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Designer's Manual for P.F. High Tensile Hexagon Head Bolts, Screws and Nuts & PF. High Strength Structural/ Friction Grip Bolts, Nuts and Washers. PANCHSHEEL FASTENERS High Strength Structural Bolts - Dimensions Ue Te? Thread Size [wae [mao [ wom) | maze [wz [30 Pitch Zo] 250_[- 260 | 300 | 300 | 3.50 ar [ 16 7o | zoes | 2284 | tees | 27.84 _[ 9088 | 37.00 B Win | 1S30-| Tete] 21-1] a6 | POTS | FTE | 35.00 | Ze | Max 18.70_[ 2328 a} 3.0 Wax [27 00| B00 BOO Min | 26.16[-33.00_| 35.00, 58.60 coin ese[arae_[ 3085 [aszo teat wo fame [ 1075 [taao_[ 1450 23.55 Win_—[ 925 [14.60 18.70 2a @[ cin [060] 0.80 | 0.80 7.50 aimee [st 28 55 Tarot} | | 8 | e “Table &: PF High Strength Structural Thread Size 36 Puch 4.00 Max 009 w Fir 35.60 om 65.44 eee 36.60] in 35.00 Weight 281.8] 9/1000 Pos Table 4: Grip Lengths and Weight of Bolts (Kgs per 1000 pcs.) ja me wa wa wae a io | tow [roe sete [tar] Hee | ws poise | Tee | wena | 12s | Wore | seems [aes | rem | 050 | Ver Eee Diem [waa | 20H. 2102 Dem Gens [waa es [ze | ares oa 7o_| wnat | w02 | sow 20% Sow as 7] asioaa [1581 | «teas area 30a qos | Bw s0t9s¢ | 1650 | 46 80 Bioas ‘ioe 7280 | 281032 tise | 1730 | Stes ariest 351048 757] 31037 wines | 1817 | so we Bross EI 71s | 02 e569] 1996 | 6165 sri e510 59 aH2 | Gwar Foie 74_[ 1975 [95170 21085 e006 230 | 1082 Tees [ane | Time ero 76 esto 74 esa | 53062 Wiese 272 | s1wo0 7719 751084 as [e072 e510 104 | 2450 | stn 100 Br1098 351098 Sea | 73108 70st0 14 otto arto 108 250 104 esi | estos 11510124 1 120 ore 16) “esto 6 S04 [on10 102 “asto to] 2903 [ete i716 18, “iste 128 Ses fr03t0 1 asio tat | 2061 [1st "779 138 ras 0 14 ran [310% 1510 154 4110 15 srs tte fs 75510768 sto 171616 50 $58 7ae3 [153101 Tesi 174 fete 15710 6 15510 164 sa578 [145i01 a3 [reso 3 eet 3 mex renee [163 0 3 183.0 ar? [sw ar762 [213 7 fz: soe72 [235 sear [26102 ESTES USN tanto 5: pane toners High Strength Structural Washers - Dimensions Bolt Size mie [zo | (maz)| za (ma7y] so | 36 @ [-Min_| 18.00 [2200 [24.00 26.00] 30.00| 33:00] 39.00 Max | 18.43 | 2252 | 2452] 2652] 3052] 2362| 3962 D | max_[ 34.00 | 42.00 | 4400] s0.00[ 56.00] 60.00] 7200 y Lote [so | aoao [e240] 40.40] 54.10 “58 10| 70.10 Ma | 460 [460 | 460] s60[ 460[ 460] 460 min [310 | 310 | 340 | 340 | 340 | 340 | 340 ‘Weight wing, | 23] ss] sz] a7] sas] ore | 07 ‘Table 6: Mechanical Properties of H.S.S. Bolts Property Cass 6 Property Glass 103 ‘Thread | stress [Utimate | Proof | Hardness | Unimate | Proof [Hardness Stee | Area’ {Load (in| Load (atin Load (itn) Load (in| mmm | Newtons | Newtons | HRC _| Newtons | Newtons | HRC mie _|_157_| 125000 | o1o60 [22-32 | 163200 | 120510 moo] 245 | 203850 | 147000 "254800 | 203350 (uzay | 303 | 251400 [151800 315120 | 251400 2s | 363 | 202000 [211800 | 23-24 [257120 | 262000 | 22-30 wan, [450 se0s70 [275400 -477360_| 380970 uzo_| $61 | _4sses0 [236600 590440 | 465600) mae] 817 | 678110 | 490200 249560 | 678110 Table 7: Mechanical Properties of H.S.S. Nuts Property Class 8 Thread Proof Load Size Newtons Hardness MiG. 768900 M20. 253400 wz) 325700 HRB 88 377200 RO 28 M24. 379800 © 439500 os wz 493400 HRC 38 571800 HRC 38 30. 08100 98400 pee ce ar Assembly Calculation of Boltlength: ‘The length of bolt required to be used in the theranges, alowances have been mage forthe ‘one Mat round washer ang nt thread. protrusion beyond. nut Adequate allowance should, be made Yor ‘dtonal washers ortaperwashere, used Holes in Members {ll holes should preferably be cried, burs ‘Should be removed. Nominal hole siameters aregveninTanles Operation: ‘All contact surfaces shouldbe free of oli, loose scales, ust, burs, paint or any other foreign material or any defeat A clean, a rolled surface with ight scales acceptable Allbolis, nuts and washers shouldbe identified a= being the correct ype H.S.S. Fasteners while {raving from stores. The holes wil be lined up ‘to 'maintain the ‘he structure unt Temaining holes have been fully tightened - well aligned wil permit bolts to be ‘reel placedin positon. Driving of bots should not be permed as i ‘wildamage the threads. Each bolt and nut shoul be assembled wih flat washer under the ut oF bolt whichever is o be related during tightening Preferably tightening wil be done. by. nu rotation. Taper washer are used under nuts oF Bolt neads where angular sealngs are necessary. Table 8 : Hole Dimensions for H.S.8. Bolts Hole Diameter Numbers of plis in the joints for Bolt Diameter (0) MIS To Mae M27 19 M36, s D+ 2mm D+ 3 mm 2 ‘a Two outer pee D+ 2am De Smm B nner pls! 0+ 3mm D+ 3mm 9 F PANCHSHEEL FASTENERS (An ISO 9001 : 2008 Certified Company) 5008, Bazar SirkiWalan, Jaisav Place, Hauz Qazi, Delhi-110 006 (INDIA) Ph. : 011-23210486, 23218332, 23213878, 23218380 FAX : 011-23212344 E-Mail : panchsheel@vsnl.com e Website : www.panchsheelfasteners.in “7

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