... ,.,........ ....
stln 1IIItII .,.,.... ill
IEEP twlDI
-J- UI CLontU
.................
--. ......, ..
P;.;cIN~E 'Wl' fImI
1OT1TIIII Fli
• III ... ca!IIICt • &IiIr11t1aQ
Decals, Warning
PM200·PS DEC., 1996 )
1-13
This page left blank
Intentionally
1·14
)
A DANGER
DEATH OR ...uIV CAN RESID" FROM CONTACTING
ELECTRIC POWER lI£S.
A WARNING )
• DClIIOT UCU011l1 THItOTTlLEFOIt FIRST e MI~lITEa OF
• ~-
IOU 1i1lG1NI;.~ 1 MINI.IT5 aliF04tIi8HUT-OOWN "FUR FULL
i .. WARNING
TO . . . . . TLTl)EQ( TO LOWER TI10ECK
I't_~"
(1) ........ _ -
t'l"' _ _
....,..,,-
HI . . . . _ - .
-"IIUT_~
$II~--"""
~
--~
~
~--~-
LH. TIlt-Oeck Sida Panel
pin 10-298 Instrument Panel
pin 10-297
1-15
)
PAGE DESCRIPTION
. 12
18
-J
"
3
"
17
)
INSTRUMENT PM200-PS DEC., 19G5
AND RELATE PANEL. GAUGES
STANDARD STDE PARTS WITH '
ERiNG
2-1
INSTRUMENT PANEL, GAUGES, &
RELATED PARTS
2-2
)
BK
~II
"1
W Q~L..l
HM TGOJ
f-'
T
•
~ TO fS
TO WTS
'2
It
c;1 TO ITS
TO SS
CB-1
"" (AM)R TO ALT
Iv IOKS
NS
0------0/0
NS
TO 55 )
• WID SOLENOID
BK K K
~~I :K
A
'~il !:
C8-2
,----/ :I'
C8-3 IJK R OS r,'!A!,.p..9l:!n;: ~'
OK. C ....
LS
~ i R,-UGiii~
I q Iv W W 1 TO ALl
, - ----1- - , 1\ "
PHS I , SL
1'+ •• FOS
CHS
31l
I
(
II W 0 51'
I ~WfD I
FRS
sw
IL _ I
BK P
-" ,
_ _ _ _ _ _ _ ....I BK
TOBUA
~7? ;;;;
MAST OONTROL
db
~ ~"
~
H. RDS
---",. ~O
HANDLE
SHIFT LEVER
HR
--",""
2b
,,J.- PC TO 55
)
WIring DIagram PM200.pS Dec., 1998
2-3
)
WIRING DIAGRAM
2-4
)
~_ _ _ _ _----.J )
2-5
TURN SIGNALS
)
PM200~S DEC., 1196 Turn Slgn.1lls
2·6
2
•
)
LAMP ASSEMBLIES
)
Uimp AsHmbU., PM200·PS DEC., 1996
2-7
ROTAnNG AMBER UOHT KIT PIN 10-501
\--_--COVER
PIN 10-501A
'7----f-~~~~~~~t_--t_-------BULB
'. P1N10-501B
~-- .ASKET
PIN IO-50IC
o o
SWITCH PIN 110·1S1E
2-8
Block H•• 1et' Kit
pin nll23M1t2
)
Block He.t... And a.ck-Up AIwm PM200-PS DEC., 1996
2-9
)
Lock·Nut 3J'~·16
(2) pin 11·232
./
/---1 I
s.ttery Hokt-Oown
p/n100-6l4A
)
311~·16 x a" J·BoIt
(2) pin 11-2541
i I
'1. 1"'-.:""
'-' Batt.ry Tray
pin 100-690M
2·10
)
)
AJlet'l\IItor Assembly
PM200·PS DEC., 1996
2-11
Alternator Assembly
Ref. Put No. DescI1plion Qty.
) 15
18
17
NSS
NSS
NSS
End HoosIng
Bearing
KI1, Repair
1
1
1
18 NSS BoI1 3
19 NSS Washer, lock 3
20 NSS Nut 3
21 3523418M91 Stator 1
22 3478249M91 Rotor 1
23 3523413M91 Rectifier 1
24 3523415M1 Bearing Assy. 1
25 3523ge7M91 End Housing 1
28 145!0415M1 Spacer 1
27 NSS Tenninal Repair Kit (See Item 7) 1
28 3523420M1 C8paci1or 1
29 3523412M91 Regulalor 1
35 33Q010X1 Bolt M8 x 40mm 1
38 3QOQ72X.1 Washer 1
37 339189X1 Nut M8 1
38 33Q337X1 Bolt M8 x 20mm 1
3Q 385381X1 Washer 1
40 339337X1 Bolt M8 x 30mm 1
41 aQ0972X1 WaSher 1
42 339159X1 Nut. MS 1
2·12
)
)
Starter Assembly PM200·PS DEC., 1996
2-13
Starter Assembly
)
10
11
12
NSS
NSS
35233_91
KiI._.
Bushing
Sotenold
1
1
1
13 NSS Lever 1
14 NSS Bearing, C.rner 1
17 NSS Retainer 1
23 35230W7M1 COvor 1
24 3523408M1 N... Me
2-14
NOTES
)
Notes PM200-PS DEC., 19K
2-15
(
(
(
(
Section -3- Fuel Supply, Air, And
Exhaust System
PAGE DESCRIPTION
) ~--------------------~
Section ...J- Fuel Supply, Air, And
PM200·PS DEC., HiDe EKhaust System
l~
2 \
-- )
To Fuel Injection
Pump
)
Accelerator, BrllCkets, And Cable, PM200-PS DEC., 1996
3-1
Accelerator, Brackets, & Cables
3-2
)
V )
Intake Manifold
3-4
)
)
Air Clea ner Assembly
PM200..pS DEC " 1996
3-5
)
3-6
)
)
Fuel Supply System PM21l0-PS DEC., 1996
3-7
)
) 14
15
80-118
01Hl21
W.er Separator
Nut
1
4
1
18 NSS Bose
17 NSS Tube 1
18 0490788 Rubber Washer 2
U 28580014 Rubber Washer 1
20 REF.31 Fuel FiHer Element 1
21 0920154 Washer 1
22 28580801 End cap 1
23 0858815 Fuel Filter Assy. 1
24 OQO.114 Fuel Filter Bracket 1
25 0095344 Banjo Bolt 1
28 31728241 Banjo COnnector 1
27 33811114 Olive 8
28 33532129 Nut 8
29 0920145 Washer 1
30 28580018 Washer 1
31 10n280M1l1 Filter Kit 1
32 0490788 o-Ring 3
33 28580075 Container 1
34
35
83'_'
047-1)43
Washer
5/18" Hose
1
143"
38 28580814 Plug 1
3-8
)
)
Fuel Tank, Pump. And PM200-PS DEC., 1998
Related Parts
3-9
FUEL TANK,PUMP&RELATED PARTS
-
g REF . .e SpI1ng 1
10 38851123 Joint 1
11 2314H033 4
12 36241318 Plate 2
13 26412504 Kit. Repair 1
3-10
__
PIN 6O~1
WalMr, Fa.t3J8
M_ Com,
PIN 11.270
./
V
/ I
PIN 11~1
)
G,lsk_t, Pipe to "'nlfold
PIN 1N742M1
)
Exhaust System PM200-PS DEC., n96
3·11
Section -4- Misc. Controls
PAGE DESCRIPTION
4-1 Pedals, Linkage.. Cable & Related Parts
) ~----------------------~
PM2OO-PS DEC., 1996 SECTION -4- MISC. CONTROLS
)
11
12
)
"
33
18 30 21
21
17
22
" 31 21
D.dJff? If,
Olo-;}ClC? -r
/3//%73
)
Pedals, Linkages, Cables, And
PM200-PS DEC., 1996
Related Parts
4-1
PEDALS. LINKAGES. CABLES. &
RELATED PARTS
4-2
)
)
Electric Forward/Reverse Shifter PM200-PS DEC., 1996
4·3
Forward/Reverse Shifter
) e
7
11·_
110·1228
N". Hex .,0-32
Seal, Column
2
2
a 110·122E Sc:;tew, M4 x 10mm 3
4-4
)
· l ,
)
PM200-PS DEC., 19915
Brake Disc Actuator
4-5
)
1
2
,,
S
11-3a
2O-2IOF
21)...21'
20-2IOR
2O-21OL
-,
Nul, Hex Jam (7/11-20)
Rod, Actuator
Co_I RighI)
Co_lIoII)
2
1
I
I
1
) •• 20-2108
20-21OA
WodgoSlido
-go
2
1
7 11'-27 Boll, Sockot Head 13II"·11X3IIIIeW Locking) S
• 20-21. Guket,Cover I
4·6
Notes
)
Notes
PM200-PS DEC., 1996
4-7
)
PAGE DESCRIPTION
2
To Transmission Oil
7 / Coole,
12
• )
10
11
To lH Cylinder
To RH Cylinder
)
Steering Hydraulic Circuit PM200-PS DEC., 1996
5-1
STEERING HYDRAULIC CIRCUIT
) 10
11
40-048
358728X91
40-047
line. Transmission Pump to Steer Motor
Tee, Transmission Pump
line, Steer Motor to Trans. Oil Cooler
1
1
1
12
13 40·060 line, Steer Motor to Cylinder Tee 2
14 40·286 Tee, A,H. Steer Cylinder 2
15 40-061 Line, R.H. Steer Cylinder to LH. Steer Cylinder 2
16 40-285 Elbow, L.H. Steer Cylinder 2
5·2
,.31
"
"
)
\\
\\
4
27
" 28
)
Steer Axle Assembly PM200-PS DEC., 1996
5-3
STEER AXLE ASSEMBLY
5-4
\)
)
Spindle, Hubs, And Related Parts PM200-PS DEC., 1996
Standard D.J Axkl
5-5
SPINDLE, HUB, & RELATED PARTS
0-3SN POULTRY AXLE
5-6
\
-/'1,
3 10
/
,
I )
,
2.
