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INDIAN HIGHWAYS

A REVIEW OF ROAD AND ROAD TRANSPORT DEVELOPMENT

Volume 42 Number 4 April 2014


Contents ISSN 0376-7256
Page
2-3 From the Editor’s Desk - “CSR Boost to Road Sector”
4 Subgrade Charactertistics of Soil Mixed with Foundry Sand and Randomly Distributed Steel Chips
R.K. Sharma
12 Reclaimed Asphalt Pavements in Bituminous Mixes
K. Kranthi Kumar, R. Rajasekhar, M. Amaranatha Reddy and B.B. Pandey
20 Identification of Mass Transit Corridors - A Case Study for Hyderabad City
H.S. Sathish, H.S. Jagadeesh, R. Sathya Murthy, Shruthi. S and Phaneendra. B
33 Laboratory Evaluation for the Use of Moorum and Ganga Sand in Wet Mix Macadam Unbound Base Course
G.D. Ransinchung R.N., Praveen Kumar, Brind Kumar, Aditya Kumar Anupam and Arun Prakash Chauhan
40 Field Investigations and 3DFE Analysis on Plain Jointed High Volume Fly Ash Concrete Pavements for Thermal
and Wheel Loads
Aravindkumar B. Harwalkar and S.S. Awanti
54 Quality Control of Grout for Post Tensioning Structure
S.K. Bagui, Binod Sharma and Rajeev Gupta
65 Is Bus Fare the Only Concern to Urban Trip Makers'? An Experience in Kolkata
Saurabh Dandapat, Bhargab Maitra and C.V. Phanikumar
74-76 Circular Issued by MORT&H
77 Tender Notice of NH Circle, Tirunelveli
78 Tender Notice of NH Circle, Madurai
79 Tender Notice of NH Circle, Madurai
80 Tender Notice of NH Circle, Madurai
81 Tender Notice of NH Circle, Bareilly
82 Tender Notice of NH Circle, Bareilly
83 Tender Notice of NH Circle, Salem
84 Tender Notice of NH Circle, Madurai
85-86 IRC Membership Form A-1

The Indian Roads Congress Founded : December 1934


E-mail: secretarygen@irc.org.in/indianhighways@irc.org.in IRC Website: www.irc.org.in
Jamnagar House, Shahjahan Road, Kama Koti Marg, Sector 6, R.K. Puram
New Delhi - 110 011 New Delhi - 110 022
Tel : Secretary General: +91 (11) 2338 6486 Tel : Secretary General : +91 (11) 2618 5303
Sectt. : (11) 2338 5395, 2338 7140, 2338 4543, 2338 6274 Sectt. : (11) 2618 5273, 2617 1548, 2671 6778,
Fax : +91 (11) 2338 1649 2618 5315, 2618 5319, Fax : +91 (11) 2618 3669

No part of this publication may be reproduced by any means without prior written permission from the Secretary General, IRC.
Edited and Published by Shri Vishnu Shankar Prasad on behalf of the Indian Roads Congress (IRC), New Delhi. The responsibility of the
contents and the opinions expressed in Indian Highways is exclusively of the author/s concerned. IRC and the Editor disclaim responsibility
and liability for any statement or opinion, originality of contents and of any copyright violations by the authors. The opinions expressed in the
papers and contents published in the Indian Highways do not necessarily represent the views of the Editor or IRC.
From the Editor’s Desk

CSR BOOST TO ROAD SECTOR

Dear Readers,
The new Companies Act 2013 have prescribed the Corporate Social Responsibility (CSR) concept
which opens up new doors of providing user friendly facilities along the roads. The need is to
channelize the available resources from CSR for such accountable social & environmental causes.
This may also help the sectorial companies to carry out their responsibilities towards people in the
community where they are operating as well as earning their bread & butter.
The new Companies Act 2013, a land mark legislation in itself, mandates the companies with a
net worth of Rs.500 crores or minimum turnover of Rs.1000 crores or net profit of Rs.5 Crore in
a year to spend 2% of the average profit of the last 3 years on CSR. Mainly it is aimed at building
capacity, empowering the community, uplifting the marginalized & weaker sections of the society,
ensuring the inclusive socio economic development, etc. All these causes if broadly seen, fall under
the category of noble tasks. The Indian philosophy has been the supporter and propagator of genesis
of carrying out variety of noble tasks as well as promoting ethical principles while doing business
activities. The CSR has a mandate under the act is to do these charitable noble tasks in the right way,
at the right time and through the right person(s)/organization(s).
The roads, persay, are the most common public facility which is utilized by the people at large. In
addition, it is also the strategic economic infrastructure through which the growth potential of an
area/region can viably be achieved. However, along most of the roads in the country, there is lack of
road side furniture & facilities. This lack of road side furniture and facilities to some extent comes
in the way of optimized utilization of the resources of the region/areas, thereby providing a much
larger opportunity for undertaking CSR sponsored activities.
The road and the CSR sponsored activities have a good scope of mutual synergization of efforts.
Both are required for building a secure future, for tiding over vagaries of global economic scenario
for ensuring a sturdy & sound consumer base and most importantly for building the nation. The way
the roads are not considered as a status symbol, similarly the CSR spending should not be considered
as an status symbol but as a way needed for the survival as well as progression of business. As a large
number of road sector players have diversified business interests, their spending of CSR on road side
furniture facilities may perhaps result into win-win situation for not only to their own enterprise(s)
but also for the government & the public.
There is a need to improve the lives of the people not through freebies but helping them also to stand
on their feet by providing them employment opportunities as well as by providing a more livable
world in a better environment. The spending of CSR on road side furniture infrastructural facilities
provides ample scope to meet the above in a more sustainable way.

2 INDIAN HIGHWAYS, April 2014


EDITORIAL

The issue of health and hygiene along the roads deserve a renewed attention and such noble projects
having long term good social positive effect may help in boosting social standing of an enterprise
and may also help in creating better goodwill. The road side solar operated waterless toilets may be
one such example and similarly there may be many more activities including that of reduction of
greenhouse gas emission, etc. which can be taken along the roads under CSR.
The onus of the development of our society lies on all of us. It is not the government alone which can
develop the society but all should chip-in their contribution to the extent possible in the development
of the society. As the responsibility goes up many fold in developing countries like ours, effective
contribution under CSR by the business enterprises may go a long way in adding significant movement
to India’s economic & social development, thereby leading to equitable and sustainable growth of
the country.
With CSR becoming mandatory, the need is also to put in place proper utilization system of the huge
amount coming in the shape of CSR contribution. Therefore, innovative CSR activities, processes
as well as good practices to execute CSR initiatives attain strategic importance. Simultaneously,
social impact assessment of the CSR spending may assume major significance in the coming years.
The road sector provides ample scope of utilization of CSR contribution. Proper partnership of the
Govt./private enterprises with apex institutions like Indian Roads Congress, etc. can be forged for
developing road side social infrastructure ensuring healthy & livable atmosphere while simultaneously
avoiding duplication of the governmental efforts. The common pool of resources can be created to
ensure uniformity of process and activities across the country. The sponsored CSR activities in the
road sector may perhaps create the much needed ripple effect.
“Familiarity with books is not knowledge.
One’s entire life is a continuous process of learning”

His Holliness Sri Satya Sai Baba Ji

Place : New Delhi  Vishnu Shankar Prasad


Dated : 22nd March, 2014 Secretary General

INDIAN HIGHWAYS, April 2014 3


SUBGRADE CHARACTERTISTICS OF SOIL MIXED WITH
FOUNDRY SAND AND RANDOMLY DISTRIBUTED STEEL CHIPS
R.K. Sharma*

ABSTRACT uses clay as the binder material, and chemically


Foundry sand is a waste material imposing hazardous effect bonded sand that uses polymers to bind the sand
on environment and human health. It cannot be disposed of grains together (FIRST, 2004). Green sand consists
properly and its disposal is not economically viable. The inherent of 85-95% silica, 0-12% clay, 2-10% carbonaceous
properties of foundry sand can be used to make this material
as environmental friendly to solve the problem of its disposal.
additives, such as sea coal, and 2-5% water. Green
Similarly, steel chips are industrial wastes which can be reused. sand is the most commonly used molding media by
This paper discusses about the improvement of compaction foundries. The silica sand is the bulk medium that
and sub-grade characteristics of clayey soil by blending it with
resists high temperatures while the coating of clay
foundry sand and randomly distributed steel chips. The influence
of different mix proportions of clayey soil and foundry sand on binds the sand together. The water adds plasticity and
compaction characteristics and California Bearing Ratio (CBR) the carbonaceous additives prevent the “burn-on” or
values has been studied. The results show that with the addition fusing of sand onto the casting surface.
of foundry sand in sandy clayey soil the Maximum Dry Density
(MDD) and CBR value of the mixture increase initially and with Green sands also contain trace chemicals such as
further addition of foundry sand, the MDD and CBR value of MgO2, K2O, and TiO2. Chemically bonded sand
mixture start decreasing. Similar results were obtained with the
consists of 93-99% silica and 1-3% chemical binder.
inclusion of the steel chips in selected soil- foundry sand mixture.
The designed mix with optimum percentage of clayey soil, foundry Silica sand is thoroughly mixed with the chemicals; a
sand and steel chips can be effectively used in the construction of catalyst initiates the reaction that cures and hardens the
sub-grade of roads and embankments thus presenting a solution to mass. There is various chemical binder systems used
construct good roads at low cost.
in the foundry industry. The most common chemical
binder systems used are phenolic-urethanes, epoxy-
1 INTRODUCTION
resins, phenyl alcohol, and sodium silicates.
Metal foundries use large amounts of sand as a part
Foundry sand is basically fine aggregate. It can
of the metal casting process. Foundries successfully
be used in many of the same ways as natural or
recycle and reuse the sand many times in a foundry.
manufactured sands. This includes many civil
When the sand can no longer be reused in the foundry, engineering applications such as embankments, flow
it is removed from the foundry and is termed “foundry able fill, hot mix asphalt and Plain Cement Concrete
sand.” Foundry sand is high quality silica sand that is (PCC). Foundry sands have also been used extensively
a by product from the production of both ferrous and agriculturally as topsoil. Currently, approximately
nonferrous metal castings. The physical and chemical 500,000 to 700,000 tonnes of foundry sand is used
characteristics of foundry sand will depend in great annually in engineering applications.
part on the type of casting process and the industry
In India, there is a requirement of constructing good
sector from which it originates.
roads with minimum expenditure. Due to lack of funds
Foundries purchase high quality size-specific silica especially for the village roads, cheaper materials
sands for use in their molding and casting operations. for the construction of sub-base are required. So, for
There are two basic types of foundry sand available, village roads or for stage-constructed roads the waste
green sand (often referred to as molding sand) that foundry sand and steel chips can be used in mix with

* Professor, NIT, Hamirpur (H.P.), E-mail: rksnithp61@gmail.com

4 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

the locally available soil. Therefore, large volume of among them are Howrah, Rajkot, Agra, Jamnagar,
foundry sand can be used in embankments and sub- Belgaum, Kolhapur, Coimbatur and Hyderabad. A
bases of roads. number of units range from 100 to 700 at different
Significant efforts have been made in recent years to foundry cluster. The foundry produce a wide variety
use foundry sand in civil engineering construction. of castings used in Automobile Industry, Flour Mill
Some of the application areas included highway bases Parts & Components, Electric Motor, Manhole
and retaining structures (Kirk, 1998; Mast and Fox, Covers, Oil engine, Pump sets, Sanitary items, Pipe
1998; Goodhue et al., 2001), landfill liners (Abichou and Pipe fittings, Sugar Machinery etc. Over 9 million
et al., 1998, 2004), asphalt concrete (Javed and Lovell, tonnes of Waste Foundry Sands (WFS) is produced
1995), flow able fill (Bhat and Lovell, 1996), and annually in the United States as aby-product of the
pavement bases (Kleven et al., 2000). Other studies metal casting industry. In India, approximately 2
have shown that the thermal or biological remediation million tonnes of Waste Foundry Sand (WFS) is
of the foundry sands provides an opportunity for their produced annually (Singh and Siddique, 2012). The
land applications (Leidel and Novakowski, 1994; majority of WFS are deposited in restricted or sanitary
Reddi et al., 1996). Existing research has shown that waste landfills. Considerable saving is available to the
foundry sand can be effectively used in geotechnical metal casting industry through the development of
construction due to its comparable properties with reuse applications for their WFS and generators are
sand-bentonite mixtures (Abichou et al., 2004). often willing to provide WFS to a job site at no cost to
the end user. Departments of Transportation (DOTs)
However, limited information exists about the use
as well are facing increased pressure from waste
of foundry sand as a component in base, sub-base or
sub-grade layers of highway pavements. Roadway generators, national associations, state legislatures, and
applications provide an opportunity for high volume an environmentally conscious general public to find
reuse of the excess material. Moreover, the effect of acceptable reuse applications for waste materials in
different factors on the mechanical properties of the transportation construction. Laboratory investigations
sub base or sub-grade layers constructed with foundry indicate that WFS from ferrous foundries can provide
sand need to be evaluated. These factors are mainly the necessary engineering properties for a highway
due to differences in constructional operations (e.g., embankment and bioassay test can be used to screen the
compaction conditions), material homogeneity, and ‘toxicity’ of WFS to prevent a negative environmental
the selection of different materials amended with impact (Edil et al, 2002).
foundry sand. Limited literature is available about
reinforcement of foundry sand and soil mixture with 2 SCOPE AND OBJECTIVES
steel chips.
In the present study, an attempt is made to study how
1.1 Need for Utilization of Foundry Sand foundry sand and steel chips may be effectively utilized
in combination with the soil to get an improved soil
It is estimated around 7000 foundries are operating all material which may be used in various soil structures.
over India with a total casting output of approximately Foundry sand is obtained from Nahan foundry. Locally
3 million tonnes consisting of 2.36 million tonnes of available soil has been used in this experimental
Iron casting 4,00,000 tonnes of steel castings 2,68,000 investigation. Following are the objectives of the
tones of malleable and SG Iron castings and 20,000 present work:
tones of Non ferrous castings. The annual production
is worth of Rs. 10,000 crores. India is one of leading 1. Clay and foundry sand were mixed in
producer of castings in the world. The foundry varying percentages and optimized for
units in India are mostly located in clusters notable maximum dry density.

INDIAN HIGHWAYS, April 2014 5


TECHNICAL PAPERS

2. Foundry sand content is varied from 0 to lathe in workshops which are usually wasted as scrap.
40% to optimize its value on maximum The properties of the chips are those of mild steel
dry density and CBR value of suitable (composition having 2% carbon, 1.65% manganese,
clay-foundry sand mixes. 0.6% copper and 0.6% silicon with specific gravity of
7.85 and Young’s modulus E = 2.1 x 105 N/mm2). The
3. The CBR value of the most appropriate
chips are crushed to a maximum size of 6 mm and a
combination of the clay and foundry sand
minimum size of 3 mm to be used as reinforcement in
with varying percentage of steel chips
clay-foundry sand mix.
has been studied at the optimum moisture
content and maximum dry density.
4. The most appropriate composition of the
mix has been worked out on the basis of
maximum dry density and CBR values.

3 ENGINEERING PROPERTIES OF
MATERIALS USED
The soil used in the study was locally available soil
and Foundry Sand (FS) obtained from Nahan (H.P.)
foundry. According to IS soil classification system,
Fig. 1 Particle Size Distribution of Soil, Foundry Sand
the soil was classified as Sandy Clay (SC).

Table 1 Basic Properties of Soil and Foundry Sand 3.1 Method of Testing

Particulars of test Soil FS The laboratory studies were carried out in two
phases:
Specific Gravity
2.66 2.55
IS:2720 (Part 3) 1980 1. Modification of soil with foundry sand
Coefficient of uniformity, Cu - 1.86 in varying percentages of 20%, 30% and
40% by weight.
Coefficient of curvature, Cc - 0.95
IS soil classification SC SP 2. Modification of soil with 20% foundry
Liquid Limit (%) sand for varying steel chip content in
29.0 NP range of 1-4% with increment of 1%; all
IS:2720 (Part V) 1975
the ingredients mixed by weight.
Plastic Limit (%) 19.3 NP
Maximum Dry Density (g/cc) The blending operation was carried out manually and
1.79 1.77 care was taken for uniform mixing as per the procedure
IS:2720 (Part VII) 1980
given in IS:2720 (Part VII). Laboratory tests are
Optimum moisture content,%
12.9 9.5 carried out in accordance with the specification of
IS:2720 (Part VII) 1980
relevant Indian Standards. The laboratory studies
CBR (%) 6.06 16.0
were carried out in two phases:
The particle size distribution curves for the soil In the first phase, the properties like moisture-density
and foundry sand are shown in Fig.1 (IS:2720 relation (IS light compaction) and CBR are evaluated
(Part IV) 1975). for the soil blended with varying percentage of foundry
The steel chips were obtained from mild steel sand. In the second phase of investigation, effect of
chippings produced by metal working operations on steel chip content for the soil blended with 20% of

6 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

foundry sand content on the properties like moisture-


density relation (IS light compaction) and CBR
(un-soaked) are evaluated.

4 RESULTS AND DISCUSSION

4.1 Compaction Characteristics


IS Light compaction tests were carried out on different
proportions of foundry sand and soil in accordance
with the procedure laid in IS:2720 (Part VII) so as to
study their moisture –density relationship.
Figs. 2 and 3 shows the variation of Optimum
Moisture Content (OMC) and corresponding
maximum dry density respectively for different Fig. 3 Variation of Optimum Moisture Content (OMC)
percentages of foundry sand. with Foundry Sand

Fig. 2 shows that the variation of dry density of soil From Fig. 4, it can be seen that the Maximum Dry
with water content for soil, foundry sand and different Density (MDD) is increased initially and then it started
combinations of soil and foundry sand. The maximum decreasing. The MDD was found to be the maximum
dry density is obtained for 80% soil and 20% foundry for 80% soil and 20% foundry sand proportion.
sand combination.
Fig. 3 shows that the value of Optimum Moisture
Content (OMC) decreases with increase in foundry
sand content and then it becomes nearly constant for
increased percentages of foundry sand.

Fig. 4 Variation of the Maximum Dry Density (MDD) with


Foundry Sand

Fig. 5 shows that the variation of dry density of 80%


soil and 20% foundry sand combination without and
with percentage of steel chips varying from 1% to 4%.
It is observed that the maximum dry density is obtained
Fig. 2 Variation of Dry Density of Soil with for 80% soil and 20% foundry sand combination with
Foundry Sand Content 3% steel chips.

INDIAN HIGHWAYS, April 2014 7


TECHNICAL PAPERS

increased beyond the optimum value more void spaces


were created resulting decrease in value of MDD. For
3% steel chips content in the mixture of 80% soil and
20% foundry sand, the MDD value was found to be
the maximum.

Fig. 5 Variation of Dry Density of 80% Soil + 20% Foundry


Sand with Steel Chips

Fig. 6 shows that with the addition of steel chips in the


mixture of 80% soil and 20% foundry sand proportion,
Fig. 7 Variation of MDD with Steel Chips Content
the OMC value initially decreases and then it increased for 80% Soil + 20% FS
with the increasing content of the steel chips.
4.2 Strength Characteristics
California Bearing Ratio (CBR) tests were carried out
under un-soaked and soaked conditions on soil mixed
with different proportions of foundry sand so as to
study their load bearing capacity.

Fig. 6 Variation of OMC with Steel Chips Content


for 80% Soil + 20% FS

From Fig. 7, it can be seen that the value of MDD is


initially increased and then it decreases. When steel
chips content was increased beyond the optimum
value the MDD value decreased. The steel chips are Fig. 8 Variation of California Bearing Ratio (CBR) Value
having more surface area so when chips content is for Soil + FS

8 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

The CBR values for different compositions were cumulative traffic has been decided. The sub-grade
obtained by compaction of mixture at optimum made of composite material has been considered in
moisture content to achieve maximum dry density as the design for cumulative traffic of 1, 5 and 10 msa
per standard Proctor compaction test given in IS:2720 (million standard axles) on the basis of location from
(Part VII) (may be taken as equivalent to 12 passes which soil is collected and traffic range in the region.
of 20 ton dual drum roller for 150 mm compaction The soaked CBR value of soil is 4.2% and CBR
lifts). Figure 8 shows the variation of CBR values value for stabilized composite consisting of 80% soil,
with increased percentage of foundry sand in soil. 20% foundry sand and 3% steel chips is 11.8%.
CBR value is initially increased with increase in IRC specifications for design of sub-grades are
foundry sand content and then it started decreasing. available for 10% soaked CBR value only. Hence,
The maximum CBR value was obtained for 80% soil the soaked CBR of stabilized soil sub-grade has
and 20% foundry sand mixture. The CBR values for been considered as 10% instead of 11.8%. The waste
different percentage of steel chips in 80% soil and 20% materials used with the soil have some basic source
Foundry Sand (FS) were obtained by compacting the cost which is also to be included in the final cost. The
mixture to the maximum dry density and Optimum
cost of steel chips was Rupees 4 per kg and waste
Moisture Content (OMC) corresponding to IS light
foundry sand is available free of cost. Fig. 10 shows
compaction and testing under un-soaked and soaked
the cumulative traffic - pavement thickness variation
conditions. From Fig. 9, it is observed that the value
for soil and soil+waste composite for cumulative
of California Bearing Ratio (CBR) first increases and
traffic 1, 5 and 10 msa. Cost analysis has been
then it starts decreasing with the increase in steel chips
conducted on the basis of Standard Schedule of
content. The maximum value of CBR was obtained
Rates (SSR). Based on the specifications given in
for 3% steel chips content under both soaked and un-
IRC, material costs for wearing coat, base coat, sub-
soaked conditions.
base course and sub-grade were calculated. The cost
of flexible pavement construction per square meter
varies from 806 to 1752 Rupees using soil sub-grade
and from 672 to 1396 Rupees using stabilized soil
sub-grade with cumulative traffic of 1, 5 and 10 msa
as shown in Fig. 11.

Fig. 9 Variation of CBR with Steel Chips Content for 80%


Soil+20% FS

4.3 Cost Implications


Indian Roads Congress (IRC:37-2001) has given the
specifications for the design of flexible pavements
with different cumulative traffic ranges. Based on the
soaked CBR value and material properties, the design Fig. 10 Cumulative Traffic - Pavement Thickness Variation

INDIAN HIGHWAYS, April 2014 9


TECHNICAL PAPERS

and CBR value of mixture started decreasing.


Based on above, it was concluded that there
is optimum percentage of foundry sand which
increases strength of soil.
2. With the addition of steel chips content in
soil- foundry sand mixture the MDD and
CBR value of the mixture initially increased.
With further addition of steel chips contentin
soil- foundry sand mixture the MDD and CBR
value of mixture started decreasing. Thus, there
is optimum percentage of steel chips content
which increases strength of soil.
Fig. 11 Cost of Pavement - Cumulative Traffic Variation 3. Addition of steel chips upto 3% in soil-foundry
sand mixture increased CBR value from 7.16%
The variation of percentage cost savings - cumulative to 20% for un-soaked condition and from
traffic for soil and soil+waste composite for 5.35% to 11.8% for soaked conditions. This
cumulative traffic of 1, 5 and 10 msa is shown in leads to the conclusion that steel chips can in
Fig. 12. It is observed that the saving in cost for used in improving the strength of soil.
the flexible pavement constructed with soil + waste
4. Based on the study conducted it is concluded
composite sub-grade varies from 16.6% to 20.32% for
that foundry sand and steel chips which are
cumulative traffic of 1 msa to 10 msa respectively.
waste materials can be used for the stabilization
of expansive soil and can be used in the sub
grade material to improve the strength.
5. The mixture having 80% soil, 20% FS and 3%
steel chips was found to be the best combination
having maximum CBR and MDD value. Hence,
this mix can be considered to be suitable for
construction of sub-grades particularly in rural
roads with lesser traffic volume.
6. The cost analysis shows that percentage savings
in cost for the flexible pavement constructed
with stabilized soil sub-grade varies from
16.6% to 20.32% for cumulative traffic of 1
msa to 10 msa.The conclusions of the research
Fig. 12 Percentage Cost Savings – Cumulative Traffic Variation
are based upon laboratory investigations only
5 CONCLUSIONS and need to be tried in the field with different
types of soils.
Based upon the above study following conclusions
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Ph.D. Dissertation, Purdue University, West Lafayette,
IN, 202 p.
14. Kleven, J.R., Edil, T.B. & Benson, C. H.(2000). Evaluation
of Excess Foundry System Sands for Use as Sub-base
Material. Proceedings of the 79th Annual Meeting,
Transportation Research Board, Washington, DC.

