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This document is an inspection and test plan for the piping systems on the ship Surya Putra Jaya. It outlines 7 piping systems that will be inspected: 1) Cargo system, 2) Fire & Foam system, 3) Ballast system, 4) Fresh water and sanitary system, 5) Sewage system, 6) Fuel & lubrication system, and 7) Utility air system. For each system, the plan specifies the inspection items to be checked such as visual checks of pipe lines and thickness gauging of suspect areas, checks of flanges and isolation valves, and hydro and leak testing. The inspections will be performed according to the standards of TM, CCD, T
This document is an inspection and test plan for the piping systems on the ship Surya Putra Jaya. It outlines 7 piping systems that will be inspected: 1) Cargo system, 2) Fire & Foam system, 3) Ballast system, 4) Fresh water and sanitary system, 5) Sewage system, 6) Fuel & lubrication system, and 7) Utility air system. For each system, the plan specifies the inspection items to be checked such as visual checks of pipe lines and thickness gauging of suspect areas, checks of flanges and isolation valves, and hydro and leak testing. The inspections will be performed according to the standards of TM, CCD, T
This document is an inspection and test plan for the piping systems on the ship Surya Putra Jaya. It outlines 7 piping systems that will be inspected: 1) Cargo system, 2) Fire & Foam system, 3) Ballast system, 4) Fresh water and sanitary system, 5) Sewage system, 6) Fuel & lubrication system, and 7) Utility air system. For each system, the plan specifies the inspection items to be checked such as visual checks of pipe lines and thickness gauging of suspect areas, checks of flanges and isolation valves, and hydro and leak testing. The inspections will be performed according to the standards of TM, CCD, T
Revision 0 INSPECTION AND TEST PLAN Effective Date 22.04.2013 PIPING SYSTEM Page 1 of 3
Procedure No.: Ship Name : SURYA PUTRA JAYA
TM PRO-M-004 Owner Name : CAKRA BAHANA N SAN Items Inspection Item TM CCD TKA CLASS RMKS o TOS Pipe line visual check and necessary thickness gauging ( on suspect high √ √ √ √ corrosive area) Dresser coupling checking and necessary refurbishment √ √ √ √
Flanges connection check (bolt‐nut,
√ √ √ √ gaskets) Cargo isolation valves inspection and 1 Cargo system √ √ √ √ tightness testing Supports and Clamps visual check √ √ √ √ Suction end visual checking and √ √ √ √ cleaning Leak test √ √ √ √ √ Hydro test √ √ √ √ √ Corrosive protection and pipe mark √ √ √ √ inspection and repair Pipe line visual check and necessary thickness gauging (on suspect high √ √ √ √ corrosive area) Flanges connection check (bolt‐nut, √ √ √ √ gaskets) Isolation valves checking and tightness √ √ √ √ (open/close) testing Fire & Foam Fire monitor & Hydrants visual 2 System inspection, open/close and rotary √ √ √ √ testing Supports and Clamps visual check √ √ √ √ Leak test √ √ √ √ √ Hydro test √ √ √ √ √ Corrosive protection and pipe mark √ √ √ √ inspection and repair Pipe line visual check and necessary thickness gauging (on suspect high √ √ √ √ corrosive area) Flanges connection check (bolt‐nut, √ √ √ √ gaskets) Isolation valves checking and tightness √ √ √ √ (open/close) testing Ballast Over board & safety valves checking 3 System √ √ √ √ and testing Suction points inspection and cleaning √ √ √ √ Supports and Clamps visual check √ √ √ √ Leak test √ √ √ √ √ Hydro test √ √ √ √ √ Corrosive protection and line mark √ √ √ √ inspection and repair
FSO SURYA PUTRA JAYA
Document No TM ITP-M-004 PT. TRISTAR MARINE Revision 0 INSPECTION AND TEST PLAN Effective Date 22.04.2013 PIPING SYSTEM Page 2 of 3
Pipe line visual check and necessary
thickness gauging (on suspect high √ √ √ √ corrosive area) Flanges connection check (bolt‐nut, √ √ √ √ gaskets) Isolation valves checking and tightness √ √ √ √ (open/close) testing Fresh water Distribution valves on each lavatory √ √ √ √ 4 and Sanitary Suction points inspection √ √ √ √ System Supports and Clamps visual check √ √ √ √ Leak test √ √ √ √ √ Hydro test √ √ √ √ √ Corrosive protection and line mark √ √ √ √ inspection and repair Flushing line and deliver water quality √ √ √ √ checking Pipe line visual check and necessary thickness gauging (on suspect high √ √ √ √ corrosive area) Flanges connection check (bolt‐nut, √ √ √ √ gaskets) Isolation valves checking and tightness √ √ √ √ (open/close) testing 5 Sewage Overboard valves inspection √ √ √ √ System Suction points inspection √ √ √ √ Supports and Clamps visual check √ √ √ √ Leak test √ √ √ √ √ Hydro test √ √ √ √ √ Corrosive protection and line mark √ √ √ √ inspection and repair Flushing line √ √ √ √ Pipe line visual check and necessary thickness gauging (on suspect high √ √ √ √ corrosive area) Flanges connection check (bolt‐nut, √ √ √ √ gaskets) Isolation valves checking and tightness √ √ √ √ Fuel & (open/close) testing Filter inspection and necessary 6 Lubrication √ √ √ √ System refurbishment Suction points inspection √ √ √ √ Supports and Clamps visual check √ √ √ √ Leak test √ √ √ √ √ Hydro test √ √ √ √ √ Corrosive protection and line mark √ √ √ √ inspection and repair
Utility Air Pipe line visual check and necessary
7 System thickness gauging (on suspect high √ √ √ √ corrosive area)
FSO SURYA PUTRA JAYA
Document No TM ITP-M-004 PT. TRISTAR MARINE Revision 0 INSPECTION AND TEST PLAN Effective Date 22.04.2013 PIPING SYSTEM Page 3 of 3
Flanges connection check (bolt‐nut,
√ √ √ √ gaskets) Isolation valves checking and tightness √ √ √ √ (open/close) testing Suction points inspection √ √ √ √ Supports and Clamps visual check √ √ √ √ Leak test √ √ √ √ √ Hydro test √ √ √ √ √ Corrosive protection and line mark √ √ √ √ inspection and repair Pipe line visual check and necessary thickness gauging (on suspect high √ √ √ √ corrosive area) Flanges connection check (bolt‐nut, √ √ √ √ O‐ring) Hydraulic Control valves checking and tightness System √ √ √ √ (winches testing 8 hydraulic & Supports and Clamps visual check √ √ √ √ Cargo Control Leak test √ √ √ √ √ valves system) Hydro test √ √ √ √ √ Flushing line and renewal hydraulic oil √ √ √ √ Performance testing √ √ √ √ Corrosive protection and line mark √ √ √ √ inspection and repair Pipe line visual check and necessary thickness gauging (on suspect high √ √ √ √ corrosive area) Flanges connection check (bolt‐nut, √ √ √ √ gaskets) Isolation valves checking and tightness √ √ √ √ (open/close) testing 9 Steam System Heat isolation inspection √ √ √ √ Supports and Clamps visual check √ √ √ √ Leak test √ √ √ √ √ Hydro test √ √ √ √ √ Corrosive protection and line mark √ √ √ √ inspection and repair Performance testing √ √ √ √ √