( /
,
,
~_/
)
Steer Cylinder Assembly
PM200-PS DEC., 1996
5·7
)
1 30-110 CyIIndor_1lIy 2
2 3O-11OA Tube, Stier CyI. 1
_.
3 30-1_ lIod. _ , CyI. 1
4 3O-11OC Gland, a_ Cyt. 1
) I
•
30-1100
30-1_
Piston, Rod
Nut, Platon-.o,
1
1
7 CylInder End, ..... 1
•• _1
3Oa3 Clomp _III,
CyUndor End,F_1o
(1ncI.lo.12)
1
2
I. NSa lioii, Clomp 1
11 NSa Nut, Clamp IIoIt 1
12 NSa Lockwuher 1
13 NS8 Boot. CyNndor End 2
14 NS8 Nut, CUtllatod 2
11 NSa CotterP", 2
1. NS8 Wiper Ring 1
17 NS8 ~ 1
1.
II
20
.1
NS8
NS8
NS8
Nsa
W_
Wiper Ring
O-Ring
_I,L_~up 1
1
1
I
.2 NSa ().ring 1
23 NS8 SNI, GIand 1
24 NSa ().RIng 1
21 120.110 _ I KH (incl. 11-24) AR
5·8
29 _ _../ 1
)
J
20
)
Steering Pump Assembly PM200-PS DEC., 1996
5·9
STEERING PUMP ASSEMBLY
(A)
W_
Ot1ve Ge_
(A) Nut
(A) Seal
l
1
i
2
e (A) SnaP Ring 1
1
7 Flange
e (A) CHling 1
1
8 (A) Ring
10 (A) BadwpRing 1
11 Bearing 1
) 17
18
KIt. Ge.r
Gear
DrIve Gear
~ndudeo 18 & 19) 1
1
1
18
20 (A) Key 1
21 Body, pump 1
22 Bearing 1
23 (A) Backup Ring 1
24 (A) Ring 1
25 (A) CHllng 1
28
27
28
29
3523435Ml
3523435Ml
3523437M81
W_
COver
Bolt
5-10
)
)
Steering Pump, Filter, And Related Parts PM200-PS DEC., 1996
5-11
STEERING PUMP, FILTER, & RELATED PARTS
5-12
2
1----.
1----1
)
Suction Line Filter PM200-PS DEC., 1996
5-13
)
5-14
1
o
o
o
)
•
1 1().043 Wh..1($1.nd...) 2
1()'052 Wheel (Optional Heavy Duty) 2
2 1().OO5 Valve stem 2
3 3()'090 Wheel Bolt 18
4 1()'004 TIre 11L x 16 8Ply 2
1()'OO4A Tire 11L x 1610Pty 2
)
Steer Axle Wheels And Tires (2 WID) PM200~S DEC., 1996
5-15
Section -6- Steering (4W/D)
PAGE DESCRIPTION
6·17 Differential
J
~
• I
.. I
~
3.
)
4 WID Hydraulic Lines
PM200~S DEC., 1996
6-1
4W/D HYDRAULIC LINES
1
~
4
- 31121221MM
31174U81
Ho.. ~
S1Mr1ng unit
Connector
1
1
2
• -
I REF. 4 Connector 1
) •
7
,,,BUM' ~ng
Ho.. _ 1 y
1
1
1
31172'Xll Toopioce
•
10
REF. II
lM2H8Ml
Toopioce
~no
1
1
11 SH5IOXI Cop 1
11 31121112MI2 Pump 1
11 ln101.M2 Gukat 1
II '~2"IM" Reducer 1
20 REF. 81 Reducer 1
21 .3II021MI ~ng 1
22 1OO2AOCM., Tube AlMmIIIy 1
23 3I1I103UI1 Elbow 1
24 REF. 23 Elbow 1
21 REF. 23 ~ng 1
F _ _ ly
21 31111014M12 1
27 »1I04X1 Boll 2
2. HOt71Xl Wuhlr 4
21 33.UIXI Washer 2
30 331030XI Nut 2
31 1OO2433M.' Brodeot 1
32 3011111Xl Boll M12 X 7Gnvn 2
31 1OO2401M" Tube AI..mbly 1
31 lOO24tlMl HOMAlMmbIy 1
40 31111412Ml HOM clip 2
6·2
)
30
)
.. WID Hydraulic Lines PM200-PS DEC., 1996
6-3
4W/D HYDRAULIC LINES
) 41
U
1OO241OMII
1f1A77M4
TubOAaMmbly
_kot
1
1
43 _11 XI lioii 31'" UNC X 1.00 3
44
41
Ji22572Ml
1111462M1
_1101
Adaptor 1
1
41 »_IXl s...w 2
47 141IU1Ml Oil Temperature 1
41 Jil1011Ml Vacuum 1
6-4
3.
Z1 2.
20
,.
,.
)
"WID Steer Motor PM200..p5 DEC., 1996
6-5
4W/D STEERING UNIT
1 3I21221MM S_ngUn_ 1
2
3
.,OU1IMl
.,1I011Ml
Cow,
8clOW
•
I
4
,
I
.1OU17Ml (AI wa....,
1110402Ml PIa10
•
1
.,0631IMl "lOW 2
7 .1OU12Ml Pin
•
••
1I11015Ml SCIOW 1
IIOU17Ml wa...., 1
10 IIOU11Ml (A) ~Ing 2
•• 3523121MI1 KIt, G.w 1
) 17
11
1I06311Ml PIa10
'''''314Ml (AI O-alng
1
1
••
20
3I2311IMI
REF. 1
Shaft
81M..
1
1
21 .,M415Ml Kit, 8p~ng 1
22 IIOU10Ml Pin 1
2S REF. Spool 1
24
21
.1OI303Ml
11"'1 • • 1
Retainer
lIoII~ng Auombly
•
1
28 ...77l1Ml (A) SuI 1
27
:sa
...7717Ml
REF• •
().Ring
Housing •
1
:14 REF. 1 vaM, Check 1
31
31
37
.1OI311Ml
'''''313Ml ....
Ball
...77I1Ml (A) _
•
1
1
31 1I.7432MI1
....
Shock V.1Ye 2
-
3. REF• • 2
40 181714OM11 Relief Valve 1
41 1117431Ml 1
42
43
44
3I23123M.
REf. 1
,1,01103M.,
....
8pr1ng
Kit, Ropol,
1
1
•
6-6
")
)
4 WID Steering Pump PM200·PS DE C"' , ...
6·7
4W/D STEERING PUMP
1 3121172Mt2 _rtngP""", 1
2 I_1M3 DrtveOUr 1
3 CAl Nu1 1
4 CAl W _ I
I 2
• CAl -
CAl Snap Ring 1
) 7
••
REF. 1 FIongo
(AI ~Ing
(AI Ring
1
1
1
10 (AI IIockup Ring 1
11 REF. 1 IIoaring AoMmbly 1
17 REF. 1 Ki1.gu, 1
I. REF .. 17 Goor 1
I. REF. 17 DriwONr 1
ZO CAl Kot 1
21 REF. 1 Body 1
2Z REF. 1 BoaringAoMmbly 1
23 (AI Hockup Ring 1
24 CAl RIng 1
21 CAl Q.RIng 1
H REF. 1 Co_ l
Z7 312_1 &oK 4
ZI 3123U1Ml WulM< 4
ZI W3437Mll Ki1.- X
6-8
)
)
.. WID Suction Line Filter PM200-PS DEC., 1996
6-9
4W/D SUCTION LINE FILTER
-
4 1110021 1
1 111023OM1 EIomont (71 MICRON) 1
1 l11OO22M1 1
7 111001 ... 1 Sprlll9 1
•• l11OO1IM1
l11OO17M1
Bowl
_I (BONDED)
1
1
1
10 l11OO1IM1 Nut
6-10
~!
l.