INDIAN HIGHWAYS, April 2014 11


RECLAIMED ASPHALT PAVEMENTS IN BITUMINOUS MIXES
K. Kranthi Kumar*, R. Rajasekhar*, M. Amaranatha Reddy** and B.B. Pandey***

ABSTRACT Use of cold and hot recycling of the milled bituminous


Reclaimed Asphalt Pavement (RAP) obtained from damaged or material has been gaining popularity in India in recent
abandoned pavements needs to be used to save the environment. times due to several successful trials in selected
This paper describes a laboratory investigation on RAP obtained
stretches (1, 2). However, addition of RAP in Hot
from one of the road construction sites from Gujarat state to
examine its use in hot bituminous as well as in cold bituminous Mix Asphalt (HMA) and Cold Asphalt Mix (CAM)
mixes for the construction of road pavements. From this study, it requires detailed laboratory investigation to ensure
is found that RAP can be effectively used in hot as well as cold that the mixes have the necessary minimum strength
bituminous mixes for construction of surface as well as base
layers. and durability for acceptability. The present paper
describes the results of a laboratory investigation of
RAP obtained from a highway project near Rajkot
1 INTRODUCTION
in Gujarat state for examination of its suitability
Use of Reclaimed Asphalt Pavement (RAP), obtained for hot as well as cold mixes. Maximum amount of
from milling of existing distressed bituminous RAP that can be used in BC-1 with VG30 bitumen
surfacing in pavement construction and rehabilitation was investigated. Use of large amount of RAP is not
works is being routinely used in developed countries acceptable to users currently for lack of research.
for conserving natural resources. Economy, ecology,
and energy conservation are all served when asphalt 2 LITERATURE REVIEW
and aggregate – the two most frequently used
Numerous studies have reported that Reclaimed
pavement construction materials are reused to provide
Asphalt Pavement (RAP) can be reused as an aggregate
a strengthened and improved pavement. The major
in Hot Mix Asphalt (HMA) as well as in cold mix
advantages of use of RAP are (a) Lower cost (b)
asphalt, granular base, sub-base, and subgrade
Reduction in use of natural resources (c) Reduction of
courses. Large amount of literature is available
damage to other roads for transportation of materials
(3-12) on use of RAP in HMA. Research findings
from quarry site (d) No increase in pavement thickness,
indicate that bituminous mixes containing RAP
very important for city streets and major highways and and a rejuvenator produced mechanical and rutting
(e) Less dependence on diesel due to energy crisis. properties that were as good as or even better than
During the early days of implementation of National those using the conventional binder. The amount of
Highway Development Project (NHDP), miles and RAP used successfully in hot recycled mixtures range
miles of distressed thick bituminous layers of National from 15% to 70%. Only minor changes are needed in
Highways were removed to the adjoining land since the production process of hot asphalt mixes when both
they could not be effectively used for lack of proven RAP and virgin aggregates are used.
technology, experience and perceived risk. Up to 50% Cold recycling technology, like hot mix technology,
of RAP has been used as part replacement of granular has also become popular in different countries for
sub base and Wet Mix Macadam base in India. rehabilitation of damaged bituminous pavements.

* Former M. Tech Student


** Associate Professor, E-mail: manreddy@iitkgp.ac.in Transportation Engineering, Civil Engineering
Deptt, IIT Kharagpur
*** Adviser, SRIC and Former Professor, E-mail: braj@civil.iitkgp.ernet.in

12 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

RAP stabilized with bitumen emulsion and foamed a hot mix and in the base layer as a cold mix with
bitumen has been extensively used as a base bitumen emulsion. Details of various laboratory
layer. Details of mix design, construction and investigations are given in the following sections.
post construction behaviour are widely reported
in the available literature (1, 13-17). Laboratory 3.1 Use of RAP in Hot Mix Asphalt
investigation is vital for use of RAP in hot and cold Bitumen from the RAP mixture was extracted by
mixes for the rehabilitation of pavements.
solvent extraction method using trichloroethylene
It is thus clear that both cold as well as hot recycling using the procedure given in ASTM D 2172 (18).
of RAP are possible and research efforts are needed to The bitumen and aggregate were then separated using
maximize its use. a centrifuge and the aggregate was weighed.  The
bitumen content in the RAP was found to be 2.65%
3 LABORATORY INVESTIGATION by weight of mix. Complex Modulus, G*, and phase
In the present investigation, RAP was collected from angle of the recovered bitumen were determined by
a National Highway near Rajkot of Gujarat state. The Dynamic Shear Rheometer to grade the bitumen as
RAP aggregate gradation was determined before and per the Superpave Performance Grading (19). The
after the extraction of bitumen by solvent extraction. penetration, softening point and grade of binder of
RAP was proposed to be used in the surface layer as the recovered binder is shown in Table 1.

Table 1 Properties of the Extracted Bitumen from RAP

Name of the Property Method of Testing Value Obtained


Penetration value, 25ºC, 100 gm, 5 sec IS:1203 – 1978 6
Softening point value, ºC IS:1205 – 1978 79
Superpave performance grading AASHTO T 315 (2007) 82
(high temperature part)

From the test results of binder as shown in Table 2 Sieve Analysis of Aggregates from RAP after
Table 1, it is clear that the bitumen in the existing Solvent Extraction
bituminous layer is in a highly oxidised state. The Sieve Size, mm % Passing by wt of Aggregates
high temperature Performance Grading (PG) of Extracted from RAP
26.5 100
recovered bitumen was 82 against 64 for the normal
19 75
VG 30 binder. Determination of absolute viscosity
13.2 65
of the hard oxidised bitumen by the conventional 9.5 52
U-tube manometer was difficult and was not done. 4.75 29
The aggregates after extraction of the bitumen were 2.36 17
sieved and the gradation of the RAP material is 1.18 12
given in Table 2. The gradation of the RAP 0.6 10
aggregates falls marginally outside the BC-1 0.3 8
gradation limits for the sieve sizes 19 mm, 4.75 mm 0.15 6
and 1.18 mm. 0.075 5

INDIAN HIGHWAYS, April 2014 13


TECHNICAL PAPERS

Aggregates for Bituminous Concrete (BC-1) mix A control mix without RAP having the midpoint
containing 10%, 20%, 30% and 40% RAP and fresh gradation of BC-1 was also prepared for comparing
aggregates were blended and it is found that all the the results of mixes having different proportions of
blends has the gradation lying within the upper and RAP. VG 30 binder is used for preparing the control
lower limits of the gradation of Bituminous Concrete-1
mix. Bitumen extracted from the blend of RAP was
as per MoRTH Specifications, 4th Revision (Fig. 1).
used to determine the complex modulus (G*) and
Hence aggregates were not adjusted to meet to mid
point gradation requirement of BC-1 keeping in mind phase angle (δ) using Dynamic Shear Rheometer
the practical variation in grading. (DSR) as per AASHTO T 315 (20). Effective grade of
the binder obtained by modification of VG 30 by the
hard oxidised binder of the RAP after mixing was also
determined by same method.
The complex modulus (G*) and phase angles (δ) of the
recovered binder from different proportions of RAP
and fresh aggregates are shown in Table 3. Viscosity
of VG30 only is given in the Table since the viscosity
of recovered binder does not give much information
about the state of binder as compared to PG grading
Fig. 1 Gradation of BC Mixes with Different Proportion of RAP system.
Table 3 G* and δ Values of the Binders Recovered from the BC Mixes Containing Different Proportions of RAP

% RAP in BC Temp, ºC G*(kPa) Phase Angle(δ) Grade of Binder


Mixes (High Temperature)
80(158ºF) 1955 84.77 PG 64
0 64(147ºF) 3961 82.98 Viscosity of VG30 at
58(136ºF) 10300 79.36 60ºC = 2550 poise
80(158ºF) 2116 77.16
10 64(147ºF) 4598 75.86 PG 70
58(136ºF) 11300 74.11
80(158ºF) 2863 76.65
20 64(147ºF) 5676 74.33 PG 70
58(136ºF) 16500 72.22
80(158ºF) 5155 65.95
30 64(147ºF) 9545 65.2 ----
58(136ºF) 18700 64.59
80(158ºF) 6841 63.65
40 64(147ºF) 11900 64.34 PG 82
58136ºF 22700 62.13

Tests on Marshall specimens containing different and other parameters, important for mix design are
amount of RAP were carried out and the volumetric shown in Table 4.

14 INDIAN HIGHWAYS, April 2014


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Table 4 Physical Properties of Different Mixes with RAP

Mix Parameters RAP (%)


0 10 20 30 40
Fresh bitumen content (% total mix) 5.00 4.73 4.47 4.21 3.96
Bulk density, kg/m3 2444 2439 2443 2379 2376
Voids in Mineral Aggregates (VMA) 13.06 14.22 13.49 15.19 14.71
Voids Filled with Bitumen (VFB) 72.44 74.05 68.93 48.71 39.98
Air Voids % 3.59 3.69 4.19 7.79 8.84

Optimum binder content of the bituminous concrete for resilient modulus of bituminous mixes is the most
mix with VG 30 bitumen and fresh aggregates was commonly adopted test method for characterizing the
found to be 5.0% by weight of mix. Fresh binder modulus (stiffness) of the bituminous mixes. ASTM
contents in the blend of fresh aggregates and RAP D 4123 (21) procedure was adopted for the resilient
were proportionately decreased keeping the total modulus test using the repeated load Universal
binder content of 5.0% in all the mixes. The RAP and Testing System (UTS) available in the transportation
fresh aggregates were heated separately and mixed at engineering laboratory of IIT Kharagpur. This
about 160ºC. It is seen that the mixes up to 20% RAP apparatus consists of Control and Data Acquisition
using 75 blows Marshall compaction satisfies the air System (CDAS), personal computer and related
void and voids in mineral aggregates requirement. All integrated software.
the samples have the minimum Marshall stability of
9 kN at 60ºC. The effective binder in the mix is stiffer Compressive load with a haversine wave form was
than the fresh binder due to very stiff binder in the applied on Marshall specimens of bituminous mixes.
RAP and the mix with RAP is likely to provide a rut All specimens were conditioned for about 100 cycles
resistant layer. The Air Void (AV) content of 4.2%, prior to data acquisition. The horizontal and vertical
Voids in Mineral Aggregates (VMA) of 13.5% and deformations under pulse loading were recorded. Tests
Voids Filled with Asphalt (VFB) of 68.9% with a were conducted under repeated cyclic stress of fixed
RAP content of 20% appear to be the best option for magnitude with duration of 0.1 s and cyclic duration
application in bituminous construction using standard of 1.0 s. Pulse count of 5 and peak loading force of
plants with lateral entry of RAP. Aggregates may 1000 N were given as additional inputs for the test.
have to be heated to higher temperatures before the The data collected was used to calculate the resilient
cold RAP is added so that the mix has the necessary modulus values of bituminous mix samples. All the
temperature for mixing, laying and compaction. A few tests were carried out at 25ºC.
trials are necessary before full scale implementation.
Aggregates with higher amount of RAP with VG 30 Fig.2 indicates that the modulus increases with
bitumen do not satisfy the mix design requirement. 15 increase in percentage of RAP and then decreases
to 20% RAP is routinely used in asphalt hot mixes in because of poor mix parameter. Mix with 30% RAP
many states of USA. Softer bitumen or rejuvenating has higher modulus but it has higher air void also
agent may have to be added for higher percentage of and it may give a brittle mix with a lower durability
RAP. due to high air void content. The stiff binder formed
due to interaction of oxidised binder in RAP and
3.2 Resilient Modulus of RAP Mixes fresh bitumen during the normal mixing has resulted
Repeated indirect tensile strength test was performed in high modulus values of mixes. However at 40%
on RAP mixes to estimate the resilient modulus value RAP, values decreased due to high percentage of aged
which is the input parameter to a mechanistic–empirical binder that does not contribute towards cohesion and
pavement design. The repeated indirect tension test internal friction of the mix.

INDIAN HIGHWAYS, April 2014 15


TECHNICAL PAPERS

Fig. 2 Effect of RAP Content on Resilient Modulus of BC Mixes (c) Effect % RAP in Mix on IRI Value
Fig. 4 Effect of RAP on Performance of Hot Mix
3.3 Likely Performance of Hot Bituminous Mixes
Containing RAP 3.4 Use of RAP in Cold Mix in Bases
An analysis was carried out to predict performance Use of RAP stabilised with bitumen emulsion as cold
mix in base course was also examined and the details
of the pavement containing different proportions of
are described in the following. Since RAP is coated
RAP in hot bituminous concrete using Mechanistic
with oxidised bitumen resulting in relatively smooth
Empirical Pavement Design Guide (23). It was found surface, it is necessary to add fresh aggregates to
that the BC mixes with 20% RAP has the (i) least impart additional angle of internal friction. Soaked
potential for rutting (ii) lowest area of bottom up CBR value of RAP without any fresh aggregates is
cracking and (iii) lowest reduction in International close to 30 which rules out its use as a base course
Roughness Index (IRI) for a given design traffic (24). material or even as granular subbase. The cold RAP
compacted in a Marshall mould does not have any
indirect tensile strength as found by the authors.
The fines in the milled RAP are in the form of
conglomerate bound by oxidised bitumen. It is found
that if 10 to 20 percent crusher dust is added to the
RAP, the grading of the resulting material is close
to the upper limit of Wet Mix Macadam (WMM) of
MoRTH guidelines. TG2 (22) of the South African
guidelines recommend such gradations for use in cold
bituminous stabilised bases provided they meet the
(a) Effect % RAP in Mix on Total Rutting dry and wet minimum strength requirement. While
crusher dust gives internal friction, the bitumen
emulsion provides cohesion to the RAP mix Gradation
of crusher dust is given in Table 5.
Table 5 Gradation of Crusher Dust
Stone Dust Gradation
Sieve Size (mm) Percentage of Passing
13.6 100
4.75 96
2.36 70
0.3 25
(b) Effect % RAP in Mix on Bottom Up Cracking 0.075 20

16 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

Fig. 4 shows the upper and lower limits of WMM as samples also at a temperature of 25ºC. The resilient
per MoRTH guidelines as well as two gradations of moduli values are shown in Fig. 5. 10% and 20% RAP
blend of RAP and stone dust considered in the present in the cold mix give almost same moduli at each of the
study. emulsion contents. Long term modulus will only be a
fraction of the above values considering the variability
in construction and possibility of moisture damage.
Effective in-service modulus of cold mixes can be
determined by Falling Weight Deflectometer.

Fig. 4 Chart Showing the Gradation of Mixes used in


Base Course

4 EVALUATION OF COLD MIX Fig. 5 Effect of RAP on Resilient Modulus of


Base Course Material
4.1 Resilient Modulus Test
4.2 Indirect Tensile Strength Test
Two types cold mixes were made using (i) 80% RAP,
20% Stone dust and (ii) 90% RAP,10% stone dust Compressive load was applied along a diametrical
whose gradations are close to the upper limits of plane through two opposite loading strips in the
the WMM of MoRTH specifications. Slow Setting resilient modulus test. This type of loading produces
emulsions are usually used for stabilising granular a relatively uniform tensile stress which is
materials having fines so that there is no breaking of perpendicular to the applied load plane, and the
emulsion during mixing. Readily available Medium specimen usually fails by splitting along the loaded
Setting emulsion was used in the present investigation plane. The test procedure is simple and the load
since there was no breaking of the emulsion during on the Marshall Specimens is applied at the rate of
the trial mix design. Emulsion contents of 3 and 50.8 mm/min at a temperature of 25ºC. Duration
4 percent, one per cent cement and a water content of load and deformation values till breaking point
of 2.5 percent all by weight of the total aggregates is recorded. The samples were cured in an oven for
consisting of RAP and stone dust were used for casting 2 days at 60ºC and then soaked in water for 24 hours
the Marshall samples using 75 blow compaction on before the test. Results of Indirect Tensile Strength
each face. Water content of 2.5% is needed to give (ITS) are shown in Fig. 6. Higher emulsion content
maximum dry density as determined from compaction gave higher Indirect Tensile Strength. ITS values after
test over several water contents. Cement helps in 24 hours immersion in water are close to 215 kPa even
uniform distribution of bitumen emulsion and it for 3% emulsion content, the minimum specified ITS
also provides initial strength gain. Greater amount being 100 kPa for soaked samples recommended by
of cement makes the RAP brittle and susceptible to south African specification (22) while the minimum
cracking (22). The samples were cured at 60ºC for ITS value recommended for unsoaked specimens are
two days to simulate long term curing before carrying 225 kPa. Though ITS does not indicate the contribution
out tests. Procedure used for the determination of of higher amount of stone dust from consideration of
modulus of BC mixes was used for the cold mix indirect tensile test reflected in Fig. 5 and 6, overall

INDIAN HIGHWAYS, April 2014 17


TECHNICAL PAPERS

strength with higher amount of stone dust will be than the minimum of 100 kPa recommended for
higher under triaxial condition due to higher angle of Marshall samples soaked for 24 hours.
internal friction. ITS gives only the cohesion behaviour
5. RAP can be completely used when used in both
of the mix. Tri-axial test on bitumen emulsion treated
hot and cold mixes.
RAP sample is desirable to determine contribution
of the angle of internal friction and cohesion to the
shear strength of the treated RAP. High shear strength REFERENCES
materials will undergo lower rutting. 1. Amar Kumar, Kishore., Amaranatha Reddy, M and
Sudhakar Reddy, K (2007) . Investigation of Cold in-
Place Recycled Mixes in India, International Journal of
Pavement Engineering, October.
2. Report- Recycling work of Kolkata Municipal Corporation
Roads using Foamed Bitumen, Transportation Engineering
Section, IIT Kharagpur, 2010.
3. Federal Highway Administration.  (2001).   Reclaimed
Asphalt Pavement User Guideline: Asphalt Concrete (Hot
Recycling).  Web page on the Turner-Fairbanks Highway
Research Center.  http://www.tfhrc.gov/hnr20/recycle/
waste/rap132.htm.
4. Ziari, H and Khabiri M.M (2005), Effect of Bitumen and
Fig. 6 Effect of RAP on ITS Values of Base Course Material RAP Content on Resilient Modulus of Asphalt Concrete,
Iran Science and Technology University, Tehran.
5. Cosentino, P.J and Edward Kalajian, E (2003), Developing
5 CONCLUSIONS Specifications for Using Recycled Asphalt Pavement
From the evaluation of RAP mixes with different RAP as Base, Subbase or General Fill Materials, Phase II of
Final Report, Florida Institute of Technology, Gainesville,
and virgin aggregates, the following conclusions can Florida.
be made. 6. Clyne, T.R., Marasteanu, M.O and Arindam Basu, A(2003)
1. Up to 20% of RAP can be routinely used in BC Evaluation of Asphalt Binders Used for Emulsions,
Minnesota Local Road Research Board, University of
and DBM layers with VG30 bitumen. Minnesota.
2. Computation as per MEPDG indicates that 7. Jacobson, T (2001), Cold Recycling of Asphalt Pavement
the BC mixes with 20% RAP considered in - Mix In Plant, Swedish National Road and Transport
Research Institute. Linkoping.
the investigation may give equal or a better
performance than a mix with fresh aggregates 8. Shen, J , Amirkhanian, S and Miller J. A ( 2007). Effects of
Rejuvenating Agents on Superpave Mixtures Containing
and VG30 bitumen from considerations of Reclaimed Asphalt Pavement’, Journal of Materials in
rutting, cracking and International roughness Civil Engineering, Volume 19 , Issue 5,pp 376-384.
index because of higher temperatures in plains 9. Kandhal, P.S. Brown E.R., and Cross, S(1989). Guidelines
of India. for Hot Mix Recycling in State of Georgia’ , Georgia
Department of Transportation’
3. Indirect tensile test indicates that the resilient 10. h t t p : / / w w w. f h w a . d o t . g o v / p u b l i c a t i o n s / r e s e a r c h /
moduli as well as indirect tensile strengths of infrastructure/structures/97148/rap132.cfm
cold mixes are not affected by changing the 11. Epps, J.A., Little, D.N., Holmgreen,R.J., Terrel R.L
percentage of stone dust from 10% to 20% for and Ledbetter W.B (1980). Guidelines for Recycling
3% and 4% bitumen emulsion respectively. Pavement Materials’, Transportation Research Record,
Transportation Research Board, USA.
4. RAP mixes containing 4% bitumen emulsion 12. Asphalt Institute (1986)..Asphalt Hot-Mix Recycling,
have higher resilient moduli as well ITS than for Manual Series No.20, Second Edition, Lexington,
3% bitumen emulsion. All ITS values are higher Kentucky.

18 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

13. Kim,Y. and Hosin “David” Lee (2005),’ Development of 19. Zaniewski, J.P. and Pumphrey, M.E. (2004), Evaluation
Mix Design Procedure for Cold In-Place Recycling with of Performance Graded Asphalt Binder Equipment
Foamed Asphalt, Journal of Materials in Civil Engineering, and Testing Protocol, Asphalt Technology Program,
ASCE, Vol 18, Issue 1. Department of Civil and Environmental Engineering,
14. Kim, Y., and Lee, H. (2007). Validation of New Mix West Virginia.
Design Procedure for Cold In-Place Recycling with 20. AASHTO T 315. (2009). Standard Method of Test for
Foamed Asphalt., Journal of Material in Civil Engineering Determining the Rheological Properties of Asphalt Binder
Vol 19(11), ASCE, 1000–1010. Using a Dynamic Shear Rheometer (DSR),  American
15. Kim,Y. and Lee H .D (2011). Influence of Reclaimed Association of State Highway and Transportation Officials,
Asphalt Pavement Temperature on Mix Design Process of Washington, DC.
Cold In-Place Recycling Using Foamed Asphalt, Journal 21. ASTM D 4123 (1982), Standard Test Method for Indirect
of Materials in Civil Engineering , Volume 23, Issue 7. Tension Test for Resilient Modulus of Bituminous
16. Kim, Y., Lee, H. D and Heitzman M (2009), Dynamic Mixtures, Annual Book of ASTM Standards, Road and
Modulus and Repeated Load Tests of Cold In-Place Paving Materials, Philadelphia.
Recycling Mixtures Using Foamed Asphalt, Journal of 22. TG 2 (2009),’A guideline for the Design and Construction
Materials in Civil Engineering , Volume 22, Issue 1. of Bitumen Emulsion and Foamed Bitumen Stabilised
17. Fu, P., Jones, D and Harvey, J.T, and Halles F. A(2009), Materials’, Asphalt Academy, CSIR Built Environment,
Pretoria.
‘Investigation of the Curing Mechanism of Foamed
Asphalt Mixes Based on Micromechanics Principles, 23. MEPDG- Guide for Mechanistic- Empirical Pavement
Journal of Materials in Civil Engineering, Volume 21, Design Guide for New and Rehabilitated Pavements
Issue 6. Structures (2004), NCHRP, Transportation Research
Board, USA.
18. ASTM D 2172 (2005) Standard Test Methods for
Quantitative Extraction of Bitumen from Bituminous 24. Kranthi Kumar K (2011). Evaluation of Design Input
Paving Mixtures, ASTM International, 100 Barr Harbor, Parameters for Mechanistic-Empirical Pavement Design,
USA. M. Tech Thesis (Unpublished), IIT Kharagpur.

