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1. INTRODUCTION
(iii) The third approach views finance as being concerned with rising of funds
and their effective utilization.
1.2 About the organization
PAPER INDUSTRY
Introduction
ORIGIN OF PAPER
The word paper owes its origin of the Egypt word papyrus. The plants
(papyrus) which grew in abundance in the delta of Egypt. After processing the
leaves was used as a writing material. This method was followed by ancient
Egyptians.
The art of paper making
The art of paper making was first discovered in China, and its origin was
kept a secret in china for a long time.
Then the art of paper making was slowly traveled to west-ward and reached
mark and in West Asia.
The establishment of first paper Mill in China was took place at Baghdad in
793 A.C. After 40 years paper mill was established on Hainault in France.. Then
the paper making entered England via Switzerland and Netherlands. In 1800 a
book was pullished and that book described some practical methods for
manufacture of paper from wood and vegetable pulp.
The art of paper making reached India through Arabs who initially learnt
from Chinese prisoners. In olden days hand-made paper industry existed
throughout the country from Kashmir to Kanyakumari.
The art of paper making was further improved upon as a small cottage
industry during the 10th Century. The traditional craftsman called Kagzis made
paper from gunny bags, rags, etc.
During the 18th century, when the first attempt to make paper was made in
1812 by setting up a manufacturing unit at Serampur in West Bengal. This attempt
did not prove successful. The real beginning was made in 1870 with the setting up
of the royal Bengal paper mills at Kolkatta.
Paper mills in Tamilnadu
The Indian paper industry can be categorized into the following six groups.
The large integrated paper and paper board units based primarily an
conventional raw material like bamboo and wood. These units
generally have in-house pulping facilities.
The group of 400 handmade paper units producing paper using cotton
rogs, jute waste etc., These units are under the overall control of the
Khadi and Village Industries Commission (KVIC).
In view of the interest on the part of the private sector, said the recurring
outflow of foreign exchange on newsprint. It was centrally/ state governments who
came forward to take up the manufacture of newsprint. The first newsprint mill in
the country NEPA Mills was commissioned in 1956 – 57, the newsprint of Mysore
paper Mills and the Kerla Newsprint project of the Hindustan paper corporation
LTd. Were commissioned in 1981 and 1982 and the newsprint /paper project of
Tamil Nadu Newsprint and paper Ltd was commissioned in 1984 – 85.
Process of paper-making
The paper making process begins with the debarking of the logs. The logs
are then sent through a series of chippers that break them down into small pieces.
The tiny fragments are then pressure cooked with chemicals in a large vat called a
digestor to separate the fibres. At this point, recovered fibres one often added to the
pulp.
In the final stage of preparation, the wood pulp in cleaned, refined, bleached,
and run through series of beaters until it is a fine slush. Fillers and other additives
can be included, when the preparation in complete, the slush in pumped onto a fast
moving wire screen where it dries to become a continuous sheet of paper.
As a slush travels down the screen, excess water is drained leaving a crude
paper sheet called the ‘web’. The web in then squeezed between rollers to remove
remaining moisture and ensure uniform thickness and smoothness. Finally, the
web is run through a series of heated rollers to remove any residual water. The
finished paper is spooled on to ‘parant rolls’, which contains 30 feet wide and
weight 25 tons. The parent rolls are run through machine called a slitter. Which
cuts them into smaller, more manageable rolls.
1.2.1 COMPANY PROFILE
Audit Committee
Felicitations
TNPL has bagged the prestigious "Paper Mill of the year 2007-08" award.
The award is given in recognition of the Indian paper mill which sets an example
in the areas of productivity, quality, human resource development, research &
development, developing export markets, community services etc. besides striving
to attain global competitiveness by the Indian Paper Manufacturers Association
(IPMA), New Delhi.
Earlier, the Company received the award for 2001-02 for TNPL's overall
performance, approaches for meeting social obligations, ensuring global
competitiveness and sustainable development & technology options.