12 1 .J,---@ )
C.Q~
.......
33
)
.. WID Steer Axle Housing
6-11
STEER AXLE HOUSING
-
S M7D27M1 .....h 2
4 REF.f 1'kW{_') f
I M7_f 4
I M7U2IMf _(MfO) f
7 M7ISHMf Plug (M22) f
•• SI2~Mf w_ 2
~2S1UMf .pa.... 2
fO ~2S01OMf .....h 2
) ff
f2
f.
~2S0157Mf
~2S611Mf
M7ISSfMf
Bearing
w_
.....h
2
2
2
f' M7ISS2Mf SOIII 2
20 ~2_'f DriYo .1NoII ( IIhoft) f
20 ~23l11IM'f DriYo .1NoII ( long) f
Zf ~2SOt1Mf Sholl Cohort) f
Zf ~2SOHMf 8hoft (long) f
22 347Uf5Mf YoIIO f
2S 347Uf4M.I apacor 2
24 REF.2S 8pa.... f
25 347UfSMI Circlip 4
21 ~23110Mf Lubricator 2
27 34713f2Mf Sholl f
SS 33ffSS2Mf Tie rod I
34 3475540Mf Clomp 2
~ 347554fMf aoM{MfIX_) 2
sa 3475U.Mf Nut{Mfl) 2
37 ~23N5Mtf BoU Joint (right) I
sa ~2_1 Locknut I
Sf ~23_tf Boll joint (loll) I
40 362l5MM1 Locknut I
6-12
\
)
)
4W/D Stee ring Knuckle PM200-PS DEC ., 1996
6-13
4 WID STEERING KNUCKLE
1 a_ng""l0 1
2 Sl21_ll Housing (loft) 1
) 3
4
S
ItEF.2
SlUI10M1
341SSS1MI
_a1ng
8ush
Buoh
1
1
1
I lllOOO1Ml 8 ..... (:10 X 14.1 X 28mm) 2
1 3I2S01IM1 Bolt (M14 X 1Omm) 4
••
SlUII1Ml Buoh 2
SlUIUMI Shim (1 ...) X
10 341UUMI .... (SlXI2Xl ....) 2
11 341UUMI HousIng (rlg/ll) 1
1% REF.ll HousIng 1
13 M71131M1 BUlh 1
14 Sl2S148Ml Pin 2
11 Sl23641Ml Bolt (M14 X 3Smm) 12
11 3623650M1 Pin 2
6-14
)
)
.
• WID Final Drive Assembly PM200·PS DE C., , ...
6-15
FINAL DRIVE
-
1 8_ng"" 1
Z 347HOOMI Hub Z
3 3IZ3OI2Ml 2
4 34711nMI BNrtllfl 4
I 3IZ307OMI Rlng Z
I 3IZ3071MI COrrior Z
) 7
7
3IZ3Z72Ml
3IZ3Z73Ml
Buoh I 20mm dII. )
8U111 I :I4mm dII. )
I
2
I 347_1 _IMI4X ....m) 1
•
10
3IZ3072MI
3IZ332tMI
Goo,
8po_
2
2
11 34711_1 Goo, 2
12 34711t1Ml Circllp 2
13
14
3I23OtIM1
3IZ3073M1
Circlip
Wuhl" ttvult •
2
11 3IZ307~1 Goo', P..,*-, 1
11 3I2307IMl IIooring, MOd .. 110
17 347H2IMI Wahlr, thruM I
23 3I23_M'1 COmo, 2
24 REF.23 COmo, 1
21 REF.21 8ha11 3
21 347H12M1 Pin 1
Z7 3I230nM1 a,rew 4
21 347H11Ml Pin 4
2t 347HI4Ml 8lud 4
30 347H15Ml Washer 11
31 347HI5Ml Nut 15
32 34713211Ml Plug 2
33 347HI3Ml 8nId 12
6-16
)
)
.. WID Differential PM200-PS DEC., 1996
6-17
DIFFERENTIAL
1 IfMrtng u .. 1
2 312_1 Klt,C.-n_ 1
3 REF.2 CI'OWIIIWhMf 1
4 REF.2 PinJon 1
I 3IZ3Of2M1 Washlr Z
7
• 31_1
1471111M1
8 .....'
Lockwuhor
1
1
) •• 147117OM1
147_1
NUl
8II1m (2.IOmnI'
1
X
•• 147_1
1471112M1
8II1m (2.IOnvn,
8hlm (2.7Omm,
X
X
•• 147_1
147_1
8hOn (2.IOnvn'
8hlm (2._,
X
X
••
147_1 8II1m(3._, X
147_1 8him (3.1Omm, X
•• 1471112M1
147_1
Shim (3.2Omm,
8IIim (3.:IOmm,
X
X
•
10
11
147_1
1471117m1
14711UM1
8II1m (304Omm,
-ng
SNI (36 X 12 X 11nwn,
X
2
1
12 1471171M1 Cove, 1
13 3I23111M1 80K I
14 1471171M1 F\Ongo 1
11 147117IM1 80K (M10 X 1Onvn, 2
11 1471171M1 Nut, lock 2
22 14755UM1 PIoto 2
23 3I23113M1 &crow (MI X 1Omm, 2
24 14711UM1 NUl 2
21 14711UM1 Bearing 2
21 3I23277M'1 Houalng 1
6-18
)
)
"WID Differential PM200·PS DEC., 1996
6-19
DIFFERENTIAL
%7 .2_1 Pin 1
Z. .IIOZZlMIt KIt, cllfetWttlll 1
It REF.:II Shaft 1
~ REF.:II GNr 1
~1 REF.:II W&IhIr, thN. 2
az Gear, PIIn. 2
) U
REF.JI
:1471611111 w..Mr, thrult 2
.
U
~.
•1
.2:I0Il111
.23001I1t
REF••
REF••
80ft (1110 X 71mm1
Support
Support
Col>
12
1
1
2
.... ••
U U7n36111 IIuoII
U • 23011111 80ft (MI' X7lmml
.2H17111 Bolt (IIX_1 10
<115 U71U11l1 Plug 1
:l471Ul111 Pin (1111 X _ I 2
6-20
)
)
.. WID Drive Shaft PM200-PS DEC., 199&
6-21
DRIVE SHAFT
••
lIEF. 1
3123..,..1
REF.l
....
Sholl
Sholl
1
1
1
) 7
••
Ul727Mtl
147_1
S3N11Xl
Kit. Boaring
y ....
Scrow (Ml0 X:IOmmI
1
1
11
10 1"1132](1 Nut 11
6-22
)
,.
)
• WID Steer Cylinder Hydraulics PM200-PS DEC., 11)g6
6-23
4 WID STEER CYLINDER HYDRAULICS
1
1
2
_Pogo 6-10
360202X91 ~-
Con_ 2
3 NSS Fitting 1
•
5
1852568Ml
~·08B
B35091M91
~Ring
_AlMmbly
Con_
1
1
I
8
7 NSS Fitting 1
8 B31~2Ml O-Ring 1
~10M91 ~ 1
9
) 10
11
835087M91
NSS
Plug
Plug
1
1
12 B31..s2M1 ~Ring 1
18 33;123X1 Boat, Hex M8x20mm 1
19 391039X1 Washer 1
20 3510866M1 Spooor 1
21 35102_92 Pin 1
22 35376-1X1 W- I
23 ~72X1 Pin 1
2. 391074Xl Sol Hex Mex 12mm 1
25 339375X1 W._ 1
28 3507-486M1 ecvw 1
27 3517369Ml Pin 1
28 3001189X1 L.odtnut 1
29 3517388Ml W_ I
35 B35OilM91 Connectr:r 2
38 NSS Fitting 1
37 B31~2M1 O-Ring 1
-
38 ~.()87 Ho.. AIMmbIy 1
39 1876229Ml Strop 1
~ 35219721191 1
41 1470377111 CIa~ 2
.
42
43
1"70376M1
339291X1
339374X1
PIota
Bolt, Hex "x55mm
W._
1
1
1
6-24
1
)
I
V
)
.. WID S teer Cylinder PM200-PS DEC _, 1996
6-25
4 WID STEER CYLINDER
6-26
)
6-27
Section -7- Hydraulics
PAGE DESCRIPTION
"
20
16
10
II- - - i
"
•
10
)
Control Valve Levers PM200-PS DEC., 1996
7-1
CONTROL VALVE LEVERS
* NOTE: Items 21 & 22 replace Items 3 & 15 on units equipped with adjustable tilt steering.