INDIAN HIGHWAYS, April 2014 19


IDENTIFICATION OF MASS TRANSIT CORRIDORS - A CASE
STUDY FOR HYDERABAD CITY
H.S. Sathish*, H.S. Jagadeesh**, R. Sathya Murthy**, Shruthi. S***, and Phaneendra. B***

ABSTRACT Car, Two Wheeler, Auto and Public Transport matrices were
assigned on respective highway and transit networks iteratively
Hyderabad is the capital of the State of Andhra Pradesh. Hyderabad
till the flows on the links stabilize. After each iteration the cost and
Metropolitan Area is the sixth largest metropolitan area in India.
time skims were updated and were used to re-distribute the further
Greater Hyderabad has an estimated metropolitan population
split of trips with respect to different modes. Once convergence
of 10 million, making it an A-1 status city. Hyderabad City is
was reached the transit passenger ridership (Passengers Per Hour
experiencing rapid growth and transportation issues have assumed
Per Direction- PPHPD) figures were extracted on all the major
critical importance.
corridors. The corridors having high PPHPD and satisfy minimum
The main objective of the study is to develop and validate an urban ridership for mass transit operation are selected as the Mass Transit
transport model for the Hyderabad Urban Development Authority Corridors.
(HUDA) area and to identify a Mass Transit corridor using the
software TRANSCAD 5.0.
1 INTRODUCTION
An advantage of Trans CAD is that it fully integrates Geographic
Information System (GIS) and demand modeling capabilities 1.1 General
required for travel demand forecasting. The model focuses on
peak period conditions because these conditions include the Increase in migration to urban areas is a result of
most important recurrent congestion period and tend to guide inadequacies in employment opportunities, education
transportation system design in the urban scenario. Peak period
models provide much more accurate indications of directional
facilities in rural areas and the development of
travel patterns during design conditions than do daily models. employment opportunities in the urban areas. This
Year 2008 is considered as the base year. Transport network for increase and spatial separation between employment
the study area comprising of the road network (major arterial and locations require adequate travel modes/systems
some minor roads) was built. The data was collected through to satisfy the travel needs. This is indicated by the
inventory surveys. The travel demand for the study area was
exponential growth of motor vehicles in various States
estimated in terms of passenger trips by different modes.
of India.
The base year trip end models have been calibrated for total
passenger travel (internal) using the validated peak periods travel Normally cities are provided with bus systems and
patterns and using the planning variables of 2008. some cities have suburban rail system to satisfy the
The Multinomial log it model for mode choice has been calibrated travel needs of the society. The demand for these
by using the disaggregate travel choice data derived from observed modes of travel is always show increasing trends.
modal share (revealed preference) with their respective travel
characteristics (Time and Cost) in the base year.
1.2 Scope
The calibrated models have been used together with projected land
use variables and networks to make the forecasts. The calibrated The main objective of the study is to demonstrate
and validated model along with future planning variables and the transport planning process by developing and
transport networks were used to predict the future travel demand validating an urban transport model to identify Mass
in the study area. Calibrated Trip End models were used to predict
Transit Corridors for the Hyderabad Urban Area. The
the number of trips generated/attracted from/to each of the zones in
the study area. Under each of the land use and network scenarios, scope of the work includes:

* Associate Professor
** Professor Transportation Engineering and Management, Department of Civil Engineering,
BMS College of Engineering, Basavanagudi, Bangalore.
*** Former Postgraduate Students

20 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

● Review existing transportation and land- more in the west/south direction of Hyderabad. There
use data and past studies pertaining to the are three National Highways passing through the city.
Study area. They are:
● Collect relevant secondary data required ● NH 9 (connecting Vijayawada in the east
for the Estimation and Projection of and Mumbai in the west),
traffic. ● NH 7 (connecting Hyderabad in south
● Conduct primary traffic surveys such and Nagpur in north) and
as Roadside Interview Survey, Traffic ● NH 202 (connecting Hyderabad to
Volume count, speed and delay survey, Warangal).
limited household survey and road
network inventory survey. Five State Highways namely SH1, SH2, SH4, SH5
and SH6 start from the city centre and diverge radially
● Develop and validate Urban Transport connecting several towns and district headquarters
(Gravity) Model for the Study Area within the State in all directions.
● Estimate directional passenger demand
on the identified transit corridors. 3 TRAFFIC CHARACTERISTICS
● Identify Mass Transit Corridors and Major transportation issue faced is the numerous
Identify different Transit System commuters getting into the central core (MCH area)
Alternatives. from its hinterland through a high capacity radial
network with the low capacity carriageway in the
2 STUDY AREA core area being unable to accept the influx of these
flows leading to traffic constrictions. The major areas
Hyderabad is currently ranked as the sixth of trip attractions are identified for the analysis. Peak
largest urban agglomeration in the country. The hour flow on major travel corridor is more than 9000
Hyderabad Urban Agglomeration (HUA) consists passenger car units. The present average speed is just
of the Municipal Corporation of Hyderabad 12 km per hour and it is still likely to reduce if there
(MCH), 12-peripheral municipalities, Secunderabad is no improvement in the situation. The high volume
Cantonment, Osmania University and other areas. corridors identified based on the surveys.
The total area of HUA is about 778 sq. kms, including
172 sq. kms. under Hyderabad Municipal corporation 3.1 Public Transport System
Area and 419 sq. kms. under 12 Municipalities, and
Public Transport System (PTS) in Hyderabad is
187 sqkms of other areas.
primarily road-based bus transport, until the recent
2.1 Transport Characteristics addition of rail-based Multi Modal Transit System
(MMTS) train services in 2003. The current mode
Hyderabad is experiencing rapid growth and share of public transport in the city of Hyderabad is
transportation issues have assumed critical importance. about 42% of the estimated 71 lakh person trips per
Since the proportionate road length in the HUDA area day. APSRTC buses capture about 98.3% of all the
has been almost static, traffic congestion has increased trips made by public transport whereas MMTS serves
leading to endless transportation gridlocks the remaining 1.7% of commuting passengers. The
total share of public transport is less than 44% against
2.2 Road Network the minimum desired 80%, as per the guidelines issued
Hyderabad has radial and circular form of road by the Ministry of Urban Development, GoI in 1998.
network development. The recent growth trend is Bus Transport.

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Currently, the city division of APSRTC has a fleet 3.2 Para Transit
size of 2,800 buses and operates 2,669 schedules per The para-transit operators, mainly in the form of auto-
day, making more than 36,000 trips across the city, rickshaws (3-seater and 7-seater) have mushroomed in
covering 7.1 lakh vehicle kilometers each day. While the recent years to capture the peak hour demand and
the mode split of APSRTC is around 3.5%, the modal are emerging as unhealthy competitors to the APSRTC
split share caters to more than 42%. This is shown in buses. A total of 80,000 auto-rickshaws ply on the city
Fig. 1. roads and cater to an estimated 10% of the 71 lakh
person trips each day. While a proper integration of
para-transit can actually complement the bus system,
this has not happened due to the much unorganized
nature of the sector with too many independent owners
of auto rickshaws. The high degree of maneuverability
of the auto rickshaws and frequent stopping on the
carriageway to serve the passengers have resulted in
the severe problem to smooth flow of road traffic in
the city.

Fig. 1 Vehicle Type and Mode Share 3.3 Multi Modal Transport System (MMTS)
(Source: APSRTC-2001)
The local train operations in the city have been
The fleet size and patronage for the past seven years introduced under the banner of MMTS in a limited
from 1995 to 2001 are given in Table 1. It can be way as a joint venture between GoAP and Ministry
observed that the patronage of buses has remained of Railways (MoR) in 2003. The current network
extends to about 50 kilometers with 26 stations,
stable over the years even though the fleet size is
served by 10 rakes. In spite of the severe demand for
increased over the years. The important reason for
faster public transport modes, MMTS train operates
this could be deteriorating service especially in the very much below the actual carrying capacity and
peak hours and a concomitant proliferation of seven cater to about 35,000 passenger trips per day. This is
seated Para transit modes providing convenient primarily because of very low frequency of about 40 to
accessibility. 80 minutes (headway) between two successive days.
This is primarily because of very low frequency of
Table 1 Fleet and Number of Passengers Carried about 40 to 80 minutes (headway) between two
Year Bus Occupancy No of Passengers successive.
Fleet Rate Carried Per Day
in Millions 4 TRANSPORTATION STUDIES AND
1995-96 2018 74 2.981 ANALYSIS
1996-97 2122 75 3.177 The objective of the primary traffic surveys is to
1997-98 2217 69 3.054 obtain current demand on the transportation network
1998-99 2328 70 3.253 of the city, operating characteristics of the urban
1999-2000 2425 63 3.05 transport systems, socio-economic profile of the
city’s population, and characteristics of various
2000-2001 2480 58 2.872
elements of urban transport. The following surveys
2001-2002 2605 59 3.068
were undertaken to develop/update the traffic and
Average Annual 4.3 0.5 transportation data for the study: Inner and Outer
growth (%) Cordon Survey, Road Side Interview, Speed & Delay,

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Road Network Inventory and Household Interview.


The standard survey formats for all the surveys
were used. The findings are detailed in the following
sections.

4.1 Traffic Studies


Traffic studies were conducted at 13 locations as
shown in Fig. 2 and summary is given in Table 2.
During eight hours of a normal day, a total of about
6,01,935 vehicles (about 6, 52,164 PCU) move in and
out through the cordon points. Of which Vijayawada
road carries highest volume of traffic equivalent to Fig. 3 Average Composition of Traffic
72,967 PCU per eight hours of a normal day. In the
composition of traffic, the percent of two wheelers are 4.2 Peak Hour Traffic
predominant on all the selected corridors followed by
auto rickshaws and cars as indicated in Fig. 3. ECIL X Road is carrying maximum peak hour
traffic of 12,219 PCU followed by 11,799 PCU
at Vijayawada Road and 10,945 PCU at Mumbai
road 2 and Mumbai road 3. The peak hour traffic for
the selected locations are given in Table 3.

Table 3 Peak Hour Traffic of all Survey Locations

Road Name Peak Hour Peak Hour Peak Hour


Vehicles PCU
Bollaram Road 6.00-7.00 2598 2624
Mumai Road 1 8.00-9.00 8293 8775
Bowenpally Road 5.30-6.30 5646 6633
Fig. 2 Traffic Study Area
Chikkadapally Road 4.00-5.00 9988 9745
Table 2 Details of 8-Hour Traffic at Selected Locations Ecil X Road 4.30-5.30 8904 12219
Kaldikali X Road 8.15-9.15 4033 5646
Sl. No. Name of the Road Total 8 hr Traffic
in PCU Malakpet Road 9.15-10.15 8928 9480
Medak Road 8.00-9.00 9410 10580
1 Bollaram Road 12413
Mumbai Road 2 5.00-6.00 10127 10945
2 Mumbai Road 1 39856
Osman Sagar Road 9.15-10.15 7472 7406
3 Bowenpally Road 36819
Panjagutta Road 8.00-9.00 10856 9947
4 Chikkadapally Road 50598
Mumbai Road 3 5.00-6.00 10127 10945
5 ECIL X Road 64493
Vijayawada Road 8.00-9.00 10634 11799
6 Kaldikali X Road 27139
7 Mumbai Road 2 65403 4.3 Origin and Destination Survey
8 Osman Sagar Road 41295
This survey was conducted to find-out the trip
9 Panjagutta Road 62445
pattern, trip frequency and trip purposes of the
10 Mumbai Road 3 65403
Hyderabad city traffic thereby passenger travel pattern
11 Vijayawada Road 72967 is determined.

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The zoning scheme has been designed based on the


municipal ward boundaries so that the zoning system is
in coherence with those adopted by the local planning
bodies and those by used the past studies. The zone
system of study area comprised of 85 internal zones
and 6 external zones outside Hyderabad city area,
making a total of 91 zones.

5 TRIP FREQUENCY
The average trip frequency distribution is as shown
in Fig. 4. Analysis of trip frequency shows that daily peak Hour peak Hour
Road Name peak Hour
trips are more with 50% followed by multiple trips a Vehicles pCu
day and weekly trips having a frequency of 30% and
Bollaram Road 6.00-7.00 2598 2624
10% respectively.
Mumbai Road 1 8.00-9.00 8293 8775
Fig. 5 Purpose Wise Distribution of Trips
Bowenpally Road 5.30-6.30 5646 6633
Chikkadapally Road 4.00-5.00 9988 Table 9745
4 Occupancy Rate
ECIL X Road 4.30-5.30 8904
Vehicle Type12219 Avg. Occupancy
Kaldikali X Road 8.15-9.15 4033
Truck 5646 1.5
Malakpet Road 9.15-10.15 8928
MAV 9480 3.9
Medak Road 8.00-9.00 9410
LCV 10580 1.0
Mumbai Road 2 5.00-6.00 10127
Car 10945 3.2
Osman sagar Road 9.15-10.15 Auto-rikshaw
7472 7406 3.6
Panjagutta Road 8.00-9.00 Two wheelers
10856 9949 1.5
Mumbai Road 3 5.00-6.00 Bus
10127 10945 62
Vijayawada Road 8.00-9.00 10634 11799
Fig. 4 Trip Frequency
8 SPEED AND DELAY SURVEY

6 JOURNEY PURPOSE The purpose of this survey is to evaluate the existing


speeds on the network and to use the data in the
Analysis of purpose of trips revealed that the average calibration of the speed flow curves. The data is used
work trips are 42% followed by Business trips 37% in developing the speed flow relationships in building
and other trips with 13%. The average journey purpose the Transport Model and to validate journey speeds
distribution is as shown in Fig.5.
predicted by the transport model.The surveys were
conducted during peak and off-peak hours on any
7 OCCUPANCY RATE normal day on selected major corridors. The delays
The average occupancy rates of various modes are as and corresponding causative factors at intersections/
shown in Table 4. The occupancy of car, auto and two major activity centers etc. were collected to identify
wheelers is 3.2, 3.6, 1.5 and bus 62 respectively. major bottlenecks on the road.

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9 ROAD NETWORK INVENTORY Table 5 Summary of HHI Survey


SURVEY Parameters Year 2006
A database on the road features is collected by No. of households for HHI 1000
inventorying selected roads in the study area. Average family size 3.25
The database is used in developing the base year Per capita trip rate
network facilitating both qualitative and quantitative PCTR(all) 0.963
evaluation of the present sufficiency of road networks PCTR(motorized) 0.827
vis-à-vis existing standards and usage pattern.
Household monthly income in Rs. 9060
The following data were collected during the field
Average vehicle ownership/HH
inventory survey: Effective Road width, No of
Two wheeler 1.4
lanes, Availability of median, shoulder etc. and
Car 0.54
Encroachments along the city roads. Based on the
Mode distribution (%)
cross sectional measurements taken at 30 locations
Walk 10.2
on the road network. About 42% of the primary road
Pedal Cycle/Pillion Rider 2.1
length has carriage way width between 21.0-28.0 m
Scooter/mc 35.3
and 50% of the secondary road length has carriage
Public transport 42.3
way width between 5.5-7.0 m. Classifying these
roads by type of the carriage way, it is observed Car/van/jeep 4.5
that 85% of the primary road network have divided Auto 5.6
carriageway, out of which most of the roads are 6 lane Travel Demand model can be used for testing
divided carriageway. About 98% of the secondary different scenarios before implementing the projects.
road network have undivided carriage way, from For example, one can see the impact of adding mass
which most of the roads are 2 lane undivided carriage transport like BRT. Similarly impact on transportation
way. network due to changes in the land use patterns can
be analyzed. The broad framework for the transport
modeling for Hyderabad city is given in the Fig. 6.
10 SUMMARY OF HHI SURVEY FINDINGS
The figure on various planning parameters in respect
of the city as per the survey are given in Table 5.

11 BASE YEAR MODEL DEVELOPMENT

11.1 Introduction
A travel Demand model for Hyderabad has been
calibrated for evaluating existing travel conditions
and forecasting future travel demand. The model
analyzes the present and future land use patterns
to estimate the origins and destinations of trips. It
Fig. 6 Framework for Transport Modeling
then assigns these trips to different travel routes and
travel modes based on the type and quality of the Several software programs are available for developing
transportation network. travel demand models. The Hyderabad transport model

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has been developed using Trans CAD (a state-of-the- Non-Motorized Transport and Commercial vehicles
art Travel Demand Modeling software). were considered as a Preload.

11.2 Model Structure 11.5 Network Development


The model is based on a conventional 4-stage Transport network developed for the model comprises
transport model approach. Once the model is of two components: Highway Network for vehicles
calibrated, it can be used to predict the future travel and Transit Network for public transport system i.e.
patterns under different land use transport scenarios. buses, rail and any new public transportation system.
The model is responsive to: Each of the networks is described in detail below.
● Street congestion, travel costs, availability
11.6 Highway Network
of competing transport modes including
other Public Transport systems and the The coded highway network for the study area
growth of the city. represents the nodes (intersections), linkages between
them and characteristics of the street and highway
● Generalized costs that include out of
system in order to support estimation of traffic
pocket costs i.e. fare, vehicle operating
volumes, speeds and vehicle travel times on individual
cost etc. and perceived user costs such as
links of the system plus zone-to-zone travel times. The
value of travel time, cost of waiting time
road network was properly connected to all the zone
for transit etc.
centroids by means of centroid connectors. Study area
The model focuses on morning journey to work Zoning Map shown in Fig. 7.
peak period conditions. Peak period models provide
much more accurate indications of directional travel
patterns during design conditions than do daily
models. However, the daily traffic forecasts can be
estimated using peak-to-day expansion factor which
is obtained from the traffic survey. From the surveys
it was observed that the city morning peak hour is
during 8.00 AM to 9.00 AM. So the model was built
for this duration.

11.3 Planning Period


The year 2008 is taken as the base year. Demand
forecasting on the network and on any proposed
mass transit system is required over a 25 year period.
In order to analyze the travel demand in the study
area and estimate the likely traffic patronage on any
proposed system, all relevant data have been collated Fig. 7 Study Area Zoning Map
for the base year 2008, the horizon year 2031 and the
two intermediate years (2011 & 2021). The BPR (Bureau of Public Roads) formulation is
used as link performance function. The BPR function,
11.4 Modes given below, relates link travel time and the volume/
capacity ratio:
The modes that are modeled in the study include two
wheeler, car, auto rickshaw and public transport. The t = tf [1 + α (V/C)β] ... 1

26 INDIAN HIGHWAYS, April 2014


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Where, lines adopted for the study area. Table 7 gives the
comparison of assigned flows with the traffic volume
t = Congested link travel time,
observed on the road. Fig. 8 shows the desire line
t f = Link free-flow travel time, diagram for the study area.
V = Link volume, Table 6 Summary of Estimated Base Year
C = Link capacity, (2008, Peak Hour Travel Demand

α, β = Calibration parameters Sl. No Mode Internal External Total


Trips Trips Trips
1 T/W 194377 36772 231149
12 TRANSIT NETWORK
Passengers
The transit network represents the connectivity, head 2 Car 52654 5063 57717
ways, speeds and accessibility of transit services. Passengers
Hyderabad’s bus transport system is included in 3 Auto 35795 3322 39117
the model’s transit network. The transit routes are Passengers
specified as those using the transport links and having 4 Public Transit 299358 13668 313025
stops/stations at determined locations. The access to Passengers
the stops/stations from zone centroids and other nodes
Table 7 Results of Observed OD Validation
is provided either by existing highway links or by
on Screen Lines
defining exclusive walk links. About 120 bus routes
are operated in the study area. Information on the Mode Hyderabad
same was collected and coded in to the system. Fare Observed Assigned % Difference
structure and frequency for each of these services are T/W 30932 32427 -5%
also included. CAR 20341 19199 6%
AUTO 18153 16738 8%
13 BASE YEAR TRAVEL (2008) PATTERN PT (Buses) 10094 11120 10%
We have synthetic trips using trip distribution and mode
choice models from past studies. The trip matrices
are significantly updated using fresh household
survey and roadside interview. The external trips for
the car, two wheeler, auto and public transport were
constructed based on the O-D survey conducted at
the outer cordon. The trip matrices thus derived were
then compared with the per capita trip rate for study
area derived from the household interview data. The
results of the travel demand estimation for base year
and trip rate analysis is summarized in the Table 6.
Fig. 8 Desire Line Diagram
14 ASSIGNMENT AND OBSERVED O-D
VALIDATION 15 BASE YEAR RESULTS
These mode-wise base matrices were assigned on the The traffic characteristics of the study area in terms of
network. The assigned volume on the network was average network speed, volume to capacity ratio, etc.
compared with the observed volume on the screen are given in Table 8.

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Table 8 Traffic Characteristics collated from the base year mode-wise matrices in the
form of total trips produced from and attracted to the
85 internal zones during peak period.
The zonal planning variables i.e. population and
employment of base year (2008) were used to generate
the trip end models using Multiple Regression Analysis.
In order to understand the capability of these variables
in explaining the travel pattern, first a correlation
matrix between independent (zonal planning variables)
and dependent (trip ends) variables was prepared. It
was observed from the matrix that total employment
was significantly correlated to trip attractions, while
the zonal population has high correlation with trip
The volume to capacity ratio for the selected corridors, production.
average journey speed and the passengers per hour per On the basis of goodness of fit as represented by the
direction (all modes) are presented in Table 9. R2 values, F-test values, and t-test values were tested
for their significance and found to be significant at the
Table 9 Traffic Characteristics of the
Selected Corridors desired confidence.
Fi–j = aCbi–j e–cCi-j ... 2
Sl. No. Corridor PPHPD V/C Speed
(kmph) Where,
1 BHEL to Kukatpally 38515 1.9 18 a, b and c are the calibration function and C’ is
2 Kukatpally to Koti 75320 1.8 21 the generalized cost of travel between zones.
3 Nehru zoological park 41665 1.4 22
The parameters for the deterrence function, an
road to Koti
empirically derived travel time factor which expresses
4 Koti to Secunderabad 60067 1.1 18 the average area-wide effect of spatial separation on
Railway station
trip interchange between zones i and j were calibrated.
5 Narayanaguda to 54835 1.06 26 It was found that the combined Gamma function fitted
Tarnaka
best forthe study area. The calibrated parameters
6 Panjagutta to 66480 1.2 22 for the deterrence function (Gamma Function) are
Mehdipatnam
provided in the Table 10 below.
7 Tank bund road 76330 1.63 19
Table 10 Calibrated Parameters for Deterrence
Function
16 CALIBRATION
a b c
16.1 Trip Generation 1.4357 -0.7282 0.0557
Mode-wise trips, the total trips by all modes were
modeled. Therefore, in order to forecast the total 17 MODE CHOICE
volume of trips in future more reliably, the base year A multinomial mode choice model of the form shown
mode-wise trips were combined together and total below is calibrated in order to split the trips among
trips by all modes were modeled using the planning the modes, public transport, car, and two-wheeler
variables. The total trip ends of the peak period were and auto rickshaw. The public transport assignment

28 INDIAN HIGHWAYS, April 2014


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module shall achieve the modal split among the 18 TRAVEL DEMAND FORECAST
public-transport modes i.e., Bus, and Rail. Utility
The strategic Urban Travel Demand Model
functions (VM) for each mode were calibrated using
developed under this study is used to predict the travel
the disaggregate person trip and mode choice data
patterns and modal shares in the horizon year i.e.
derived from the observed o-d, travel time and travel
cost for each individual. 2031 under respective land-use and transport network
scenarios.
VM = α TTM + βTCM ... 3
Trip End models have been used to predict the number
Where,
of trips generated from and attracted to each of the
TTM - Travel Time by Mode M zones in the study area. Projected trip ends along with
TCM - Travel Cost by Mode M the network options in the future were provided as
inputs to the distribution and modal split models to
α and β are modal calibration parameters
arrive at future trip matrices for Car, Two Wheeler,
The information on the alternate modes, i.e., travel Auto-rickshaw and Public Transport.
time and travel cost, available to user, was generated
from the time and cost skims obtained in public 18.1 Horizon Year Land-Use Scenario
transport and highway assignment procedures. The
calibrated parameters are given in Table 11. The projected population and employment for 2011,
2021 and 2031 were used for estimating trip ends
Table 11 Calibrated Mode Choice Parameters in the corresponding years. The population and
Mode α β employment projections are given in Table 13 and
Two Wheeler 0.028827 -0.039631 Table 14 respectively.
Car -0.007659 -00011820 Table 13 Projected Employment in the Study Area
Auto 0.008080 -0.0059658
Name of the Projected Employment in the
Public 0.013137 0.046076
Area Study Area (Lahks)
Transport
2007 2011 2021 2031
17.1 Validation- Average Trip Length HUDA 27.696 28.775 40.941 55.123
To assure the reliability of the model, the average trip
Table 14 Projected Employment in the Study Area
length by mode from the model is compared with the
results obtained from the Household interview survey. Name of the Projected Employment in the
It was observed that the average trip length from the Area Study Area (Lahks)
model is closely matching with House hold interview 2007 2011 2021 2031
survey. Table 12 presents the comparison of average
HUDA 74.028 76.912 102.085 120.928
trip length obtained from the model and the House
Hold Survey.
19 TRAFFIC FORECAST UNDER DO-
Table 12 Mode wise Trip Length
NOTHING SCENARIO
Mode Model Household Survey The summary of the projected peak hour passenger
PV 9.34 9.01 travel demand in the study area and the corresponding
PT 11.40 10.98 modal share are given in Table 15.