Certificate of Excellence
Export Award
TNPL has bagged the CAPEXIL "SPECIAL EXPORT AWARD" for the
10th consecutive year, for its outstanding export performance during the year
2007-08.The Government of India has given "TRADING HOUSE" status to TNPL
recognising the export performance.
TNPL has been bestowed the "Niryat Shree Award" by Federation of Indian
Export Organisation (FIEO) for the high degree of excellence it has demonstrated
in exports.
ICRA has assigned the following ratings for the Bank borrowings of TNPL
under BASEL II norms.
Safety Award
Energy Award
TNPL bagged the National Energy Conservation Award for the year 2001
from Government of India in recognition of its outstanding achievement in energy
management.
Innovative Project
Green Rating
The Centre for Science and Environment, New Delhi has awarded TNPL "3
Leaf - Green Rating" award in appreciation of Environmental Management
System.
Most recently, TNPL has been awarded second prize in the prestigious
"TERI Corporate Environmental Award 2008" in recognition of its various
initiatives taken in Corporate Environment Management.
Energy Award
TNPL bagged the National Energy Conservation Award for the year 2001
from Government of India in recognition of its outstanding achievement in energy
management.
TNPL has bagged the Supply Chain Performance Excellence Award for the
year 2009 from Indian Institute of Materials Management (IIMM), Chennai Branch
in recognition of the company's performance in the area of Inventory Optimisation.
TNPL offers high-quality surface sized and non-surface sized paper to suit
the needs of modern high speed printing machines. TNPL's cutting edge
technology backed by experienced professionals ensures quality products to
customers. TNPL’ s manufacturing processes are equipped with state-of-the-art
control systems to maintain critical quality parameters on line. The paper produced
by TNPL is eco- friendly as the pulp is manufactured out of renewable raw
material and is subjected to Elemental Chlorine Free (ECF) bleaching. As the
paper is acid free, it has a longer colour stability and enhanced permanency in
terms of strength characteristics.
NEWSPRINT
Super printing
Magazine Printing
COPIER PAPER
TNPL Copier
TNPL OS 2000
Hitech Maplitho Plus is the super bright paper with 90% + brightness. This paper
is well received in local as well as overseas markets.
TNPL Maplitho is the general-purpose map litho with 85% brightness, a high
quality with great economy paper.
Ultra White Maplitho a premium product with logic of brightness (90 %+) versus
capacity was introduced in the year 2000-2001. This super bright surface sized
paper has been specially made for high quality multicolor printing applications.
Ultra White Maplitho is best suited for most corporate applications like
brochures, calendars, diaries, balance sheets, etc. This branded paper will soon be
made available in 60, 70 and 80 GSM in convenient packs of 250 sheets.
TNPL Copier is well accepted for its combination of cost and quality. It is
marketed in attractive packing of 500 sheets in A4, A3 and Folio sizes.
Laser printing
Inkjet printing
Business letterheads
The trend can be change day to day by introducing the new players in the
business so that the company may face many problems regarding the financial
performance like shareholders wealth, profit margin.
1.4 Scope of the study
The trend analysis was used to Identify financial strengths such as sales,
profit and also to evaluate financial performance in relation to the industry
performance as a whole, and acquire useful information concerning
competitors.
Evaluate past performance and set objectives for future performance. Also
provides an ongoing means to evaluate a company’s performance
financially.
Shri. S.P. Ghesh Akwa (1983) the trend analysis willl appear in different forms
at different time over the entire cycle. The life span of these forms depends
upon the time taken by basic activities of business cycle e.g. production sale
and collection. The more time consuming activities will be and more the extent
to which these activities are unsynchronized, the more will be the demand for
financial performance
3 Research Methodology
The data has been gathered through interaction and discussions with the
executives working in the division. Some important information has been gathered
through couple of unstructured interviews of executive. Annual reports and other
magazines published by the company are used for collecting the required
information.
4. ANALYSIS
This ratio is often a firm’s inventory turns over during the course of the year.
Because inventories are the least liquid form of assets, a high inventory turnover
ratio is generally positive. On the other hand, and usually high ratio compared to
the average for the industry could mean a business is losing sales because of
inadequate stock on hand.