7-2
•
"
""''''' - 20
16
10
14
10
)
Control Valve Levers With PM200-PS DEC., 1996
Extra Hydraulic FurtCUon
7-3
(
c 8
e
10
11
12
5CHJ24PY
5CHJ21
11~
5G-02O
5CHJ21A
Pivot Tube
upper ClevIs. COn1ro1 Rod
Pin. Clevis
connecting Rod
Lower ClevIs
1
4
4
4
4
13 5().080 Clevts Pin 4
14 101.()24 loci< Nut 8
15 05l).4()1 ~ Lever,Uft Section 1
18 11()'102 Switch. ee.ChAch 1
Ie 11 ().()lIla Boot. Qe.ChAch SWi1ch AR
20 50-02... 13 Control Lever 13- 1
21 51).4() 1·12 Control Lever 12" 1
74
(
11
...
3 Control Valv@
Return
To Control V.ve
Pr",ur. Inlet
10
(
Hydraulic all Supply
PM200-PS DEC., 1996
Std, Unit
7·5
(
7·6
(
I
3 (/ 2' . •
1 M FROM CONTROL
II "'.Lt- -14 10 VALVE RETURN
"
2
/'
(
< TO CONTROL VALVE
PRESSURE INLET
(
Hydraulic Oil Supply PM200-PS DEC., 1996
With External Tank
7-7
(
7-8
(
>
3 (
(
PM200·PS DEC., 1GIM
Standard 3-Spoof Valve And
Hydraulic Circuit
7-9
(
C 8
9
7
e 50·126
6()..()14
40-'28
40-129
Frtting. Bulkh.8d T••
F_. 90 Dog.
HoM, Control V.lve to BuHd'lead Tae
Ho.., Control Valve 10 Sid, Shift Cvtinder
2
e
2
2
••
10 NSS Fitting, Gr.... 1/8- Snight
11 50-029 HOlt, Bulkhead r. to Titt Cytindert
12 50-008 Fitting. Stnight Control V.1ve RIItl.m 1
,.
13 50-255
50·104
40-126
VIri.bk! Relief VIlve
Rtting, 90 Degree, Relief Vllva
HOM. Control Vatve to Rlltf Valve
1
2
"
16
17
50-047 Fitting, StJ'Iight. Relief VII... Rltum
5O.()17 Ho.., Rlllief V...... 10 Mast 1
18 5().232 Pitting. 90 DIg. MISt: Control PO" 1
19 So-325A SVatam Relief Valve 1
7-10
(
1\
MAST CYL
(
/,~o~ HYD. PUMP
11
(
Mast Control And AUK, Function PM200·PS DEC., 1996
7-11
c
C 12
13
14
40-125
50-047
50-017
line, Control Valve to Relief Valve
Fitting, Straight, Return Line
Line, Relief Valve to Mast Cvl. Supply Tee
1
1
1
15 40-126 Une, Upper, Extra Hyd. Function 1
16 40- 127 line, Lower, Extra Hyd. Function 1
17 50-119 Elbow. Burkhead 2
7-12
(
/' > 10
(
Tilt And Side Shift Hydraulic PM200·PS DEC., 1996
Circuit (WIth Extra Hyd. Function)
7-13
(
c.
5 50-'5' Fitting . Straight 2
6 50-' 26 Fitting, Bulkhead Tee 2
7 50-0' 4 Fitting, 90 Deg. Elbow 6
8 40-'28 Hose, Valve to Bulkhead Tee 2
9 40-129 Hose, Control Valve to Side-Shift Cylinder 2
'0 NSS Grease Fitting l /S- NPT 4
50-029 Hose, Bulkhead Tee to Titt Cyl. 4
"
7-14
(
" 10
7-15
c
SIDE-SHIfT CYLINDER
C
7 NSS Wiper 2
8 NSS D-Ring 1
9 NSS a-Ring 1
10 NSS O-Ring 1
1
"
12
13
NSS
NSS
NSS
Wiper
D-Ring
Gland Seal
1
1
14 NSS Wiper
7-16
(
"
(
/'
/
,
20
(
Tilt Cylinder Assembly PM200-PS DEC., 1996
(Standard)
7-17
(
TILT CYLINDER
(Standard)
Ref. Part No. Description Qly.
C •
10
11
12
NSS
NSS
NSS
O-Ring
Wiper
O-Ring
1
2
1
13 NSS Wiper 1
14 NSS O-Ring 1
15 NSS Wiper 1
16 NSS O-Ring 1
17 NSS Wiper 1
18 50·253G Threaded Ball Joint 1
19 11-194 Clevis Pin, Rod End (1· )(3 - 112") 1
20 11-190 Clevis Pin. Heel End (1- x 4") 1
21 11-177 Grease Fitting 118" NPT 2
22 50-032F Nut. Ball Joint 1
7·18
c
I.
12
3
21
2
20
(
PM200-PS 0 EC " , . "
Tilt Cylinder Assembly
WI Ext Tilt
7-19
(
C-
10
11 NSS WIper 2
1
12 NSS ~
NSS WIper 1
13
1
14 NSS ~
15 NSS WIper 1
18 NSS O-Ring 1
11 NSS WIper 1
18 5().2OIIWG TlInIoded Ball Joif1l 1
18 11·114 ClevIs Pin 1" 3-1/2' 1
20 11·180 aevis ptn 1"x ... 1
21 11·1n _ FItIlng 1/8' NPT 2
22 5O-032F Nut, Boll Joint Loci< 1
7·20
(
(I
Hydraulic Pump Assembly PM200·PS DEC., 1996
7-21
(
7 •
7·22
(
NOTES
(
No.., PM200-PS DEC., 1996
7·23
(
Section -8-Mast
c.
(
(
Page Description
1-1 Eng/no Aoaombly
1-7 CmNhoII,
Conn __ PI_ &
1·1 CylinderHNd
c: 1·15
1·17
1-21
Timing Gear & Canwhaft
Balancer Unit
.. 21 Crankshaft Pulley
1· 36 Altemator Mountlng
(
10004 Engine Assembty PM200·PS DEC., 19Q5
9·1
(
ENGINE ASSEMBLY
DescrlpUon Qty.
Ref Part No.
1OO2001Mll Engine 1
1
Dowel 2
2 '21~2Ml
SOOl7llXl _ «12X ....., 1
S
•
I
JI11UXI
SI112tXl
_CM12X1Omm1
_«MI2X_1
1
2
( 7• Jlll7l7Ml
"1112Xl
_
_
CMI2X7_1
CM12.1Omm1
2
2
,• Jll.717Ml
JI1,2tXl
J11112Xl
80ft «MI2X 7Dmml
80. «MI2X IDmmI
_ «MI2X IDmmI
2
S
1
10
11 1..02041(1 Nul 2
I ...ZS7Mll p- I
11
..-
-
......
REF. 1. 1
••
I'
20 1...2JlM1
21 1...:MOMI
22 Jll.ll1Ml V.ooft 1
IS Jl12011M11 FOIl (clio. l r I _ , 1
U
21
H
27
21
JlJI21Xl
227'"1
7H111M2
Jl22110M2
JIOt271M1
,- C-_-'"
..row (1I1ruNF X1·1"· UNfl
Lockwuhot
Iondor
_ Cfon""nol
••
I
1
1
9·2
(J
(
1000.... Cylinder Bbck PM200-PS DEC., 1996
9-3
(
CYLINDER BLOCK
C •
7
_713
_710
Plug
Plug
2
1
•
-
0110111 Plug 1
I 33142111 Thimble 10
10 32111321 10
11 31134114 Buoh 1
12 324,.,22 plug 4
13 32411122 Plug 3
14 Z415A204 Plug 1
I. 32417134 Plug 1
32411122 Plug Z
,.,."
17 32411117
DIIOIIZ
3311R~
Plug
Plug
W. ....,
1
1
1
4142V0II Houalng 1
....