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Table 15 Traffic Characteristics Table 17 Major Road Traffic Forecasts – 2031- Do


Nothing Scenario
Trips assigned (Peak hour), : 582184
PCU Sl. No. Corridor PPHPD V/C Speed
Trips assigned-TW (Peak hour), : 194377 (33%) (kmph)
PCU 1 BHEL to Kukatpally 65090 3.9 9
Trips assigned-Car (Peak hour) : 52654 (9%) 2 Kukatpally to Koti 113733 3.6 12
PCU
3 Nehru Zoological 68747 2.9 14
Trips assigned –Auto (Peak hour), : 35795 (6%)
Park Road to Koti
PCU
Trips assigned-PT (Peak hour) : 299358 (51%) 4 Koti to Secunderabad 83493 4.6 10
PCU Railway station
Average Network Speed : 19 kmph 5 Narayanaguda to 86639 2.6 8
Tarnaka
The traffic characteristics of the study area are
6 Panjagutta to 108362 4.1 11
extracted from the model in terms of average network Mehdipatnam
speed, volume to capacity ratio, etc. and the volume
7 Tank Bund Road 110679 3.6 9
to capacity ratio for the major roads; average journey
speed and the passengers per hour per direction 19.1 Choice of Corridor
(All modes) are presented in Table 16 and 17
While selecting the corridors, the following issues were
respectively. considered: Better Access to land-use, Connectivity to
Table 16 Summary of Forecast of Peak Hour prime areas and other transport modes, User benefits
Passenger Demand like saving on fuel, Minimal travel time, and Minimal
land acquisition, Minimal conflict with existing
Year Mode Internal External Percentage and proposed structure and Better integration with
2011 Two Wheeler 238085 40449 38% proposed developments.
Car 64050 7088 10%
19.2 Ridership Forecast
Auto 42596 4153 7%
The carrying capacities – expressed in terms of
Public 281160 16402 45% PPHPD, on the sections of major corridors based on
Transport traffic forecast from the Trans CAD model are given
Total 625891 68092 100% in the Table 18 below:
2021 Two Wheeler 385133 52584 41%
Table 18 Ridership (PPHPD) Forecast
Car 109512 10278 12%
No. Corridor 2011 2021 2031
Auto 81354 5398 9%
1 BHEL to Kukatpally 41981 53536 65090
Public 364476 19846 39% 2 Kukatpally to Koti 80330 97032 113733
Transport
3 Nehru zoological park 45197 56972 68747
Total 940475 88106 100% road to Koti
2031 Two Wheeler 525569 68359 42% 4 Koti to Secunderabad 63123 73308 83493
Railway station
Car 183361 14903 15%
5 Narayanaguda to 58983 72811 86639
Auto 133319 7018 11%
Tarnaka
Public 395602 24014 32% 6 Panjagutta to 71943 90152 108362
Transport Mehdipatnam
Total 1237852 114293 100% 7 Tank bund road 80810 95744 110679

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The numbers are based on the normal scenario and ● The mode-wise average trip length from the
indicate that a mass transit system facility is needed. model is compared with theresults obtained
However, with a policy intervention, according due from the Household Interview Survey in order
allocation of anticipated trips with a greater share for to assure the reliability of the model. It was
mass transport modes as suggested in the National observed that the average trip length from the
urban transport Policy, the PPHPD on the identified model is closely matching with House hold
corridorsare estimated as shown in the Table 18. interview survey.
● Traffic Characteristics such as PPHPD, V/C
20 DISCUSSION AND CONCLUSION ratio and Speed (kmph) of major road network
20.1 Discussion for the base year (2008) and the horizon year
(2031) are presented.
● By the year 2031 Hyderabad city is projected
to have a population of about 12.1 million with ● The summary of the projected peak hour
employment of 5.5 million. This translates into passenger travel demand in the study area
a travel demand of approximately 12.37 lakhs and the corresponding modal share is given in
trips during peak hours of the day. Table 15.
● It is observed that Two Wheelers contributes ● The current public transport captures about
about 30% followed by Auto rickshaws with 50% of the total trips. Whereas in the horizon
19% and Cars with 17% during peak hour. year 2031 public transport captures about 32%
of the total trips. This is due to the increase of
● V/C ratio on all the major roads in Hyderabad
private vehicle trips (Cars and Two Wheelers).
City exceeds 1.0 indicating traffic congestion,
low speed and high delays. The average network ● In the absence of a mass transport system
speed in the base year (2008) and Horizon traffic congestion and mobility will continue to
Year (2031) under the Do-Nothing Scenario is deteriorate over the years.
19kmph and 10kmph respectively. ● The identified Mass Transit Corridors are shown
● The analysis of the Household Interview Survey in Table 3. The ridership forecast in terms of
indicates that average family size of Hyderabad PPHPD is presented in Table 18.
City is 3.25, the overall Per Capita Trip Rate
Following conclusions can be drawn from
(PCTR) is 0.963 and the motorized Per Capita
discussions:
Trip Rate (PCTR) is 0.827.
● The comparison of assigned flows with the i. The calibrated Urban Travel Demand
traffic volume observed on selected road and Model can be used to predict the traffic
difference in vehicle-wise PCU at the screenline and transport supplies in the horizon
was observed to be within the acceptable range years in the study area.
of ± 15%. ii. Thereexist a linear relationship between
● There exist a linear relationship between Population and Trip Production and Trip
Population and Trip Production and Trip Attraction. Hence there exist reasonably
Attraction. The co-efficient of correlation R2 good correlation between dependent and
value was found to be 0.629 for Trip Production independent variables.
and 0.538 for Trip Attraction. iii. Calibrated Trip End Models can be used
● The base desire lines connecting the origin for forecasting the travel characteristics
points with the destinations are shown in Fig.8. in the study area as well as to understand
The widths of these desire lines are proportional the impact of any proposed improvements
to the number of trips in both the directions and Mass Transit System in the study
during the peak hour. area.

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iv. The maximum Peak Passenger Hourly 5. Papacostas, C.S. and Prevedouros, (2001), “Transportation
Volume Per Direction (PPHPD) on the Engineering and Planning”, University of Hawaii, Third
Edition, Prentice Hall.
identified transit corridors is in the range 6. Edward A. Beimborn, (2006), “Inside the Black box,
model with Table 3 it can be concluded of Making Transportation Models Work for Livable
30,000 to 80,000. Hence by comparing the Communities”, Center for Urban Transportation Studies
PPHPD obtained from travel demand that University of Wisconsin-Milwaukee, June.
7. Prem Pangotra and Somesh Sharma, (2006), “Modeling
all the seven identified transit corridors Travel Demand for Metropolitan City”, http://www.
warrant a Mass Transit System. iimahd.ernet.in/assets/snippets/workingpaperpdf/2006-
03-06pangotra.pdf.
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12. Wilbur Smith Associates, (2007) “Comprehensive Traffic
4. John Bates, (2008), “History of Demand Modelling”, and Transportation Study for the Town of Nellore”,
Handbook of Transport Modelling, Vol.1, Elsevier. Andhra Pradesh Urban Services for the Poor (APUSP).

32 INDIAN HIGHWAYS, April 2014


LABORATORY EVALUATION FOR THE USE OF MOORUM AND
GANGA SAND IN WET MIX MACADAM UNBOUND BASE COURSE
G.D. Ransinchung R.N*, Praveen Kumar**, Brind Kumar***, Aditya Kumar Anupam****
and Arun Prakash Chauhan*****

ABSTRACT road construction activities. Demand of good quality


Moorum is fragmented weathered rock naturally occurring with crushed aggregates is on a continuous rise against
varying proportions of silt and clay. It is considered as a low the backdrop of its ever rising costs and depleting
grade marginal material for road construction by codes and has availability. Newer quarries are continuously being
generally low bearing capacity and high water absorption value
in comparison to conventional aggregates. It finds application
established with increasing lead distances from the
in the construction of Water Bound Macadam as binders at such consumption points under growing environmental
locations where it abundantly available within short hauling concerns. Locally available materials with abundant
distances. Quality of moorum varies significantly from one availability at cheaper cost may help tide over the
location to another in terms of its crushing and impact value,
grain size, clay and deleterious content. Sukrut in Sonebhadra
situation. Material engineers of the highway industry
district of Uttar Pradesh has abundant good quality moorum. are continuously looking for such alternative materials
This gravelly material has been found to be well graded and has that may substitute the use of conventional aggregates
CBR value of 40%, ten percent fines value of 56 kN, crushing without compromising on strength and durability
and impact values were less than 30%. Ganga sand is locally
available fine sand at Varanasi. Therefore, the present work seeks while causing a reduction in the construction costs.
to study the suitability of using moorum and local Ganga sand by The unbound granular base is a structural component
part replacing the stone dust proportion of conventional Wet Mix
Macadam (WMM) mix. Secondly, ordinary Portland cement was of the flexible pavement that plays an important role
used as stabilizer with moorum in proportions varying from 3% to in imparting stability and durability to the upper layers
9% to study its suitability as WMM layer. A total of seven WMM [Darter & Von Quintus, 1997]. It plays a major role in
mix proportions were considered including the conventional mix.
spreading the wheel loads incident on the surface in
Results show that incorporation of Ganga sand to replace 20%
proportion of stone dust of conventional WMM mix was found a manner that the stresses transmitted to the sub-base
to improve the CBR value from 121% for conventional mix to and sub-grade do not exceed their bearing capacity
169%. This was while the same level of replacement with moorum [Zagreb, 1989; Brandl, 1977]. A well-designed and
had decreased the CBR value of WMM mix to a value of 94%.
constructed base increases the foundation support,
However, when moorum was used with OPC in incremental rate
of 3%, significant increase was observed for dry density, CBR and helps reduce stresses and improves load transfer. All
unconfined compressive strength. This was achieved at the cost of these leads to a significant reduction in the cracking
loss of permeability of the mix. Moorum admixed with 3% OPC and faulting potential of the pavement [Barber &
is preferable on account of being comparable to the conventional
Sawyer, 1952]. Construction of a permeable base
WMM mix in terms of CBR value, retaining its permeability
and affording maximum cost savings. Cost comparisons show rapidly removes water from the pavement structure
significant savings on admixing as compared to the conventional [US Corps Engineering Manual EM1110-2-1906,
WMM mix. 1970].
India faces an increasingly urgent need for building
1 INTRODUCTION
and expanding its road infrastructure at the earliest.
Most developing countries are witnessing a steep The increasing gap between the supply and demand
rise in consumption of aggregates to support their of conventional good quality crushed aggregates

* Asstt. Professor, E-mail: gdranfce@iitr.ernet.in


Department of Civil Engineering, IIT-Roorkee
** Professor, E-mail: pkaerfce@iitr.ernet.in
*** Asstt. Professor, Department of Civil Engineering, IIT-BHU, Varanasi, E-mail: kumar_brind.civ@itbhu.ac.in
**** Ph.D. Scholar, E-mail: addiknit03@gmail.com
Department of Civil Engineering, IIT-Roorkee
***** M.Tech. Student, E-mail: arunppce@iitr.ernet.in

INDIAN HIGHWAYS, April 2014 33


TECHNICAL PAPERS

is already evident. A maximization of alternate Pradesh in India. It seeks to study the suitability of
sustainable materials as partial replacement of using moorum and local Ganga sand by part replacing
conventional crushed aggregates would play a vital the stone dust proportion of conventional Wet Mix
role not only in achieving the quantity requirements for Macadam (WMM) mix as per the specifications set
speedy construction, but also significant improvements out in the Ministry of Road Transport and Highways
in quality and economy under sustained scientific (MoRT&H), IV Revision, envisaging comparable
innovations. The demand for construction aggregates material quality and overall reduction in construction
in India was 1.1 billion metric tons in 2006, making cost. Secondly, Ordinary Portland Cement (OPC) was
the country the third biggest aggregates market in used as stabilizer with moorum in proportions varying
the Asia-Pacific region and fourth largest market from 3% to 9% to study its suitability as WMM
in the world after China, the US and Japan (www. layer.
freedoniagroup.com, 2007). Considering the highway
sector alone, about 15,000 tonnes of aggregates are 2 MATERIALS USED
required per kilometer (www.equipmentIndia.com).
2.1 Moorum
Moorum is fragmented weathered rock naturally
occurring with varying proportions of silt and clay. It Moorum was collected from Sukrut in Sonebhadhra
is considered as a low grade marginal material for road district of Uttar Pradesh. This quarry is located at a
construction by codes. It has generally low bearing distance of about 40 km from Varanasi on Varanasi-
capacity and high water absorption value in comparison Shaktinagar road. Its physical properties are shown in
to conventional aggregates. It finds application in the Table 1.
construction of Water Bound Macadam as binders at
Table 1 Physical Properties of Moorum
such locations where the same is abundantly available
in short hauling distances. Quality of moorum varies Physical Properties Results
significantly from one location to another in terms Aggregate crushing value, % 28.0
of its crushing and impact value, grain size, clay Aggregate impact value, % 27.0
and deleterious content. Its application in Wet Mix Specific gravity (IS:2720, Part-3)
Macadam (WMM) unbound base course becomes a 20 mm 2.617
matter of study for its eventual use. 10 mm 2.620

Secondly, stone dust is gradually becoming costlier Water absorption (IS:2720, Part-2), %
20 mm 2.890
due to consistent rise in its demand. Its application is
10 mm 3.896
necessary to achieve the desired gradation of WMM
Ten percent fines value (BS:812, Part-111), kN 56
as per MoRT&H (IV Revision). Several attempts have
been made earlier to substitute or partially replace the Liquid limit (IS:2720, Part-5), % 35

same with other similar type of material. Local sand Plastic limit (IS:2720, Part-5), % 25
is also a fine material and studies are necessary to Plasticity index (IS:2720, Part-5), % 10
determine its potential for replacing stone dust. Maximum dry density (IS:2720, Part-8), g/cc 2.1

The present laboratory investigation was conducted Optimum moisture content (IS:2720, Part-8), % 8.05
with a view to evaluate Ganga sand and moorum Coefficient of permeability (k) (IS:2720, Part-17), 1.24x10–3
cm/sec
being abundantly available and cheap local material
in and around Varanasi district of the state of Uttar California bearing ratio (IS:2720, Part-16), % 40

34 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

2.2 Ganga Sand 2.4 Ordinary Portland Cement


Local Ganga sand collected from Varanasi having Ordinary Portland Cement (OPC) 43 grade conforming
fineness modulus of 1.95 was used. Its physical to IS:8112 was used as a stabilizer. Its specific gravity
properties are presented in Table 2. was 3.13.
Table 2 Physical Properties of Ganga Sand at Varanasi
3 WMM MIX PROPORTIONS AND
Physical Properties Results
LABORATORY INVESTIGATIONS
Grain size distribution (IS:2720, Part-4)
Gravel, % -- As outlined in the objectives, the study entails
Sand, % 65.00 evaluation of abundantly available and cheap local
Silt, % 30.00 material like Ganga sand and moorum in and around
Clay, % 5.00
Varanasi for partial replacement of conventional
Specific gravity (IS:2720, Part-3) 3.02 crushed aggregates and stone dust for construction of
Water absorption (IS:2720, Part-2), % 1.06 Wet Mix Macadam (WMM) unbound base course as
Plasticity index (IS:2720, Part-5), % Non-plastic per MoRT&H specifications (IV revision). In order
California bearing ratio (IS:2720, Part-16), % 80.0 to achieve this, relevant laboratory investigations
like grain size analysis (IS:2720, Part-4), Proctor’s
2.3 Crushed Stone Aggregates and Stone Dust modified compaction (IS:2720, Part-8), permeability
Crushed stone aggregates and stone dust were collected (IS:2720, Part-36), California Bearing Ratio (CBR)
from Dalla in Sonebhadhra district of Uttar Pradesh. (IS:2720, Part-16) and unconfined compressive
Its lead from Varanasi is about 125 km. Their physical strength (UCC) (IS:4332, Part-5 and IS:9143) were
properties are shown in Table 3. conducted on seven set of WMM mix proportions as
Table 3 Physical Properties of Crushed shown in Table 4.
Aggregates and Stone Dust
The referral mix (M1) comprised of 40 mm,
Physical Properties Crushed Aggregates Stone 20 mm, 10 mm crushed stone aggregates and stone
Dust
40 mm 20 mm 10 mm dust proportioned at 24%, 16%, 32% and 28%
NMAS NMAS NMAS respectively by weight of total mix so as to
Specific gravity as per 2.698 2.672 2.615 2.600 conform within the grading limits of MoRT&H
IS:2386 (Part-3)
(IV revision), Section 406. 20% by weight of
Aggregate crushing value 18 -
as per IS:2386 (Part-4), %
total mix of stone dust proportion of the referral
mix was replaced once with Ganga sand for the mix
Aggregate impact value as 16 -
per IS:2386 (Part-4), % designation M2, and next with moorum for mix
Combined flakiness and 35 38 45 - designation M3.
elongation indices as per
IS:2386 (Part-4), % Another set of mixes were prepared using 100%
Los Angeles abrasion value 17 18 21 - moorum for mix designation M4. OPC as stabilizer
as per IS:2386 (Part-4), % was used to replace moorum at 3%, 6% and 9% by
Water absorption as per 0.75 0.80 0.90 1.10 weight for the mix designations M5, M6 and M7
IS:2386 (Part-3), %
respectively.

INDIAN HIGHWAYS, April 2014 35


TECHNICAL PAPERS

Table 4 Proportioning of WMM Mix Designations

Mix Percentage by Weight of


Designation 40 mm NMAS 20 mm NMAS 10 mm NMAS Stone Dust Ganga Sand Moorum OPC
M1 24 16 32 28 - - -
M2 24 16 32 8 20 - -
M3 24 16 32 8 - 20 -
(< 9.5 mm)
M4 - - - - - 100 -
M5 - - - - - 97 3
M6 - - - - - 94 6
M7 - - - - - 91 9

Three set of moulds were prepared for each mix were proportioned in a manner that their combined
designation for Proctor’s test, permeability test, CBR gradations were close to the mid-gradation. Efforts
and UCC tests. The tests were conducted as per the were also made to incorporate Ganga sand and
relevant standard specifications in the laboratory. For moorum to the maximum extent possible in the mix.
mix designations M1, M2, M3 and M4 the specimen
The results are shown in Table 5 and their gradation
were cast at respective OMC and tested. For mix
envelope is shown in Fig. 1. The referral mix M1
designations M5, M6 and M7 the specimen were cast
mostly follows the mid gradation of the grading limits.
at OMC and left 7 days for curing prior to test. Curing
The same trend was observed for mix designations
was done to complete the stabilizing action of OPC by
M2 and M3 wherein the stone dust proportion was
placing the specimen in humid curing chamber.
partially replaced by Ganga sand and moorum
4 RESULTS AND DISCUSSIONS respectively. Combined gradation of mix designation
M2 utilising 20% Ganga sand and 8% stone dust was
4.1 Grain Size of WMM Mixes arguably closer to the mid-gradation as compared to
Grain size analysis of WMM mixes were evaluated the referral mix (M1). Mix designation M3 using 20%
with respect to the gradations specified in Section moorum and 8% stone dust had combined gradation
406 of MoRT&H (IV Revision). All the mixes marginally coarser than the referral mix (M1).

Table 5 Achieved Gradations of WMM Mixes with Respect to MoRT&H, IV Revision, (% Passing)

IS Sieve Gradation M1 M2 M3 M4 M5 M6 M7
(mm) Limits
53 100 100 100 100 100 100 100 100
45 95-100 98.96 98.96 98.96 100 100 100 100
22.4 60-80 76.00 76.00 76.00 95.0 95.0 95.0 95.0
11.2 40-60 54.56 57.04 54.56 67.7 67.7 67.7 67.7
4.75 25-40 27.80 26.95 27.95 27.8 27.8 27.8 27.8
2.36 15-30 21.64 24.31 19.49 18.6 18.6 18.6 18.6
0.6 8-22 14.22 17.95 11.19 10.1 10.1 10.1 10.1
0.075 0-8 0.89 1.32 0.79 0.80 0.80 0.80 0.80

36 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

Fig. 1 Grain Size Distribution of WMM Mix Designations Fig. 2 MDD and OMC of WMM Mix Designations

WMM mix utilizing moorum alone (M4), and moorum Increase in dry density of mixes M5, M6 & M7 as
in combination with OPC in mix designation M5, M6 compared to M4 is due to the stabilizing action of OPC.
and M7, had particles assertively finer than the upper OPC is likely to act as pore filler as well as hydration
limit of gradation limits within sieve sizes of 22.4 mm reaction initiator. Pore filling leads to higher surface
and 11.2 mm. The same mixes were however within area and subsequently more moisture, and hydration
their gradation limits between sieve sizes of 4.75 mm itself leads to consumption of water. For these reasons,
and 0.075 mm, but were close to the lower side of the OMC of the mix would be higher.
control limits.
4.3 Permeability Test
Laboratory tests had already indicated that the Fig. 3 shows that coefficient of permeability (k)
aggregate impact value and crushing value of moorum values for M1 to M5 ranges from 8.45 x 10-3 cm/sec
were less than 30%. This material has ten percent fines to 1.05 x 10-4 cm/sec. For mix designations M6 &
value of more than 50 kN. M7, the specimens could not be fully saturated and
therefore, their coefficients of permeability values
4.2 Proctor Test
were not ascertained.
Fig. 2 shows that maximum dry density of 2.28g/
cc was offered by referral mix M1 followed by M2
(2.265 g/cc), M3 (2.260 g/cc) and M4 (2.075 g/cc).
This shows that maximum dry density decreases
after incorporation of Ganga sand or moorum while
the optimum moisture increases. For mixes utilizing
moorum and OPC as stabilizer (M5, M6 & M7),
significant increase of dry density and OMC were
observed with the increase in OPC proportion in
comparison to 100% moorum mix (M4).
Decrease in dry density due to incorporation of Ganga
sand (M2) and moorum (M3) with respect to referral
Fig. 3 Coefficient of Permeability of WMM Mix Designations
mix is attributed to the lower unit weight of sand and
moorum in comparison to crushed stone aggregates In general, WMM mixtures may have coefficient of
permeability in the range of 10-3 cm/sec to 10-4 cm/sec
and higher moisture content is due to increase in depending upon particle shape, sizes and type of aggregates
surface area of matrix contributed by finer particles of used. In the present case, mix designations M1, M2, M3,
Ganga sand and moorum. M4 and M5 have attained sufficient level of permeability to

INDIAN HIGHWAYS, April 2014 37


TECHNICAL PAPERS

function as WMM layer. The permeability levels achieved shown in Fig. 5. Load was applied uniaxially until failure
by them may be termed as medium to high. A permeable of the specimen as shown in Fig. 6. This test provides a
WMM layer would facilitate drainage of moisture from good assessment of the shearing strength of cohesive
upper layers of pavement and shoulder side-ways to the soils. Its application in granular soils is somewhat limited,
Granular Sub-Base (GSB) which functions as drainage nevertheless, it does provide a good supplementary test as
layer. compared to other complex strength tests. The test shows
that the failure cracks were generated from top of the
4.4 CBR Test
specimen. The unconfined compressive strength increases
Fig. 4 shows the CBR values of all 7 mix designations. monotonically for mix designations M5, M6 and M7. This
M4 having 100% moorum has lowest CBR value of 40% test has also confirmed the results of the CBR test in terms
followed by M3 when compared with the referral mix. of OPC being an effective stabilizer to moorum.

