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Ratio Controller

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 1


Ratio Controller

• Software Updates
• New Feature in Version 057
• ModBus Communication

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 2


Ratio Software Updates

Required Equipment

Laptop with Parallel Port


or Delock 61612 PCMCIA
Parallel Adapter

Boge does not


recommend the use of
any other LPT Adapter

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 3


Ratio Software Updates

Required Equipment

Flash Cable/Dongle for


Ratio and Trinity

Boge P/N 285028201P

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 4


Ratio Software Updates

Required Equipment

Boge Control Software


Manager
v1.10 released 2/11

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 5


Ratio Software Updates

Required Equipment
• It is necessary to manually
define the LPT Port address in
file _sp12rc if the port is not
detected.

• The port address can be found


in the Windows Hardware
Manager

• Add “PORT=XXXX” to the first


line of the file _sp12rc and
restart CSManager

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 6


Ratio Software Updates

Flashing Procedure

• De-energize the Ratio. The E-


stop button is usually sufficient
for this.

• Disconnect the ground wire


from the 11.5 and 18.5v
transformer

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 7


Ratio Software Updates

Flashing Procedure
Connect the Flash Cable to the Ratio and Laptop

Re-Energize the Ratio


May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 8
Ratio Software Updates

Flashing Procedure
Save Run Hours and Parameter

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 9


Ratio Software Updates

Flashing Procedure
Save Run Hours and Parameter

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 10


Ratio Software Updates

Flashing Procedure
With Parameters Saved, Update Software
Select the Correct Controller
from the List:

• Use “Ratio USA”


• “FC” = Frequency Converter
• “Ohne Lufter” = No Vent Fan
• “Mit Lufter” = With Vent Fan
• “Kolben” = Piston

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 11


Ratio Software Updates

Flashing Procedure
Wait for the Process to Complete

DO NOT INTERRUPT POWER OR COMM WHILE FLASHING

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 12


Ratio Software Updates

Flashing Procedure
When Flashing is Finished, Restore Parameters and Run Hours

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 13


Ratio Software Updates

Flashing Procedure
When Flashing is Finished, Restore Parameters and Run Hours

Software Update is Now Complete

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 14


Ratio Software Updates

Flashing Procedure
Code 25

25

Code 25 Indicates an EEPROM Error.


If Re-Flashing Does Not Clear the Fault, Contact Boge

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 15


New Ratio Software Feature

Ratio Version 057 – Self Healing Mode


If the Ratio senses a Code 9 or Code 12, it will “Pulse” the
Solenoid 3 times in an Attempt to “Unstick” the Piston.
The Machine will not Fault Until After the 3rd Attempt

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 16


Ratio ModBus

Ratio ModBus Hardware Setup

• Purchase a Ratio ModBus


Module
• Boge P/N 681002603

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 17


Ratio ModBus

Ratio ModBus Hardware Setup

ModBus Module Plugs


in to the Ratio Board at
2 Points

ModBus Comm Wiring


Connects to Terminal
X4

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 18


Ratio ModBus

Ratio ModBus Hardware Setup

A List of Capabilities, Registers,


and Other Info is Available from
Boge America

5.1 GND 5.3 RS485 -

5.2 RS485 +

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 19


Ratio ModBus

Ratio ModBus Software Setup

Enter Code 830

Select “rtu” for ModBus

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 20


Ratio ModBus

Ratio ModBus Software Setup

Select a ModBus Address

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 21


Ratio ModBus

Ratio ModBus Software Setup

Select Baud Rate, Start/Stop Bits,


and Parity

E.G.: 9600 Baud, 8 Even 1

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 22


Ratio ModBus

Ratio ModBus Software Setup

For External Release via ModBus:


Enter Code 210
Select Option 2

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 23


Ratio ModBus

Ratio ModBus Software Setup

For a Typical Industrial


Installation, Select Pressure
Control Option “0”

May 2011 Advanced Training © BOGE KOMPRESSOREN 24.05.2011 24