If a firm’s business has significant assets tied upon inventory, tracking its
turnover is critical to successful planning. If inventory is turning too slowly, it
could indicate that is may be hampering the firm’s cash flow. Because this ratio
judge’s annual inventory turns, it is usually conducted once a year.
PARTICULARS
Quaintly 28,889Qty(mt)
Ordering cost per order Rs. 2000
Carrying cost 10%
Purchase price per unit 400
1. Calculation of EOQ:-
Total units required (A) =28889
The ordering cost per order (O) = Rs.2000
Carrying cost per unit (C) = 10%
(i.e.) 10% of Rs.400 =Rs.40
EOQ =⌐√2AO/C
= 2*28889* 2000/40
= Rs.1699.67
2. Number of orders for the year = A/EOQ
=2889/1699.67
=16.99~17orders
3. Total annual cost = carrying cost + ordering cost
= 1445000+ 34000
= Rs.1479000
Carrying cost = order size * average inventory
Order size = A/no of orders
= 28889/17
= 1699.67
Average inventory = order size/2
=1700/2
= Rs.850
Carrying cost = 1700*S850
= Rs.1445000
Ordering cost = cost per order * no of orders
= 2000*17
= Rs.34000
STOCK LEVELS
During 2013-2014
The company requires 28889 units of billets/blooms to manufacture of
papers for the year 2013-14.EOQ is 1700 units. The company makes safety stock
equal to 30 day requirement and the normal lead time is 10-20 days. The company
works for 300days in a year.
During 2014-2015
The company requires 123596 units of billets/blooms to manufacture of
papers for the year 2007-08.EOQ is 3335 units. The company makes safety stock
equal to 30 day requirement and the normal lead time is 10-20 days. The company
works for 300days in a year.
a. Reorder level = lead time*Average usage+ safety stock
= (10*412) + 12360
= 16480
•Safety stock = usage * period of safety stock/ total working days in a year
= 123596*30/300
= 12360
• Average usage = usage/total working days in a year
= 123596/300
= 412
b. Minimum stock level = re-order level – (Average usage * Average lead time)
= 16480 – (412* 10+20/2)
= 10300
c. Maximum stock level = re-order level + re-ordering quantity-
(Minimum usage * minimum lead time)
= 16480+3335-(412*10)
= 19815-4120
= 15695
d. Danger level = Average usage * Maximum re-order period for emergency
purchases
= 412*20
= 8240
During 2015-2016
The company requires 106066 units of billets/blooms to manufacture of
papers for the year 2008-09.EOQ is 3257 units. The company makes safety stock
equal to 30 day requirement and the normal lead time is 10-20 days. The company
works for 300days in a year.
a. Reorder level = lead time*Average usage + safety stock
= (10*354) + 10606.6
= 141476
• Safety stock = usage * period of safety stock/ total working days in a year
= 106066*30/300
= 10606.6
•Average usage = usage/total working days in a year
= 106066/300
= 354
b. Minimum stock level = re-order level –(Average usage * Average lead time)
= 14147 – (354* 10+20/2)
= 8837
c. Maximum stock level = re-order level + re-ordering quantity- (Minimum usage
* minimum lead time)
= 14147+3257-(354*10)
= 13864
d. Danger level = Average usage * Maximum re-order period for emergency
purchases
= 354*20
= 708
During 2016-2017
The company requires 184661 units manufacture of papers for the year
2016-17. EOQ is 6155 units. The company makes safety stock equal to 30 day
requirement and the normal lead time is 10-20 days. The company works for
300days in a year.
a. Reorder level = lead time*Average usage+ safetystock
= (10*615.53) + 18466.1
= 24621.4
•Safety stock = usage * period of safety stock/ total working days in a year
= 184661*30/300
= 18466.1
•Average usage = usage/total working days in a year
= 184661/300
= 615.53
b. Minimum stock level = re-order level –(Average usage * Average lead time)
= 24621.4 – (615.53* 10+20/2)
= 15389