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Engineering consulting and PMC experience in Process Safety, Loss Prevention and Risk
Analysis in oil & gas industries. NEBOSH and IOHS Certified.
For Offshore / Onshore engineering projects experience with ZADCO, ADMA, ADCO & GASCO Qatar
Petroleum, PDO Shell-Oman, Indian Oil Company, and Oil and Natural Gas Commission-India.
Experienced in studies such as HSEIA, Project Risk assessments, Technical Risk Assessment (QRA /
FERA), HAZID / PHA, HAZOP, SIMOPS-MOPO, LOPA, PHSER, HSE Critical Items, COMAH, HSE Case.
Master of Applied Sciences in Chemical Engineering (with Majors in Fire Risk & Explosion Prevention and
Protection) (Jan 2003 - Apr 2004) DelTech, Dalhousie University, Canada.
Bachelor of Chemical Engineering (Jan 1997 - Dec 2000), Punjab Technical University, India.
Diploma in Petro-Chemical Technology (July 1992 - July 1995), MS University of Baroda, India.
Software Skills:
Shell (Fire, Radiation, Explosion and Dispersion) FRED and DNV’s PHAST / PHAST Risk, Sunrise
Systems PIPENET, PHA Pro.
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EXPERIENCE RECORD
May 2016 - (ongoing) ILF Consulting Engineers - Abu Dhabi, Abu Dhabi/United Arab Emirates
Position: Lead Process Safety & Loss Prevention Engineer
3) DUSUP Multi Envelope Compressors and DEWA Power Supply to Margham Projects
5) Kurdistan - Pipeline Khor Mor To Bazian Power Plant- Detailed Engineering & Procurement Services
April 2014 – Feb 2016 - ZADCO – PMC (Woodgroup Kenny), ZADCO, Abu Dhabi.
HSE Technical & Loss Prevention Engineer
As ZADCO PMC staff, regularly coordinated with ZADCO HSE department, I was responsible for review and approval
project documents & drawings of following ZADCO Offshore brownfield Projects:
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ALOK SINGH (CV – Technical HSE & Loss Prevention Engineer)
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A) ZADCO PMC - Upper Zakum Offshore Brown Field Projects:
1) P8341 - Water Injection Plant Upgrade
2) P8401 - Halon Replacement, Water Mist and CO2 fire protection system upgrade for ZADCO Offshore
3) P8954 -Boat landings replacement at UZCC & Wellheads
4) P8453-B - New Gas Injection / Gas lift / Oil Facilities
Prepared / Reviewed: HSE Plan, Safety and Fire Protection Philosophy, F&G detector layout and Cause &
Effect, Safety and Firefighting equipment layout, Datasheets & Specification for Fire and Safety Equipment
Layouts, Participation in ENVID,HAZID & HAZOP study workshop. ENVID and HAZID Reports and Close-out
Report, Environmental Waste minimization report, Construction Environmental Management Plan.
4) Project: QP Automation Upgrade of five (5) Stations in Dukhan, QP (Fahail Main, South and North
Degassing Stations and Fahail Stripping Plant)
Review & Rationalisation of hundred and twenty (120) Fire and Gas Detector Layout drawings and respective
Cause and Effect diagram, F&G Detection Study Reports for five stations, HAZID review and close out report,
Hazardous Equipment Schedule, Hazard & Effect Register, Flare radiation and dispersion calculation, Fire &
Safety Equipment and Safety Sign Layouts, Construction Environment Management Plan, Technical
specifications for fire protection and safety equipment.
5) PDO Nimr-G & Karim West Waterflood and Zuliya Gas Plant Projects of PDO – Prepared following
projects deliverables & documents as per Shell DEP:
HSE Plan, Fire Protection & Safety Philosophy, HAZID review and closeout report, Safety Critical Element
Identification and Performance Standards (HSECS), Fire Dispersion and Explosion Consequence Modelling
Report, Datasheets and Specifications for Safety Equipment and F&G layouts and Cause-Effect,
Firewater & Foam system P&ID and Layouts, Flare Radiation & Noise Study Report, Human Factor
Engineering Review, SIMOPS report with MOPO, Participation in PDMS 3-D Model reviews, participations in
Design reviews, HAZOP, SIL / IPF reviews and Shell “Flawless Project Delivery” drive.
6) Inter Discipline Check (IDC) on other discipline deliverables: Interacted with other disciplines and with
clients on technical safety matters. Participated and provided Safety at project meetings and design review
sessions. Attended weekly Project review meetings.
7) Preparation of CTRs for various Proposals for ITB of Oil & Gas Industry Projects.
May 2011 - Feb 2012 - NAMA MOTT MACDONALD - Oil, Gas & Petrochem Unit, Abu Dhabi
Sr. HSE Engineer
1) Project: ADMA OPCO Power Upgrade for Zakum Offshore Super Complexes (Offshore Oil & Gas).