ZO
21 REF.ZO Cove, 1
22 2411F47. 1
23 31117111 joint 1
9-4
(
(
1000~ Engine Cylinder Block PM200-PS DEC., 1996
9·5
(
CYLINDER BLOCK
2C 2SI_ 8CnW(MlX2Gmm 12
21 S212YOOZ 8CnW 2
21 2SIIAI04 Nul S
27 OS5OOOl Dowol 2
H 31171131 p- I
( 21 SCU21"
321_
Joint
8CnW
I
,,
2
"--
SO
"" -
31 21UIIO Sc_
S2 ae_
Plug I
0150713 Plug 2
'2 u13con Slud 3
cs OI5OIM awlch I
Plug I
"""
321111"
S2CIII2C Plug I
2 ... 012 awlch I
C7 UICCMt Sc_ I
WUho, I
"" "20111
:USIIM Plug S
(e) Slip FH
(D) Plwun
9-6
1------(
1~~~zEngin~8C~~"kh~~
~ .. -, " .,-- .~------------~
PM200-PS DEC., 1998
<-
9-7
(
CRANKSHAFT, PISTON,&
CONNECTING RODS
,,
I 31137312
31137111
Thrust wallor (0.11mm1
Tbrust washer
Thnast washer (O.1Imm)
X
2
X
lZ_
31137322
7
, 3242TOOI
32111131
ThNIt block
Sc_
Kit, conrod
1
3
4
I
10 REF.I eonrod 1
11 REF.I Cop 1
12 31134123 Bush 1
13 32712144 Bolt 2
14 3322132. Nul 2
11 UII LG021 KIt. piston 4
l' REF. l' Piston 1
17 REF. 11 Pin 1
1. 0110002 elrclip (el 1
II 0170002 elrcfip (e) 1
20 41tlA027 Kit, piston ring 4
21 31171111 Gelr, cranUhllft 1
22 _12 Woodnolf key 1
(e) P...,inishod
9-8
(
9-9
(
CYLINDER HEAD
•• 331_11
331_
InM"
In..rt
V_lnlot
4
4
4
7 3142U111
7 314a072 yaw. Intel 4
1 _011 Guido 4
C~ •
10
33411111
3174P_
Wuher
Spring (01
Spring
4
4
4
10 31741122
11 31744133 Spring 4
12 33817117 hoi 4
13 33421007 cap (EI 4
13 334241D7 cap (FI 4
14 13173101 ~, (01 1
11 3142A011 Valveu"''' 4
11 :l343J002 Guido 4
17 33411111 _her 4
11 3174P_ Spring (01 4
11 31741122 Spring 4
11
20
21
31744133
33117117
3342T007
....
Spring
cap (EI
4
4
4
21 3342107 cap lEI 4
22 33173101 c_, (FI
•
1
23 3I23KOOT Cover
24 _ROO( Joint 1
9·10
(
1000-4 Englna
. Culind
I er Head PM200-PS DEC "' 1996
c.
9·11
(
CYLINDER HEAD
(D) UMd Only _ Single Sp~ng HOld AI.....bIy (low speed applications)
(G) _ I n pain
9·12
(
(
1000-4 Engine Rocker Shan Assembly PM200-PS DEC., 1996
9-13
c
-
3 REF. 2 Rocker ...... 1
4 _7 plug 2
I :11lIXIOI 4
•
7
41111412
REF. '
R. ._
10_
4
1
• 2111421 B.... 1
C- • I
10
11
411.1411
REF. I
2111421
Rocko,....
Lowr
Buob
4
1
1
12 11744123 spring Z
11 11741101 Spring Z
14 1771E012 C_ 1
I. 22U022 SC_ 1
1. 23117421 Shim 2
17
1.
0720171
0671012
SCrow
Nut
••
II 23117414 Wuhor 2
20 017D1.' CIn:Ap 2
21 23111111 Olivo 1
22 2313H331 lllud 3
2S 231_ Nut 3
24 2314Jf07 SC_ (A) 1
21
2.
31414107
31.u.1U
Puahrocl
Ta_
••
(A) aecu,.. Number S Rocker Shift Bnlcket
9-14
(
(
1000... Engine TIming Gear And Camshaft PM200-PS DEC., 1996
9-15
(
1 Ul11143 TImIng_ 1
-
2 31114111 JoIn1 1
a Ul4HOOa Sc_ 7
4 Ul4HOU 2
••
7
••
_us
ma1l1
4111A01J
Hub
GMr. kilt'
Buill
1
1
2
1
3241_
""'"
Sc_ 3
C, 1.
11
12
U1Ul0
a1411311
231"121
2111013
eom_
W_r
pin
1
1
1
13 3117L012 0.., camshaft 1
14 _12 Woodru1l key 1
I. UI4J1N Sc_ I
11 U21AOOa W...... 1
17 UI11411 TImIng cover 1
l' 2411F4SI _I 1
1. 31113111 Jolrrt 1
20 21141(111 Sc_ 4
21 UI4HOU Scrow 14
22 3271_ InapKtion cover 1
21 33121127 Jolrrt 1
24 2314H031 Scrow 4
2' UlIIl41 PIoIo 1
2. _1421 JoIn1 1
SO 2311001. Sc_ I
31 2311D01S Sc_ 1
S2 n14H012 8<_ 1
23 UllA201 NId 2
34 U14A011 W_r 2
SI 2311A1Oa NId 1
9-16
(
,. 31
(
1000-4 Engine Balancer Unit PM200-PS DEC., 1996
9-17
(
BALANCER UNIT
1
1
4111Il0l1
4111K063
........,
Ballncer
1
1
2 4141LOO7 Fnuno 1
3 37_042 CoY« 1
4 2314J010 Scrow 2
,
5 231..-
S7UR22'
Se_
eo_
2
1
C. 7
I
I
10
Hl7_
2316C0I2
3117VOO3
2A1AOO1
Joint
Se_
Shaft
IINring noddle
1
4
1
1
11 4132F141 011 Pump 1
12 3111WOOI Gear. balancer 1
13 2A1A014 .... rlng ....dd.. 1
14 33U11S1 Nul 1
15 2314H012 Sc_ I
11 231_ Screw 1
17 3117C071 Gear, baJancef 1
II
II
»41'_
2314JIII
Hub
SC-
1
I
20 2A1A201 IINring neddle 1
21 3321_2 Washer 1
22 3272£001 Plunger 1
23 33174D004 Spring 1
24 334ZAlll Cap 1
25 2111A0II Pin 1
21 31I1KOO4 Weigh! 1
27 3115K014 Weigh! 1
21 21111.730 Buoh 4
zt 0:150042 Dowel 2
30 HlIKOOI eo.., 1
9·18
(
36 37
(
1000-4 Engine Balancer Unit PM200·PS DEC., 1998
9-19
(
BALANCER UNIT
31 2314C034 Be_ 4
U W1MM PLug 1
U 3256U14 Plug 1
34 33117401 ThImble 2
•• 2314J013
2314J013
Be_
Be_
Be_
2
l
2
3T 2314J011
• 2314J011 Sc_ 1
9-20
(
(
1000-4 Engine Flywheel And Starter Ring PM200-PS DEC., 1996
9-21
(
9-22
(
(
...
1000-4 Oil Pan And Related P
PM200-PS DEC ., 1996
9-23
(
1
1
2
3
3717J012
2417004
UI12.7
_her
011 Po.
Plug 2
2
1
4 3U1KOO3 Joint
5 ,,27P022 BrIdge plo<o (81 (4 h....1 1
•
7
2311003.
3311211.
1Ie_
Olivo
2
1
( ••
32UHOO4
2311A103
STud
NUl
2
2
1
10 2314H022 Sc ..w (MB X l30mml
11 2314H023 1Ie_ (M'. l40nunl 5
12 2314H015 1Ie_ (MI X IOmml 12
13 37.1D023 Plpo 011 1
14 Ref. 13 Plpo.oII 1
11 »4IYOO7 1n.. 11 1
2314HOII 1Ie_ 2
l'
17 2314HOO7 lIe ..w (MB X 2Imml 1
11 U1SA041 O-Ring 1
11 2314FOO3 1Ie_ 1
20 _17 cwp 1
21 4121X0I2 Tube 1
22 Ref. 21 Tube 1
23 33I3DOOI Nul 1
U 3171C121 Dlpltlck 1
21 "1_7 Bracket 1
21 2313C03' Stud 1
27 2311A102 Nul 2
( PM200-PS DEC., 1996 1000,,( Engine Oil Pan And Related Parts
9·24
(
t7
(
1000-4 Engine Lubricating 011 Filler And PM200·PS DEC., 1996
Breather
9-25
(
••
111211. Clip 1
1&241123 8nc1col 1
I NT_I Altar 1
7 REF.' Tubo 1
••
24170001 _I 1
( 10
11
2417114
_131
231tH033
CapCA)
Joint
SC_
1
1
Z
12 32411122 Plug 1
,.
13 Hl1MZI
327_3
Joint 1
3
11
11
:1311711&
OIZOOOI
_hor
Nut
...1 3
3
1
17 _001 Hoo1Ihlold
11 :13172131 110.. 1
Spring 1
"
(AI
3171411'
WI1IICholn
9-26
(
(
1000-4 Engine Oil FiHer And Integral Oil PM200-PS DEC., 1996
9-27
(
C •s 33111".
2314.1031 ac_
Connection
4
1
7 24158313 O-lting 1
••
4131A022 Adaptor 1
REF.' Adaptor 1
10 32417121 Plunger 1
11 31744111 ap~ng 1
12 32111321 Plug 1
13 2411112 Washer 1
14 _3 OM IIItor 1
11 _722 Plug 2
2411112 W....., 2
"
17 01_ Plug 1
,.