Fig. 5 Unconfined Compressive Strength of WMM Mixtures


Fig. 4 CBR Values of Various WMM Mix Designations

Mix designation M2 replacing 20% stone dust with Ganga 4.6 Cost Comparison
sand has CBR value of 169% which is about 4 times higher
For analysis of rates, the cost involvement of materials only
than that of the referral mix. This may be on account of
was considered excluding cost of labour and machineries.
better void filling rendered by Ganga sand in WMM matrix
The unit rates for different items were taken from Uttar
as compared to stone dust.
Pradesh Schedule of Rates for Varanasi. The percentage
Mix designation M3 has also maintained the same level saving of cost for mix designations M2 to M6 with respect
of replacement of 20% stone dust with moorum and has to referral mix are shown in Table 6. Based on this analysis,
CBR value of 94% which is lower than the referral mix. mix designation M2 would be cheaper by 37% while mixes
This was possibly due to excess of coarser material in the M5 to M7 would be cheaper by 62 to 84%.
matrix that was deficient in finer particles. Obviously, the
gradation of moorum and stone dust do not compare well
for inter-substitution, while the same was possible with
Ganga sand.
Mix designations M5 (3% OPC), M6 (6% OPC) and M7
(9% OPC) had CBR values higher than M4 by 3.45, 4.9
and 10.5 times, and higher than referral by 1.14, 1.6 and 3.5
times. Therefore, OPC is found to be effective stabilizer
for enhancing the load bearing capacity of the WMM layer
using moorum. Pore filling and hydration reaction are
cumulatively responsible for higher CBR values.

4.5 Unconfined Compressive Strength (UCS)


The unconfined compression test results on remoulded
samples of cement stabilized moorum for WMM layer are Fig. 6 Failure of UCS Sample Under Uniaxial Loading

38 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

Table 6 Cost Comparison of Various WMM Mix conventional WMM mix, the cost saving on material
Designations (Material Component) component was maximum at 84%.
Sl. No. WMM Mix Cost Per 300 Cost Per Percentage REFERENCES
Designation Cum (Rs) Cum (Rs) Saving 1. Barber, E.S. and Sawyer, C.L., Highway Research Board
1 M1 133320 444.4 ----- 31 (1952).
2 M2 83760 279.2 37.17 2. Brandl, H., ‘Quality Requirements and Tests for
3 M3 83010 276.7 37.74 Earthworks and Granular Bases’, only Available in
4 M4 17997 60.0 86.50 German, Proceedings of an International Meeting, 1977
(Road Research Society, 1977), pp. 15-43.
5 M5 21327 71.1 84.00
6 M6 32253 107.5 75.81 3. Darter, M.I., Von Quintus, H.L., “Catalog of
Recommended Pavement Design Features – Final
7 M7 50805.2 169.4 61.89
Report”, TRB Paper, Part of National Cooperative
Highway Research Program, Project 1997, pp. 1-32.
5 CONCLUSIONS 4. General Technical Specifications for Road Building
The following conclusions were made out of the results of Works’, only Available in Croatian, 1st Edn. (Zagreb,
1989).
this work.
5. IS:2386 (Part-III)-1963, “Methods of Test for Aggregates
1. Moorum used for the work is suitable for WMM for Concrete, Specific Gravity, Density, Voids, Absorption
since its crushing and impact values are less than and Bulking” Bureau of Indian Standards, Manak Bhavan,
30%. Ten percent fines value was more than 50 kN 9 Bahadur Shah, Zafar Marge, New Delhi-110002.
and the material was permeable. It has CBR value of 6. IS:2386 (Part-IV)-1963, “Methods of Test for Aggregates
40%. All these parameters make it suitable for lower for Concrete, Mechanical. Properties” Bureau of Indian
unbound courses. Standards, Manak Bhavan, 9 Bahadur Shah, Zafar Marge,
New Delhi-110002.
2. Mix designation M2 where 20% proportion of
stone dust of conventional WMM mix was replaced 7. IS:2720 (Part-10)-1973, Methods of Test for Soils:
“Determination of Unconfined Compressive Strength”
by Ganga sand was found to improve the CBR
Bureau of Indian Standards, Manak Bhavan, 9 Bahadur
value from 121% for conventional mix to 169%. Shah, Zafar Marge, New Delhi-110002.
Its gradation after admixing with Ganga sand was
8. IS:2720 (Part 16)-1987, Methods of Test for Soils,
within the grading limits specified by MoRT&H
“Laboratory Determination of CBR”, Bureau of Indian
(IV Revision) and the material was permeable. As Standards, Manak Bhavan, 9 Bahadur Shah, Zafar Marge,
compared to the referral mix containing conventional New Delhi-110002.
stone aggregates the dry density was lower, and the 9. IS:2720 (Part-17)-1986, Method of Test for Soils,
cost saving on material component was to the tune “Laboratory Determination Permeability” Bureau of
of 37%. Indian Standards, Manak Bhavan, 9 Bahadur Shah, Zafar
3. Mix designations M5, M6 and M7 having OPC Marge, New Delhi-110002.
admixed with moorum at 3%, 6% and 9% 10. IS:2720 (Part-8) - 1983, Method of Test for Soils,
respectively had grain size on the finer side of the “Determination of Water Content Dry Density Relation
upper gradation limits of MoRT&H for WMM using heavy Compaction” Bureau of Indian Standards,
Manak Bhavan, 9 Bahadur Shah, Zafar Marge,
for sieves coarser than 11.2 mm. With increase of
New Delhi-110002.
admixing proportion of OPC to moorum from 3% to
11. Quality Assurance Handbook for Rural Roads (2007)
9% the dry density, CBR and unconfined compressive
Volume-2:National Rural Roads Development Agency.
strength had increased monotonously with respect to
the mix containing moorum alone (M4) for WMM. 12. United States Army Corps of Engineers, “Appendix VII:
Permeability Tests,” Laboratory Soils Testing, Engineering
At the same time the permeability of the mix has
Manual EM1110-2-1906, November 1970.
decreased. There was an overall reduction of cost to
13. www.equipmentIndia.com, Editorial, India’s First
the extent of 84% for M5, 75% for M6 and 62% for
Infrastructure Equipment Magazine, October 2011.
M7 as compared to the referral mix (M1).
14. www.freedoniagroup.com, The freedonia Group, Inc.767
Mix designation M5 was preferable on account of Beta Drive, Cleveland, OH. 44143- 2326, USA- Forecast
being comparatively permeable as compared to for Construction Materials (Cement and Aggregates)
M6 and M7. While its CBR value was higher than Published in 2007.

INDIAN HIGHWAYS, April 2014 39


Field Investigations and 3DFE analysis on Plain
Jointed High Volume Fly Ash Concrete Pavements
for Thermal and Wheel Loads
Aravindkumar B. Harwalkar* and S.S. Awanti**

ABSTRACT growth and environmental changes. There is also a


Concrete road projects constitute of large investments and have to need for optimization of materials used for pavement
serve the society for long time. The investments made have to be system.
durable at the lowest life cycle cost and have to sustain increasing
traffic loads. Hence to achieve this there is a need for optimization As mentioned in the literature1, a concrete having
of materials in the concrete road system by considering ecologically minimum cement replacement level of 50% by fly
sound choices. The main goal of this paper is to study the response ash is termed as high volume fly ash concrete. Using
of high volume fly ash concrete pavements to wheel loads and
daily temperature variations. Two instrumented test sections, one
high volume fly ash concrete for construction of rigid
of Pavement Quality High Volume Fly Ash Concrete (PQHVFAC) pavements will be one of the effective means of fly
and another of control concrete (PCC), were constructed. Also ash utilization. A minimum concrete grade of M30
small square slabs of different thicknesses were cast for both
which results in a minimum static flexural strength
types of concrete to study the temperature variation across the
thickness. A total number of 20 thermistors (embedded type) and of 3.8 N/mm2 has been specified as pavement quality
12 number of vibrating wire strain gages were used as sensors. concrete by Indian Roads Congress2. There is limited
Three Dimensional Finite Element analysis (3DFE) using ANSYS data available on response of high volume fly ash
was carried out to determine the curling and wheel load stresses.
concrete pavements for thermal and wheel loads in
Analyzed results were validated with classical solution and field
data. The temperature profiles across the different thicknesses of the published literature. Hence confidence building
both types of concrete were non linear. Peak positive and negative process for utilization of high volume fly ash concrete
temperature differentials were higher in case of PQHVFAC. for pavements can be done by field studies.
Classical solutions under estimate the wheel load stresses and over
estimate the curling stress values. Evidence of restrained boundary
1.1 Objectives of Present Work
conditions for plain jointed concrete pavements was established.
Field data of the current study will be a useful resource for other Following are the objectives of the current work.
researchers involved in the analysis and design of high volume fly
ash concrete and conventional concrete pavements. ● Establishing temperature differential
values for Pavement Quality High Volume
1 INTRODUCTION Fly Ash Concrete (PQHVFAC) and Plain
Cement Concrete (PCC) pavements for
Future road projects in India will have to be safe,
different thicknesses.
effective and environmental friendly so that society
at large will be benefited by the huge investments in ● Establishing the temperature profiles
road infrastructure. Over the years concrete pavement across the different thicknesses of
design has gained much importance in promoting PQHVFAC and PCC.
the use of concrete roads. Efforts are made to avoid
● Measurement of curling strains and wheel
premature performance failure in concrete pavements,
load strains.
since rehabilitation techniques are more expensive
than other types of pavements. Hence modern design ● Three dimensional finite element analysis
methodology should take into account all types of for curling and wheel load stresses and
environmental parameters, future prediction of traffic strains using ANSYS software.

* Associate Professor, E-mail: harwalkar_ab@yahoo.co.in Department of Civil Engineering, P.D.A. College of Engineering,
** Professor and Head Gulbarga, Karnataka

40 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

● Validation of analyzed results with field concrete without mineral admixtures. Stresses in
data, other software results mentioned in rigid pavement have been studied since 1920s.
the literature and classical solutions. Westergaard’s3 closed form solution has been widely
used in estimating stresses due to axle load and
1.2 Scope of Present Work thermal effects. Bradbury4 developed the equations
In this work an attempt has been made for predicting for a slab with finite dimensions using Westergaard’s
the response of high volume fly ash concrete pavements analysis to determine curling stresses. Current Indian
and to compare it with the response of conventional codal practice5 for determining the wheel load stresses
concrete under thermal and wheel loads. The current is based on edge flexural stress charts developed by
work was carried out in two stages. In the first stage software IITRIGID. The software is developed on
mix proportion of PQHVFAC with optimum fly ash the principles of Picket and Ray influence charts. As
replacement level was finalized from trial mixes in the per the Indian code, Curling stresses are determined
laboratory. Also mix proportion of PCC which gave using Westergaard-Bradbury equation using a linear
equivalent flexural strength to that of PQHVFAC temperature gradient and temperature differentials
was established. In the second stage test stretches of which have been established from a limited number
PQHVFAC and PCC were constructed to study the field of studies.
response. Temperature variations across the different
thicknesses of concrete slabs of both categories were The increased computational capabilities of computers
measured using embedded thermistors. Thermal and and the usage of finite element method resulted in an
wheel load strains were measured using embedded innovation in analysis of rigid pavements. In the initial
vibrating wire strain gages. A three Dimensional Finite years of development several two dimensional finite
Element (3DFE) analysis using ANSYS software element (2DFE) techniques6-8 based on the concept of
was carried out for curling and wheel load stresses. thin and medium thick plate on Winkler foundation
Analyzed results were validated from field studies, were developed. But 2DFE models can not exactly
other published literature and classical solution of model the response of pavement especially with
Westergaard. respect to interfacial behavior. But a three dimensional
finite element model can predict the response of rigid
2 Review of Literature pavement for non linear temperature gradient and axle
loads in a more realistic manner.
The development of new design technique involves
the quantifications of different unknown aspects that Numbers of researchers9-11 have emphasized
are important for pavement performance. One of significance of non linear temperature gradient in
important factor being the exact nature of temperature estimating curling stresses in plain concrete by
profile through the thickness of concrete pavement carrying out 3DFE analysis. Different types of 3DFE
and the other being the nature of boundary conditions models12-14 have been developed for analyzing the plain
generated in the field. In recent days mechanistic concrete pavement for both wheel load and thermal
procedures are more tempting for various applications stresses. Varieties of procedures have been developed
including rigid pavement design offering flexibility for validation of 3DFE analysis in literature. One of
of including many parameters in the analysis and the techniques was to compare with the results of
design. closed form solutions. The other approach was either
Lot of published literature is available for determining to compare with already verified software results or
wheel load stresses and curling stresses are for plain with field data. Barenherg et al15 and Samir et al16 have

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carried out validation of field data for curling stresses 3 Laboratory Investigations
in concrete pavement. 3.1 Materials
There are very limited field studies available on rigid The ordinary Portland cement from single batch has
pavement response in Indian scenario. Only few been used in the present investigation. The coarse
demonstration road projects have been under taken fraction consisted of equal fractions of crushed stones
in India to familiarize Indian practitioners with high of maximum size 20 mm and 12 mm. Low calcium fly
volume fly ash concrete. Construction of high volume ash satisfying the criteria of fineness, lime reactivity
fly ash concrete road (on experimental basis of about and compressive strength requirements has been used
1 km length) was taken up jointly by Public Works in the investigation. Properties of fly ash determined
Department, Raichur, Karnataka State and Central in the laboratory along with codal requirements17 are
Road Research Institute. Also Associated Cement shown in Table 1. Fly ash was procured from Raichur
Company has constructed demonstration roads using Thermal Power Plant, India. Fine aggregate used was
high volume fly ash concrete with 50% replacement natural sand with maximum particle size of 4.75 mm.
at its Greater Noida and Faridabad Ready Mix Plants. Polycarboxylic based superplasticizer has been used
Also Muncipal Corporation Delhi has constructed a as High Range Water Reducing Admixture (HWRA)
100 m stretch of pavement of 7 m wide at Fatehpur to get the desired workability. The optimum dosage
Beri, Mehrauli, New Delhi, with high volume fly ash of superplasticizer for both types of concretes was
concrete utilizing 50% cement replacement level. determined by carrying out compaction factor test.

Table 1 Physical Properties of Fly Ash

Characteristics Laboratory Value Requirements As Per IS 3812


Particles retained on 45µ IS sieve 29 Max 34
(wet sieving) in percent
Lime reactivity in N/mm2 4.9 Min 4.5
Compressive strength at 28 days 88% of the strength of Minimum of 80% of the strength of
corresponding plain cement mortar corresponding plain cement mortar
cubes cubes
Specific gravity 2.01 --------

3.2 Mixture Proportions proportions used for PQHVFAC and PCC are shown
in Table 2. The dynamic moduli of elasticity were
Trial mixes were developed to achieve M35 grade
established by pulse wave velocity technique. They
PQHVFAC at cement replacement level of 60%, which
were converted to static moduli of elasticity by using
was the optimum replacement percentage with water
the existing equation for conventional concrete. The
to cementitious ratio of 0.3. Water to cementitious cube compressive strengths, flexural strengths and
ratio utilized in the investigation i.e., 0.3 was the moduli of elasticity for the two types of concrete are
lowest value that could be used from the limitation tabulated in Table 3. Using the results of CBR test
of reduction in water content that can be achieved and codal provisions5 the value of modulus of sub-
using HWRA and conventional means of mixing grade reaction was estimated as 0.09 N/mm3. The
and compaction. For conventional PCC pavement coefficient of thermal expansion of conventional
segment and small square slabs, control concrete mix concrete mentioned in IRC code5 i.e., 10×10-6/ºC has
proportion which gave similar static flexural strength been used for PQHVFAC also in the 3DFE analysis.
as that of PQHVFAC was determined. The mixture Poisson’s ratio has been assumed as 0.15.

42 INDIAN HIGHWAYS, April 2014


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Table 2 Mix Proportions of Concrete

Mixture Components PQHVFAC Conventional PCC


3
Cement (OPC 53 grade) in kg/m 176 440
Class F fly ash in kg/m3 264 0
3
Water in kg/m 132 154
3
Superplasticizer in liters/m 3.5 9.9
Saturated surface dry sand in kg/m3 858.2 871.0
3
Saturated surface dry coarse aggregate in kg/m 1059 1059

Table 3 Mechanical Properties of Concrete

Property of Concrete/ 28 Day Characteristic Cube 28 Day Characteristic Static Modulus of


Type of Concrete Compressive Strength in MPa Flexural Strength in MPa Elasticity in GPa
PQHVFAC 40.8 5.3 42.0
PCC 56.3 5.5 47.0

4 Field Investigations 100 mm, 200 mm and 250 mm from top) and for
250 mm thick conventional concrete 4 thermistors (at
In the current work temperature measurements have
50 mm, 100 mm, 150 mm and 200 mm from top) have
been carried out form January 2011 to June 2011
been used. Hence a total number of 20 thermistors have
covering winter and summer seasons in the southern
been installed to establish the nature of temperature
India. Temperature measurements were done on three
profile in both PQHVFAC and conventional PCC.
PQHVFAC small square slabs of size 500 × 500 mm
Vibrating wire strain gages were installed in pavement
and thicknesses 150 mm, 200 mm and 300 mm. Also
test stretch to measure the strain values. A total number
measurements were done on three conventional PCC
of 12 vibrating wire strain gages were installed for
small square slabs of plan size 500 mm × 500 mm and
PQHVFAC and PCC (6 gages for each type of concrete)
thicknesses 150 mm, 200 mm, and 250 mm. A Plain
test stretch. They were installed at 3 locations i.e.; at
Jointed Concrete Pavement (PJCP) test stretch of size
edge, interior and corner. At each location 2 strain
3.5 m × 18.0 m × 0.2 m was cast adjacent to small
gages i.e.; one at 40 mm from top of slab another at
slabs. The test stretch consisted of two segments each
40mm from bottom were used. A typical plan lay out
of length 4.5 m for PQHVFAC and two segments each
of vibrating wire strain gages in the pavement stretch
of length 4.5 m for PCC. The test stretch and small
is shown in Fig. 1. All the thermistors and vibrating
slabs have been cast in November 2010 at Gulbaraga
wire strain gages were calibrated before embedding
city, Karnataka State, India.
in the concrete. Data from all these sensors were
Thermistors (embedded type) were used for acquired continuously by an automatic data logger.
measurement of temperature distribution across the Data logger has got adjustable triggering time which
thickness of small slabs. For 150mm thick small slabs can be even set in milliseconds. Temperature data
3 thermistors (at 38 mm, 75 mm and 112 mm from has been acquired continuously at a triggering time
top) and for 200 mm thick small slabs 3 thermistors of 30 minutes and wheel load strains were acquired
(at 50 mm, 100 mm and 150 mm from top) have been at triggering time of 3 seconds. Temperature data and
used for each type of concrete. For 300 mm thick strain data were collected after a curing period of
PQHVFAC small slab, 4 thermistors (at 50 mm, 28 days. Ponding method of curing was adopted.

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Fig. 1 Layout of strain gages in test stretch of pavement

4.1 Casting of Pavement Test Stretch Boxes of 0.5 m × 0.5 m × 0.2 m were used for
Granular material belonging to WBM Grade 2 casting at the locations of strain gages. Specially
classification18 has been used as sub base for the test prepared cover blocks were used for placing the bottom
stretch. The thickness of sub base layer was kept gages at the required depths. Axes of all the gages
at 75 mm and a degree of compaction of 98% was were aligned along the longitudinal direction of the
maintained. A typical view of prepared sub base pavement. The orientation of all the gages and depth
is shown in Fig. 2. A polythene sheet was provided of placement of top gages was ensured by using two
between granular sub base and the pavement slab to Ø10 reference bars. The reference bars were removed
reduce the frictional stresses. For the test stretch of immediately after compaction of concrete. Placing
pavement contraction joints were provided at a spacing and compaction of concrete was done in boxes first.
of 4.5m. Joint cutting for the pavement stretch was Boxes were immediately removed after casting which
done immediately after 24 hours from casting time is followed by concreting in the remaining stretch of
since the final setting time of PQHVFAC was higher pavement. During the casting precaution was taken
than that of PCC. Depth of saw cutting for contraction so that joint is not formed between the concrete cast
joints was maintained at 0.25 times the thickness of in the box and the remaining stretch of concrete. A
slab. Surface vibrator was used for compaction with typical view of placing the vibrating wire strain gages
the exception of location of strain gages. in pavement slab is shown in Fig. 3.

Fig. 3 Placing of Vibrating Wire Strain Gage in


Fig. 2 View of Prepared Sub Base Pavement Test Stretch

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4.2 Casting of Small Square Slabs air temperatures on the day were 42.1ºC and 24.5ºC
Casting of small square slabs used for establishing respectively. The PNTD values were almost half
temperature profile, was done in the boxes of plan of the PPTD values. Hence it is the maximum
size 0.5 m × 0.5 m and the required thicknesses. These PPTD value which will govern the design of rigid
slabs were cast adjacent to test stretch of pavement. pavements. The variation of PPTD, PNTD values
Thermistors were placed at predetermined depths at in case of PQHVFAC and PCC for the two seasons
the center of the slabs during placing of concrete. are shown in Figs. 7 and 8 respectively. Best
Granular sub base, similar to that provided for test fit temperature profiles across the different
stretch, was provided for these slabs also. Similar thicknesses of PQHVFAC and PCC for maximum
exposure conditions were maintained for both test PPTD and PNTD are shown in Figs. 9 to 12
stretch and small slabs. Boxes were removed after respectively. Regression analysis has shown that best
the final setting time of concrete. Typical placing of fit curve for temperature profile was logarithmic in
thermistor in small slab is shown in Fig. 4. all the cases giving highest value of coefficient of
correlation. Hence temperature profiles across the
thicknesses of both types of concretes were nonlinear.
Natures of temperature profiles across the particular
thickness for PPTD values on all the days were
similar. Maximum PPTD for PQHVFAC was
higher than that for PCC for all the thicknesses. The
maximum PPTD value for 300 mm thickness has
shown slight decrease when compared with that of
250 mm thick slab in case of PQHVFAC. In case
of PCC maximum PPTD values for 250 mm and
200 mm thicknesses were almost identical. For
150 mm thick prisms, values of maximum PPTD and
PNTD were nearly half of the corresponding values
for higher thicknesses in both types of concrete.
Variations of maximum PPTD and PNTD values
with thicknesses of concrete are shown in Fig. 13.
Fig. 4 Placing of Thermistor in Small Slab

5 Analysis of Results
5.1 Measurement of Temperature Differentials
Peak positive temperature differentials (temperature
at top being higher than at bottom) i.e., PPTD were
obtained in the noon and peak negative temperature
differentials (temperature at bottom being higher than
at top) i.e., PNTD were obtained in early morning.
Both types of concrete, attained peak temperature
differentials at similar timing. Maximum PPTD
value was recorded on 5 May, 2011 at 1.30 PM for
PQHVFAC and for PCC it was recorded on the same
day at 3.00 PM. Typical variations of temperatures
in all the thermistors on 5 May 2011 for 200 mm Fig. 5 Temperature Variation in Thermistors for 200 mm thick
thick prisms for PQHVFAC and PCC are shown in PQHVFAC Prism on May 5, 2011
Figs. 5 and 6 respectively. Maximum and minimum (Note: The Pattern of Date in the figure is Month/Day/Year)

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Fig. 6 Temperature Variation in Thermistors for 200 mm thick Fig. 9 Temperature Profile Across Different Thicknesses of
PCC Prism on May 5, 2011 PQHVFAC for Maximum PPTD
(Note: The Pattern of Date in the Graph is Month/Day/Year)

Fig. 7 Variation of PPTD and PNTD Values for 200 mm thick


PQHVFAC Fig. 10 Temperature Profile Across Different Thicknesses of
(Note: Negative Sign in the Fig. Indicates Only About the Fact that
PCC for Maximum PPTD
Temperature Differential is a Negative Temperature Differential)

Fig. 8 Variation of PPTD and PNTD Values for


200 mm thick PCC
(Note: Negative Sign in the Fig. Indicates Only About the Fact that
Fig. 11 Temperature Profile Across Different Thicknesses of
Temperature Differential is a Negative Temperature Differential)
PQHVFAC for Maximum PNTD

46 INDIAN HIGHWAYS, April 2014


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strain). During a day the attainment of peak value


of strain and peak value of temperature differential
(either positive or negative) was not simultaneous
for both types of concrete. Attainment of peak
temperature differential was lagging by 1 to 4 hours
with the timing of attainment of peak value of strain.
This indicates that curling strain development in
concrete is not an instantaneous process.

