INJECTION PUMP TEST SPECIFICATIONS

MANUFACTURER HINO INJECTION PUMP 094000-0420

ENGINE TYPE E13C
PUMP SELECT SWITCH No.
VEHICLE MODEL TRUCK (Engine cylinders) 6

1. TEST CONDITIONS
Rotation Counterclockwise viewed from drive side 1st cylinder Drive Side
G1 Sensor On the right viewed from the drive shaft Common Rail Volume 40 cm3
Sensor Air Gap 0.8 + 0.15 mm
Rated Voltage 28 ± 0.2 V
– 0.05 mm

PCV 1 On the drive side Test Oil SAE J967 (ISO4113)

High Pressure Pipe Ø2 × Ø6 × L600 mm (PCV - Nozzle) Fuel Temperature 40 - 45 °C
Ø4 × Ø8 × L500 mm (PCV - Pressure Regulator) Test Nozzle 093400-0540 (DN12SD12A)
Ø4 × Ø8 × L900 mm (Pressure Regulator - Joint) Lubrication Oil 10W30
2
Nozzle Opening Pressure 17.4 ± 0.3 MPa (177.5 ± 2.5 kgf/cm )

2. FEED PUMP CHECK (Suction)

Pump Speed
Condition Measured Value
(rpm) (st/min)
Priming Pump Head = 1 m 0 approx. 60 Less than 60 stroke
Feed Pump 150 — Less than 30 seconds
Note : Before testing, make sure that there is no fuel in the pipe and priming pump completely.

3. FEED PUMP CHECK (Feed Quantity)

Pump Speed Injection Quantity Command
Measured Value
(rpm) TFD TFE
400 ± 1 270 120 More than 6.0 cm3/rev (120 cc/20st)

4. G SENSOR OUTPUT CHECK

Pump Speed Injection Quantity Command Number of Output Pulses
Remarks
(rpm) TFD TFE (pulse/rev)

130 ± 1 270 120 7

5. G SENSOR NOISE CHECK

Pump Speed Injection Quantity Command
Measured Value
(rpm) TFD TFE
— — — —

6. PCV OPERATION CHECK

Pump Speed Injection Quantity Command Measured Value
(rpm) TFD TFE Voltage (V) (msec)
100 ± 1 450 060 16 ± 0.1 4.3 - 4.7

2005.05.11
7. PUMPING QUANTITY CHECK AT HIGH PRESSURE Using Nozzle : 0 MPa Nozzle (with out Nozzle tip)

Injection
Pump C/R Pressure
Quantity Measured Value
Speed (MPa) Remarks
Command
(rpm)
2 3
TFD TFE (MPa) (kgf/cm ) (mm /st) (cc/100st)
1200 ± 1 270 069 160.0 ± 4.0 1631.6 ± 40.8 590.0 - 700.0 177.0 - 210.0 Pumping Quantity must be within
standard at each measuring point,
and max. spread in pumping
quantity must be within 30 mm3/st
(9.0 cc/100st)