Prepared: HSE Philosophy, HAZID participation and Report, Fire Risk Assessments & Fire Protection adequacy
report (as per NFPA Codes), Emergency Escape & Rescue report, Hazardous Area Classification Drawings.
2) Project: Zakum Development Company (ZADCO) Zakum facilities, EPCM Project – Thammama II, WAD
Phase 1 (Oil & Gas handling Platforms - Offshore).
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ALOK SINGH (CV – Technical Safety & Loss Prevention Engineer)
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Prepared and Updated: HSE Action Tracking Register, Reviewed: Dropped Object Study, Hazardous Area
Classification Drawings, Fire & Gas Detector layout, Escape route drawings, Firefighting equipment layout.
Reviewed: PHSER-1 (FEDD Phase) & PHSER -2 (DD Engineering Phase).
3) Project: Zakum Development Company (ZADCO) - Arzanah Power Generation Facilities (Oil & Gas
handling facility - Offshore).
Prepared: Safety and Firefighting MTO, HSE Plan, HSE and Fire Protection & Alarm Philosophy, Specs for
Water Mist Fire Protection System, F&G Detector layout, Fire & Gas Cause and Effect and Effect, Escape
route, safety and Firefighting equipment layout, Fire Water Demand Calculations, Fire water Sprinkler systems.
Participated and generated HAZID, MOPO and SIMOPS Report.
4) Project: South Pars Phase 11 (Oil & Gas handling facility - Onshore) of National Iran oil company, EPC
by CNPC, China.
Reviewed / Prepared: Fireproofing of equipment supports & structures, active & passive Fire Protection
philosophy, Firewater and Foam Demand Calculations (as per NFPA and IP codes), Fire water Spray systems
Firewater network, PFD & P&ID, Hydraulic Calculation with PIPENET for Firewater & Foam protection system
for Condensate Stabilization Unit and Condensate tank farm.
Was involved in various Oil & Gas Handling projects of Petroleum Development Oman & Oman Oil Refinery:
1) Performed Fire safety assessment, Fire & Gas detector layout and Cause & Effect mapping (with Shell
Standards and Shell (FRED software) Fire, Radiation, Explosion, and Dispersion.
2) ALARP Sheets generation and ALARP demonstrations for various issues involving higher risk.
3) Fire Risk Assessments, Fire proofing and hazardous area classification.
4) HSE Plan, HSE Philosophy, Design Safety Case, Fire proofing requirements for new projects.
5) 3-D Model review for HSE relevant issues and HSE actions close out with other Engineering disciplines.
6) Generated Matrix of Permitted Operation (MOPO), SIMOPS report, HSE Inputs to Project Design Basis.
7) Fire, Explosion and Dispersion analysis report, and Review of Qualitative Risk Assessment Reports.
8) Fire Risk Assessments & Fire protection adequacy report (as per Shell DEP and NFPA codes).
9) Developed Safety Critical Element Identification and Performance Standards (HSECS).
10) Prepared HSE part of Engineering and Construction Scope of Work. Conducted HAZID study (using
PHAPRO) HabHab Chemical Injection Project.
11) Inter Discipline Check (IDC) on other discipline deliverables. Interacted with other disciplines and clients on
technical safety matters. Participated and provided safety inputs in design review
Was involved with 1) Aramco’s – Yanu Refinery Hydrocracker Unit 2) Algiers Refinery – Algeria expansion project.
Prepared / Reviewed:
1) Active Fire protection, Fire & Gas detection system layout reviews with dispersion modelling (with PHAST).
2) Reviewed HSE Plan, HSE and Fire Protection & Alarm Philosophy, F&G Detector layout and MTO for F&G
and safety equipment.
3) Design of active protection system and passive fire proofing details.
4) Prepared Firewater Demand and Input to Firewater Layout PFDs and P&IDs (as per NFPA).
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ALOK SINGH (CV – Technical Safety & Loss Prevention Engineer)
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5) Fire Fighting and Safety Equipment Drawings, Firewater and Foam Demand Calculations (as per NFPA and
with PIPENET).
6) Fire Water Spray systems Design, Firewater network PFD & P&ID.
7) Fire proofing and hazardous area classification drawings.
April 2005 – May 2009 Chilworth Technology / Chilworth Safety & Risk Consultancy
Senior Safety & Risk Consulting Engineer
1) Co-Chaired HAZOP study of entire Petroleum Refinery (450 P&ID) HPCL, Mumbai Refinery.
2) HAZOP study of Sulphur recovery unit of HEML Refinery - EPC by TOYO Engineering.
3) Quantitative Risk Assessment (QRA) of Mangalore refinery.