5.3 Performance Studies on Test Stretch


The performance of test stretch has been monitored
Fig. 12 Temperature Profile Across Different Thicknesses of continuously for two years. Performance studies
PCC for Maximum PNTD have been done by visual inspection and ultrasonic
pulse velocity test. There were no surface cracks
and also phenomenon of powdering of surface due
to vehicular traffic was not observed. Pulse velocity
was measured at 14 different points (7 points each
for PQHVFAC and PCC segment) by indirect
method. Pulse velocity varied between 3.5 km/sec to
3.93 km/sec for PQHVFAC and 4.2 km/sec to
4.97 km/sec for PCC after 40 days of casting.
Corresponding range of values after two years
were 3.75 km/sec to 4.3 km/sec for PQHVFAC and
3.98 km/sec to 4.75 km/sec for PCC. Hence ultrasonic
pulse velocity test indicated that there is an increase
Fig. 13 Variation of PPTD and PNTD with
Thickness of Concrete in the strength of PQHVFAC over the period of two
years and also there are no internal cracks in the
5.2 Curling Strain Measurement test stretch either in the PQHVFAC or in the PCC
segment. Hence performance of both PQHVFAC
Curling strain values were also recorded at an interval
and PCC test stretch was satisfactory.
of 30 minutes simultaneously with temperature
values. Vehicles with different axle configurations
were allowed to move on the pavement, only when 6 Finite Element Analysis
wheel load strains are to be measured. With this it 3 DFE analysis was carried out to estimate the values of
was possible to measure exclusively, strains due curling stresses, wheel load stresses and corresponding
to temperature effects (neglecting the contribution strains. ANSYS software19 was used for the analysis.
of other climatic factor such as moisture gradient). 3-D brick element having eight nodes i.e., SOLID45
Strain values showed higher variation at corner (top) has been used to model the pavement slab. The slab is
and interior (top) locations for PQHVFAC for both assumed to be founded on a dense liquid foundation.
PPTD and PNTD. For conventional concrete higher Hence COMBIN14 spring elements were used to
variations in values of strains were observed at interior model the base material. The effective normal stiffness
and edge locations. The recorded curling strain values of the spring element was calculated by multiplying
varied between -15 µ and + 15 µ (-sign indicating modulus of sub grade value with influencing area
compressive strain and + sign indicating tensile of the element. For analysis, one pavement segment

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between contraction joints i.e., of size 3.5 m × 4.5 m For analysis, the temperature values at different
× 0.2 m has been considered. CONTAC174 interface depths were calculated from the curve fitted for the
element which can support Coulomb and shear stress temperature profile across the thickness. Self weight
friction has been used for representing the interfacial of pavement slab and the interfacial contact with the
behavior between slab and the base material. Since base were the only restrains used in case of analysis
polythene sheet was provided between the pavement for curling stresses and strains. Analysis was also
slab and the sub grade, a low value of 1.2 has been carried out for linear temperature gradient between
used for the friction factor in the analysis. A typical top and bottom temperature values using 3DFE and
meshed pavement model is shown in Fig. 14. Westergaard-Bradbury techniques.
The analyzed data of longitudinal strains are tabulated
in Table 4. The recorded strain values at the instant of
corresponding maximum PPTD at different locations
are tabulated in Table 5. Maximum strains of
-15 µ and + 13.8 µ were recorded at corner (top) and
interior (bottom) location at 3.00 PM and 7.30 PM
respectively on that day for PQHVFAC. It can be
seen that strain values obtained from 3DFE analysis
matches with the recorded values qualitatively at all
the locations except at corner bottom for PQHVFAC.
For PCC, measured and analyzed values do not match
Fig. 14 Meshed Pavement Model qualitatively only at bottom locations of interior
and corner portions of the pavement segment. The
6.1 3DFE Analysis for Curling Stresses and
magnitudes of recorded strain values were lower
Strains
than the analyzed values. This may be due to partial
Temperature profile determined for maximum PPTD restrains generated on the side faces of the slab in the
was applied on the elements for both types of concrete. field.

Table 4 Longitudinal Curling Strain Values in Concrete Obtained by 3DFE Analysis for
Non Linear Temperature Gradient

Type of Maximum Longitudinal Curling Strain Valuesa Obtained by


Concrete PPTD 3DFE Analysis in Microns
in ºC
At Corner At Edge and Interior

At the Level of At the Level of At the Level of At the Level of


Top Strain Gage Bottom Strain Top Strain Gage Bottom Strain
Gage Gage

PQHVFAC 20.4 +4.51 -4.33 -36.3 +36.4

PCC 13.4 +2.66 -2.52 -23.9 +24.0


a Tensile strains are indicated by +ve sign and compressive strains are indicated by –ve sign.

48 INDIAN HIGHWAYS, April 2014


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Table 5 Recorded Longitudinal Curling Strain Values for Maximum PPTD

Type of Maximum Recorded Values of Longitudinal Curling Strainsb


Concrete PPTD At Corner At Edge At Interior
in ºC At Top At Bottom At Top At Bottom At Top At Bottom
Gage Gage Gage Gage Gage Gage
PQHVFAC 20.4 -2.6 -4.4 -8.9 +1.8 -4.2 +1.0
PCC 13.4 -3.6 -3.1 -4.8 +1.1 -3.7 -4.0
b Tensile strains are indicated by +ve sign and compressive strains are indicated by – ve sign

Curling stress values obtained by 3DFE analysis reported in the literature11 for similar conditions
for non linear temperature gradient, linear using different softwares. 3DFE analysis resulted
temperature gradient and that obtained by in higher curling stresses for nonlinear temperature
Westergaard-Bradbury approach are tabulated in gradient when compared to that for linear temperature
Table 6. A typical nodal principal stress contour for gradient. In case of PQHVFAC increase in curling
PQHVFAC slab for non linear temperature gradient stress value was 9.2% for nonlinear positive
is shown in Fig. 15. Curling stresses obtained by temperature gradient. Corresponding increase in case
3 DFE analysis were of similar magnitude to that of PCC was 5.3%.
Table 6 Major Principal Curling Stress Values in Concrete

Type of Thickness of Maximum Major Principal Curling Stress Valuesc in MPa


Concrete Concrete in PPTD in ºC By 3DFE Analysis By Westergaard-
mm For Nonlinear For Linear Bradbury
Temp. Profile Temp. Profile Solution
PQHVFAC 200 20.4 +3.21 +2.94 +3.89
PCC 200 13.4 +2.37 +2.25 +2.77
c Tensile curling stresses are indicated by +ve sign.

6.2 Parametric Study for Curling Stresses


PQHVFAC pavement segment has been analyzed for
curling stresses in different thicknesses for the linear
temperature gradient of 0.102ºC/mm and gravity
loading using ANSYS and Westergaard-Bradbury
technique. Results are shown in Fig. 16. It can be
seen that Westergaard-Bradbury technique results in
over estimate of curling stresses especially for higher
thicknesses of pavement slab. This may be due to
consideration of some simplifying assumptions made
and ignoring restrain due to interfacial contact in the
classical approach. Also it can be seen that for a given
temperature gradient curling stress value decreases
with increase in thickness and for thickness above
Fig. 15 Nodal Principal Curling Stress Contour for Non Linear 250 mm the rate of variation of curling stress
Temperature Gradient for PQHVFAC decreases significantly.

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analyzed for restrained side faces. The principal


stress values are tabulated in Table 7. Principal stress
value was much higher for edge loading condition
when compared with corner loading condition. A
typical nodal principal stress contour for edge loading
condition is shown in Fig. 18. For the restrained
condition of side faces in longitudinal and transverse
direction the principal stress values are considerably
less than that of free boundary condition. Analyzed
values of strains for edge loading condition are
tabulated in Table 8. Typical variations of recorded
wheel load strains in PQHVFAC and PCC for the
Fig. 16 Parametric Study for Curling Stresses gages which showed significant change in strain
for different position of the vehicle are shown in
6.3 3DFE Analysis for Wheel Load Stresses Fig. 19 and 20 respectively. Recorded strain data
In this work a truck having a gross weight of match qualitatively with that of analyzed wheel load
276.2 kN has been used for measurement wheel load strains at all the locations. But the magnitudes of
stresses. Configuration of tyres of the truck is shown recorded strains were considerably less than that of
in Fig. 17. The axle load of the truck was measured analyzed strain values especially when compared with
using a portable weigh bridge. The rear axle load the case of free boundary condition. This may be due
to partial restrains that are developed in field for the
was 184.4kN. Strain values were acquired for static
pavement slab.
condition. The truck was moved on the pavement
segment during the time interval when PPTD was Table 7 Major Principal Stresses Due to a Single Axle
predicted on that day. The rear axle of the truck was Load of 184.4 kN in PQHVFAC
positioned at locations of the strain gages successively Major Principal Tensile Stress Values in PQHVFAC from
and total strain values from each gage were unloaded 3DFE Analysis in MPa for Single Axle Load of 184.4 kN
from the data logger. At each location truck was For Free Boundary Condition For Restrained Boundary
for Side Faces Condition for Side Faces
allowed to stand for duration of few seconds only,
For Corner For Edge For Edge Loading
until the process of unloading of data is complete. Loading Loading
From these strain values initial thermal strains were 2.18 5.25 1.95
deducted to get exclusively the wheel load strains.

Fig. 17 Wheel Configuration of the Truck


(All Dimensions are in mm)

3DFE analysis was carried out for edge and corner


loading condition using free boundary condition Fig. 18 Nodal Principal Stress Contour for Single Axle Load of
for the side faces. Edge loading condition was also 184.4 kN for Edge Loading Condition

50 INDIAN HIGHWAYS, April 2014


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Table 8 Analyzed Longitudinal Strain Values for a Single Axle Load of 184.4 kN

Type of Type of Restrain to Side Wheel Load Strains at the Level of Gages in Microns
Concrete Faces for Edge Loading at
Corner Edge Interior
Top Bottom Top Bottom Top Bottom
PQHVFAC Free boundary condition +1.5 -1.5 -34.8 +35.5 -25.4 +26.1
Restrained boundary condition +6.1 -6.2 -10.7 +11.4 -15.5 +16.2
PCC Free boundary condition +1.76 -1.76 -37.7 +38.5 -27.4 +28.2
Restrained boundary condition +5.5 -5.6 -9.7 +10.3 -14.0 +14.6

condition. The corresponding value when slab was


analyzed for simultaneous application of thermal
and wheel loading worked out to be 8.3 MPa. Hence
conservatively principle of superposition holds good
for stresses due to temperature gradient and wheel
loading. But both the approaches predict cracking
of pavement slab due to combined effect of curling
and wheel load, since the stress level is crossing the
flexural strength of PQHVFAC. But when slab was
inspected there were no cracks observed in the surface
of pavement slab either in PQHVFAC segment or in
the PCC segment. Also ultrasonic pulse wave velocity
test was carried out prior to vehicle loading and also
Fig. 19 Variation of Recorded Wheel Load Strains for Different after the vehicle loading. The pulse wave velocity
Positions of an Axle Load of 184.4 kN for PQHVFAC was measured at fourteen different locations. The
average value of pulse wave velocity was constant
before and after vehicle loading and its value was
3.78 km/sec for PQHVFAC and 4.65 km/sec for PCC.
Hence ultrasonic pulse wave velocity test suggested
the absence of internal cracks. But when the analyzed
stress values for restrained boundary condition are
used the algebraic sum of curling stresses and wheel
load stresses will be less than the flexural strength of
corresponding concrete. This fact also strengthens the
fact of presence of restrain on the pavement slab other
than due to gravity and interfacial restrain in the case
of plain jointed concrete pavements (PJCP).
Fig. 20 Variation of Recorded Wheel Load Strains for Different 6.3.1 Comparison of 3DFE Analysis with Classical
Positions of an Axle Load of 184.4 kN for PCC Approaches
Using principle of superposition the maximum stress 3 DFE analysis was carried out for edge wheel load
in PQHVFAC due to combined effect of temperature stresses using a single axle load of 196.2 kN for which
gradient and wheel load is 8.46 MPa for free boundary stress charts are available in the IRC code5. Dual wheels

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TECHNICAL PAPERS

with spacing of 0.31 m and axle length of 1.81 m was 3. The PPTD and PNTD values are higher in
assumed in the analysis. The modulus of elasticity case of PQHVFAC than PCC for similar
was assumed as 29.2 GPa for this parametric study exposure conditions. The PPTD values showed
so as to facilitate the comparison of 3DFE technique a percentage increase of 52.2 and 72.2 for
used in the current work with analysis methods 200 mm and 150 mm thickness respectively.
given in IRC code5. The techniques mentioned in the The percentage increase in PNTD values are
codal provisions are that due to classical solution of 34.7 and 50.0 for 200 mm and 150 mm thick
Westergaard modified by Teller and Sutherland, and prisms respectively.
the charts provided by IITRIGID software. Analysis 4. The maximum PNTD values were half that of
was carried out for different thicknesses. The results maximum PPTD values for both PQHVFAC
are presented in the Fig. 21. Both the approaches and conventional PCC. This phenomenon may
mentioned in the IRC code give an under estimate be due to slab surface temperature being always
of edge wheel load stresses since they ignore the higher than the air temperature during day
influence of one dual wheel on the other. Hence 3DFE time.
results give more realistic response of rigid pavement
5. The values of positive temperature differentials
for the vehicular loading.
are dependent on thickness of slabs. The
maximum PPTD values for 150mm thick slab
are about 50% that for higher thickness slabs.
6. For PQHVFAC the temperature profiles are
similar for PPTD on different days. Similar
trend is observed for PCC also.
7. The temperature profiles established in this
study will be a useful data for design of rigid
pavements with PQHVFAC and PCC.
8. Attainment of peak temperature differential
and peak thermal strain is not simultaneous.
Recorded longitudinal strain values match
Fig. 21 Parametric Study for Wheel Load Stresses
qualitatively with that of analyzed results at
majority of locations for thermal loading and at
7 Conclusions all the locations in case of vehicle loading, for
Based on the results following conclusions were both types of concrete. In case of both thermal
drawn: and vehicular loading the magnitudes of
recorded strains are considerably less than that
1. High volume fly ash concrete with 60% cement
obtained by 3DFE analysis with free boundary
replacement with class F fly ash can be used for
condition for the side faces of pavement slab.
construction of rigid pavements.
9. Westergaard-Bradbury approach gives
2. The temperature distributions across all the
overestimate of curling stress values.
thicknesses of slabs are non linear for both
PQHVFAC and conventional concrete. The 10. Non linear temperature gradient results in
natures of distributions are typically logarithmic higher curling stresses, the percentage increase
for both types of concrete. being 9.2 for PQHVFAC and 5.3 for PCC.

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TECHNICAL PAPERS

11. Westergaard technique and influence chart 6. Huang Y.H., and S.T.Wang, 1973, “Finite Element
Analysis of Concrete Slabs and its Implications for Rigid
approach under estimate the wheel load stresses
Pavement Design”, Highway Research Record No.466,
when compared with that of 3DFE results. This Washington,D.C., pp 55-69.
may be due to effect of ignoring the effect of 7. Tabatabaie, A.M., and E.J.Barenberg, 1978, “Finite
axle configuration in the classical solutions. Element Analysis of Jointed or Cracked Concrete
Pavements”, Transportation Research Record 671, TRB,
12. Restrain on the side faces has to be considered National Research Council, Washington,D.C., pp 11-19.
in modeling the PJCP slab in case of 3DFE 8. Bhatti, M., Molinas-Vega, I., and Stoner, J.W., 1998,
analysis for getting a more realistic response of “Nonlinear Analysis of Jointed Concrete Pavements”,
Transportation Research Record No.1629, pp 50-57.
pavement.
9. Choubane, B. and Tia, M., 1992, “Nonlinear Temperature
13. The principle of superposition is validated Gradient Effect on Maximum Warping Stresses in Rigid
conservatively for determining stress due to Pavements”, Transportation Research Record 1370.
Washington, DC: Transportation Research Board (TRB),
combined effect of thermal gradient and wheel National Research Council, pp.11-19.
loads. 10. Zhang, J., Fwa, T.W., Tan, K.H. and Shi, X.P., 2003,
“Model for Nonlinear Thermal Effect on Pavement
14. 3DFE technique using ANSYS provides a Warping Stresses”, Journal of Transportation Engineering,
versatile technique in analyzing pavement slab ASCE 129.6, pp.695-702.
for different kinds of restrain, axle configurations 11. Eyad, M., Taha, R. and Muhunthan, B., 1996, “Finite
and temperature profiles. Element Analysis of Temperature Effects on Plain
Jointed Concrete Pavements”, Journal of Transportation
Engineering, ASCE 122.5, pp.388-398.
8. Acknowledgement 12. William.G.Davids., 2001, “3D Finite Element Study on
Load Transfer at Doweled Joints in Flat and Curled Rigid
The authors wish to acknowledge with thanks the All Pavements”, International Journal of Geomechanics,
India Council for Technical Education, New Delhi, Vol.1(3), pp.309-323.
India for financial support under Research Promotion 13. S.N.Shoukry, M.Fahmy, J.Prucz, and G.William, 2007,
Scheme for this research project. Authors would also “Validation of 3DFE Analysis of Rigid Pavement
Dynamic Response to Moving Traffic and Nonlinear
wish to thank Indian Meteorological department for Temperature Gradient Effects”, International Journal of
providing the air temperature data for the project site. Geomechanics, Vol.7(1), pp. 16-24.
14. A.Qaium Fekrat, 2010, Calibration and Validation of
References Ever FE2.24: A Finite Element Analysis Program for
Jointed Plain Concrete Pavements”, M.Sc. Thesis, Ohio
1. Mehta, P.K., 2002, “High Performance, High Volume Fly University.
Ash Concrete for Sustainable Development”, Proceedings
15. Barenherg, E.J. and Zollinger, D.G., 1991, “Validation
of International Workshop on Sustainable Development
of Concrete Pavement Responses using Instrumented
and Concrete Technology, Ottawa, Canada, 2002,
Pavements”, Transportation Research Record No.1286,
pp. 3-14. Transportation Research Board, Washington, D.C.,
2. IRC:SP:62-2004, Guidelines for the Design and pp. 67-77.
Construction of Cement Concrete Pavements for Rural 16. Samir, N.S., Gergis,W.W., and Mourad, Y.R., 2004,
Roads. “Validation of 3DFE Model of Jointed Concrete Pavement
3. Westergaard, H.M., 1926, “Analysis of Stresses in Response to Temperature Variations”, The International
Concrete Pavements due to Variations of Temperature”, Journal of Pavement Engineering, Vol.5(3), pp.123-136.
Proceedings of the Highway Research Board 6, 17. IS:3812 (Part 1): 2003, Pulverized Fuel ash-Specification
pp 201-215. for use as Pozzolana in Cement, Cement mortar and
Concrete.
4. Bradbury, R.D., 1938, “Reinforced Concrete Pavements”,
Wire Reinforced Institute, Washington, DC. 18. Ministry of Road Transport and Highways, India, 2001,
Specifications for Road and Bridge Works, pp.112-120.
5. IRC:58-2002, Guidelines for the Design of Rigid
Pavements for Highways. Indian Roads Congress, 19. ANSYS 10. User’s Manual. ANSYS, Inc. Canonsburg,
New Delhi, India. PA.USA.

INDIAN HIGHWAYS, April 2014 53


QUALITY CONTROL OF GROUT FOR POST TENSIONING
STRUCTURE
S.K. Bagui*, Binod Sharma** and Rajeev Gupta***

ABSTRACT if the grout is absent, or if the grout is of poor quality,


Scope of Segmental post tensioning construction in India is the tendon is more susceptible to corrosion. Numerous
increasing rapidly in India. Grouting of sheathing duct is very research studies and field investigations (Woodward,
important activity to protect strand from corrosion. Life span of R. J, 1989, Clark, L., 1992)1,2 were carried out abroad.
segmental post tensioning structure depends on the quality control
of grout. Several studies reported that failure of post tensioning
Although most bridge designers would agree that
structure due to corrosion of strand. This happened due to presence proper grouting is important, more difficult questions
of void in air in the grouting duct. Presence of void occurred due to for many include what materials can be used for good
bad quality control of grout .Very limited tests are recommended quality grouting, what materials constitute a high-
in Indian Roads Congress (IRC) specification. IRC practice is to
be improved to avoid failure of post tensioning structure. Quality
quality grout, and how the quality of the grouting can
control tests of grout are recommended for improving quality be verified.
control of present IRC Practices including air void detection test.
AASHTO (2008)3 recommended the following tests,
1 INTRODUCTION limit of test results and test method as mentioned in
Annexure 1 attached end of the paper.
Grout is homogeneous mixture of cement and water. it
may contain admixtures, sand and fly ash. In the United States, the American Association of
State Highway Transportation Official (AASHTO)
In post-tensioned priestess concrete construction, the
segmental guide specification references the Post
grouting of tendons is an important operation. The
main function of grouting is to: Tensioning Institute’s (PTI’s) Recommended Practice
for Grouting of Post tensioned Prestressed Concrete
● Provide protection to the prestressing (Recommended Practice for Grouting of Post
steel against corrosion; tensioned Prestressed Concrete). Unfortunately, there
● Provide a bond between the prestressing is minimal guidance on the procedures necessary to
steel and the ducts where required for the ensure that tendon ducts are fully grouted, nor do the
design of the structure; current PTI recommendations contain requirements
for field verification of grout filling. To ensure the
● Allow transfer of compressive stresses in
quality of grouting, it is advisable for specifiers to
the structure in a direction transverse to
internal tendons; and require the construction of mockups, complete with
strands, to assess the proposed grouting methods
● Fill all voids where water may accumulate before their implementation on the project. The use
and cause damage. of mockups will allow for evaluation of the effects
of variables, such as the location of vent pipes, and
2 LITERATURE REVIEW
different grout materials and delivery systems. After
2.1 General completion of mockup grouting, sawing or coring of
The main corrosion protection for tendons is the grout. the duct mockups can be used to verify the grouting
If the tendon ducts are not completely filled with grout, quality.

