Control Plan Page of

Issue Date: Effectivity Date: Rev.: Revision Date

Part No & Rev.: Spec No & Rev.: Part Name:
Company Name: Location:

Manufacturing Process: Equipment:

Approvals
IR Quality Supplier QA Manager Supplier Mfg Manager
Initials Date Initials Date Initials Date
Control Location Abbreviations
A. Rec Insp D. In Process G. Out of Box Audit RI - Receiving Inspection 1X/2H - One Time/Two Hours 2X/S - Two Times per Shift
B. Material Receipt E. Last Piece H. Tool OBA - Out of Box Audit 1X/SU - One Time per Start-up FGI - Finished Goods Inventory
C. Setup Approval F. Final Inspection DMR - Defective Material Report

Process
Product
Key /
Inspection Control Location &
# Operation / Process Machine, Cavity, etc. Standard Specification Tolerance Size Freq. Control Method Cpk
Device Reaction Plan
Charac.

7 - Control Plan - Form 1 of 2

 Control Plan Page 1 of 1

Issue Date: 9/2/2008 Effectivity Date: 9/2/2008 Rev.: 0 Revision Date 9/2/2008
Part No & Rev.: ABC12345-0987D Spec No & Rev.: 123DFFRZ Part Name: Widget
Company Name: Location:
ABC Molding Kokomo, IN.
Manufacturing Process: Equipment:
Injection Molding Husky 1000T Press
Approvals
IR Quality Supplier QA Manager Supplier Mfg Manager
Initials C. Knowles Date 8/15/2008 Initials S. Brown Date 8/12/2008 Initials B. Kaelin Date 8/11/2008
Control Location Abbreviations
A. Rec Insp D. In Process G. Out of Box Audit RI - Receiving Inspection 1X/2H - One Time/Two Hours 2X/S - Two Times per Shift
B. Material Receipt E. Last Piece H. Tool OBA - Out of Box Audit 1X/SU - One Time per Start-up FGI - Finished Goods Inventory
C. Setup Approval F. Final Inspection DMR - Defective Material Report
Process
Product

Key /
Inspection Control Location &
# Operation / Process Machine, Cavity, etc. Standard Specification Tolerance Size Freq. Control Method Cpk
Device Reaction Plan
Charac.

Plastic Inj. Free of Visual Continuo 100% Injection Press.

3 Machine No. 1-5 18 Appearance 100% us Notify Supervisor
Molding blemishes Inspection Inspection
1st piece Injection Press.
No Blemishes Flow lines Check sheet Adjust & re-check
buy-off
1st piece Injection Press.
Sink Marks Check sheet Adjust & re-check
buy-off
Mounting hole Hole "x" 1st buy-off Injection Press.
Machine No. 1-5 19 Fixture #10 Check sheet 1.92 Adjust & re-check
location locations piece per run

Machine No. 1-5

EXAMPLE 20 Dimension
25 ± 1mm

Gap 3 ± .
5mm
Fixture #10
5 pcs

1st
piece
hourly

buy-off
per run
X-bar R
Chart

Check sheet
1.45
Measurement Lab.
Quarantine & adjust

Production floor.
Adjust & re-check

Check gap
Gap 3 ± . X-bar R Production floor.
Fixture #10 21 Perimeter fit to fixture 4 5 pcs hourly 1.66 Adjust & re-check
5mm Chart
locations
Review of
See
set-up card Each 1st piece
Machine No. 1-5 22 attached set-
and machine set-up buy-off
up card
settings
Inspector
verifies
settings

7 - Control Plan - Example 2 of 2