__
11 37HPOt7 Adaptor 1
,. .. L004 Joint 1
20 2314J033 ac ..w 3
21 231 ....037 ac ..w 1
22 37HPOtI Adaptor 1
23 Joint 1
9-28
(
9-29
c
CRANKSHAFT PULLEY
1 3114V1112 Pulley.crank 1
c 2
3
3242TOO1
32188138
TlINIlbloclt
SCnw
1
3
9-30
(
(
1000-4 Engine Water Pump PM200-PS DEC., 1996
9-31
WATER PUMP
-
1 ,nnw W_pump 1
2 REF. 1 Body 1
,
~ REF. A
REF. A IINt1ng
IINt1ng
1
1
1
I REF. A
• a_
-
REF. A 1
7 REF. A Cln:llp 1
C ••
10
REF. A
REF. A
2A3llM
Inpollo<
Plug (A)
1
1
1
11 S117H01~ J_ 1
12 ~nl_l Body 1
13 S117YOO7 Joln1 1
l' 231~00I krow (Ml0 X.omm) 2
11 231_ krow (MI X 3Imm) 1
II 231~' Scrow (M' X 1IOnvn)
,
1
-
17 231_ krow
18 ~113V022 Pulley 1
l' WoodnIft lIoy 1
20 0171007 Nul 1
21 0120001 WuIIor 1
22 012001& Wu..... 1
U U7LWOO7t Kit ...paw (B) X
(B) ~--(A)
9-32
(
16
17
~ 4 ~
I '
5 c
~.I
I
.~ ~~
15
If"~~.'j.... r~[y--@ 11
(
Heat EXChange~hermostat And
1000-4 Engine PM200-PS DEC., 19Q6
9-33
(
(
I
2
~
4
•
I
__
31231(007
_004
~14HOO2
2411113
mlKUI
Pia..
Joint
Sc_{MlX limon)
Thermo'"
Joint
TIMnn. houaIng a .... thennoet
I
I
~
I
I
I
7 ~14H00~ Sc_ (MI X 2Omm) 3
I 2314JOO4 Sc_{MIOX30 2
I ~14Jfn Screw (MIOX 71mon) I
10 ~14Jf10 ac_ (MIO X 1Omm) I
11 UIMOOl~ KlI.- I
12 REF. 11 Ho.. I
U 21121111 CUp 2
14 0u020~ Plug I
11 2411117 Wahl' I
11 ~7414111 Con_ I
17 :MU4147 Joint I
11 2314JOO4 SCNW (Mi0 X 3Omm) 2
9·34
(
(
1000~ Engine Alternator Mounting PM200-PS DEC., 199&
Brackets
9·35
(
ALTERNATOR MOUNTING
1 3e15542e L..... 1
-
2 2314J014 _M10XlI5mm 1
3 3313E722 Spocer 1
( 4
5
e
3823D02II
2314J002
2314H005
_M10X2Omm
_M8X3Omm
1
1
1
7 231&W13 NutM8 1
9·36
c
®-@~
~ ,
-~ flo
8
(e~ (
(
1000~ Engine Manifolds PM200-PS DEC., 1996
9-37
(
MANIFOLDS
1 3777E183 Induct.manifokl 1
2 3888COOI Joint 1
3 3888C002 Joint 1
C 4
5
e
7
3888COO3
2314J04e
2314J042
2314J03e
Joint
SOlOw
SOlOw
SOlOw
1
2
3
1
a 3n8H074 Exhaust Manifokl 1
e 388821U Jojnt 2
10 2313C087 stud 2
11 23111A834 Nut 4
12 2313C082 stud 2
9-38
(
(
1000-.4 Engine Lifting Hooks PM200·PS DEC., 1Q96
9-39
(
ENGINE LIFTING
1 3e21XOO7 PIal. 1
2 2314J003 screw Ml0 X 25nvn 2
3 311541NOO3 PIal. 1
( 4
5
2314JOO3
2314J002
screw Ml0 X 25mm
screw Ml0 X 20mm
2
2
9-40
(
9-41
(
••
'00-75SR
100-7531-
NI_.RH_
- . LH_1IounIInQ ,,
1
7
•
••
l00.all11
,oo.a\ll
--~
35,_1
--,UppoI'
NlSIwuIf,LH _ _
Cap,--
. . . lItIdWor.lOIIIIW
1
1
C 110-,,2 1
---
10 C5NN-4" ..B Volvo, RodIM«DrIin 1
C~ ..... _ _ 5
11 11-05S
I
'2 110-1"
,..71ISlMI lrF."BIIdO(NaI_> 1
13
CIn1IgoBol 1
1.
II
1'·218
11-033 W_,~5I1"
.... Hox
••
"
20
21
lHI21
11-434
11-423
N..,Hox
Washer, Loct 311-
3
••
10_
22 11-402 8011. Hox
23 11-432 Waslw.~II4· 3
2. 11-430 WasIw. Loc* 1
11-421 N..,Hu
8011. _ _ 1
28
27
21
- 11-402
NSS -,~
•
1
2t 11-410 801. Hex 3Jr·1' x 1·1t.r'
9-42
(
" (
(
Injection Pump And Retated Parts PM200-PS DEC " 1996
9-43
(
-.
1 2843C027 ,_Pump 1
2 NSS Punp 1
3 28730179 Solenoid 1
•
5
2&48A110
31718104 SolI
1
1
e 31718105 W.. 1
7 33828108 Gookol 1
8 231~9 SOJd 3
Q 2318A603 Nul 3
10 3117L052 GMr, Fuel Pl.InP Drive 1
11 2&4eC167 Uno. No. 1 Cylndor 1
12 2648C188 Uno, No. 2 CyIi'1dor 1
( ,.
13 2648C157 Uno, No. 3~ 1
--
2&48C158 Uno, No. '~ 1
15 2&4OE012 COp 2
18 231..cQ3S 2
17 2&48E014 COp 1
18 2314C036 1
1Q 2S45A017 AIom .... •
-
20 2S45A302 HoIdor 1
21 2645A808 Houle 1
22
23
33813129
33813131 So"
••
2.
25
0921173
HSS
Wuhor
Clomp !1*1 0/ 35)
••
28
27
28
2314HOO15
3558XD1.
0005315
0Q;i!1178
BoII._
Bolt, 8M x 35mm
FUItIR.wmLne
WI_
8
1
2
2
29
30 0921178 Wuhor 2
31 0201528 Union 1
32 0921178 Wuhor 1
33 09:21178 Wuhor 2
35
36
3082KOO2
33811112
Clomp
F_ •1
37 33225412 NtJt 1
38 .,2,C02, Pipo, FUll 1
39 3353IlOO4 Nut 1
.,
40 33811112
_113
F_
Spring
1
1
9-44
( '
NOTES
(
PM200-PS DEC., 1996
NOTES
9·45
(
PAGE DESCRIPTION
e 10-7
10-11
4 WID Engllgement Solenoid Valve
TransmIuIon Aasembly
10-1
(
TORQUE CONVERTER
1 16814371011 Converter 1
2 35104811012 Plate 1
1
( 3
4
5
18871111011
1881_
1440433)(1
Plirte
Plate
Saow 10110 X 18mm
1
4
e 35085761011 Boll e
7 27572661011 WISher e
Torque Convertor
PM200-PS DEC., 1996
10- 2
(
,.
(
PM200·PS DEC., 1996
Transmission all Filter
10·3
(
QIy.
OI_
Ref Part No. Deac:rtptlon
(
1
a
S
4
•
11
100_1
REF. 1
11101_1
1110117Ml
11101_1
_Xl
--
EIImont
Bowl
Ie.... 1"- X ilT unc
l
1
1
1
1
4
12 SllTIIXl WuIIor 4
n 070-1ot Bracket 1
14 331011Xl BoM Ml0 X 20mm 2
15 :110734)(1 Waher a
11 10021_.1 Cooler 1
10·4
(
(
Differential Lock Solenoid Valve PM200-PS DEC., 1996
10-5
(
C 10
11
12
1441500X1
83508110181
357187X81
N~.Hex
Fitting, StraIght
Fitting, 80 Dog.