* Chief General Manager, ICT Pvt. Ltd., New Delhi, E-mail: swapan.bagui@ictonline.com
** Quality Control Manager, L&T Ltd., Rohtak, Haryana
*** Principal Engineer, Transportation, AECOM, UK

54 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

Guidance on good grouting practice and the use of of Post-Tensioned Structures, The Concrete Society
grouting trials are presented by U.K. and European Technical Report 47, as well as the American
sources (Tilly, G. P., and R. J. Wood ward., 1996)4. Segmental Bridge Institute (ASBI) Interim Statement
Additional research is needed to develop improved on Grouting Practices addresses several areas in which
techniques for grouting, especially the grouting of the grouting process can be improved. ASBI and the
vertical tendons. Florida Department of Transportation have created
training and certification programs for inspectors
Tables 1 and 2 show the standards that are currently
and grouting technicians. Although no structural
used in the United States and the United Kingdom for
deficiencies on segmental post tensioned bridges in
grout materials.
America have been noted to date, the industry has
Table 1 Current U.K. Grout Requirement mobilized to address the grout problems to further
enhance the durability of these structures.
Property Common Special
Grout Grout In the past few years Florida has experienced several
Maximum Water Cement Ratio 0.40 0.35 tendon failures caused by corrosion due to poor
Volume Change - 1% to + 5% 0 to 5% grouting, bad design details, and insufficient grout
Bleeding Less Than 1 % None specifications. The first known problem developed
in the spring of 1999 when a failed external tendon
Strength at 7 Days 27 MPa 27 MPa
was found on the Niles Channel Bridge in the Florida
Table 2 Current U S Grout Requirement Keys. It was concluded at that time that the corrosion
resulted from the absence of grout because of the
Property Common Grout
accumulation of bleed water at the anchorages that
Maximum Water Cement 0.45 left voids.
Ratio
Volume Change Not Specified In August 1999 an additional external tendon failure
Bleeding Lesser than 2% at 3 Hours
occurred on the Mid-Bay Bridge near Destine, Florida.
and 4 % Maximum In that case 11 of the 840 tendons that had been
Strength at 28 Days 27.5 MPa (Not specified, installed were replaced because of corrosion issues.
only suggestive) In September 2000, two of four vertical loop tendons
Over the past several years (Brett H. Pielstick., in a hollow pier stem on the Sunshine Skyway Bridge
2006)5 the post tensioned concrete bridge industry in Tampa failed because of corrosion. Additional
in America has experienced several tendon failures corrosion problems have been detected in other vertical
because of corrosion. These isolated failures resulted tendons in the pier stems and footings of this bridge.
in the conduct of additional investigations in Florida The superstructure has shown no signs of damage at
as well as several other states. Those investigations this point.
have determined that several structures have shown The presence of voids is a serious (Michael Chajes
grouting deficiencies. Some of the areas with grouting et al., 2006)6 problem in grouted post tensioned
deficiencies had voids with no corrosion present, but bridges because voids greatly reduce the corrosion-
others showed corroded ducts and post tensioning protective capabilities of the grout. Current methods
strands. As a result, the owners and the industry have for void detection suffer several significant drawbacks.
evaluated the process of grouting and have developed A new method utilising Time Domain Reflectometry
a course of action to improve the grouting and thus (TDR) is recommended. TDR is a well-developed
the long-term durability of these structures. The method for detecting discontinuities in electrical
Post-Tensioning Institute Specification for Grouting transmission lines. A recent study has indicated that

INDIAN HIGHWAYS, April 2014 55


TECHNICAL PAPERS

TDR can be used as an effective nondestructive Freshly Mixed Grouts for Preplaced-
damage detection method for concrete bridges. A void Aggregate Concrete in the Laboratory”10
changes the electrical properties of transmission lines ● ASTM : C 953 – 87 (Reapproved 1997)
and therefore introduces electrical discontinuities. It “Standard Test Method for Time of Setting
can be detected and analysed by TDR. Experiments of Grouts for Preplaced-Aggregate
on short specimens that are used to model grouted Concrete in the Laboratory”11.
post tensioning ducts with built-in voids have been
conducted and demonstrated the potential of TDR as The purpose of grouting is to provide (MORT&H,
a void detection method. 2001)12 permanent protection to the post tensioning
steel against corrosion and develop bond between steel
Non-destructive Evaluation Method for Determination and surrounding structure. The compressive strength
(Larry D. Olson., 2008)7, of Internal Grout Conditions of 100 mm cube of the grout at 7 day should not be
inside Bridge Post-tensioning Ducts using Rolling less than 17 MPa.
Stress Waves for Continuous Scanning”. Post-
tensioned systems have been widely used for 2.2 Quality Control
infrastructure bridge transportation systems since
Grouting is the primary protection for the post
late 1950s. However, if a good quality control plan
tensioning system. Proper supervision and the use
is not implemented during construction, there is the
of a bleed-resistant grout that is properly mixed and
potential problem during construction that the ducts
injected into the tendon are all integral parts of a
which carry the post tensioning cables may not be
successful grouting operation. The durability of the
fully grouted. This results in voids in some areas
structure is directly affected by the grouting operation.
therefore insufficient protection for post-tensioning
Prior planning with the proper details and training of
steel tendons. Over the long term, water can enter the
grouting technicians are keys to a successful project.
tendon ducts in the void areas resulting in corrosion of
the tendon. The collapse of a two bridges in UK and 2.2.1 Grouting Preparation
a corrosion related failure in a bridge in Florida have Before the installation of tendons all (Schokker A.
shown that it is important to have a reliable method J., B. D., et. al., 1999)13 open ducts should be sealed
to practically inspect the quality of grout fill inside to avoid contamination from the elements as well as
the ducts after the grouting process is complete. It is during transport. When the tendon is installed and
equally important to be able to evaluate the condition stressed, the grout caps should be placed as soon as
of older bridges which were never inspected for the elongations have been approved and the tails of
voids. the tendon have been cut. This is done to keep any
ASTM recommended following guidelines for possible construction debris or contamination from
grouting as mentioned below: entering the duct system.

● ASTM C 939 “Standard Test Method for The grout manufacturer’s recommendations for
Flow of Grout for Replaced-Aggregate mixing and pumping of the grout must be followed.
Concrete (Flow Cone Method)”8 The over- or under mixing of grout can compromise
the consistency and density of the grout and can add
● ASTM C 942 – 99 “Compressive too much or too little water. Grout flow in the tendon
Strength of Grouts for Preplaced- should be in one direction starting from the lowest part
Aggregate Concrete in the Laboratory1- and progressing along the tendon. This requires that
Designation”9 the sequences for the use of inlets and outlet vents be
● ASTM: C 940 – 98 “A Standard Test well defined. Contingencies should be addressed for
Method for Expansion and Bleeding of blocked tendons or crossover. With corrective actions

56 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

in place and in the plan, a repair or modified grout external post tensioning system (Schokker A. J., B.
procedure can proceed, making a potential problem a D..et.al., 1999)12.
no problem.
2.2.3 Training
2.2.2 Materials and Grouting Operations
From the problems observed in Florida, the training
Before the grout is pumped, each duct should be tested of grout personnel was identified as one of the key
for leaks. This can be done with oil-free compressed components to a good grouting job. The grout foremen,
air or potable water. If leaks are found, they should inspectors, and supervisors must be competent and
be sealed before grouting to prevent blockages due knowledgeable in correct grouting.
to partially filled ducts. This procedure will detect
2.2.4 Inspection Requirements
crossover or blockage problems within the system.
A crossover results when grout physically crosses The training of grout technicians was identified as a
between two adjacent post tensioning tendon ducts key component to achieving an adequate grouting job.
or enters a duct that was not intended to be grouted The use of construction inspectors can improve the
at that time, resulting in serious problems if it is not quality of the grout operation. The inspector should
detected before grouting. As any delay to the grouting keep records of the tendons that have been grouted,
operation can cause problems and potential delays the date of grouting, flow rates, the lot numbers
to the project, it is important that, once a problem is for prebagged grout mixes, and all other pertinent
detected, repairs to be made before grouting. If the information. The inspector and the Contractor
grout does not flow correctly and freely through the should perform fluidity and density testing to ensure
system, the integrity of the grouting will be in question. that the theoretical properties of the grout meet the
In an effort to provide a more consistent grout material, project specifications. Inspectors should work with
Florida DOT is requiring the use of a prebagged bleed- the contractor when performing any remedial action
resistant grout. ASBI and PTI have recommended the needed during the grouting operation to provide the
use of antibleed or low-bleed grouts that meet a series highest quality possible.
of performance requirements. These grouts reduce
the size and the number of voids due to bleed water. 3 MAJOR FINDINGS
Although all of these grouts need to be mixed at the
Based on available literatures, following major points
proper water–cement ratio with the right equipment.
are highlighted:
The type of mixer and the time that the grout is mixed
are factors that determine the quality of the grout. ● Grout protects strand from corrosion;
The manufacturer’s instructions should be followed, ● Duct should be free from air
and a colloidal or shear-type mixer should be used to
obtain a homogeneous mixture. Over mixing of the ● Tendon failure occurred abroad due to
grout will result in a variable density grout, whereas corrosion of strand;
under mixing of the grout will produce an inconsistent ● Proper training, supervision guidance
poor grout. Grout should flow from the injection point are required for good quality control of
to the first vent, with any residual flushing water or grout;
entrapped air removed. That vent should then be closed.
● Very limited research work carried out to
The remaining vents should be closed in sequence in
determine void in grouting duct; and
the same manner. This will provide a continuous flow
of grout throughout the grouting operations. Changes ● IRC specification recommended very
in the material requirements for the high-density limited tests for the quality control of
polyethylene duct systems have been suggested for all grout.

INDIAN HIGHWAYS, April 2014 57


TECHNICAL PAPERS

4 OBJECTIVE AND SCOPE OF PRESeNT Table 4 Properties of Sand


RESEARCH WORK
Test Result
Based on available literatures, major findings and Sand Zone Zone II
draw back of IRC practices, importance of grouting Fineness Modulus 2.920
in post tensioning system and needs of present Specific Gravity 2.822
works, following quality control tests are identified Water Absorption 1.18 %
considering international practices:
5.1.3 Water
● Sieve test
Locally available water is used for preparation of cube
● Fluidity;
mould and water is tested as Per IS: 456:2000 and test
● Bleeding results are shown in Table 5.
● Volume change;
Table 5 Test Results of Water
● Strength;
● Setting time; Characteristic Result Limit
● Fluid density. Organic 20 200 mg/litre
Inorganic 246 3000 mg/litre
5 EXPERIMENTAL TEST SET UP Suspended Material 110 400 mg/litre
Sulphate 125 3000 mg/litre
5.1 Materials for Grout Choloride 25 2000 mg/litre
5.1.1 Cement
5.1.4 Admixture
Ordinary Portland cement, Grade 53 has been used.
BASF Rehoubuid 819 RM was used and chemical
The physical and chemical properties were tested and
properties were tested and test results are shown in
test results are found within specification limits. Some
Table 6.
important test results are shown in Table 3.
Table 6 Properties of Admixture
Table 3 Chemical and Physical Properties of Cement
Test Result
Chemical Properties
PH value 7.74
Ratio of Alumina to Iron Oxide 1.56
Dry Material Content 38.91 %
Insoluble residue 2.40
Total loss on Ignition 2.22
Density 1.226 g/cc
Chloride content 0.018 Chloride 0.0036 %
Physical Properties Ash Content 7.1 %
Consistency 28 %
5.2 Brief Description of Tests
Fineness 3.3 %
Initial and Final Setting Time 120 & 190 minutes 5.2.1 Sieve Test
Cube Strength (7.5 cm cube) 33,43 and 59 MPa Grout is passing 150 micron sieve and report the
presence of lump in the sieve.
5.1.2 Sand
5.2.2 Fluidity
Yamuna Nagar sand is used. The sand zone, fineness
modulus, specific gravity and water absorption were The fluidity of the grout during the injection period is
tested and test results reported in Table 4. measured using grout spread method.

58 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

5.2.3 Bleeding 5.2.6 Setting Time


The bleeding of the grout is sufficiently low to prevent Setting time of grout is determined with Vicat
excessive segregation and sedimentation of the grout Apparatus complying with the following:
materials. Bleeding is tested by the wick induced
method and average of three results the bleeding is Initial set of the grout; ≥ 3 h.
reported and value not exceed 3% of the initial volume
Final set of the grout; ≤ 24 h.
of the grout after 3 hours kept at rest.
5.2.4 Volume Change 5.2.7 Density

The volume change is determined by wick method. Fluid density is measured using known volume of pot
The volume change of the grout is tested for 24 hours and reported density in g/cc.
and reported within the range of 0% and + 5%.
5.2.5 Strength 5.3 Test Frequency

The compressive strength of grout assessed at 7 days The following test frequency shown in Table 7 is
with cube size of 100 mm. proposed.
Table 7 Recommended Testing of Grout for Per Day Work

Property Test Method Frequency of Test


Homogeneity Sieve Test One
Fluidity Grout Spread One test immediately and two tests after 30 minutes
Bleeding WickInduced Two tests
Volume Change WickInduced Two tests
Setting Time One test
Density Weight to Volume Two tests
Compressive Strength 100 mm cube One test at 7 Days (Three Cubes) for upto 5 m3 grouting,
two test for 6-15 m3 grouting

5.4 Equipment and Testing Procedure 5.4.2 Fluidity Test


5.4.1 Sieve Test Fluidity test has been carried out by grout spread
The test consists of pouring a quantity of grout through method.
a sieve to check for the absence/presence of lumps on 5.4.2.1 Grout Spread Method
the sieve
Principle of test
Apparatus
The grout spread test measures the fluidity of
A 150 mm diameter sieve with an aperture ≤2 mm. thixotropic grouts. The fluidity is measured by the
Procedure diameter of the circle of grout spread on a smooth
plate after a fixed period of 30 seconds.
Pour a minimum of one litre of freshly mixed grout
through the sieve. Apparatus

Reporting The following apparatus is used for this test:

Report the absence/presence of lumps on the sieve. a) Glass or polished steel plate with a
minimum diameter of 300 mm.

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TECHNICAL PAPERS

b) Stiff mould made of steel or plastic with 5.4.3 Bleeding and Volume Change Test
an internal diameter of 39 mm and a This test has been carried by Wick-induced test
height of 60 mm. method.
c) Stopwatch showing time to 0,1 s.
5.4.3.1 Wick-Induced Test
d) Thermometer.
Principle of test
e) Ruler with a minimum length of 300 mm
with 1 mm graduation. This test provides both volume change and bleeding
measurements. Bleeding is measured as the volume of
Test procedure
water remaining on the surface of the grout which has
Preparation been allowed to stand protected from evaporation.
The spread test is carried out on the horizontal plate. The volume change is measured as a difference in
Ensure that the surfaces of the mould and plate are percentage of the volume of grout between the start
clean and slightly moistened. If necessary apply a and the end of the test. The volume change is to be
thin film of petroleum jelly (e.g. Vaseline) to the brim observed after 24 hrs under bleeding volume change.
of the mould in contact with the plate to prevent the Equipment
mould from leaking during filling with grout.
One transparent tube, of approximately 70 mm internal
Procedure diameter, and approximately 1 m long, equipped with
Place the mould on the plate and prevent it from caps at each end.
sliding. Pour the grout slowly into the mould until One 7-wire strand approximately 900 mm long which
the level of the grout has reached the upper brim. The fits inside the tube and thermometer.
mould is steadily lifted from the plate and kept above
Procedure
the spread for a maximum of 30 s before it is taken
away. The spread is measured in two perpendicular Set up tube in a vertical position with its open end at
directions at 30 s after the start of lifting the mould. the top. Provide rigid fixing so that no movement or
vibration can occur. Install the strand inside the tube
Reporting of results as shown in Fig. 2, ensuring that it is firmly located on
Report the spread diameter as the average measured the base, and held centred. Pour the grout into the tube
in the two perpendicular directions across the grout at a steady flow rate to ensure there is no trapped air.
spread in millimeters. Fill the tube to a height, ho, about 10 mm above top
of the steel. Seal top of tube to minimise evaporation.
Record the temperature of the grout and ambient air
temperature.
Record starting time t0 and height h0 of the grout.
Record height of grout, hg, at 15 min intervals for first
hour and subsequently at 2h, 3h and 24h.
Record height of bleed water, hw, at the same times
as for the grout (see Fig. 2). Record in homogeneities
that may develop in the appearance of the grout as
seen through the transparent tube. Examples of in
Fig. 1 Grout Spread Test homogeneities are:
1 – Cylinder (steel or plastic tube) ● formation of lenses of bleed water below
2 – Smooth plate top of grout;

60 INDIAN HIGHWAYS, April 2014


TECHNICAL PAPERS

● Segregations leading to areas of different Reporting of results


coloured grout.
The method of sampling, measuring weight and
Reporting of results volume, the equipment used and the density determined
Bleeding is expressed as : is reported in g/cc.

hw/ho x 100% 5.4.6 Air Void Detection Test

Volume change is expressed as: An indirect method is proposed. Theoretical volume of


duct has to be estimated. The actual volume of grout is
(h0 – hg)/ho x 100% calculated by adding certain percentage of theoretical
volume for accounting leakage to the theoretical
volume. This theoretical volume is compared with
the actual volume of grout used to the grout cable.
When the grout starts flowing from other end, it shall
be allowed to flow for one minute. After one minute
the outlet is closed and the pressure is allowed to build
up to 0.5 MPa. This pressure is maintained for one
minute and then the operation shall be stopped and the
actual consumption of the grout used in the operation
shall be estimated and compared with theoretical
volume. This is an in accurate method and it does not
ensure the actual condition of grouting. Hence this
method should be updated/replaced with the latest
development taken place in the developed countries.
Following methods are proposed:

Fig. 2 Wick-Induced Test Set-Up


● Endoscope,
● Pressure Vacuum,
5.4.4 Compressive Strength Test
● Radiology,
Cubes of 100 mm size have prepared for testing. ● Percussive,
Cubes were cured in a moist atmosphere for first
● Diamond Core Drilling,
24 hours and subsequently in water.
● High Pressure Water Jetting,
The compressive testing was tested in compressive
● Grit Blasted Hole,
testing machine at 7 days and measured on at least
three specimens. ● Radar,

Reporting of results The methods of void detection can be non destructive


and a guide line mentioned in B S 1881-201, 198614
The average of all results of the compressive cubes shall be used.
expressed, in N/mm2.
5.4.5 Density Test 5.5 Mix Design

The density is measured as the ratio of mass to volume Mix design is prepared using cement, water and
in the fluid state. The apparatus comprises calibrated admixture.
equipment for weight and volume measurement. Cebex 100 is used as Cementitious grout admixture.

INDIAN HIGHWAYS, April 2014 61


TECHNICAL PAPERS

Mix design has been finalized by trial and error All pozzolanic materials used as separate ingredients
method. Water cement ratio was found 0.37. are included in the calculation of W/C ratio.
Cebex 100 is used 0.45% eight of cement as declared Mixing has been carried out mechanically with suitable
by the manufacturer. equipment to obtain a homogeneous and stable grout
with the plastic properties.
Plasticizer is used as 0.3% weight of cement as
declared by the manufacturer. Following information are declared by the grout
manufacturer:
Flow found 165 mm initially and 155 after 30 minutes
and Bleeding found 0%. Flow in Marsh cone was ● Mix proportions of materials:
found 9.4 seconds initially and 9.9 seconds after ● W/C ratio and its acceptable tolerance;
30 minutes. Detail trial for finalization of mix design
● Sequence of introducing the materials,
is shown in Table 8.
type of mixer and mixing time;
7 days cube (100 mm size) was found 36.9 MPa > 17 ● Range of temperature for which the grout
MPa. complies with the European standard.
All materials have been batched by mass. The accuracy
5.6 Test Results
of batching was 0 ± 2 % for cement, dry admixtures
and 0 ± 1 % for water and liquid admixtures, of Test results are found satisfactory. Summary of the
the quantities specified. Water contained in liquid test results mentioned in Table 8.Volume change in
admixtures is included in the calculation of W/C all tests is found zero. Other test results are reported
ratio. in Table 8.
Table 8 Summary of Test Results
S. No. W/C Cement Cebex Super Sieve Density Water Flow in mm Marsh Cone Bleeding Compressive
Ratio Content 100 Plasticizer Test (g/cc) in g Flow in Sec at 3 h in Strength at
in g in g in g Initial After 30 Initial After 30 % 7 Days in
Minutes Minutes MPa

1 0.45 2000 9 4.96 0 2.010 900 225 200 6.37 8.4 4.76 28.5
2 0.44 2000 9 5.208 0 2.002 880 215 195 8 9.1 3.61 29.6
3 0.43 2000 9 5.456 0 1.993 860 210 190 7.4 8.8 3 31.6
4 0.42 2000 9 5.952 0 1.981 840 200 185 8.2 9.1 2.9 33.1
5 0.41 2000 9 6.448 0 1.970 820 195 175 8.6 9 2.6 33.6
6 0.4 2000 9 6.944 0 1.962 800 185 175 8.9 9.2 1.4 34.1
7 0.39 2000 9 7.192 0 1.955 780 178 170 9.1 9.6 1 34.5
8 0.38 2000 9 7.44 0 1.949 760 170 165 9.3 9.8 0.8 36.1
9 0.37 2000 9 7.44 0 1.941 740 165 155 9.4 9.9 0 36.9

6 CONCLUSIONS AND 6.3 Improvement of the grout equipment will


RECOMMENDATIONS provide a consistent mix and uniform density for the
6.1 Several design details have been changed to grout.
improve the characteristics and performance of the
post tensioning systems. 6.4 It is recommended that training and certification
for grouting technicians and inspectors be required.
6.2 Several changes to the grout material have been
recommended. The use of antibleed or no-bleed grouts Government agency will be authorized to conduct
is recommended. such training.

62 INDIAN HIGHWAYS, April 2014


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6.5 New code to be developed/Specification of Detection in Grouted Post tensioned Bridges”, TRB,
present IRC needs to be revised including void 1845, 2006, Page 148-152.

detection methodology to be identified. 7. Larry D. Olson,” Applications and Limitations of Impact-


Echo Scanning for Void Detection in Post-Tensioned
6.6 No bleeding grout is to be used for better Bridge Ducts”,TRB,2008,Annual Meeting,CD ROM.
quality control and longer life span of post tensioning 8. ASTM C 939 “Standard Test Method for Flow of Grout
structure. for Preplaced-Aggregate Concrete (Flow Cone Method)”
9. ASTM C 942 – 99 “Compressive Strength of Grouts
REFERENCES for Preplaced-Aggregate Concrete in the Laboratory1-
Designation”.
1. Woodward, R. J. Collapse of a Segmental Post-Tensioned
Concrete Bridge. In Transportation Research Record 10. ASTM:C 940 – 98 “A Standard Test Method for Expansion
1211, TRB, National Research Council, Washington, and Bleeding of Freshly Mixed Grouts for Preplaced-
D.C. 1989, pp. 38–59. Aggregate Concrete in the Laboratory”.
2. Clark, L. Performance in Service of Post tensioned 11. ASTM : C 953 – 87 (Reapproved 1997) “Standard Test
Concrete Bridges. Report. British Cement Association, Method for Time of Setting of Grouts for Preplaced-
Crowthorne, Berkshire, UK,October 1992. Aggregate Concrete in the Laboratory”.
3. AASHTO (2008), “AASHTO LRFD Bridge Construction 12. Ministry of Road Transport and Highway. “Specification
Specifications, Interim Revision” pp. 10- 25. for Roads and Bridges”, Indian Roads Congress, 2001.
4. Tilly, G. P., and R. J. Woodward. Development of Improved 13. Schokker A.J., B.D. Koester, J.E. Breen, and M.E. Kreger.
Grouting for Post tensioned Bridges. In FIP Symposium Development of High Performance Grouts for Bonded
on Post tensioned Concrete Structures, Vol. 1, 1996, Post-Tensioned Structures. Research Report 1405-2.
pp. 55–64. Center for Transportation Research, University of Texas
5. Brett H. Pielstick, “Grouting of Segmental Post Tensioned at Austin, Oct. 1999.
Bridges in America”, TRB 1813,2006, Page, 235-241. 14. BS 1881-201, 1986, “Testing Concrete-Part 201-Guide to
6. Michael Chajes, Robert Hunsperger, Wei Liu, Jian Li, the Use of Non-destructive method of test for hardened
and Eric Kunz,” Time Domain Reflectometry for Void concrete”.

Annexure 1 Different Tests and Specification


Property Test Value Test Method
Total Chloride Ions Max. 0.08% by weight of ASTM C 1152/C1I52M
cementitious material
Fine Aggregate (if utilized) Max. Size<No. 50 Sieve ASTM C 33
Volume Change at 28 days 0.0% to +0.2% at 24 h and 28 days ASTM C 1090*
Expansion <2.0% for up to 3 h ASTM C 940
Compressive Strength 28 day >6 ksi ASTM C 942
(average of 3 cubes)
Initial Set of Grout Min. 3 h ASTM C 953
Max. 12 h
Fluidity Test** Efflux Time from Flow Cone Min. 11s ASTM C 939
a) immediately after Mixing Max. 30s or ASTM C 939***
b) 30 min after Mixing with Remixing Min. 9s ASTM C 939
for 30s Max. 20 s ASTM C 939***

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Property Test Value Test Method


Bleeding at 3 h Max. 0.0% ASTM C 940****

Permeability at 28 days Max. 2500 coulombs at 30 volts AASHTO T 277 (ASTM C 1202)
for 6 h

* Modify ASTM C 1090 to include verification at both 24 h and 28 days.


** Adjustments to flow rates will be achieved by strict compliance with the Manufacturer’s recommendations.
*** Grout fluidity shall meet either the standard ASTM C 939 flow cone test or the modified test described herein.
Modify the ASTM C 939 test by filling the cone to the top instead of to the standard level. The efflux time is the
time to fill a 1.0-L container placed directly under the flow cone.
**** Modify ASTM C 940 to conform with the wick induced bleed test described below:
a) Condition dry ingredients, mixing water, prestressing strand and test apparatus overnight at 70 to 77°F.
b) Insert 800 mL of mixed conditioned grout with conditioned water into the 1000 mL graduated cylinder. Mark the
level of the top of the grout.
c) Wrap the strand with 2.0-in, wide duct or electrical tape at each end prior to cutting to avoid splaying of the wires
when it is cut.
Degrease (with acetone or hexane solvent) and wire brush to remove any surface rust on the strand before
temperature conditioning. Insert completely a 20.0-in, length of conditioned, cleaned, ASTM A 416/A 416M
seven wire strand 0.5-in, diameter into the 1000 mL graduated cylinder. Center and fasten the strand so it
remains essentially parallel to the vertical axis of the cylinder (possibly using a centralizer). Mark the Level
of the top of the grout,
d) Store the mixed grout at the temperature range listed above in (a).
e) Measure the level of the bleed water every 15 mm for the first hour and hourly afterward for 2 h,
f) Calculate the bleed water, if any, at the end of the 3-h test period and the resulting expansion per the
procedures outlined in ASTM C 940, with the quantity of bleed water expressed as a percent of the initial
grout volume. Note if the bleed water remains above or below the top of the grout.