4) Safety, Health and Environment Audit for Oil and Natural Gas Commission (ONGC) for their five assets which
consisted of more than oil production 80 Installation, 150 connected wells and 30 drilling rigs.
5) Risk Based Inspection and QRA of LPG gas bottling station of ELF gas.
6) Quantitative risk assessment Sterlite Optical Technology Aurangabad
7) QRA Study of cross country Methane gas pipeline & booster stations for Reliance.
8) Fire Risk Assessments and Fire Protection Requirements for Anabond Tantulum project handling radioactive
nuclear waste (Niobium).
9) QRA study of Natural gas Pipeline for Mumbai Mahanagar Gas Mumbai.
10) Corrosion prevention and control study for JOL’s three sites Nira, Samalaya and Nujangud.
11) HAZID Study (using PHAPRO) of Jubilant Oil and Gas plant.
12) Risk Based Inspection & Safety Equipment Drawings of JOL’s 3 sites Nira, Samalaya and Nujangud.
13) Fire Risk Assessments & Fire safety audit of HPCL, Mumbai Refinery.
14) Fire and safety Audit and HZAOP study for Bihar caustics and chemicals.
15) Fire Audit of Abhishek Industries (Trident Group) 3 power plants.
16) Fire Risk Audit of Ranbaxy labs Plants and review of Fire protection measures.
17) Fire and dust explosion study for Aarti Industries, Mumbai.
18) With teams of Lurgi & EIL participated in five days HAZOP study of IOCL Haldia Refinery’s offsite and utilities.
19) With team of UOP, EIL and Bharat petroleum refinery, participated in HAZOP study for Continuous Cracker
units of Bina & Cochi Refineries.
20) Risk Based Inspection and HAZOP study of Indian Rayon’s power plant at Gujarat
21) Attended five day training Quantitative Risk Analysis Safety and Risk Management program at IIT, Mumbai.
22) Gave two day HAZOP training to IPCA labs supervisors, production and management at Ratlam.
23) Fire & explosion and electrostatic hazards assessment for the RSGB Ltd of their Gokak, Karnataka site.
24) Safety, Health and Environment Audit for Oil and Natural Gas Commission for their five assets namely which
consisted of more than oil production 80 Installation, 150 connected wells and 30 drilling rigs.
25) Participated in HAZOP Study for Power Plant & Utilities of I O C L, Mathura.
26) Seminar presentations on the topics of “Fire / Explosion prevention and protection”, “electrostatic hazard
assessment & control” at Federation of Indian Chamber of Commerce and Industries – New Delhi.
27) Fire protection systems, Fire and safety issues for Matrix Pharma Labs at Hyderabad.
1) HAZID Study and HSE Audit for Pidilite Vapi high pressure batch reaction.
2) HAZID Study and Quantitative Risk Analysis for Chlorine, Ammonia tonne for SRF Ltd Rajasthan.
3) Review of design and construction plans, drawings, water supplies, processes, and hazardous materials and
other fire and safety issues of United Phosphorus Bharuch, Gujarat.
4) Quantitative Risk Assessment of Navin Fluorine Industries - Surat.
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ALOK SINGH (CV – Technical Safety & Loss Prevention Engineer)
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5) Fire audit and Quantitative Risk Assessment of Navin Fluorine Industries Surat.
6) COMAH / Disaster Management Plan and Hazard and Operability Study for Galaxy surfactants- Taloga
7) Consequence modelling and Risk based inspection of Jubilant Jhagadia Plant.
Jan 2001 – Dec 2002 Gujarat Narmada Valley Fertilizer (Topse Process), Bharuch, India
HSE Officer
Supervised a team of 2 supervisors and 10 production assistants for daily production issues and continuous
process improvements by using Statistical Process Control and helped in implementing HSE plans.
Facilitate and document process hazard analyses, maintained and updated safety policies / procedure and did
Process Safety Management audits.
Documented production process for improved production efficiency.
Aug 1995 – Dec 1996 Indian Oil Corporation Limited, Baroda, India
Production Engineer
Trainee at Gujarat State Fertilizers Corporation, Polymer Unit, Baroda, India trained in production of methyl
methacrylate monomer (MMA) and manufacture of ploy MMA sheets and pellets. - Duration: 6 Months
Trainee at Gujarat Narmada Valley Fertilizer (Topse Process), Bharuch, India. GNFC – trained in manufacturing
of methanol, urea, and ammonium sulfate. Evaluation by Production Manager: Graded A+. - Duration: 6 Months
and Helicopter Underwater Egress (T-BOSIET), (4) NEBOSH Certified, & (5) IOHS Certified.
PERSONAL DETAILS: (1) Date of Birth: 18-June 1974, (2) Citizen of India, (3) Married with one Child.
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