2
1
2
13 330081X1 Bon, Hex He.t 2
14 380734X1 Washet', L.ocI< 2
15 4().185 Hose, Valve Suppty 318" X 28" 1
16 4()'188 Hole, Return 3/8' X 28' 1
17 4().187 Hose, To 011 FIHer 3/8" X 34" 1
10-6
(
(
" WID Engagem: t Solenoid PM200-PS DEC., 1996
And Related Pa
10-7
(
-
2 NSS IIIod<.Valve 1
3 NSS Nul. _ Retaining 1
4 3523424Ml 1
5 NSS Spool. Valve 1
S 3523425Ml SoeIKit 1
7 835OII1M81 Filling, _10M 1
8 357187)(81 Filling, 80 Doll. 1
C 8
10
11
364735Xl
s002378M81
e002784MU1
30(8487)(1
Filling, Toe
Tubo.1/4"
Tube, 1/4-
Boll, Vom Retaining
1
1
1
12 1
13 380734Xl WIShof,1.odt 1
14 4().188 Hose, Tee to Presaure Gaug. 1
15 4().188 lao. 011 Supply 3/8" X 18" 1
18 351S07SMI stud, Plate Ret8tn1ng 2
17 3522843Ml Gesket. Plele 1
16 7()'112 Plete, 8IOck-o/f 1
18 3843S7)(1 Locknut 2
10-8
(
(
PM200-PS 0 Ec "' 1996
Transmission Assembly
10-9
(
TRANSMISSION
1 8002240M91 Transmission 1
1 8002040M91 TransmiSSion (4X4 1
2 3522S33Ml Housing 1
3 354070Xl Pin 1
( 6
4
5
3S17UOMI
354441Xl
339401Xl
Piat.
Screw SIS" X I"
Screw Mi0 X 25mm 6
1
•
7 169132SMI Cover 1
S 1668718M93 Gearbox (4X4) 1
9 1441643Xl Pin 2
10 339139Xl Screw M12 X 2Smm 1
11 1669408Ml WasIler 1
17 3S16672M91 Boss 1
18 3521632Ml Gasket 1
19 339401 Xl Screw Ml0 X 2Smm 3
20 3516676Ml Cover 1
21 3522647M2 Gasket 1
22 33912"X1 Bolt M8 X 16mm 2
23 664691M2 Piug 1
24 180474Ml Gasket 1
10-10
(
/ ...: - i
_., - ,-
~
•
r<~ I
i
\ ...,. ..
,.,. ....,
"
....
'0 ;' .,"
,'
I I
,I i
- ,
/.-
10·11
(
1 Transmission 1
2 1e93383M1 Cover 1
3 339401X1 Salow 9
4 339018X1 Salow M10 X 40mm 1
( 5
6
1693380M1
1686085M1
Spring
Plunger
Pin
2
2
1
7 1891341M2
8 1691337M2 Rail 1
9 1691335M2 FOJ1< 1
10 18Q1233M1 Colter 3
11 390972X1 Washer 3
12 1441481X1 Nut 3
13 1691340M1 Selector 1
19 1691332M2 Lever 1
20 1691331M3 Lever 1
21 33liM01X1 Screw M10 X 25mm 1
22 1691334M1 WaSher 1
23 1891333m3 Shifter 1
24 339081X1 Screw M10 X 20mm 2
25 1691338...2 FOJ1< 1
26 1691338M1 Rail 1
10-12
(
10-13
c
INPUT SHAFT
1 Transm~ion 1
2 1691368Ml Seal 1
3 1691264Ml Support 1
4 339081Xl Saow 4
5 3009751Xl O-Ring 1
6 1440528Xl Circlip 1
7 1891268M2 Thrust Washer 1
8 1892467M91 Pinion 1
C 9
10
11
17
REF. 8
3009850Xl
1692469M4
Pinion
Bush
Bearing
Support
1
14
1
1
16 REF. 17 Support 1
19 1691271Ml Bush 1
20 3517626Ml Boll M8 X 2Smm 5
21 3515450Ml Pinion 1
22 1891290M2 Gear 1
23 3009853X91 Bearing 1
24 2700273Ml Bearing 1
25 3S99448M91 Shan 1
26 REF. 25 Shaft 1
27 391264Xl Girclip 1
26 1686263Ml Spool 1
29 1686264Ml Spring 1
35 1693411M91 Gear 1
36 REF.35 Geal 1
37 1691299Ml Busll 1
36 1685067Ml Cone 2
39 1664022Ml Ring 2
40 3033649Ml Poppet 3
10·14
(
(
Input Shaft PM200~S DEC., 1996
10-15
(
INPUT SHAFT
C 44
45
51
52
1888796Ml
1881316Ml
3009852Xl
1685071M3
SUder bearing
Thrust Washer
Bearing
Roller
1
1
1
2
53 831485Ml Roller 2
54 3009851Xl Bearing 2
55 1888282Ml Washer 1
58 1888281Ml NIA 1
57 le91244M3 Shim (O.05mm) 1
57 1691243M3 Shim (O.30mm) 1
57 16912042m3 Shim (O.50mm) 1
58 1891235M4 Cover 1
59 391375Xl Screw Mi2 X 35mm 6
65 1691363M91 Elbow 1
68 REF. 65 Elbow 1
67 1882958Ml O-Ring 1
88 195581Ml O-Ring 1
69 1691385Ml Standpipe 1
10-16
(
COUNTERSHAFT
1 Transmission 1
2 1693831M2 Cap 1
3 390379X1 BoI1 4
4 3001894X1 O-Ring 1
5 391134Xt Scnlw 1
6 1691263M2 Plate 1
7 1«C503X1 Bearing 1
6 1691261M1 Gear 1
( 9
10
3SS966X1
169120M1
Clip
Shaft
1
1
11 19M53M1 Bearing 1
18 1«2008X1 Bealing 1
19 1693387M1 Gear 1
20 1691257"'1 Thrust washer 1
21 1680043M92 Gear 1
22 REF.21 Gear 1
23 1691256M1 Bush 1
24 3009854X1 Ring 1
25 1685067M1 Cone 2
26 1634022M1 Ring 2
27 3033849M1 Poppet 3
28 3166958M1 Ball pin 3
29 3033851M1 Spring 1
30 16912-«1M1 Carner 1
31 1686796Mt Slider bearing 1
37 1666042M91 Gear 1
38 REF. 37 Gear 1
39 1691249M1 Bush 1
40 3517964M1 Countershan 1
10·18
(
(
Counter Shaft PM200·PS DEC., 1996
10-19
(
COUNTERSHAFT
41 14420Q8X1 Bearing 1
42 1S91241M1 Shim (O.05mm) 1
42 1891240M1 Shim (O.30mm) 1
42 1811123l1M1 Shim (O.50mm)
( 43
44
1891238M1
1891237M1
Spacer
Plate
1
1
1
45 3009492x1 Screw M10 X 25mm 3
10·20
c
(
Transmission Clutch PM200·PS DEC., 1996
10-21
(
TRANSMISSION CLUTCH
1 Tnmsm~ 1
2 390379Xl BaH: Me X 18mm 4
3 1683e31M2 cap 1
4 3001894X1 CHing 1
5 1681370Ml Spacer 1
6 3008853X81 Beal1ng 1
7 3515451Ml Gear 1
a
( 9
10
1&Q1301U2
1891300Ml
18912Q1M92
Thrust Washer
Spacer
Gear
2
1
1
11 REf.l0 Gear 1
12 1691263Ml Bush 1
18 1692234M92 Clutch 1
19 3&l889Xl Ring 2
20 1ee1302M2 Plate 2
21 1692155M2 Plate(O.SOmm) 1
21 1682158M2 Plato (0,76mm) 1
22
23
2.
1M8359M1
1692157Ml
1682152Ml
Disc
Plat.
Piston
,.