OBITUARY

The Indian Roads Congress express their profound sorrow on the sad demise of Late Shri S.K. Garg,
resident of B-21, Sarvodaya Nagar, Kanpur (Uttar Pradesh) and Late Shri A.A. Salam, resident of E-2,
Ullas Nagar, Peroorkada, Trivandrum, Kerala. They were very active members of the
Indian Roads Congress.

May their souls rest in peace.

64 INDIAN HIGHWAYS, April 2014


IS BUS FARE THE ONLY CONCERN TO URBAN TRIP
MAKERS’? AN EXPERIENCE IN KOLKATA
Saurabh Dandapat*, Bhargab Maitra** and C.V. Phanikumar***

ABSTRACT thereby bring down traffic congestion and vehicular


Although bus is the predominant public transport mode, the quality emissions. In fact the role of public transportation
of bus service is extremely poor in almost all Indian cities. The system in urban areas has been recognised in National
poor quality of bus service along with economic progression is Urban Transport Policy (NUTP 2006). Accordingly,
leading to rapid growth of private vehicle ownership and usage in several initiatives have been taken by the Govt. of
urban areas. Historically, the bus fare has been considered as the
India and various State Governments to increase the
only socio-political concern in urban India without any emphasis
on the quality of service. The paper presents an investigation on supply of buses(1 & 2). For example, Govt. of India
the perception of trip makers towards quantitative and qualitative initiated JnNURM scheme(3) which has added nearly
attributes of bus system in the Kolkata metro city. A stated choice 15000 buses in 61 cities in India. But, the overall poor
experiment was design and the data collected from trip makers quality of bus service in urban India is yet to change
were analyzed by developing Multinomial Logit and Random
significantly.
Parameter Logit models. The willingness-to-pay values were also
calculated in order to understand the perception of trip makers In the context of bus service, the fare remained as the
towards bus service attributes. The results indicate that the fare only sociopolitical concern. There has been frequent
is not the only concern to trip makers. The work justify the need
discussions about the bus fare in public domain without
for improving the overall quality of bus service to enhance the
attractiveness of bus system and the benefit to bus users. any emphasis on the quality of service. It would
have been ideal to have a high quality bus service in
urban India with a low fare. But, in reality most of
1 INTRODUCTION
the Governments are finding it increasingly difficult
Bus is the predominant public transport mode in even to sustain the existing subsidies on bus transport.
majority of Indian cities. But, the quality of bus service Constraints on subsidy and fare have adversely
is extremely poor in almost all cities. The poor quality affected the quality of bus service in urban India. In
of bus service along with economic progression is most cases, quality of vehicle is poor, journey time
leading to rapid growth of private vehicle ownership is long, traffic information is absent, and discomfort
and usage in urban areas. On the other hand, the scope due to overcrowding is high. However, practically
of capacity augmentation of roads in most of the cities adequate investigation has been done in Indian context
is limited due to non-availbility of land. As a result, to understand if the fare is the only concern to urban
there is a growing imbalance between the demand and tripmakers or the overall quality of bus service is also
the supply of transport in urban areas. The growing an important consideration. The present work reports
an investigation on perception of urban trip makers
imbalance has not only aggravated traffic congestion
towards various bus service attributes. The perception
but also increased vehicular emissions.
of tripmakers towards bus service attributes has been
Bus system has the potential to work as an effective captured in terms of their Willingness-To-Pay (WTP).
instrument for demand management in urban areas. The work is demondtrated with reference to a case
Higher bus usage can reduce vehicle volumes and study of Kolkata metro city.

* Research scholar, E-mail: saurabhdandapat@gmail.com Civil Engineering Department, Indian Institute of Technology,
** Associate Professor, E-mail: bhargab@civil.iitkgp.ernet.in Kharagpur, W.B. India
*** Accent Fellow, Institute for Transport Studies, University of Leeds, Leeds, UK. LS2 9JT
E-mail: v.p.k.chintakayala@its.leeds.ac.uk

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2 METHODOLOGY savings(8 & 15-17), mode choice(18 & 19), route choice(20),
vehicle choice(21), etc. Therefore, the DCE technique
2.1 Approach is adopted in the present work for collecting the
Revealed Preference (RP) and/or Stated Preference preferences of users’ in the Kolkata metro city.
(SP) data have been used extensively in diverse fields SP data may be analyzed by different econometric
for valuation of attributes or estimation of WTP model specifications. In the present study, it is aimed
values(4-7). However, RP data can not accommodate to understand trip makers perception towards various
non-existing parameters and fail to represent attributes of bus service. Therefore, the data have been
variability of attributes which in-turn does not permit analyzed by developing Multinomial Logit (MNL)
to establish their influences in the model. On the
and Random Parameter Logit (RPL) models.
other hand, a systematic combination of levels of
each attribute may be considered in SP experiments(8). 2.2 Econometric Model
Besides, it requires comparatively less number
of observations and also facilitates inclusion of The theoretical foundation of MNL and RPL
hypothetical attributes and variability of attributes. models have been documented in various
Moreover, SP models are well established and have literatures(18, 22-24). However, a brief outline of these
been used extensively for calculating marginal WTP two model specifications are included below in the
values(9 & 10). Therefore, in the present work SP data are context of the present work.
used for calculating trip makers’ WTP with respect to The MNL models are developed on the basis of
various attributes of bus system in the Kolkata metro Random Utility Theory, where the utility of each
city. element includes an observed (deterministic)
Some of the SP studies have used ranking or rating- component (V) and a random (indeterministic)
based techniques(11). But, these techniques lack strong component (ε):
theoretical foundation consistent with economics(12). U = V + ε ... (1)
As a result, it may not be able to capture the true
choice behavior of respondents. In addition, potential If the deterministic part ‘V’ is a function of the
theoretical and practical obstacles in ranking and observed attributes (z) of the choice as faced by the
rating techniques lead to difficulty in making individual, the observed socioeconomic attributes
interpersonal comparisons and departure from the of the individual (S) and a vector of parameters (β),
choice contexts that are faced by consumers in then
the real world(13). On the other hand, the Discrete V = V (z, S, β) ... (2)
Choice Experiment (DCE) provides a framework for
estimating relative marginal disutility of variations A probabilistic statement can be made (due to presence
attributes, and their potential correlations(14). The of the random component) as, when an individual “n”
method involves consumers, making mutually is facing a choice set, Cn, consisting of Jn choices,
exclusive choices from a set of substitutable the choice probability of alternative ‘i’ is equal to
alternative. Moreover, DCE is an established approach the probability that the utility of alternative “i,” Uin,
with strong theoretical foundation based on economic is greater than or equal to the utilities of all other
theory, for understanding and predicting consumer alternatives in the choice set.
tradeoffs and choices in marketing research. DCE For example:
method has also been used extensively in the field
Pn (i) = Pr (Uin ≥ Ujn, for all j € Cn)
of transportation for modeling individual’s behavior
in various contexts such as valuing travel time Pn (i) = Pr (Vin + εin ≥ Vjn + εjn, for all j € Cn, j ≠ i)

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Assuming IID (Gumbel distribution) for ε, the expressed as the integral of the conditional probability
probability (Pn) that an individual chooses ‘i’ can be in the following equation over all values of β:
given by the MNL model:
 ... (3)
 ... (3)
In general, the integral cannot be evaluated analytically,
and one has to trust on a simulation method for the
This model can be estimated by Maximum Likelihood
probabilities. In RPL method, a simulated maximum
techniques. MNL model have some limitations such as
likelihood estimator, using Halton draws is used. This
Independence of Irrelevant Alternatives (IIA) property
type of random parameter model is less restrictive
and Independently and Identically Distributed (IID)
than standard conditional logit models. However, care
property.
should be taken for application of these less restrictive
A Random Parameter Logit Model (RPL) was models. Apart from being more difficult to estimate,
introduced to overcome the limitations of traditional the literature shows that the results can be rather
Multinomial Logit Model (MNL). It is used to sensitive to the distributional assumptions and the
account for unobserved heterogeneity. In RPL, when number of draws applied in the simulation(8).
an individual ‘n’ is facing a choice set Cn, the utility
In the present paper, marginal WTP values associated
function of alternative ‘i’ for individual ‘n’ be(16):
with various bus attributes are estimated using MNL
and RPL models.
i = 1, 2, …., m; n = 1, 2, ……, m ... (1)
3 SURVEY INSTRUMENT AND STUDY
Thus, each individual’s coefficient vector β is the sum A stated choice survey instrument was designed
of the population mean βI and individual deviation for collecting respondent’s trip characteristics,
βn . βn X in are error components that persuade socioeconomic characteristics, and stated preference
heteroskedasticity and correlation over alternatives in ‘choice’ from the choice sets. The survey instrument
the unobserved portion of the utility. εin represents included three parts. The first part (Part A) was designed
unobserved factors that affect Uin. with the objective of collecting respondent’s trip and
Let, tastes β, vary in the population with a distribution socioeconomic characteristics. The trip characteristics
density f (β | θ), where θ is a vector of the true were captured in terms of frequency of using bus, type
parameters of the taste distribution. If the error terms of bus predominantly used and the details of the most
(εin) are IID (Independent and identically distributed) recent trip including trip purpose, trip length and fare.
type-I extreme value, it is a random parameter logit On the other hand, the socioeconomic characteristics
model(25). The conditional probability of observing were captured in terms of age, gender, income, car
a sequence of choices is given by the product of the ownership, etc. The second part (Part B) was designed
conditional probabilities: to make respondents familiar about various attributes
and their levels used in the stated choice experiment.
 ... (2) This part included description as well as photographs
and sketches. Photographs were included especially
Where, k (n,t) denotes the sequence of choices from to communicate to respondents about various types of
choice sets that an individual ‘n’ chooses in situation buses and traffic information systems available. The
‘t’. In the choice experiment, the sequence of choices third part (Part C) was designed with the objective of
is the number of hypothetical choices each respondent collecting respondents’ choice with respect to each
makes in the survey. The unconditional probability choice set. This part included six choice sets with two
for a sequence of choices for individual ‘n’ is then hypothetical alternative bus service in each set.

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During preliminary investigation in the Kolkata metro ● Standing at crush load condition
city it was observed that journey speeds for buses (CC1)
were generally very low (about 8 to 15 kmph), buses
iv) Traffic information:
were crowded and headway was often in the range of
5 to 15 minutes. Also, bus schedules were largely not ● Traditional way of displaying
known to passengers, and no information was available bus route/destination information
at bus stops or on-board. Presently, the Kolkata city (TI1)
is predominantly served by four distinctly different ● Displaying bus route/destination
types of bus called as Mini Bus (BT1), Ordinary information using LED display
Private Bus (BT2), Ordinary State Bus (BT3) and (TI2)
Jawaharlal Nehru National Urban Renewal Mission
● Displaying bus route/destination
(JnNURM) Bus (BT4). The dimensions, appearance
information using LED display +
and comfort offered by these buses are different. The
on-board information using LED
newly introduced JnNURM buses appear to be most
display (TI3)
attractive in terms of appearance and comfort among
all types of bus operating in the Kolkata metro city. ● Displaying bus route/destination
Apart from bus fare five attributes of bus system were information using LED display +
included as attributes in the choice experiment. The on-board information using LED
attributes considered in the study can be classified as display + LED display at bus stop
quantitative attributes and qualitative attributes. The with bus arrival information (TI4)
quantitative attibutes included average journey speed,
v) In-Vehicle Travel Time (IVTT in minutes)
travel cost and waiting time at bus stop. On the other
based on Average Journey Speed (in km/
hand, the qualitative attributes included discomfort
hour):
during journey, type of bus, and nature of traffic
information. Each attribute was further described by ● The following levels of average
four or five levels as mentioned below: journey speed were included.

i) Type of Buses : Mini Bus (BT1), Ordinary ● For Short Trips (Up to 6 km five
Private Bus (BT2), State Bus BT3), levels): 8, 10, 12, 14, 16
JnNURM Bus/Articulated Bus (BT4). ● For Long Trips (Beyond 6 km five
ii) Waiting Time at bus stop ((WT) in levels): 10,12,14,16,18
minutes): 3, 6, 9, 12, 15. vi) Fare (INR/km)
iii) Comfort Condition Inside vehicle: ● For Short Trips (Up to 6 km five
● Seat (CC4) levels): 1.1, 1.4, 1.7, 2.0, 2.3

● Standing Comfortably (CC3: ● For Long Trips (Beyond 6 km five


number of standee equivalent to levels): 0.5, 0.8, 1.1, 1.4, 1.7
33% of standees under crush load It may be mentioned that although the choice sets
condition) included bus journey speed as an attribute, the
● Standing in congestion (CC2: corresponding journey time was also mentioned during
number of standee equivalent to the data collection. A D-optimal design technique was
66% of standees under crush load used to produce the choice sets of five blocks each
condition) having six paired alternatives. All the alternatives in a

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choice set were presented in generic form (i.e., Alt-A on the number of choice sets in each questionnaire
and Alt-B). considering respondents’ fatigue, identification of
various strategic locations for intercepting commuters
Pilot surveys were carried out in February 2011 in order and also for providing a sort of training to the
to identify various important aspects of questionnaire interviewers. Necessary changes were incorporated in
and data collection such as respondents’ understanding the questionnaire based on the pilot studies. A sample
level, proper explanation of SC experiment, decision of an SP choice set is presented in Fig. 1.

Choice Set:-SC1 
Type of Bus Waiting Discomfort Traffic Information In-vehicle Fare Your
Time travel time (Rs.) Choice
JnNURM/ 15 min Comfortable LED display outside 60 min 11.00  
Standee +onboard
Articulated bus
Ordinary Private 3 min Congested LED display outside 33 min 14.00  
Bus Standee
Fig. 1 Sample Choice Set

During data collection, tripmakers were intercepted 4 DATABASE


at several strategic places in the Kolkata metro city The database included respondent’s socioeconomic
in order to collect their responses. Paper pencil based characteristics such as age, occupation, personal
face-to-face interview the chique was adopted during income, household size, car ownership, occupation,
education and household income. It also included trip
the survey and the respondents were approached
characteristics such as trip length, purpose, duration
randomly. During the survey, 350 respondents of trip, fare paid, and route characteristics such as
covering different age groups, trip purposes, income length of route for the most recent trip. Depending
levels, etc. were interviewed. Out of the 2100 on the trip length, trips were classified as short trip
responses, 1614 refined responses were used for (≤ 6 Km) or long trip (> 6 km). Out of 1614
observations, 930 (58%) responses were collected
model development. Other responses were rejected
from male respondents. Summary of trip and
mainly because of incompleteness of information or socioeconomic characteristics of respondents as per
missing data. the refined database is given in Table-1.
Table 1 Summary of Trip and Socioeconomic Characteristics of Respondents

Variable(s) Description
Trip Purpose Levels Work Business Education Recration Shopping Social Other
Number 828 173 302 111 66 75 59
Household Levels ≤10K 10k-20K 20k-30K 30K-40K 40K-60K 60K-80K >80K
Income per Number 246 583 422 196 105 23 39
month (INR)
Age (Years) Levels ≤20 21-35 36-55 >55
Number 62 841 600 111
Car ownership Levels 0 1 ≥2
(No. of car) Number 1153 398 63

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5 MODEL DESCRIPTION, RESULTS AND base alternative for comfort level during travel. Based
DISCUSSION on these assumptions, model estimation was carried
Keeping in view the objective of present work, the out for all other levels of corresponding attributes.
quantitative attributes such as In Vehicle Travel Time,
The MNL and RPL models were developed using
Waiting Time and Fare were entered in the model
LIMDEP 8.0 (Greene 2002). While developing RPL
in cardinal linear form. On the other hand, dummy
models, a Constrained Triangular (CT) distribution
coding was used for three qualitative attributes such as
bus type, traffic information and comfort condition. In (26) for the random parameters(s) where spread of the
Bus type, BT4 was considered as the base alternative. random parameter equals its mean, was assumed. The
In case of Traffic Information, TI4 was considered as MNL and RPL models developed in the present study
the base alternative and CC4 was considered as the are presented in Table 2.

Table 2 Coefficient Estimates from MNL and RPL Models

Attributes MNL RPL


Coefficient (t -Stat)
Coefficient (t -Stat)
IVTT -0.622 (-14.31) -0.745 (-12.21)
WT -0.041(-5.00) -0.046 (-4.83)
BT1 -0.801 (-4.61) -0.922 (-4.49)
BT2 -0.530 (-5.13) -0.608 (-4.94)
BT3 -0.394 (-2.57) -0.418 (-2.29)
TI1 -0.893 (-8.55) -0.985 (-7.86)
TI2 -1.291 (-3.52) -1.462 (-3.21)
TI3 -0.798 (-2.19) -0.826 (-2.01)
CC1 -1.098 (-8.96) -1.254 (-8.27)
CC2 -0.927 (-5.18) -0.982 (-4.66)
CC3 -0.494 (-2.43) -0.472 (-1.99)

Fare -0.007 (-5.70) -0.008 (-5.61)


ASC 0.099 (1.43)+ 0.106 (1.32)+

# of Observation 1614 1614


Log Likelihood Function -790.861 -789.912
ρ 2
0.28732 0.28819
+ t-value not significant

It may be observed from Table-2 that the coefficient service are considered as important by trip makers in
estimates of all the attributes and levels are statistically the Kolkata metro city. The sign of each coefficient
significant. The t-values of coefficient estimates estimate is also found logical and as per the actual
indicate that all these attributes and levels of bus condition of the bus service in the Kolkata metro city.

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Negative sign associated with in-vehicle travel time bus stop with bus arrival information is also considered
and waiting time indicates that as the value of these as utility by trip makers.
attributes increases the disutility also increases.
The coeeficient estimates assiciated with CC1, CC2
Among four types of bus service, JnNURM buses are and CC3 indicate that crowding inside buses is
considered superior to other three types of bus. It is considered as disutility by tripmakers. Also, more
interesting to note that between Mini Bus (BT1) and cowding is clearly perceived as more disutility by bus
Ordinary Private Bus (BT2), the disutility is considered trip makers in the Kolkata metro city.
more for Mini Bus (BT1) which is contrary to the
It may also be observed from Table-2 that the coefficient
conventional belief. The fare for Mini Bus (BT1) is
estimates obtained from MNL and RPL models are
higher as it is assumed to offer a more comfortable
consistent in terms of their interpretations. However,
journey. The condition of majority of Mini Buses is
in all cases other than CC3 higher coefficient estimates
extremely poor, leg-space is inadequate and traveling
are obtained from RPL model. In terms of the overall
as a standee is more inconvenient due to low head
goodness-of-fit (i.e. ρ2), no significant improvement
room, which may justify the result in the context of
is observed in RPL model. This may be because of the
the Kolkata metro city. It is also interesting to note
assumption of CT distribution of random parameters
that Ordinary State Bus (BT3) is considered superior
in RPL model. No additional parameter is estimated in
to Mini Bus (BT1) and Ordinary Private Bus (BT2).
the present RPL model.
The results bring out the images of four types of bus,
as perceived by commuters in the Kolkata metro city. The marginal WTP values are calculated by taking
ratio of the coefficient of each non-cost attribute and
It is interesting to note that TI2 (Displaying bus
the coefficient of the cost attribute. The marginal
route/destination information using LED display) is
WTP values estimated from MNL and RPL models
considered as more disutility than TI1 (Traditional
for various attributes/levels are reported in Table 3.
way of displaying bus route/destination information)
For the qualitative attributes and their levels, WTP
which is apparently not an expected outcome. A further
values are reported for a shift from the level under
investigation reveals that in JnNURM buses which
consideration to the base level. For example, the WTP
are presently operating in Kolkata, the font size used
for BT2 is for a shift from bus type BT2 to BT4 (base
in the LED display is small and there are problems
level).
associated with the visibility during daytime. Also, in
many cases the LED displays are scrolled fast making It may be observed that WTP values obtained from
it difficult for trip makers to read and understand the MNL and RPL model are generally consistent and
content. Altogether, Kolkata users find LED display in comparable. The WTP values clearly indicate that both
its present form as more disutility than TI1 (Traditional quantitative and qualitative attributes of bus service
way of displaying bus route/destination information). are considered as important factors by tripmakers in
A comparison of coefficients of TI2 (Displaying bus the Kolkata metro city. The present bus fare in the
route/destination information using LED display) and Kolkata metro city is different for different types of
TI3 (Displaying bus route/destination information bus service. Also, the fare per km varies depending
using LED display + on-board information using LED on the distance travelled. In general, the bus fare per
display) indicates that on-board information using km varies in the range of INR 1.00 to INR 2.00. A
LED display is considered as utility by trip makers. A comparison of the present bus fare and the WTP values
comparison of coefficient estimate of TI3 (Displaying reported in Table-3 clearly indicates that bus fare is
bus route/destination information using LED display not the only concern to trip makers in the Kolkata
+ on-board information using LED display) with the metro city. Rather, as compared to the fare, trip makers
base alternative clearly indicate that LED display at have significant WTP for improvement of various

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qualitative and quantitative attributes of bus service. and quantitative attributes of bus service in the Kolkata
The results also indicate the need for improving the metro city. The work clearly indicates that the fare
overall quality of bus service in the city to enhance the is not the only concern to trip makers. Trip makers
attractiveness of bus system in the Kolkata metro city are found to have significant WTP for improvement
and the benefit to bus users. of various attributes of bus service. The WTP for
Table 3 Willingness-to-Pay Values (INR) for improvement of qualitative attributes is meaningful as
Different Attributes of Bus System qualitative attributes of bus system are generally not
given due considerations in developing countries such
Attributes WTP as India. The results justify the need for improving the
MNL RPL overall quality of bus service in the city to enhance
IVTT (INR/min) 0.90 0.98 the attractiveness of bus system and the benefit to bus
WT (INR/min) 0.59 0.59 users. Not the fare alone but an overall improvement
BT1 (INR/km) 1.16 1.20 of bus service with due considerations to various
BT2 (INR/km) 0.77 0.80 quantitative and qualitative attributes is the need
BT3 (INR/km) 0.57 0.55 highlighted in the present work.
TI1 (INR/km) 1.30 1.29 There are two interesting case specific findings. First,
TI2 (INR/km) 1.88 1.92 the disutility is found more for Mini Bus (BT1) than
TI3 (INR/km) 1.16 1.08 Ordinary Private Bus (BT2), which is contrary to
CC1 (INR/km) 1.60 1.64 the conventional belief. The condition of majority of
Mini Buses in the city is extremely poor, leg-space
CC2 (INR/km) 1.35 1.29
is inadequate and traveling as a standee is more
CC3 (INR/km) 0.72 0.62
inconvenient due to low head room, which may
It may be mentioned that the bus system in the justify the result in the context of the Kolkata metro
Kolkata metro city is used by both captive and choice city. Secondly, the present system of displaying bus
riders. As a significant share of captive riders is route/destination information using LED display is
from the economically weaker section of the society, found to cause more disutility than the traditional
the WTP for captive riders may be lower than the way of displaying bus route/destination information
values reported in Table-3. A further investigation is which may be due to the inadequate font size and high
therefore, necessary to capture the difference of WTP, scrolling speed of LED display in the Kolkata metro
if any, between captive and choice riders. However,
city.
the present study clearly indicates that the fare is not
the only concern to trip makers. It is imperative that The findings from the present work are case specific
unless the overall quality of bus system is improved but they may encourage similar investigations in other
significantly, the bus system is likely to lose its cities in India. Also, the findings from the work may
patronage in favour of increased car usage which will encourage the need for a completely different approach
further aggravate traffic congestion in the city and towards the bus system in urban India.
increase the vehicular emissions. The low fare alone
is unlikely to be instrumental in arresting the shift of 7 ACKNOWLEDGEMENT
commuters to cars.
The work presented in the paper is based on the
6 CONCLUSIONS research project sponsored by HUBNER GmbH,
The present work brings out new evidences on Germany. The authors express their sincere thanks to
perception of urban trip makers towards qualitative the sponsor.

72 INDIAN HIGHWAYS, April 2014


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***** ***** ***** *****
Note : Circular and Annexure-1 is available on Ministry's website (www.morth.nic.in) and same is also available in
Ministry's library

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