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com/helicopter/t55473p1/)
Now the trick to understand why a secured one-way bearing where neither the outer case
or the center shaft are allowed to move won't function or will develop problems is to realize
that at the very beginning and for a very short period of time until the one-way bearing
locks all the roller pins are free and ONLY ONE roller starts the effect by being in contact
with both the shaft and the case wall.
When rotated this roller starts “climbing” its own case wall and by doing so it “pushes” the
shaft towards the center but you can also see it as the roller pushing the wall or climbing
plane away from the shaft. This pushing away makes the whole outer case move away
from that first roller pin point of contact and at the same time it brings the opposite side of
the outer case closer to the shaft until the opposite roller starts the contact between its wall
and its side of the center shaft.
Keep in mind that in the above drawing the outer case off center offset is a greatly
exaggerated to illustrate the point. In real life the case is off-center only a few thousands of
an inch. Also the “climbing planes” are not that steep. They only need to bit a couple of
degrees in inclination for them to work. As a matter of fact the lower the inclination the
greater the pressure exerted on the center shaft. Also in many cases there's not even a
need for a climb, the geometry of a hexagon shaped outer case gives enough climbing
effect for it to work so bear with me and look at the drawings as more illustrative than
engineering accurate.
This produces a sort of “embracing” effect among all the roller pins that makes all the pins
climb their respective “walls” and start pushing against the center shaft until there's no
more climbing possible at which point the bearing locks into its one-way effect.
Now to understand the problem I was having you need to imagine that either the outer
case is not allowed to move freely or it is severely restricted from movement. The result is
that the particular roller whose side of the bearing case (wall) is closer to the center shaft
will always be the first to be in contact but won’t be able to push the outer case away
making it be under a lot more pressure than the other ones. If you repeat this over and
over it will subject that single wall spot to excessive and repetitive flexing and consequently
it will develop a fatigue crack. This problem is exacerbated when using a metal hub
because they're more rigid than the plastic ones. In both cases, whether it is metal or
plastic, a rigidly or even semi-rigidly mounted one-way bearing will ultimately develop a
crack when flown real hard over and over.
I imagine this is why the design engineers put some play into the fitting of the bearing and I
kept misunderstanding it as a lose fit. Then we the American lunatic pilots started
playing pogo stick with our helis bouncing them hard on power pitch takeoffs, piro hovers,
piro tic-tocs or any of that crazy pitch pumping we do, so some more freedom of
movement of the bearing case is required especially for 91 sized motors and their new
higher power levels.
To fix the problem I just had to find a way to let the one-way bearing case move more
freely so it could center itself when engaged distributing the load among all roller pins
equally and lock in it's ideal center every time. Doing so would prevent one of the rollers
from getting the entire load over and over. The solution was amazingly simple.
ENTER GREASE
Those extra loads force the issue of making sure that extra play works under even the
more stressful conditions. To do so just pack a lot of grease (I used white tri-flow grease)
around the outside of the bearing case so that you guarantee it's lubricated enough so that
it can move freely when it needs to find its center.
The one-way bearing below should be completely surrounded with grease on the outside
to allow it to "float" when installed inside the hub.
This problem happened mostly when I was flying it real hard. I don’t have direct experience
with the 60 versions but I don't believe that a 60 size engine would have enough torque to
break them as often. The 91 engines have considerable more power and consequently we
fly them harder and harder subjecting parts to a lot more abuse than before.
This is something I have done and it worked for me. I went from blowing them frequently to
never ever again. I also told some friends in other states about this mod with excellent
results and a few weeks ago I also told it to one of the guys that I fly with and so far it also
seems to have fixed the problem for him. Lucky enough for him I had one of those extra
bearings I had bought for myself that I hadn’t had any use for again . I have also found
that this assembly tip works both for the metal and the plastic hub.
Now for the perfectionists even though this is not required for it to work you can also use
some 400 grit sanding paper to sand the sharp edges of the “fingers” that holds the one-
way bearing case in place to make it even easier for the grease to let it move freely.
Comments
There are several schools of thought as to what system is better. Some prefer ball bearing
supported sleeves because they feel that under load the main gear plane has no possibility
to lose it's perpendicularity with respect to the main shaft creating misalignment in the gear
mesh with the driving pinion. Others prefer the simplicity of the brass bushings. I believe
that as long as there's play both systems are good. The reason for my belief is based on
the observation that one-way bearings are not only radially self centering as explained
above but also axially self-aligning devices. In other words a Hub with only a roller pin
based one-way bearing and without either bushings or bearing will not only self-center but
also self-align with the center shaft because when engaged all the roller pins being straight
cylinders will force the hub to align parallel with the center shaft. Being this the case the
wear on the bushings will be limited to the initial wear and not continue to increase
afterwards.
Notes:
This is an extremely over-simplified explanation. The actual operation of a one-way
bearing from a strict engineering point of view is a lot more complicated but the principles
explained here are the same. There are several factors such as surface roughness, brinell
hardness coefficients, torsional shear and all kind of details that determine additional
factors. For instance when I say there's only one pin in contact I don't mean it literaly what
I mean is that there's only one that has significant force being applied to it while others
have negligible force but they might still be in contact. If I start making all kind of side note
explanations the post loses its purpose of being clear to most people. In most cases the
pre-loaded pins should engage correctly but as the pre-load wears and becomes less solid
the described play becomes more important. There are other issues to consider such as
the fact that in most cases there's a pre-load in the roller pins to start the contact, there are
also cases where the pins are not circular cilinders but pre-loaded pivoting lips with a
progressive curve shape that gives them a transition from fast engagement to high force
but in all cases the same principles explained here apply so the post still works as a
guideline to understand and rectify problems commonly found.
Conclusion:
When faced with a one-way bearing issue understanding the way a one-way bearing
works will allow you to make the right diagnostic and it will also give you the knowledge
required to devise a solution or a corrrection. Most issues with one-way bearing are easy
to resolve. Just think how the concepts explained above apply to your particular problem
and you will probably be able to figure out a simple solution.
Augusto.
Avant FX & Avant EFX
http://www.ronlund.com/Merchant2/me...duct_Code=S4448
Raymond
Predator Gasser SE/231 X 2
Century Helicopters
Once in touch with the wall the bearing will lock in place and transfer the force to the outer
hub or as in the case of helis the hub would be the one transferring the force to the shaft.
This is a common mechanical device used in machines. The only difference is that they
use rubber around the green area to make it into a dampened one way clutch.
As you can see the floating of the bearing doesn't prevent the transmission of the axial
force. In the case I described before the outer flaps are replaced by the flat areas where
the outer case rests.
Taipan,
I don't know if the one you are using from the W99 is the same I'm using. In my case it fits
pretty lose. I also talked today to ja1010 and his is also lose and the one irq replaced was
also lose. Maybe they become lose after a few flights, I don't know, I can only talk about
the ones I've seen.
Augusto.
Avant FX & Avant EFX
Terry
Are there some tell-tale signs that point towards one-way bearing issues? Is the bearing
slipping and causing the illusion of an engine tuning issue?
Ethan
John B. McNamara