14
2
25 1692153Ml Pin 12
26 1692154Ml SpI1ng 12
27 1691304Ml SpI1ng 2
26 1442512Xl Ring 2
2Q 1ee1307M2 Retainer 2
30 1691303M2 SpI1ng 2
31 1891305M3 Piston 2
32 1870859M1 Seal 2
33 1691306Ml Seat 2
34 1691308M2 Houslng 1
40 16912Q4M93 Gear 1
10·22
(
(
Transmisslon Clutch PM200-PS DEC., 1998
10-23
(
TRANSMISSION CLUTCH
41 Ref. 40 G.... 1
42 16912G6Ml Bush 1
43 3515474M91 Shan 1
.... REF. 43 Shan 1
45 le91265M92 Restlictor 2
46 16662611Ml Stop 2
47 1&g12U1I3 SeI5CIOW 2
( 48
49
50
16662871192
3008059Xl
3009410Xl
Restrictor
8all
Plug
2
2
2
51 166561111 Ring 3
52 1&g1309M2 Thrust Washer 2
53 3OO1717X91 Bearing 1
54 1e91312M1 Shim (O.05mm) 1
54 1691311111 Shim (O.30mm) 1
54 1691310111 Shim (O.50mm) 1
55 35154611193 Cap 1
56 330299Xt Saew 2
57 35040457111 Plug 1
62 1666407111 Shaft 1
63 1891316111 Thrust W.shet 1
U 3009850X1 Bearing 1
85 1e81319M1 Go... 1
66 1e9132OM1 Spacer 1
72 35154721192 Sokmokf Va/'ve 1
73 3OO9287Xl Screw Me x 40mm 2
74 3009269Xl Screw M8 X 70mm 2
75 1886569M2 Gasket 1
78 1691356M92 Stondplpe 2
10-24
(
JMD
~" ••'[ I
":oll/ j
3
(
Transmission Clutch PM200-PS DEC., 1996
10-25
(
TRANSMISSION CLUTCH
77 lQ5561Ml O-ring 4
78 3515463M81 S1andpipe 1
7Q 195561M1 O-rtng 2
10-26
(
iJ I
(
Transmission Valve PM200·PS DEC ., 1996
10-27
(
TRANSMISSION VALVE
1 Transmission 1
2 351S472M92 Valve 1
3 REF. 2 Body 1
( •5
3516865Ml
1ell1351M1
Plug
Plug 1
1
8 371512Xl Shim 1
7 188295eMl ().~ng 1
8 17S4348Ml Spring 1
9 1754388Ml Pin 1
10 17S4350M2 Valve 1
18 1891350MI Plug 1
17 3009883)(1 Shim 1
18 1852568Ml Q.ring 1
19 1891353M2 Spring 1
20 18913S4Ml Piston 1
21 1891352M2 Spool 1
22 351722eMl Plug 1
28 35074lWM91 Sofenold valve 1
29 REF. 28 Body 1
••
30 195561Ml Q.ring
31 3009275Xl Saow
32 3523105Ml Coil 2
33 1810886M91 Kit,58al
10-28
(
10-29
(
1 Transmission 1
2 147218OM1I3 Gearbox 1
3 1472180M4 Coupler 1
4 3517_M1 NU1 1
5 350773I1M1 Washer 1
6 16113645M1 Seal 1
7 16115207MII3 Housing 1
( 8
II
10
REF. 7
16913811M2
691327_
Housing
Seal
Shaft
1
1
1
11 339618X1 Bearing assy. 2
17 1688965M1l1 Housing 1
18 REF.17 Housing 1
19 1872134MV2 Valve, check 1
20 18658OM1 Ring 1
21 185425M1 Ring 1
22 1861952M1 Piston 1
23 1692157M1 Piale 4
24 18851eM1 Spring 6
25 1686359M1 Disc 4
26 3599975M2 Retainer 1
27 36468I1X1 Snap ring 1
33 352278gM8t Gear 1
34 REF. 33 Gear 1
35 16111299M1 Bush 1
38 1691309m2 Thrust Washer 2
37 3009655X1 ().ring 1
-
38 186581M1 Ring 2
39 1691328M91 Cover 1
40 339061X1 4
10-30
(
(
4 Wheel Drive Gearbox PM200·PS DEC., 1996
10-31
(
48 1883335M1 Shaft 1
47 1675387M2 Screw 1
C 48
48
50
51
1693412M1
1881322M3
1693389M1
1e~3384M1
Needle
nvust washer
Thrust Washer
Idler
19
2
2
1
52 144«03X1 Pin 2
10·32
(
•
(
(
PM200-PS DEC., 199&
Shift Levers
10-33
(
SHIFT LEVERS
C &
8
7
6002617Ml
16114t6M2
331248Xl
Pin
Boot
Screw
1
1
3
a 1&11411Ml Plate 1
t 1&114t2Ml Ring 1
10 a002818Ml Cup 1
11 1t2007Ml Spring 1
12 1111024Ml Se.. 1
13 800261&Ml Cover 1
14 311H8X1 Screw a
1& 1lt2734M1 Plug 1
10-34
(
(
Drive Shaft PM20Q-PS DEC ., 1998
10-35
(
DRIVE SHAFT
10-36
c
_I
1 10 do_lIttlngO. DIffe,...tJal
lock _ to R...rvoIr
5 040'.0 Ho... 21" X a" WB wll _Igllt & 1
110,--_", lock
...... to dillo_lock
• 1472170MII Ho.., FotWatd & ReVWM block to
ReMrVoir
1
1
7 :111I152Mtl Flttina. CtooopIoco
Flilof to Ho..
I U58I1MIt COMoc1or 1
Filter. HoM
• SA712XSI FittJno,lEIbow, Forward &. R• ..,. ....
block to Holl
1
(
Hydraulic Hoses And Fittings PM200-PS DEC., 1996
10"37
(
PAGE DESCRIPTION
( 11-3 Differential
o '
(
Center Housing PM200·PS DEC., 1996
11-1
(
CENTER HOUSING
1
2
SI"7111013
SlSI71X1
-,
Houslng
oc_
1
3
-
3 Sl3U.Xl 3
4 1II1I4I11011 eo.or 1
( 1
•
7
1_11012
""4*1
1112111011
Support
CkIng
1
2
2
I 1l1li.1011 Stud 4
•
10
SlJIIIXI
1141.11011
Nul
Plug
4
1
11 1104741011 Guko1 1
17 _11M2 Plug 1
II 37011121011 _,(nylon, I
11
20
377117Xl
J77II1Xl
Stud
Stud •
4
21 1110_2 Stud 4
11-2
c
11 · 3
(
DIFFERENTIAL
(
7
I
I
"_,
lN2tUMll
UI2442Ml
N..
Roller
1
1
2
11 1127l3mI2 CMI 1
11 "22UMI Sc_ I
17 1..712M2 COp 1
II REF. 11 HOUSIno 1
18 REF. 11 -no 1
20 274C1HM2 C..,...,... 1
21 274C'22Ml pinion 4
22 Ul7211Ml Wuho, 4
23 ,",IIMI Goo, 2
24 IIn2&M1 Wuho, 2
21 lN01O.1Mll Bearing 1
31 lUO_Mll IIur1ng 1
32 121401M1 Shield 0.1''''.'''''''' X
32 1I7,UMI 8hlold 0.7J-<1.78mm X
32 112173Ml Shield D._.llrnm X
U 112172Ml Shield D.18-1.04rnm X
32 112171Ml Shield 1.11-1.18mm X
U 112170MI Shield 1.21-1.21mm X
32 181124Ml Shlold 1.3.-1.42mn1 X
U l11D87Ml Cln:llp 1
M 181210MI -no 1
11-4
(
(
Differentral PM200~S DEC., 1996
11·5
(
DIFFERENTIAL
40 111177M1 Cone 1
41 11",1MtIt Slol.. 1
42 REF. 41 $100ft 1
a 111n.M1 Cup 1
( 44
41
tl1213M1
111n,M1
Pin
Cup
1
1
41 111177M1 Cone 1
47
41
,81_1
HI4171M1 ......,
Bolt
•
1
11-6
1 - - - - - -(
(
Differential Lock PM200·PS DEC., 1996
11·7
(
DIFFERENTIAL LOCK
1 3a113ZM1 SIM.. 1
2 U1521M1 Cklng 1
3 3HNOX1 Cln:llp 1
•
S
3a11_1
1... 313M1
Collar
Spring
1
1
C
-
I 3I1132OM1 Sholl 1
7 1110UIM1 _I 2
•• 1_ZM1
37UlIX1 Sc_
1
1
10 3IS723X1 Pin 1
11 1OII07M1 Fod< 1
-
12 117003M3 Coupler 1
13 11101UM1 _I 2
14 1117114M3 1
11-8
(
(
Axle Housing PM200·PS DEC " 1996
11-9
(
AXLE HOUSING
C I
I
•
.N7I7Ml
.N75lM1
IN711Ml
Shim O.DCII"
Shim 0.010"
Shim 0.011
X
X
X
I 1111 lSI Mil Beiring 2
10 117UOSMI SIIoft 2
11 l1U732M2 Goa, 2
17 37581Kml _I 4
II lIU7S3MI Goa, 2
II SlISII9MI camor 2
20
21
2Z
1_,Ml
1_2MI
1N441M1
Sholl
Pin
washot
,
a
a
2S 1IU7S4MI Pinion I
24 111S7S1Ml Roller 112
26 111S7S1M1 WUho, I
28 'NII1MI washo, 4
32 SI""IM1 Ring I
sa 1H01G3MU _ring 2
S4 U5II4IMI Cove, 2
SI SUllOOM1 SuI 2
SI "18712Ml Axle 2
37 aN7UMI !lui 2
11·10
(
(
Axle Housing PM200-PS DEC., 1996
11-11
(
AXLE HOUSING
Description QIy.
H 1I7t2HM1 w_ 11
S' 1411111A12 Boll l111IUNF X 3.00 11
11-12
(
2 3 .. 5 8
10
tlJ
(
Brakes And Related Parts PM200-PS DEC., 1996
11-13
(
11-14
(
NOTES
(
Notes PM200·PS DEC., 1996
11-15